CN212582180U

CN212582180U - Dip-dyeing device for production of napping knitted fabric

Info

Publication number: CN212582180U
Application number: CN202020614080.0U
Authority: CN
Inventors: 林正平
Original assignee: Taining Tiantai Textile Co ltd
Current assignee: Taining Tiantai Textile Co ltd
Priority date: 2020-04-22
Filing date: 2020-04-22
Publication date: 2021-02-23
Anticipated expiration: 2030-04-22

Abstract

The utility model discloses a dip-dyeing device for production of gigging looped fabric, comprising a base plate, fixed mounting has the casing on the bottom plate, the equal fixedly connected with dead lever of both sides top inner wall of casing, the bottom fixedly connected with fixed plate of dead lever, the through-hole has all been seted up at the top center of fixed plate and casing, and the top of fixed plate is provided with drive mechanism, drive mechanism's below is provided with dip-dyeing mechanism, be provided with the dyeing groove under the dip-dyeing mechanism, dye groove fixed mounting is on the bottom plate, the equal fixedly connected with inlet pipe of its both sides top lateral wall, the mouth of pipe of inlet pipe runs through the lateral wall of casing and extends to outside the casing, the equal fixedly connected with of both sides bottom lateral wall of dyeing groove arranges the material pipe, the mouth of pipe of arranging the material pipe runs through the lateral wall of. The utility model has the characteristics of structural design is reasonable, and stability is high, and dip-dye is efficient, and is effectual, and the dyestuff is even to the persistence is strong etc.

Description

Dip-dyeing device for production of napping knitted fabric

Technical Field

The utility model relates to a looped fabric production technical field specifically is a dip-dyeing device for production of pile looped fabric.

Background

The knitted fabric is a fabric formed by bending yarns into loops by using a knitting needle and mutually stringing and sleeving the loops, and is divided into a warp knitted fabric and a weft knitted fabric. The knitted fabric has the characteristics of soft texture, moisture absorption, ventilation, sweat releasing, heat preservation and the like, and most of the knitted fabric has excellent elasticity and extensibility. The napped knitted fabric refers to a knitted fabric with a napped surface and a napped layer or a fluffy appearance.

The gigging knitted fabric needs to be subjected to dip-dyeing treatment in the production and processing process so as to be provided with different colors, and therefore the requirements of different customers are met. The existing textile dip-dyeing equipment has low dip-dyeing efficiency, poor effect, uneven dye and incapability of continuously dip-dyeing due to the structural design, so that the improvement of the existing textile dip-dyeing equipment is urgently needed.

Disclosure of Invention

The utility model provides a technical problem lie in overcoming prior art's dip-dyeing equipment inefficiency, and the effect is poor, and the dyestuff is even inadequately, can not last the dip-dyeing defect, provides a dip-dyeing device for production of gigging looped fabric. The dip-dyeing device for the production of the napping knitted fabric has the characteristics of reasonable structural design, high stability, high dip-dyeing efficiency, good effect, uniform dye, strong continuity and the like.

In order to achieve the above object, the utility model provides a following technical scheme: a dip-dyeing device for the production of raised knitted fabrics comprises a bottom plate, a shell is fixedly arranged on the bottom plate, the inner walls of the top parts of the two sides of the shell are fixedly connected with fixing rods, the bottom ends of the fixing rods are fixedly connected with fixing plates, the centers of the top parts of the fixing plates and the shell are both provided with through holes, a transmission mechanism is arranged above the fixed plate, a dip dyeing mechanism is arranged below the transmission mechanism, a dye trough is arranged right below the dip-dyeing mechanism and fixedly arranged on the bottom plate, the side walls of the top ends of the two sides of the shell are fixedly connected with feed pipes, the pipe openings of the feed pipes penetrate through the side wall of the shell and extend out of the shell, the equal fixedly connected with of both sides bottom lateral wall of dye groove arranges the material pipe, arrange the mouth of pipe of material pipe and run through the lateral wall of casing equally and extend to outside the casing, just install the valve in the discharge pipe.

Preferably, drive mechanism includes the driving frame, the driving frame is located the top of fixed plate, and its internally mounted has drive gear, just transmission rod and lower transmission rod on the top of driving frame and the bottom difference fixedly connected with, go up the transmission rod and run through the through-hole on casing and the fixed plate respectively with lower transmission rod, the top of going up the transmission rod extends to outside the casing and fixedly connected with stopper, the bottom of lower transmission rod extends to the below and the fixedly connected with lifter plate of fixed plate, the equal fixedly connected with spring in top both sides of lifter plate, the top fixed connection of spring is in the bottom of fixed plate, the equal fixedly connected with fixture block in bottom both sides of lifter plate.

Preferably, the transmission gear is of a half-tooth gear structure, half circles of gear teeth are uniformly distributed on the surface of the gear wall of the transmission gear, the top end and the bottom end of the transmission frame are both arc-shaped, and a plurality of strip teeth meshed with the gear teeth of the transmission gear are uniformly distributed on the surfaces of the inner walls of the two sides of the transmission frame.

Preferably, the rod body sleeve of lower transfer line is equipped with spacing pipe, spacing pipe is located the below of fixed plate, and the equal fixedly connected with mount of its both sides pipe wall, the end fixed connection of mount is in the bottom of fixed plate.

Preferably, the dip-dyeing mechanism comprises a dip-dyeing groove, the dip-dyeing groove is located under the lifting plate, two sides of the top of the dip-dyeing groove are inserted into the fixture blocks, a plurality of material seepage holes are uniformly formed in the bottom of the dip-dyeing groove, a pair of hydraulic cylinders are arranged in the dip-dyeing groove, the hydraulic cylinders are fixedly mounted on two sides of the bottom of the lifting plate, a pressing plate is fixedly connected to the bottom end of an output shaft of the dip-dyeing groove, and a plurality of hemispherical rubber blocks are uniformly distributed on the surface of the bottom of the pressing plate.

Preferably, the both sides of impregnation tank all are provided with the mounting panel, mounting panel fixed connection is at the both sides inner wall of casing, and its bottom fixed mounting has the motor, the output fixed mounting of motor has the (mixing) shaft, the (mixing) shaft extends to the dye trough in, and its axle body fixed mounting has a plurality of stirring leaves.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the structure design is reasonable, the stability is high, and the pressing plate can be driven to move downwards by the driving hydraulic cylinder so as to fix the raised knitted fabric to be dip-dyed in the dip-dyeing tank and prevent the raised knitted fabric from floating randomly in the dip-dyeing process;

2. the dip-dyeing machine has the advantages that the dip-dyeing efficiency is high, the effect is good, the stirring blades can be driven to rotate through the driving motor, and the dye in the dye trough can be stirred by the stirring blades so that the dye can be fully contacted with cloth, so that the dip-dyeing is more uniform, and the dip-dyeing effect is improved;

3. the cloth dyeing machine has the advantages that the continuity is strong, the cloth in the dip dyeing groove can be continuously contacted with the dye in the dye groove through the up-and-down reciprocating motion of the transmission mechanism, and therefore the dip dyeing effect can be further improved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is an enlarged view of fig. 1 at a.

Fig. 3 is an enlarged view of fig. 1 at B.

Reference numbers in the figures: 1. a base plate; 2. a housing; 3. fixing the rod; 4. a fixing plate; 5. a through hole; 6. a dye trough; 7. a feed pipe; 8. a discharge pipe; 9. a valve; 10. a transmission frame; 11. a transmission gear; 12. a transmission rod is arranged; 13. a lower transmission rod; 14. a limiting block; 15. a lifting plate; 16. a spring; 17. a clamping block; 18. a limiting pipe; 19. a fixed mount; 20. a dip dyeing tank; 21. a material seepage hole; 22. a hydraulic cylinder; 23. pressing a plate; 24. mounting a plate; 25. a motor; 26. a stirring shaft; 27. stirring the leaves.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a dip dyeing device for production of raised knitted fabrics comprises a bottom plate 1, a shell 2 is fixedly installed on the bottom plate 1, fixed rods 3 are fixedly connected to inner walls of the tops of two sides of the shell 2, a fixed plate 4 is fixedly connected to the bottom ends of the fixed rods 3, through holes 5 are formed in the centers of the top of the fixed plate 4 and the shell 2, a transmission mechanism is arranged above the fixed plate 4 and comprises a transmission frame 10, the transmission frame 10 is located above the fixed plate 4, a transmission gear 11 is installed in the transmission frame 11, the transmission gear 11 is of a half-tooth gear structure, half circles of gear teeth are uniformly distributed on the surface of the gear wall of the transmission frame, the top end and the bottom end of the transmission frame 10 are both arc-shaped, a plurality of strip teeth meshed with the gear teeth of the transmission gear 11 are uniformly distributed on the surfaces of the inner walls of two sides of the transmission frame, the transmission gear 11 is externally connected with driving equipment and can drive, the top and the bottom of the transmission frame 10 are respectively fixedly connected with an upper transmission rod 12 and a lower transmission rod 13, the upper transmission rod 12 and the lower transmission rod 13 respectively penetrate through the through holes 5 on the shell 2 and the fixed plate 4, the top end of the upper transmission rod 12 extends out of the shell 2 and is fixedly connected with a limiting block 14, the bottom end of the lower transmission rod 13 extends to the lower part of the fixed plate 4 and is fixedly connected with a lifting plate 15, two sides of the top part of the lifting plate 15 are respectively and fixedly connected with a spring 16, the top end of the spring 16 is fixedly connected with the bottom of the fixed plate 4, when the transmission frame 10 reciprocates up and down, the lifting plate 15 can be driven by the lower transmission rod 13 to reciprocate up and down, a limiting pipe 18 is sleeved on the rod body of the lower transmission rod 13, the limiting pipe 18 is positioned below the fixed plate 4, two pipe walls on two sides of the limiting pipe 18 are respectively and fixedly connected with a fixing frame 19, so as to improve the stability of the lifting plate 15 and prevent the lifting plate from shaking and inclining when moving up and down, the two sides of the bottom of the lifting plate 15 are fixedly connected with fixture blocks 17, a dip dyeing mechanism is arranged below the transmission mechanism and comprises a dip dyeing groove 20, the dip dyeing groove 20 is positioned under the lifting plate 15, the two sides of the top of the dip dyeing groove 20 are inserted into the fixture blocks 17, a plurality of material seepage holes 21 are uniformly arranged at the bottom of the dip dyeing groove 20, a pair of hydraulic cylinders 22 are arranged in the dip dyeing groove 20, the hydraulic cylinders 22 are fixedly arranged at the two sides of the bottom of the lifting plate 15, the model of the hydraulic cylinders 22 is CX-SD LA CHTB/ISD/JOB32, and is externally connected with a power supply through a lead, the bottom end of the output shaft of the hydraulic cylinders 22 is fixedly connected with a pressing plate 23, the pressing plate 23 can be driven to move down by driving the hydraulic cylinders 22, so as to fix the fleece, the bottom surface of the pressing plate 23 is uniformly distributed with a plurality of hemispherical rubber blocks, the rubber blocks have elasticity, the effect of buffer protection can be achieved, so that the pressing plate 23 is prevented from being in direct contact with cloth to damage the cloth, a dye trough 6 is arranged under the dip-dyeing mechanism, the dye trough 6 is fixedly arranged on the bottom plate 1, the side walls of the top ends of the two sides of the dye trough are fixedly connected with a feed pipe 7, the pipe orifice of the feed pipe 7 penetrates through the side wall of the shell 2 and extends out of the shell 2, the dye required by dip-dyeing can be guided into the dye trough 6 through the feed pipe 7, the side walls of the bottom ends of the two sides of the dye trough 6 are fixedly connected with a discharge pipe 8, the pipe orifice of the discharge pipe 8 also penetrates through the side wall of the shell 2 and extends out of the shell 2, a valve 9 is arranged in the discharge pipe 8, the valve 9 can be opened after dip-dyeing, mounting panel 24 fixed connection is at the both sides inner wall of casing 2, its bottom fixed mounting has motor 25, Y2 YE2-132M-4 utmost point is chooseed for use to motor 25's model, and through wire external power supply, its output fixed mounting has (mixing) shaft 26, (mixing) shaft 26 extends to in the dyestuff groove 6, its axle body fixed mounting has a plurality of stirring leaves 27, it is rotatory to drive stirring leaf 27 through driving motor 25, utilize stirring leaf 27 can stir the dyestuff of dyestuff groove 6, so that let the dyestuff can fully contact with the cloth, thereby make the dip-dyeing more even, then improve the effect of dip-dyeing.

The working principle is as follows: when the utility model is used, firstly, the electrical components in the device are externally connected with a control switch and a power supply through wires, then the raised knitted fabric to be dip-dyed is placed in a dip-dyeing groove 20, the dip-dyeing groove 20 is inserted into the fixture blocks 17 at the two sides of the bottom of the lifting plate 15, then a hydraulic cylinder 22 is driven to drive the pressing plate 23 to move downwards so as to fix the fabric in the dip-dyeing groove 20, then an external driving device drives the transmission gear 11 to rotate, the transmission gear 11 can drive the transmission frame 10 and the lower transmission rod 13 to reciprocate up and down when rotating, thereby driving the lifting plate 15 and the dip-dyeing groove 20 to reciprocate up and down together, meanwhile, the dye required by dip-dyeing is guided into the dye groove 6 through the inlet pipe 7, when the dip-dyeing groove 20 moves into the dye groove 6, the dye can permeate through the material soaking hole 21 at the bottom of the dye groove 20, thereby the fabric can be dip-dyed, can drive motor 25 among the dip-dyeing process and make it drive stirring leaf 27 rotatory, utilize stirring leaf 27 can stir the dyestuff of dyestuff groove 6, so that let the dyestuff can fully contact with the cloth, thereby make the dip-dyeing more even, improve the effect of dip-dyeing then, the up-and-down motion through driving frame 10 can make the cloth in the dip-dyeing groove 20 can be continuous and contact with the dyestuff in the dyestuff groove 6, thereby can further improve the effect of dip-dyeing.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A dip-dyeing device for production of napping knitted fabrics, comprising a base plate (1), characterized in that: the dyeing machine is characterized in that a shell (2) is fixedly mounted on the bottom plate (1), fixing rods (3) are fixedly connected to the inner walls of the tops of the two sides of the shell (2), a fixing plate (4) is fixedly connected to the bottom end of each fixing rod (3), through holes (5) are formed in the centers of the tops of the fixing plates (4) and the shell (2), a transmission mechanism is arranged above each fixing plate (4), a dip-dyeing mechanism is arranged below each transmission mechanism, a dyeing tank (6) is arranged under each dip-dyeing mechanism, each dyeing tank (6) is fixedly mounted on the bottom plate (1), the side walls of the top ends of the two sides of each dyeing tank are fixedly connected with a feeding pipe (7), the pipe orifices of the feeding pipes (7) penetrate through the side walls of the shell (2) and extend out of the shell (2), the side walls of the bottom ends of the two sides of each dyeing tank (6) are fixedly connected with a discharging pipe (8), and the pipe orifices of the discharging pipes (, and a valve (9) is arranged in the discharge pipe (8).

2. The exhaust dyeing device for production of napped knitted fabric according to claim 1, characterized in that: the transmission mechanism comprises a transmission frame (10), the transmission frame (10) is positioned above the fixed plate (4), a transmission gear (11) is arranged in the transmission frame, the top and the bottom of the transmission frame (10) are respectively and fixedly connected with an upper transmission rod (12) and a lower transmission rod (13), the upper transmission rod (12) and the lower transmission rod (13) respectively penetrate through the through holes (5) on the shell (2) and the fixed plate (4), the top end of the upper transmission rod (12) extends to the outside of the shell (2) and is fixedly connected with a limit block (14), the bottom end of the lower transmission rod (13) extends to the lower part of the fixed plate (4) and is fixedly connected with a lifting plate (15), both sides of the top of the lifting plate (15) are fixedly connected with springs (16), the top end of the spring (16) is fixedly connected with the bottom of the fixed plate (4), the two sides of the bottom of the lifting plate (15) are fixedly connected with clamping blocks (17).

3. The exhaust dyeing device for production of napped knitted fabric according to claim 2, characterized in that: the transmission gear (11) is of a half-tooth gear structure, half-circle gear teeth are uniformly distributed on the surface of the gear wall of the transmission gear (11), the top end and the bottom end of the transmission frame (10) are both arc-shaped, and a plurality of strip teeth meshed with the gear teeth of the transmission gear (11) are uniformly distributed on the surfaces of the inner walls on the two sides of the transmission frame.

4. The exhaust dyeing device for production of napped knitted fabric according to claim 2, characterized in that: the rod body cover of lower drive pole (13) is equipped with spacing pipe (18), spacing pipe (18) are located the below of fixed plate (4), and the equal fixedly connected with mount (19) of its both sides pipe wall, the end fixed connection of mount (19) is in the bottom of fixed plate (4).

5. The exhaust dyeing device for production of napped knitted fabric according to claim 1, characterized in that: the dip-dyeing mechanism comprises a dip-dyeing tank (20), the dip-dyeing tank (20) is located under the lifting plate (15), the two sides of the top of the dip-dyeing tank are inserted into the fixture blocks (17), a plurality of material seepage holes (21) are uniformly formed in the bottom of the dip-dyeing tank (20), a pair of hydraulic cylinders (22) are arranged in the dip-dyeing tank (20), the hydraulic cylinders (22) are fixedly installed on the two sides of the bottom of the lifting plate (15), pressing plates (23) are fixedly connected to the bottom ends of output shafts of the hydraulic cylinders, and a plurality of hemispherical rubber blocks are uniformly distributed on the surface of the bottom of the pressing plates (23).

6. A padding apparatus for production of a pile knitted fabric according to claim 5, characterized in that: the both sides of impregnation tank (20) all are provided with mounting panel (24), mounting panel (24) fixed connection is at the both sides inner wall of casing (2), and its bottom fixed mounting has motor (25), the output fixed mounting of motor (25) has (mixing) shaft (26), during (mixing) shaft (26) extended to dye trough (6), its axle body fixed mounting has a plurality of stirring leaves (27).