CN113882105A - Environment-friendly real silk electric spinning production device and production method thereof - Google Patents
Environment-friendly real silk electric spinning production device and production method thereof Download PDFInfo
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- CN113882105A CN113882105A CN202111020041.3A CN202111020041A CN113882105A CN 113882105 A CN113882105 A CN 113882105A CN 202111020041 A CN202111020041 A CN 202111020041A CN 113882105 A CN113882105 A CN 113882105A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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Abstract
The invention relates to the technical field of textile production, in particular to an environment-friendly real silk electric spinning production device and a production method thereof, the method leads electric spinning cloth to pass through a dyeing cavity and swing to repeatedly dip-dye natural plant dyes, after the cloth is dyed, the surplus dyes are extruded and removed, the surplus dyes are filtered to remove impurities, the processed surplus dyes are discharged into a diluent storage box and are used as diluents to adjust the chromaticity of the dyes in the dyeing cavity, the method effectively avoids the waste of the dyes, greatly improves the utilization rate of the dyes, simultaneously leads the dyeing of the electric spinning cloth to be more uniform by the swing dip-dyeing mode, adopts the natural plant dyes to accord with the green and environment-friendly production concept, simultaneously utilizes a color sampler to periodically shoot, sample and compare the dyes in the dyeing cavity, ensures the chromaticity accuracy of the dyes, reduces the color difference of different batches of cloth dyeing, the chroma accuracy of cloth dyeing is improved.
Description
Technical Field
The invention relates to the technical field of textile production, in particular to an environment-friendly real silk electric spinning production device and a production method thereof.
Background
The electric spinning is a mulberry silk raw spinning type silk fabric, the fabric is compact and fine in texture, soft and stiff in hand feeling, soft in luster, smooth and comfortable to wear, the fabric is mainly plain weave, and the fabric can be divided into continuous white, whitening, dyeing and printing according to different dyeing processes.
Along with the development of industry, the production idea of green environmental protection is gradually highlighted, in the dyeing process of the traditional electric power textile fabric, a large amount of redundant dyes remain on the surface of the fabric after dip dyeing, the dyes are not effectively utilized in the subsequent processing of the fabric, the waste of the dyes is caused, and meanwhile, in the dyeing process of the fabric, the concentration of the dye is changed along with the dyeing, the chromatic aberration of the dyed fabric in different batches is caused, and the overall quality of the fabric color is influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an environment-friendly real silk electric spinning production device and a production method thereof, wherein the environment-friendly real silk electric spinning production device is environment-friendly and has a good dyeing effect.
The technical scheme of the invention is realized as follows: including workstation, dip-dyeing case, delivery wheel, the workstation is kept away from on the terminal surface of ground one side symmetry and is fixed two first fixed plates that are equipped with, the workstation is kept away from on the terminal surface of ground one side symmetry and is fixed two second fixed plates that are equipped with, two first fixed plate and two be equipped with guiding mechanism between the second fixed plate, be equipped with balance mechanism between first fixed plate and the second fixed plate, dip-dyeing incasement is equipped with the opening to keeping away from ground one side and the chamber of dying that link up with the workstation, it is equipped with the swing dip-dyeing mechanism to dye the intracavity.
The invention is further configured to: the dip-dyeing box is fixedly arranged on the end face of one side, close to the ground, of the workbench, the conveying wheels are rotatably arranged between the two second fixing plates and are arrayed in two directions vertically, a motor is fixedly arranged on the end face of one side, far away from the conveying wheels, of the second fixing plate, and the conveying wheels are in power connection with the motor and close to one side of the ground.
The guide mechanism comprises two groups of guide wheels which are respectively arranged on the first fixing plate and the second fixing plate, and each group of guide wheels comprises two guide wheels which are arranged between the two first fixing plates and the second fixing plates at corresponding positions in a rotating and vertical array mode.
Swing dip-dyeing mechanism includes horizontal array and fixed two third fixed plates that set up between the relative both sides inner wall of dyeing chamber, it is equipped with two lifter plates to slide along vertical direction along length direction symmetry and in the third fixed plate, it is equipped with the tooth chamber to link up in the lifter plate, the lifter plate is kept away from on the terminal surface of ground one side and is fixed and be equipped with first articulated slab, rotates between two first articulated slabs in the third fixed plate of corresponding position and is equipped with the dip-dyeing wheel, it is equipped with two transition axles to correspond the position rotation about two third fixed plates between the relative both sides inner wall of dyeing chamber, the epaxial fixed two incomplete gears that are located two tooth intracavity respectively that are equipped with of transition, incomplete gear can with the meshing of corresponding position tooth intracavity wall.
And the positions of the excircle tooth surfaces of the incomplete gears in the third fixed plates on different sides are opposite, one side ends of the two transition shafts extend to the outer side of the dip dyeing box and are connected with each other through belts, and the transition shaft on one side far away from the first fixed plate is connected with the belt of the conveying wheel on one side close to the ground.
The balance mechanism comprises a second hinged plate fixedly arranged on the end faces of the first fixed plate and the second fixed plate, which are close to one side of the dyeing cavity, a torsion spring on the second hinged plate is rotatably provided with a swing rod, and a balance wheel is rotatably arranged between the two swing rods positioned on the first fixed plate side and the two swing rods positioned on the second fixed plate side.
The dyeing machine is characterized in that an opening and closing valve is fixedly arranged on one side end face of the dip dyeing box close to a first fixed plate, a dyeing agent and a diluting agent feeding pipe communicated with the dyeing cavity are arranged in the opening and closing valve, the other ends of the dyeing agent and the diluting agent feeding pipe are externally connected with the dyeing agent and a diluting agent storage box, a plurality of spray heads are fixedly arranged on the inner wall of one side of the dyeing cavity close to the ground and are arrayed, a nitrogen bubbling machine is fixedly arranged on one side end face of the dip dyeing box close to the first fixed plate, an exhaust pipe is arranged at one side end of the nitrogen bubbling machine close to the ground, the other end of the exhaust pipe is divided into a plurality of spray heads which are respectively communicated with corresponding positions, a material receiving cavity which is opened to one side far away from the ground and is communicated with a workbench is arranged in the dip dyeing box, the material receiving cavity is positioned between a conveying wheel and a guide wheel close to one side of the conveying wheel, a filter plate is fixedly arranged on the inner wall of the material receiving cavity, and the end face of the corresponding side of the dip dyeing box are communicated and are in a threaded connection manner, a collecting pipe is arranged, the other end of the collecting pipe is externally connected with a diluent storage box, a shading plate is fixedly arranged on the inner wall of one side, close to the second fixed plate, of the dyeing cavity, and a color sampler located on one side, close to the ground, of the shading plate is fixedly arranged on the inner wall of one side, close to the second fixed plate, of the dyeing cavity.
A cleaning port is arranged between the inner wall of one side of the receiving cavity, which is far away from the first fixed plate, and the corresponding side end face of the dip-dyeing box in a through manner, an opening and closing plate is arranged between the inner wall of one side of the cleaning port, which is near the ground, and the corresponding side end face of the dip-dyeing box in a sliding manner, a pull plate is fixedly arranged on the end face of one side of the opening and closing plate, a reset spring is fixedly arranged between the end face of one side of the pull plate, which is far away from the ground, and the corresponding side end face of the dip-dyeing box, a sealing cavity, which is opened to one side near the ground, is arranged on the inner wall of one side of the cleaning port, which is far away from the ground, a limiting plate capable of sliding in the sealing cavity is fixedly arranged on the end face of one side of the opening and closing plate, an inclined plane is arranged on one side of the limiting plate, which is far away from the ground, an inclined plane is inclined plane which is inclined to one side, which is far away from the ground, and a protective plate is arranged on one side of the opening and closing plate, which is close to the first fixed plate in a sliding manner, the guard plate is kept away from ground one side terminal surface and can contradict with the limiting plate and be close to ground one side terminal surface and smooth chamber and be close to fixed being equipped with expanding spring between the one side inner wall of ground.
The invention secondly discloses an environment-friendly real silk electric spinning production method, which comprises the following steps:
firstly, pouring natural plant dye into a dyeing cavity and setting the initial chromaticity of the dye;
secondly, the electric spinning cloth penetrates through the dyeing cavity and is subjected to swing type repeated dip dyeing;
thirdly, extruding the electric spinning cloth which just penetrates out of the dyeing cavity to remove redundant dye;
fourthly, filtering the redundant dye to remove the miscellaneous hairs;
and fifthly, discharging the treated redundant dye into a diluent storage box and adjusting the chromaticity of the dye in the dye cavity as the diluent.
The color sampler periodically takes pictures of the dye in the dye cavity for sampling, compares the samples with preset dye chroma through a computer program, and controls the opening and closing of the proportioning valve according to the chroma comparison result to discharge the dye or diluent into the dye cavity so as to adjust the dye chroma.
Through adopting above-mentioned technical scheme, the mode that utilizes the swing dip-dyeing makes the dyeing of electric power textile cloth more even, avoid the waste of dyestuff simultaneously, extrude the discharge to unnecessary dyestuff on the cloth after the cloth dip-dyeing finishes, unnecessary dyestuff that its was collected is through filtering under the condition that the colourity reduces and get rid of the miscellaneous hair and can regard as the diluent of fresh dyestuff with the adjustment colourity, the utilization ratio of dyestuff is greatly improved, it adopts the production theory that natural plant dyestuff also accords with green, utilize the colour sample thief to carry out the periodic photographing sampling contrast to the dyestuff in the dyeing chamber simultaneously, the colourity accuracy of dyestuff has been ensured, reduce the colour difference of different batch cloth dyeings, the colourity accuracy of cloth dyeing is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an environment-friendly real silk electric spinning production device according to the present invention;
FIG. 2 is an enlarged schematic view of the "dip dyeing wheel 33 and the lifting plate 37";
FIG. 3 is an enlarged schematic view of the "opening/closing plate 21 and the protection plate 44";
FIG. 4 is a schematic perspective view of an apparatus for producing an environment-friendly real silk electric spinning according to the present invention;
FIG. 5 is a schematic perspective view of an apparatus for producing an environment-friendly real silk electric spinning according to the present invention;
FIG. 6 is a schematic view of a top view of the device for producing an environment-friendly real silk electric spinning according to the present invention;
FIG. 7 is a schematic view of the production process of the environment-friendly real silk electric textile.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, the invention firstly discloses an environment-friendly real silk electric spinning production device, which comprises a workbench 11, a dip-dyeing box 30 and a conveying wheel 20, wherein two first fixing plates 46 are symmetrically and fixedly arranged on the end surface of one side of the workbench 11 away from the ground, two second fixing plates 18 are symmetrically and fixedly arranged on the end surface of one side of the workbench 11 away from the ground, the first fixing plates 46 and the second fixing plates 18 on the corresponding sides are positioned on the same vertical plane, a guide mechanism is arranged between the two first fixing plates 46 and the two second fixing plates 18, the guide mechanism is used for guiding the conveying direction of the conveyed cloth and positioning the tension stress point of the cloth, a balance mechanism is arranged between the first fixing plates 46 and the second fixing plates 18, and the balance mechanism can adjust the supporting force of the cloth according to the tension change of the cloth to keep the cloth in a tensioning state, the dip-dyeing box 30 is internally provided with a dyeing cavity 26 which is provided with an opening and is far away from one side of the ground and communicated with the workbench 11, a swinging dip-dyeing mechanism is arranged in the dyeing cavity 26, and the swinging dip-dyeing mechanism can fully dip-dye the cloth through the swinging of the cloth in the dye.
Referring to fig. 1, the dip dyeing box 30 is fixedly arranged on the end surface of one side of the workbench 11 close to the ground, the conveying wheels 20 are rotatably arranged between the two second fixing plates 18 and are arrayed in two along the vertical direction, wherein the end surface of one side of the second fixing plate 18 far away from the conveying wheels 20 is fixedly provided with a motor 45, and the side close to the ground is provided with the conveying wheels 20 in power connection with the motor 45; when the cloth passes through the two conveying wheels 20, the motor 45 is started to drive the conveying wheel 20 close to the ground to rotate, the conveying wheel 20 rotates to drive the cloth to be conveyed and can extrude the cloth, and redundant dye in the cloth is extruded at the moment.
Referring to fig. 1, 4, 5 and 6, the guide mechanism includes two sets of guide wheels 12 respectively disposed on the first fixing plate 46 and the second fixing plate 18, each set of guide wheels 12 includes two guide wheels disposed between two first fixing plates 46 and two second fixing plates 18 in a rotating and vertical array; when the cloth passes through the two guide wheels 12 of the corresponding group, the guide wheels 12 are driven to rotate by the self-conveying of the cloth, and the guide wheels 12 play a role in guiding the conveying track of the cloth.
Referring to fig. 1, 2 and 4, the swing dip-dyeing mechanism includes two third fixing plates 25 which are horizontally arrayed and fixedly arranged between inner walls of two opposite sides of a dyeing cavity 26, two lifting plates 37 are symmetrically arranged in the third fixing plates 25 along a length direction and slidably arranged along a vertical direction, a tooth cavity 36 is penetratingly arranged in each lifting plate 37, a first hinge plate 34 is fixedly arranged on an end surface of one side, away from the ground, of each lifting plate 37, a dip-dyeing wheel 33 is rotatably arranged between the two first hinge plates 34 in the corresponding third fixing plate 25, two transition shafts 35 are rotatably arranged between the inner walls of the two opposite sides of the dyeing cavity 26 and corresponding to the two third fixing plates 25, two incomplete gears 32 which are respectively arranged in the two tooth cavities 36 are fixedly arranged on the transition shafts 35, and the incomplete gears 32 can be meshed with the inner walls of the tooth cavities 36 at corresponding positions; when the incomplete gear 32 rotates, the inner wall of the gear cavity 36 close to and far from the first fixing plate 46 at the corresponding position is intermittently meshed, so that the lifting plate 37 is driven to slide close to and far from the ground side in the third fixing plate 25 at the corresponding position, and the dip dyeing wheel 33 is driven to move close to and far from the ground side.
Referring to fig. 2 and 5, the positions of the outer circular tooth surfaces of the incomplete gears 32 in the third fixing plates 25 on different sides are opposite, one side ends of the two transition shafts 35 extend to the outer side of the impregnation tank 30 and are connected with each other through belts, and the transition shaft 35 on the side far away from the first fixing plate 46 is connected with the belt of the conveying wheel 20 on the side close to the ground; the cloth is walked around from two dip-dye wheels 33 bottoms, works as when delivery wheel 20 drives the cloth transportation, two transition shaft 35 rotates and drives and corresponds the incomplete gear 32 rotation of side, incomplete gear 32 rotates and drives dip-dye wheel 33 and to being close to, keeping away from ground one side and remove, because incomplete gear 32 excircle flank position in the third fixed plate 25 of corresponding position is opposite, the lifting plate 37 moving direction that the event corresponds in the third fixed plate 25 of position is opposite, wherein when one side dip-dye wheel 33 removed to keeping away from ground one side promptly, opposite side dip-dye wheel 33 removed to being close to ground one side to realize the swing dip-dye of cloth.
Referring to fig. 1 and 4, the balancing mechanism comprises a second hinged plate 13 fixedly arranged on the end surfaces of the first fixed plate 46 and the second fixed plate 18 close to one side of the dyeing cavity 26, a swinging rod 14 is rotatably arranged on the second hinged plate 13 through a torsion spring, and a balancing wheel 15 is rotatably arranged between the two swinging rods 14 on the first fixed plate 46 side and the two swinging rods 14 on the second fixed plate 18 side; the cloth is wound around the top of the balance wheel 15, when the swing rod 14 and the torsion spring of the second hinge plate 13 at the corresponding position do not accumulate elastic potential energy, the balance wheel 15 at the corresponding position and the guide wheel 12 at the side close to the ground are located on the same horizontal plane, when the swing dip-dyeing mechanism drives the cloth to swing in the dyeing cavity 26, the swing rod 14 swings along with the tension change of the cloth to adjust the position of the balance wheel 15, so that the tension change of the cloth in the dip-dyeing process is adapted, the cloth is always tensioned, and the dip-dyeing effect is improved.
Referring to fig. 1, 5 and 6, an open/close valve 31 is fixedly arranged on one side end surface of the dyeing box 30 close to a first fixed plate 46, a dyeing agent and diluent feed pipe communicated with the dyeing cavity 26 is arranged in the open/close valve 31, the other ends of the dyeing agent and diluent feed pipe are externally connected with a dyeing agent and diluent storage box, the inner wall of the dyeing cavity 26 close to one side of the ground is fixedly provided with a plurality of spray heads 27 in an array manner, a nitrogen bubbling machine 29 is fixedly arranged on one side end surface of the dyeing box 30 close to the first fixed plate 46, one side end of the nitrogen bubbling machine 29 close to the ground is provided with an exhaust pipe 28, the other end of the exhaust pipe 28 is divided into a plurality of pieces and is respectively communicated with the spray heads 27 at corresponding positions, a material receiving cavity 19 with an opening towards one side far away from the ground and communicated with a workbench 11 is arranged in the dyeing box 30, the material receiving cavity 19 is positioned between a conveying wheel 20 and a guide wheel 12 close to one side of the conveying wheel 20, a filter plate 43 is fixedly arranged on the inner wall of the material receiving cavity 19, a collecting pipe 24 is arranged between the bottom wall of the material receiving cavity 19 and the corresponding side end face of the dip-dyeing box 30 in a penetrating and threaded connection mode, the other end of the collecting pipe 24 is externally connected with a diluent storage box, a light shielding plate 16 is fixedly arranged on the inner wall of the dyeing cavity 26 close to one side of the second fixing plate 18, and a color sampler 17 positioned on one side, close to the ground, of the light shielding plate 16 is fixedly arranged on the inner wall of the dyeing cavity 26 close to one side of the second fixing plate 18; when the nitrogen bubbling machine 29 is started, nitrogen bubbling is performed on the dye in the dyeing cavity 26 through the spray head 27, the color sampler 17 performs color sampling on the dye in the dyeing cavity 26, the light shielding plate 16 is used for reducing the brightness error when the color sampler 17 performs sampling, and the material receiving cavity 19 is used for receiving the redundant dye in the cloth and performing impurity filtering on the redundant dye through the filter plate 43.
Referring to the attached drawings 1 and 3, a cleaning port 40 is penetratingly arranged between an inner wall of one side of the receiving cavity 19, which is far away from a first fixing plate 46, and a corresponding side end face of the dip-dyeing box 30, an opening and closing plate 21 is slidably arranged between an inner wall of one side of the cleaning port 40, which is close to the ground, and a corresponding side end face of the dip-dyeing box 30, a pull plate 22 is fixedly arranged on the end face of one side of the opening and closing plate 21, a return spring 23 is fixedly arranged between the end face of one side of the pull plate 22, which is far away from the ground, and the corresponding side end face of the dip-dyeing box 30, a sealing cavity 38, which is opened to one side close to the ground, is arranged on an inner wall of one side of the cleaning port 40, which is far away from the ground, a limiting plate 39 capable of sliding in the sealing cavity 38 is fixedly arranged on the end face of one side of the opening and closing plate 21, which is far away from the ground, is an inclined plane, which is inclined to one side close to the first fixing plate 46, is arranged on an inner wall of the cleaning port 40, which is close to the ground, is provided with a sliding cavity 42, which is opened to one side far away from the ground, the sliding cavity 42 is positioned on one side of the opening and closing plate 21 close to the first fixing plate 46 and is provided with a protection plate 44 in a sliding mode, the end face of one side, far away from the ground, of the protection plate 44 can abut against the limiting plate 39, and an expansion spring 41 is fixedly arranged between the end face of one side, close to the ground, of the protection plate 44 and the inner wall of one side, close to the ground, of the sliding cavity 42; the staff can realize opening and closing of switching board 21 to receiving material chamber 19 through pull board 22, protection plate 44 protects limiting plate 39 near ground one side region when switching board 21 closes receiving material chamber 19, prevents limiting plate 39 is close to ground one side region and piles up miscellaneous hair and lead to limiting plate 39 can't conflict clearance mouth 40 to correspond the side inner wall when switching board 21 opens receiving material chamber 19, works as when switching board 21 opens receiving material chamber 19, limiting plate 39 conflicts protection plate 44 and removes to being close to ground one side, limiting plate 39 conflicts clearance mouth 40 and is close to ground one side inner wall after, and the staff can clear up filterable miscellaneous hair on the filter 43 from receiving material chamber 19 to prevent that miscellaneous hair from piling up too much on the filter 43 and lead to unnecessary dyestuff discharge not smooth and easy.
Referring to the attached figure 7, the invention secondly discloses an environment-friendly real silk electric spinning production method, which comprises the following steps:
firstly, pouring natural plant dye into a dyeing cavity and setting the initial chromaticity of the dye;
secondly, the electric spinning cloth penetrates through the dyeing cavity and is subjected to swing type repeated dip dyeing;
thirdly, extruding the electric spinning cloth which just penetrates out of the dyeing cavity to remove redundant dye;
fourthly, filtering the redundant dye to remove the miscellaneous hairs;
and fifthly, discharging the treated redundant dye into a diluent storage box and adjusting the chromaticity of the dye in the dye cavity as the diluent.
Referring to fig. 7, a color sampler periodically takes a photograph of a dye in a dye chamber and compares the photograph with a preset dye chromaticity through a computer program, and controls a proportioning valve to open and close according to a chromaticity comparison result to discharge a dye or a diluent into the dye chamber to adjust the dye chromaticity; through the collection and the filtration processing to unnecessary dyestuff, can realize the reutilization of unnecessary dyestuff, because the dyestuff of reutilization becomes light in the colour after once dip-dyeing, so can be used for the chroma adjustment as the diluent of fresh dyestuff, not only improved the colourity precision of dyestuff, realized the purpose of environmental protection production moreover.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides an environment-friendly pure silk electric power spins apparatus for producing, includes workstation (11), dip-dyeing case (30), delivery wheel (20), its characterized in that: symmetry and fixed two first fixed plates (46) that are equipped with on keeping away from ground side end face in workstation (11), symmetry and fixed two second fixed plates (18) that are equipped with are kept away from on ground side end face in workstation (11), two first fixed plate (46) and two be equipped with guiding mechanism between second fixed plate (18), be equipped with balance mechanism between first fixed plate (46) and second fixed plate (18), be equipped with in dip-dye box (30) opening to keeping away from ground one side and with workstation (11) through-going dye chamber (26), it dyes the mechanism to be equipped with the swing dip-dye in chamber (26).
2. The environment-friendly real silk electric spinning production device as claimed in claim 1, characterized in that: the dip-dyeing box (30) is fixedly arranged on the end face, close to the ground, of one side of the workbench (11), the conveying wheels (20) are rotatably arranged between the two second fixing plates (18) and are arrayed in two vertical directions, one side of the conveying wheels (20) is far away from the end face, close to the ground, of one side of the second fixing plates (18), motors (45) are fixedly arranged on the end face, close to the ground, of one side of the conveying wheels (20) and are in power connection with the motors (45).
3. The environment-friendly real silk electric spinning production device as claimed in claim 1, characterized in that: the guide mechanism comprises two groups of guide wheels (12) which are respectively arranged on a first fixing plate (46) and a second fixing plate (18), and each group of guide wheels (12) comprises two guide wheels which are arranged between the two first fixing plates (46) and the second fixing plates (18) at corresponding positions in a rotating and vertical array mode.
4. The environment-friendly real silk electric spinning production device as claimed in claim 1, characterized in that: the swing dip-dyeing mechanism comprises two third fixing plates (25) which are horizontally arrayed and fixedly arranged between the inner walls of two opposite sides of the dyeing cavity (26), two lifting plates (37) are symmetrically arranged in the third fixing plate (25) along the length direction and are arranged in a sliding manner along the vertical direction, a tooth cavity (36) is arranged in the lifting plate (37) in a penetrating way, a first hinge plate (34) is fixedly arranged on the end surface of one side of the lifting plate (37) far away from the ground, a dip dyeing wheel (33) is rotatably arranged between the two first hinged plates (34) in the third fixed plate (25) at the corresponding position, two transition shafts (35) are rotatably arranged between the inner walls of the two opposite sides of the dyeing cavity (26) and corresponding to the two third fixing plates (25), two incomplete gears (32) respectively positioned in the two tooth cavities (36) are fixedly arranged on the transition shaft (35), the incomplete gear (32) can be meshed with the inner wall of the gear cavity (36) at the corresponding position.
5. The environment-friendly real silk electric spinning production device as claimed in claim 4, characterized in that: the positions of the excircle tooth surfaces of the incomplete gears (32) in the third fixing plates (25) on different sides are opposite, one side ends of the transition shafts (35) extend to the outer side of the dip dyeing box (30) and are mutually connected through belts, and the transition shaft (35) on one side far away from the first fixing plate (46) is connected with the belt of the conveying wheel (20) on one side close to the ground.
6. The environment-friendly real silk electric spinning production device as claimed in claim 1, characterized in that: the balance mechanism comprises a second hinged plate (13) fixedly arranged on the end face of one side, close to the dyeing cavity (26), of the first fixed plate (46) and the second fixed plate (18), a swinging rod (14) is arranged on the second hinged plate (13) in a rotating mode, and a balance wheel (15) is arranged between the two swinging rods (14) located on the side of the first fixed plate (46) and the two swinging rods (14) located on the side of the second fixed plate (18) in a rotating mode.
7. The environment-friendly real silk electric spinning production device as claimed in claim 1, characterized in that: the dyeing machine is characterized in that an opening and closing valve (31) is fixedly arranged on one side end face, close to a first fixing plate (46), of the dyeing box (30), a dyeing agent and a diluent feeding pipe which are communicated with the dyeing cavity (26) are arranged in the opening and closing valve (31), the other ends of the dyeing agent and the diluent feeding pipe are externally connected with a dyeing agent and a diluent storage box, the inner wall, close to one side of the ground, of the dyeing cavity (26) is fixedly provided with a plurality of spray heads (27) in an array mode, a nitrogen bubbling machine (29) is fixedly arranged on one side end face, close to the first fixing plate (46), of the dyeing box (30), an exhaust pipe (28) is arranged at one side end, close to the ground, of the nitrogen bubbling machine (29), the other end of the exhaust pipe (28) is divided into a plurality of discharge pipes and is communicated with the spray heads (27) at corresponding positions respectively, a material receiving cavity (19) which is provided with one side, far away from the ground, is communicated with a workbench (11), and the material receiving cavity (19) is positioned between a conveying wheel (20) and a guide wheel (12) close to one side of the conveying wheel (20), the dye box is characterized in that a filter plate (43) is fixedly arranged on the inner wall of the material receiving cavity (19), a collecting pipe (24) is communicated and connected with the corresponding side end face of the dip dyeing box (30) through threads, the other end of the collecting pipe (24) is externally connected with a diluent storage box, a light screen (16) is fixedly arranged on the inner wall of one side, close to the second fixing plate (18), of the dye cavity (26), and a color sampler (17) located on one side, close to the ground, of the light screen (16) is fixedly arranged on the inner wall of one side, close to the second fixing plate (18), of the dye cavity (26).
8. The environment-friendly real silk electric spinning production device as claimed in claim 1, characterized in that: the collecting cavity (19) is provided with a cleaning port (40) between the inner wall of one side, far away from the first fixing plate (46), of the collecting cavity and the corresponding side end face of the dip-dyeing box (30), the cleaning port (40) is provided with an opening and closing plate (21) between the inner wall of one side, close to the ground, of the cleaning port and the corresponding side end face of the dip-dyeing box (30), the opening and closing plate (21) is fixedly provided with a pull plate (22) on the end face of one side, far away from the ground, of the pull plate (22) and is fixedly provided with a return spring (23) between the end face of the corresponding side of the dip-dyeing box (30), the inner wall of one side, far away from the ground, of the cleaning port (40) is provided with a sealing cavity (38) with an opening towards one side close to the ground, the opening and closing plate (21) is fixedly provided with a limiting plate (39) capable of sliding in the sealing cavity (38), the limiting plate (39) is far away from the end face of one side of the ground and is an inclined plane close to one side of the first fixing plate (46), clearance mouth (40) are close to and are equipped with opening to smooth chamber (42) of keeping away from ground one side on the inner wall of ground one side, smooth chamber (42) are located switching board (21) and are close to first fixed plate (46) one side and slide and be equipped with guard plate (44), guard plate (44) are kept away from ground one side terminal surface and can be contradicted with limiting plate (39) and be close to ground one side terminal surface and smooth chamber (42) and are close to fixed being equipped with expanding spring (41) between the inner wall of ground one side.
9. An environment-friendly real silk electric spinning production method is characterized in that: the method comprises the following steps:
firstly, pouring natural plant dye into a dyeing cavity and setting the initial chromaticity of the dye;
secondly, the electric spinning cloth penetrates through the dyeing cavity and is subjected to swing type repeated dip dyeing;
thirdly, extruding the electric spinning cloth which just penetrates out of the dyeing cavity to remove redundant dye;
fourthly, filtering the redundant dye to remove the miscellaneous hairs;
and fifthly, discharging the treated redundant dye into a diluent storage box and adjusting the chromaticity of the dye in the dye cavity as the diluent.
10. The production method of the environment-friendly real silk electric spinning as claimed in claim 9, characterized in that: the color sampler periodically takes pictures of the dye in the dye cavity for sampling, compares the samples with preset dye chroma through a computer program, and controls the opening and closing of the proportioning valve according to the chroma comparison result to discharge the dye or diluent into the dye cavity so as to adjust the dye chroma.
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| CN202111020041.3A CN113882105A (en) | 2021-09-01 | 2021-09-01 | Environment-friendly real silk electric spinning production device and production method thereof |
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| CN202111020041.3A CN113882105A (en) | 2021-09-01 | 2021-09-01 | Environment-friendly real silk electric spinning production device and production method thereof |
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Application publication date: 20220104 |