WO2015066888A1 - Reeling machine - Google Patents

Reeling machine Download PDF

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Publication number
WO2015066888A1
WO2015066888A1 PCT/CN2013/086772 CN2013086772W WO2015066888A1 WO 2015066888 A1 WO2015066888 A1 WO 2015066888A1 CN 2013086772 W CN2013086772 W CN 2013086772W WO 2015066888 A1 WO2015066888 A1 WO 2015066888A1
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WO
WIPO (PCT)
Prior art keywords
silk
cocoon
container
thread
soup
Prior art date
Application number
PCT/CN2013/086772
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French (fr)
Chinese (zh)
Inventor
杨楠
Original Assignee
天蚕织宝(香港)有限公司
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Publication date
Application filed by 天蚕织宝(香港)有限公司 filed Critical 天蚕织宝(香港)有限公司
Priority to PCT/CN2013/086772 priority Critical patent/WO2015066888A1/en
Publication of WO2015066888A1 publication Critical patent/WO2015066888A1/en

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B7/00Obtaining silk fibres or filaments
    • D01B7/04Reeling silk

Definitions

  • the present invention relates to a textile apparatus, and more particularly to a thread rolling machine. Background technique
  • Silk is a process of extracting silk from silkworm cocoons.
  • Figure 1 is a schematic view of a conventional reeling machine, which generally comprises a container 1, a concentrator 5, and a small cymbal or bobbin 6.
  • the container 1 contains the silk soup 2, and the Zhengxu 3 obtained by Suo Xu is placed in the silk soup, and the Zhengsi 3, the silk 4 is wound by the spinner 5
  • Raw silk in the form of a strand or a cartridge is formed on the small crucible or the cheese drum 6.
  • the raw silk obtained in this way requires a subsequent textile process to produce a silk fabric suitable for use in the garment industry.
  • the present invention provides a thread rolling machine comprising: a wire winding device comprising a pair of spaced apart synchronous wheels and a timing belt set on the synchronous wheel And a silkworm cocoon rotary conveying device, which is disposed in the vertical direction in alignment with one end of the wire winding device, and is arranged to carry the reciprocating rotary motion of the silkworm cocoon to be twisted; wherein the silkworm cocoon
  • the thread is attached to the timing belt, and the timing belt is rotated at a set speed under the driving of the synchronous wheel, and the thread is wound on the timing belt in a staggered manner.
  • the travel of the silkworm cocoon rotary conveying device to drive the reciprocating rotary motion of the silkworm cocoons is within the width of the synchronous belt.
  • the silkworm cocoon rotary conveying device is an annular water tank, and the annular water tank is filled with a silk soup.
  • the silk cocoon rotary conveyor is composed of a plurality of annular water tanks arranged side by side and not connected to each other.
  • the silk cocoon rotary conveying device is a circulating reciprocating water tank provided by reciprocating series connection of a plurality of annular water tanks.
  • each annular water tank comprises a container and a partition disposed in the middle of the container and spaced apart from the container at both ends, wherein the container wall is provided with a water spout to spray water into the container to reciprocate the silk soup .
  • Each water injection port is composed of a plurality of split nozzles to reduce the disturbance caused by water injection to the silk soup.
  • a flow valve may be provided to control the flow rate of water injected into the water tank to adjust the rotary 3 ⁇ 4 idle speed of the silk soup by changing the water injection flow rate.
  • the bottom plate on one side of the container is provided with a spout for discharging the silkworm cocoon to the bottom of the container, and a cutter for cutting the silkworm cocoons to be discharged is provided below the spout.
  • the thread rolling machine may further comprise heating means for heating the water to be poured into the respective water tanks to maintain the silk soup at a set temperature.
  • the thread rolling machine can also include an overflow tank for receiving a soup overflowing from the sink.
  • the cocoon rotary conveyor is a rotary conveyor.
  • the outer edges of the circumferences of the timing belt are provided with a plurality of fixed wire needles spaced apart from each other for fixing the silk thread of the silkworm cocoons.
  • the thread rolling machine may further comprise a wire handle and a filament disposed on the wire winding device to assist in attaching the silk thread of the silkworm cocoon to the wire needle.
  • the thread rolling machine may further include a flea collecting box disposed at the other end of the silk thread winding device for collecting the silkworm cocoons that are dragged away from the silkworm cocoon rotary conveying device by the timing belt.
  • Figure 1 is a schematic view of the barrel of a conventional twisting machine
  • Figure 2 is a schematic structural view of the twisting machine of the present invention
  • Figure 3 is a perspective view of the silk thread winding device and the silkworm cocoon rotary conveying device in the thread rolling machine of the present invention
  • Figure 4 is a schematic view of the synchronous wheel and the timing belt in the wire winding device of the present invention
  • Figure 5 is a cross-sectional view of the first embodiment of the cocoon rotary conveying device taken along line ⁇ - ⁇ in Figure 3;
  • Figure 6 is a schematic view of the water spout viewed along the ⁇ in Figure 5;
  • Figure 7 is a schematic view of a silk product made by the twisting machine of the present invention.
  • Figure 8 is a schematic view showing a second embodiment of the cocoon rotary conveying device of the reeling machine of the present invention
  • Figure 9 is a schematic view showing a third embodiment of the cocoon rotary conveying device of the reeling machine of the present invention.
  • FIGS 2 and 3 show an embodiment of the twisting machine of the present invention.
  • the reeling machine mainly comprises a frame 1, a wire winding device 2 mounted on the frame 1, and a silkworm cocoon disposed under the wire winding device 2 in a vertical direction with the end of the wire winding device 2 Rotary conveyor 3.
  • the thread winding device 2 includes a pair of spaced apart timing wheels 21 and 22 and a timing belt 23 fitted to the timing wheel.
  • One of the synchronizing wheels 21 and 22 is an active synchronizing wheel which is rotated by a motor (not shown), and the other is a driven synchronizing wheel which synchronously rotates with the active synchronizing wheel driven by the timing belt.
  • the spacing between the synchronizing wheels 21 and 22 is adjusted by the adjusting lever 24.
  • Figure 4 shows the synchronizing wheel and timing belt of the wire winding device.
  • the synchronizing wheel 21 includes left and right hubs 211 and 212 and an axle 213 connecting the two hubs.
  • a timing belt 23 is fitted over the hubs 211 and 212 to follow the synchronous wheel to rotate synchronously. Further, the outer edges of the two sides of the timing belt 23 are provided with a plurality of fixed needles 25 spaced apart from each other.
  • the cocoon rotary conveyor 3 is an annular water tank.
  • the annular water tank includes a container 31 and a partition 37 disposed in the middle of the container and spaced at both ends from the inner wall of the container.
  • a crepe soup 32 is contained in the container 31.
  • the external water source 33 sprays water into the container 31 via a plurality of water spouts 34.
  • the water spray direction is set such that the crepe soup 32 is swung in the container under the urging of the sprayed water.
  • the sprayed water may be sprayed into the container 31 via the heater 35 first; and the flow rate of the sprayed water may be controlled by the flow valve 36 to change the flow rate of the spray water.
  • the swing flow rate of the crepe soup 32 is adjusted.
  • FIG. 5 is a cross-sectional view of the annular water tank taken along line A-A of Figure 3 .
  • a bottom opening 38 may be provided on the bottom plate of one side of the container 31 for discharging the bottom or the finished silkworm cocoons out of the container 31.
  • a cutter 39 may be provided below the exit port 38 for cutting the silk thread of the silkworm cocoon which is sunk at the bottom of the container 31 to prevent it from obstructing the silkworm cocoons in other normal twisted yarns to cause product defects. Therefore, it is possible to prevent the silkworm cocoons from being blocked in the other normal silk by the sinking at the water outlet, thereby affecting the quality of the product.
  • the water spout 34 may be provided by a plurality of diverting nozzles to reduce the occurrence of water spray. Turbulent flow. Thereby, it is possible to eliminate the turbulent flow generated by the water spout at the time of the idling water flow, and to improve the efficiency of the ejected water flow when it acts on the soup water.
  • Silkworm cocoon ( ⁇ ) 6 is placed into the ring
  • the silk soup 8 of the water tank is attached, and the silk thread 7 of the silkworm cocoon 6 is attached to a fixed wire needle 25.
  • the timing belt 23 follows the rotation of the synchronous wheels 21 and 22 in the motor, and drives the thread 7 to be wound around the timing belt 23.
  • the silkworm cocoons 6 are reciprocally rotated along the annular water tank by the crepe soup 32, so that the individual wires 7 are wound on the timing belt 23 in a staggered manner.
  • the thread can be changed by changing the rotational speed of the synchronous wheels 21 and 22 and/or adjusting the flow rate of the crepe soup 32.
  • the silk material shown in Fig. 7 can be formed by sequentially attaching the silk threads of a plurality of silkworm cocoons to the different fixed needles 25 of the timing belt 23 and winding them.
  • the silk fabric produced by the thread rolling machine has the following structure and characteristics.
  • one level there is only one continuous silk, that is, one silk occupies one level.
  • multiple levels multiple continuous silks are interlaced but not interlaced. Because there is only one single silk at each level, the angle of the silk on each plane can be changed at will, so that the entire fabric can change its shape under different directions and different points of tension.
  • the initial morphology is restored by the force in the opposite direction. Thereby, it is possible to arbitrarily draw and open according to the shape of the finished product to be processed later, and the thread remains continuous.
  • the whole process of the reciprocating rotary motion of the silk cocoons 6 is within the width range of the timing belt 23, so that the silk thread 7 of the silk cocoons 6 is all wound around the timing belt 23.
  • a wire handle and a filament 5 may also be provided on the wire winding device 2 to assist in attaching the thread of the silkworm cocoon to the needle 25 of the timing belt 23.
  • the silk thread extracted from the cooked silkworm cocoon is glued to the sticky wire handle, and then the silkworm cocoon is fed into the annular water tank through the inlet port, and the water flow in the annular water tank moves the silk to the top of the timing wire of the synchronous belt, and is synchronized.
  • the fixed wire needle on the belt carries the wire, and the wire end sticking to the wire handle is pulled to the position of the filament to be blown. Thereby, the silk thread of the silkworm cocoon is attached to the fixed needle of the timing belt so that the thread is wound on the timing belt.
  • the other end of the silk thread winding device 2 can be set with a flea collection box 4 to collect the belt 23 from the synchronous belt.
  • an overflow port 311 may be provided on the side of the annular water tank, and the overflow soup 32 overflowing from the water tank flows into the overflow tank 8 through the overflow port 311.
  • Fig. 8 shows a second embodiment of a cocoon rotary conveying device 8, which can be constituted by a plurality of annular water tanks 81 arranged side by side without being connected to each other, so that the same time can be increased.
  • the number of silkworms increases the efficiency of silk.
  • the structure of each annular water tank 81 is substantially the same as that of the annular water tank shown in Fig. 6, that is, each includes a container 82 and a partition 83 disposed in the container, and the water spray ports 84 are disposed at both ends of the container, and the bottom plate is provided with the bottom plate. Mouth 85 and cutter (not shown).
  • FIG. 9 shows a third embodiment of a silkworm cocoon rotary conveying device 9, which can be reciprocally connected in series by a plurality of annular water tanks to form a reciprocating water tank, which can increase the number of silkworms that can be twisted at the same time, and simultaneously It can also lengthen the path of each revolution of silkworm cocoons to improve the efficiency of silk reeling.
  • a plurality of water spouts may be disposed on the annular reciprocating water tank to allow the reel soup to circulate and reciprocate in the water tank.
  • an adjustment plate can be placed in the water tank to keep the silk soup flowing smoothly.
  • the cocoon rotary conveying device has been described above by taking the annular water tank as an example, the present invention can also be realized by using a rotary conveyor belt or other rotary conveying mechanism as a cocoon rotary conveying device in cooperation with a wire winding device.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Noodles (AREA)

Abstract

A reeling machine comprises a floss winding apparatus (2) and a silkworm cocoon rotation conveyor (3). The floss winding apparatus (2) comprises a pair of synchronization wheels (21, 22) disposed in a spaced manner and a synchronization belt (23) sleeved on the synchronization wheels. The silkworm cocoon rotation conveyor (3) aligned with one end of the floss winding apparatus in the perpendicular direction is disposed below the floss winding apparatus, and is used for bearing a silkworm cocoon (6) to be reeled to perform reciprocation motions. The floss of the silkworm cocoon is attached on the synchronization belt, the synchronization belt rotates in a set speed under the driving of the synchronization wheels, so as to drive the floss to be wound on the synchronization belt in a staggered and superposed manner. By means of the reeling machine, the floss of the silkworm cocoon can be directly reeled into silk cloth, thereby improving the working efficiency and reducing the energy consumption.

Description

机 技术领域  Machine technology
本发明涉及一种纺织设备, 特别是涉及一种缫丝机。 背景技术  The present invention relates to a textile apparatus, and more particularly to a thread rolling machine. Background technique
缫丝是从蚕茧抽出蚕丝的工艺。 图 1为传统缫丝机的筒化示意图, 其大致包 括容器 1,、 集绪器 5,和小箴或筒子 6,。 容器 1,内盛装缫丝汤 2,, 经过索绪得到 的正绪茧 3,被置入缫丝汤内, 而正绪茧 3,的绪丝 4,经由集绪器 5,而被卷绕在小 箴或筒子滚筒 6,上形成绞装形式或筒装形式的生丝。以此方式缫得的生丝需要通 过后续纺织流程, 才可以制造出适于服装行业使用的丝质面料。  Silk is a process of extracting silk from silkworm cocoons. Figure 1 is a schematic view of a conventional reeling machine, which generally comprises a container 1, a concentrator 5, and a small cymbal or bobbin 6. The container 1 contains the silk soup 2, and the Zhengxu 3 obtained by Suo Xu is placed in the silk soup, and the Zhengsi 3, the silk 4 is wound by the spinner 5 Raw silk in the form of a strand or a cartridge is formed on the small crucible or the cheese drum 6. The raw silk obtained in this way requires a subsequent textile process to produce a silk fabric suitable for use in the garment industry.
上述传统方式生产丝质面料所需工序繁多, 不仅使得劳动强度高, 而且会消 耗大量能源。 如果在缫丝工艺中, 可以直接将蚕茧的丝绪缫制成丝质面料, 则可 极大提高真丝纺织行业的生产效率, 并可以节省大量能源。 发明内容  The above-mentioned conventional methods for producing silk fabrics require a large number of processes, which not only makes the labor intensity high, but also consumes a large amount of energy. If the silkworm silkworm is directly made into a silk fabric in the silk reeling process, the production efficiency of the silk textile industry can be greatly improved, and a large amount of energy can be saved. Summary of the invention
针对现有技术中存在的问题, 实现上述目的, 本发明提供了一种缫丝机, 其 包括:丝绪卷绕装置,其包括一对间隔开设置的同步轮和套装于同步轮上同步带; 以及蚕茧回转传送装置, 其在垂直方向上与该丝绪卷绕装置一端对齐地设置在该 丝绪卷绕装置下方, 用以承载待缫丝的蚕茧进行往复回转运动; 其中, 该蚕茧的 丝绪附着于该同步带上, 而该同步带在该同步轮驱动下按设定速度旋转, 带动丝 绪以交错迭置的方式卷绕在该同步带上。  In view of the problems in the prior art, in order to achieve the above object, the present invention provides a thread rolling machine comprising: a wire winding device comprising a pair of spaced apart synchronous wheels and a timing belt set on the synchronous wheel And a silkworm cocoon rotary conveying device, which is disposed in the vertical direction in alignment with one end of the wire winding device, and is arranged to carry the reciprocating rotary motion of the silkworm cocoon to be twisted; wherein the silkworm cocoon The thread is attached to the timing belt, and the timing belt is rotated at a set speed under the driving of the synchronous wheel, and the thread is wound on the timing belt in a staggered manner.
该蚕茧回转传送装置带动蚕茧往复回转运动的行程处于该同步带的宽度范 围内。  The travel of the silkworm cocoon rotary conveying device to drive the reciprocating rotary motion of the silkworm cocoons is within the width of the synchronous belt.
优选的, 该蚕茧回转传送装置为环形水槽, 该环形水槽内盛装有缫丝汤。 或 者, 该蚕茧回转传送装置由多个并列设置且不相互联通的环形水槽构成。 亦或, 该蚕茧回转传送装置是多个环形水槽往复串联联通设置而成的循环往复水槽。  Preferably, the silkworm cocoon rotary conveying device is an annular water tank, and the annular water tank is filled with a silk soup. Alternatively, the silk cocoon rotary conveyor is composed of a plurality of annular water tanks arranged side by side and not connected to each other. Alternatively, the silk cocoon rotary conveying device is a circulating reciprocating water tank provided by reciprocating series connection of a plurality of annular water tanks.
优选的,各环形水槽包括容器和设置在容器中间且两端与该容器间隔开的隔 板, 该容器壁中设置有喷水口, 以向该容器内喷水而使得缫丝汤进行往复流动。 各注水口由多个分流管口组成, 以减少注水对缫丝汤造成的扰动。 另外, 还可以 设置有流量阀, 用以控制注入水槽的水的流量, 以通过改变注水流量来调节缫丝 汤的回转 ¾ϊ速。 Preferably, each annular water tank comprises a container and a partition disposed in the middle of the container and spaced apart from the container at both ends, wherein the container wall is provided with a water spout to spray water into the container to reciprocate the silk soup . Each water injection port is composed of a plurality of split nozzles to reduce the disturbance caused by water injection to the silk soup. In addition, a flow valve may be provided to control the flow rate of water injected into the water tank to adjust the rotary 3⁄4 idle speed of the silk soup by changing the water injection flow rate.
该容器一侧底板上设置有用于将沉底的蚕茧排出容器的出茧口, 而出茧口下 方设置有用于切断即将排出的蚕茧的丝绪的切刀。  The bottom plate on one side of the container is provided with a spout for discharging the silkworm cocoon to the bottom of the container, and a cutter for cutting the silkworm cocoons to be discharged is provided below the spout.
该缫丝机还可以包括加热装置, 用以加热待注入各水槽中的水, 进而将缫丝 汤保持在设定的温度。 该缫丝机还可包括溢水箱, 其用以接收从水槽中溢出缫丝 汤。  The thread rolling machine may further comprise heating means for heating the water to be poured into the respective water tanks to maintain the silk soup at a set temperature. The thread rolling machine can also include an overflow tank for receiving a soup overflowing from the sink.
或者, 该蚕茧回转传送装置为回转传送带。  Alternatively, the cocoon rotary conveyor is a rotary conveyor.
优选的, 该同步带周长的两侧外沿设置有多个彼此间隔开的定丝针, 用以固 定蚕茧的丝绪。  Preferably, the outer edges of the circumferences of the timing belt are provided with a plurality of fixed wire needles spaced apart from each other for fixing the silk thread of the silkworm cocoons.
该缫丝机还可以包括设置于该丝绪卷绕装置上的粘丝柄及灯丝,用以辅助将 蚕茧的丝绪附着于该定丝针。  The thread rolling machine may further comprise a wire handle and a filament disposed on the wire winding device to assist in attaching the silk thread of the silkworm cocoon to the wire needle.
另外, 该缫丝机还可以包括设置于该丝绪卷绕装置另一端的跳茧收集箱, 用 以收集被该同步带拖离该蚕茧回转传送装置的蚕茧。 附图说明  In addition, the thread rolling machine may further include a flea collecting box disposed at the other end of the silk thread winding device for collecting the silkworm cocoons that are dragged away from the silkworm cocoon rotary conveying device by the timing belt. DRAWINGS
通过下面结合附图对本发明做出的详细说明,本发明的上述和 /或其他特点和 优点将变得更加清楚, 图中各部件仅是示意性的, 而并没有按照比例绘示, 其中: 图 1是传统缫丝机的筒化示意图;  The above and/or other features and advantages of the present invention will become more apparent from the detailed description of the invention. Figure 1 is a schematic view of the barrel of a conventional twisting machine;
图 2是本发明缫丝机的结构示意图;  Figure 2 is a schematic structural view of the twisting machine of the present invention;
图 3是本发明缫丝机中丝绪卷绕装置和蚕茧回转传送装置的立体示意图; 图 4是本发明丝绪卷绕装置中的同步轮和同步带的示意图;  Figure 3 is a perspective view of the silk thread winding device and the silkworm cocoon rotary conveying device in the thread rolling machine of the present invention; Figure 4 is a schematic view of the synchronous wheel and the timing belt in the wire winding device of the present invention;
图 5是沿图 3中 Α-Α剖开的蚕茧回转传送装置的第一实施方式的剖视图; 图 6是沿图 5中 Β向观察的喷水口的示意图;  Figure 5 is a cross-sectional view of the first embodiment of the cocoon rotary conveying device taken along line Α-Α in Figure 3; Figure 6 is a schematic view of the water spout viewed along the Β in Figure 5;
图 7是本发明缫丝机缫制而成的丝质产品的示意图;  Figure 7 is a schematic view of a silk product made by the twisting machine of the present invention;
图 8是本发明缫丝机的蚕茧回转传送装置的第二实施方式的示意图; 以及 图 9是本发明缫丝机的蚕茧回转传送装置的第三实施方式的示意图。 具体实施方式 Figure 8 is a schematic view showing a second embodiment of the cocoon rotary conveying device of the reeling machine of the present invention; and Figure 9 is a schematic view showing a third embodiment of the cocoon rotary conveying device of the reeling machine of the present invention. detailed description
图 2和 3示出了本发明缫丝机的一种实施方式。 该缫丝机主要包括机架 1、 安装在机架 1上的丝绪卷绕装置 2、 在垂直方向上与丝绪卷绕装置 2—端对齐地 设置在丝绪卷绕装置 2下方的蚕茧回转传送装置 3。  Figures 2 and 3 show an embodiment of the twisting machine of the present invention. The reeling machine mainly comprises a frame 1, a wire winding device 2 mounted on the frame 1, and a silkworm cocoon disposed under the wire winding device 2 in a vertical direction with the end of the wire winding device 2 Rotary conveyor 3.
丝绪卷绕装置 2包括一对间隔开设置的同步轮 21和 22以及套装在同步轮上 的同步带 23。 同步轮 21和 22之一是主动同步轮, 其由电机(图中未示出)带动 旋转; 而另一个为从动同步轮, 其在主动同步轮藉助同步带的带动下同步旋转。 同步轮 21和 22之间的间距通过调节杆 24来调节。  The thread winding device 2 includes a pair of spaced apart timing wheels 21 and 22 and a timing belt 23 fitted to the timing wheel. One of the synchronizing wheels 21 and 22 is an active synchronizing wheel which is rotated by a motor (not shown), and the other is a driven synchronizing wheel which synchronously rotates with the active synchronizing wheel driven by the timing belt. The spacing between the synchronizing wheels 21 and 22 is adjusted by the adjusting lever 24.
图 4示出了丝绪卷绕装置的同步轮和同步带。 在图 4所示的示例中, 该同步 轮 21包括左右两轮毂 211和 212以及连接两轮毂的轮轴 213。 同步带 23套装于 该轮毂 211和 212上, 以跟随同步轮同步转动。 另外, 同步带 23周长的两侧外沿 设置有多个彼此间隔开的定丝针 25。  Figure 4 shows the synchronizing wheel and timing belt of the wire winding device. In the example shown in Fig. 4, the synchronizing wheel 21 includes left and right hubs 211 and 212 and an axle 213 connecting the two hubs. A timing belt 23 is fitted over the hubs 211 and 212 to follow the synchronous wheel to rotate synchronously. Further, the outer edges of the two sides of the timing belt 23 are provided with a plurality of fixed needles 25 spaced apart from each other.
图 2-3所示的示例中, 蚕茧回转传送装置 3为环形水槽。 该环形水槽包括容 器 31以及设置在容器中间并其两端与容器内壁间隔开的隔板 37。在容器 31内盛 装有缫丝汤 32。 另外, 外部水源 33经由多个喷水口 34向容器 31内喷水。 喷水 方向设置成使得缫丝汤 32在喷入水的推动下在容器内回转流动。另外,为了使缫 丝汤 32保持设定的温度,喷入的水可以先经加热器 35再喷入容器 31中; 而喷入 水的流量可以通过流量阀 36控制, 以通过改变喷水流量来调节缫丝汤 32的回转 流速。  In the example shown in Figs. 2-3, the cocoon rotary conveyor 3 is an annular water tank. The annular water tank includes a container 31 and a partition 37 disposed in the middle of the container and spaced at both ends from the inner wall of the container. A crepe soup 32 is contained in the container 31. Further, the external water source 33 sprays water into the container 31 via a plurality of water spouts 34. The water spray direction is set such that the crepe soup 32 is swung in the container under the urging of the sprayed water. Further, in order to maintain the twisted soup 32 at the set temperature, the sprayed water may be sprayed into the container 31 via the heater 35 first; and the flow rate of the sprayed water may be controlled by the flow valve 36 to change the flow rate of the spray water. The swing flow rate of the crepe soup 32 is adjusted.
图 5为沿着图 3中 A-A先剖开的环形水槽的剖视图。 如图所示, 该容器 31 一侧底板上可以设置有出茧口 38,用以将沉底或缫完丝的蚕茧排出容器 31。该出 茧口 38下方可以设置有切刀 39, 以用于将沉于容器 31底部的蚕茧的丝绪切断, 以防止其阻碍其它正常缫丝中的蚕茧而造成产品缺陷。 由此, 可以防止因沉茧在 出水口堵截其它正常缫丝中的蚕茧, 影响产品的质量。  Figure 5 is a cross-sectional view of the annular water tank taken along line A-A of Figure 3 . As shown in the figure, a bottom opening 38 may be provided on the bottom plate of one side of the container 31 for discharging the bottom or the finished silkworm cocoons out of the container 31. Below the exit port 38, a cutter 39 may be provided for cutting the silk thread of the silkworm cocoon which is sunk at the bottom of the container 31 to prevent it from obstructing the silkworm cocoons in other normal twisted yarns to cause product defects. Therefore, it is possible to prevent the silkworm cocoons from being blocked in the other normal silk by the sinking at the water outlet, thereby affecting the quality of the product.
为了防止从喷水口 34注入水时对缫丝汤 32中的蚕茧 6造成扰动,如图 6所 示,可以将喷水口 34设置为由多个分流管口组成,以减少喷水时产生紊流。由此, 可以消除因氐速水流时喷水口所产生的乱流, 并提高喷出的水流在作用于汤水时 使其运动的效率。  In order to prevent disturbance of the silkworm cocoon 6 in the silk soup 32 when water is injected from the water spout 34, as shown in Fig. 6, the water spout 34 may be provided by a plurality of diverting nozzles to reduce the occurrence of water spray. Turbulent flow. Thereby, it is possible to eliminate the turbulent flow generated by the water spout at the time of the idling water flow, and to improve the efficiency of the ejected water flow when it acts on the soup water.
下面结合附图说明本发明缫丝机的操作方式。 蚕茧 (正绪茧) 6被置入环形 水槽的缫丝汤 32内, 并且将蚕茧 6的丝绪 7附着于一个定丝针 25上。 同步带 23 跟随同步轮 21和 22在电机的转动, 带动丝绪 7卷绕在同步带 23上。 于此同时, 蚕茧 6在缫丝汤 32的带动下沿着环形水槽往复回转移动, 从而使得单根丝绪 7 以交错迭置的方式卷绕在同步带 23上。 The operation of the twisting machine of the present invention will now be described with reference to the accompanying drawings. Silkworm cocoon (正绪茧) 6 is placed into the ring The silk soup 8 of the water tank is attached, and the silk thread 7 of the silkworm cocoon 6 is attached to a fixed wire needle 25. The timing belt 23 follows the rotation of the synchronous wheels 21 and 22 in the motor, and drives the thread 7 to be wound around the timing belt 23. At the same time, the silkworm cocoons 6 are reciprocally rotated along the annular water tank by the crepe soup 32, so that the individual wires 7 are wound on the timing belt 23 in a staggered manner.
通过改变同步轮 21和 22的转速和 /或调整缫丝汤 32的流速, 可以改变丝绪 The thread can be changed by changing the rotational speed of the synchronous wheels 21 and 22 and/or adjusting the flow rate of the crepe soup 32.
7相对于同步带的倾斜角度。通过将多个蚕茧的丝绪依次附着于同步带 23的不同 定丝针 25上并进行卷绕, 就可以形成如图 7所示的丝质材料。 7 Angle of inclination relative to the timing belt. The silk material shown in Fig. 7 can be formed by sequentially attaching the silk threads of a plurality of silkworm cocoons to the different fixed needles 25 of the timing belt 23 and winding them.
如上所述, 通过改变同步轮的转速和 /或调整缫丝汤的流速, 可以形成如图 7 中&、 b所示不同倾斜角度的丝质材料。  As described above, by changing the rotational speed of the synchronous wheel and/or adjusting the flow rate of the crepe soup, it is possible to form a silk material having different inclination angles as shown by & b in Fig. 7.
该缫丝机所生产出的蚕丝织物具有以下结构及特性。 在一个层面中, 仅有单 独一根连续的蚕丝, 也就是一根蚕丝占一个层面。 在多个层面中, 多根连续的蚕 丝相互有序交错但不交织。 因其每一个层面只有单独一根蚕丝, 所以就可以随意 改变每个层面上的蚕丝在各自平面上的角度, 使得整个织物可以在不同方向及不 同点位的拉力作用下改变其形状,并可在反方向力的作用下还原初始形态。 由此, 可以根据后续所需加工的成品的形状任意拉制及开口,且丝线依旧保持连续不断。  The silk fabric produced by the thread rolling machine has the following structure and characteristics. In one level, there is only one continuous silk, that is, one silk occupies one level. In multiple levels, multiple continuous silks are interlaced but not interlaced. Because there is only one single silk at each level, the angle of the silk on each plane can be changed at will, so that the entire fabric can change its shape under different directions and different points of tension. The initial morphology is restored by the force in the opposite direction. Thereby, it is possible to arbitrarily draw and open according to the shape of the finished product to be processed later, and the thread remains continuous.
蚕茧 6往复回转移动的全程处于同步带 23的宽度范围之内, 以使得蚕茧 6 的丝绪 7全部卷绕在同步带 23上。 此外, 采用不同长度的同步带 23 , 可以生产 不同尺寸的丝质产品。  The whole process of the reciprocating rotary motion of the silk cocoons 6 is within the width range of the timing belt 23, so that the silk thread 7 of the silk cocoons 6 is all wound around the timing belt 23. In addition, with different lengths of timing belt 23, it is possible to produce silk products of different sizes.
在丝绪卷绕装置 2上还可以设置粘丝柄及灯丝 5 , 用以辅助将蚕茧的丝绪附 着于同步带 23的定丝针 25上。 操作时, 把已煮好的蚕茧抽出的丝头粘在粘丝柄 上, 再将蚕茧通过进茧口送入环形水槽中, 环形水槽的水流使蚕丝移动到同步带 的定丝针上方, 同步带上的定丝针带走丝线, 同时将粘在粘丝柄上的丝头拉至灯 丝位置处烧断。 由此, 蚕茧的丝头附着于同步带的定丝针上, 以便丝绪在同步带 上进行卷绕。  A wire handle and a filament 5 may also be provided on the wire winding device 2 to assist in attaching the thread of the silkworm cocoon to the needle 25 of the timing belt 23. During operation, the silk thread extracted from the cooked silkworm cocoon is glued to the sticky wire handle, and then the silkworm cocoon is fed into the annular water tank through the inlet port, and the water flow in the annular water tank moves the silk to the top of the timing wire of the synchronous belt, and is synchronized. The fixed wire needle on the belt carries the wire, and the wire end sticking to the wire handle is pulled to the position of the filament to be blown. Thereby, the silk thread of the silkworm cocoon is attached to the fixed needle of the timing belt so that the thread is wound on the timing belt.
丝绪卷绕装置 2另一端可设置跳茧收集箱 4,以收集被同步带 23拖离缫丝汤 The other end of the silk thread winding device 2 can be set with a flea collection box 4 to collect the belt 23 from the synchronous belt.
32的蚕茧。 另外, 在环形水槽侧面可以设置溢水口 311 , 从水槽中溢出缫丝汤 32 经由溢水口 311流入溢水箱 8中。 32 silkworm cocoons. Further, an overflow port 311 may be provided on the side of the annular water tank, and the overflow soup 32 overflowing from the water tank flows into the overflow tank 8 through the overflow port 311.
图 8示出了蚕茧回转传送装置的第二实施方式, 该蚕茧回转传送装置 8可以 由多个并列设置而不相互联通的环形水槽 81构成,使得可以增加同一时间可缫丝 的蚕粒数,提高缫丝效率。各环形水槽 81的结构与图 6中所示环形水槽的结构基 本相同, 即均包括容器 82和设置在容器中的隔板 83,容器两端设置有喷水口 84, 而其底板设置有出茧口 85和切刀 (图中未示出)。 Fig. 8 shows a second embodiment of a cocoon rotary conveying device 8, which can be constituted by a plurality of annular water tanks 81 arranged side by side without being connected to each other, so that the same time can be increased. The number of silkworms increases the efficiency of silk. The structure of each annular water tank 81 is substantially the same as that of the annular water tank shown in Fig. 6, that is, each includes a container 82 and a partition 83 disposed in the container, and the water spray ports 84 are disposed at both ends of the container, and the bottom plate is provided with the bottom plate. Mouth 85 and cutter (not shown).
图 9示出了蚕茧回转传送装置的第三实施方式, 该蚕茧回转传送装置 9可以 由多个环形水槽往复串联设置而成循环往复水槽, 其可增加同一时间可缫丝的蚕 粒数, 同时亦可加长每粒蚕茧每一回转周期的路径, 以提高缫丝效率。 类似的, 该环形往复水槽上可设置多个喷水口, 以使缫丝汤在水槽中循环往复流动。另外, 水槽中亦可以设置调节板, 以使缫丝汤保持平稳流动。  FIG. 9 shows a third embodiment of a silkworm cocoon rotary conveying device 9, which can be reciprocally connected in series by a plurality of annular water tanks to form a reciprocating water tank, which can increase the number of silkworms that can be twisted at the same time, and simultaneously It can also lengthen the path of each revolution of silkworm cocoons to improve the efficiency of silk reeling. Similarly, a plurality of water spouts may be disposed on the annular reciprocating water tank to allow the reel soup to circulate and reciprocate in the water tank. In addition, an adjustment plate can be placed in the water tank to keep the silk soup flowing smoothly.
虽然上文以环形水槽为例介绍了蚕茧回转传送装置,但是本发明也可以采用 回转传送带或者其他回转传送机构作为蚕茧回转传送装置, 与丝绪卷绕装置相配 合来实现本发明。  Although the cocoon rotary conveying device has been described above by taking the annular water tank as an example, the present invention can also be realized by using a rotary conveyor belt or other rotary conveying mechanism as a cocoon rotary conveying device in cooperation with a wire winding device.
尽管上面已经详细描述了本发明的各种实施例, 但是对于本领域技术人员来 说, 可以对本发明做出进一步的变化和改进。 应当理解, 这样的变化和改进在本 发明的精神和范围之内。  Although various embodiments of the invention have been described in detail, the invention may be further modified and modified by those skilled in the art. It should be understood that such changes and modifications are within the spirit and scope of the invention.

Claims

权利要求书 Claim
1. 一种缫丝机, 包括: 1. A thread rolling machine comprising:
丝绪卷绕装置, 其包括一对间隔开设置的同步轮和套装于同步轮上同步带; 以及  a thread winding device comprising a pair of spaced apart synchronized wheels and a timing belt disposed on the synchronous wheel;
蚕茧回转传送装置, 其在垂直方向上与该丝绪卷绕装置一端对齐地设置在该 丝绪卷绕装置下方, 用以承载待缫丝的蚕茧进行往复回转运动;  a silkworm cocoon rotary conveying device, which is disposed in the vertical direction in alignment with one end of the wire winding device, and is arranged to carry the reciprocating rotary motion of the silkworm cocoons to be twisted;
其中, 该蚕茧的丝绪附着于该同步带上, 而该同步带在该同步轮驱动下按设 定速度旋转, 带动丝绪以交错迭置的方式卷绕在该同步带上。  The silk thread of the silkworm cocoon is attached to the timing belt, and the timing belt is rotated at a set speed under the driving of the synchronous wheel, and the thread is wound on the timing belt in a staggered manner.
2. 如权利要求 1所述的缫丝机,其中,该蚕茧回转传送装置带动蚕茧往复回 转运动的行程处于该同步带的宽度范围内。  2. The reeling machine according to claim 1, wherein the travel of the cocoon rotary conveying device to drive the reciprocating revolving motion of the cocoon is within the width of the timing belt.
3. 如权利要求 1所述的缫丝机, 其中, 该蚕茧回转传送装置为环形水槽, 该 环形水槽内盛装有缫丝汤。  The reeling machine according to claim 1, wherein the cocoon rotary conveying device is an annular water tank, and the annular water tank is filled with a silk soup.
4. 如权利要求 1所述的缫丝机,其中,该蚕茧回转传送装置由多个并列设置 且不相互联通的环形水槽构成, 各环形水槽内盛装有缫丝汤。  The reeling machine according to claim 1, wherein the cocoon rotary conveying device comprises a plurality of annular water tanks arranged side by side and not connected to each other, and each of the annular water tanks is provided with a crepe soup.
5. 如权利要求 1所述的缫丝机,其中,该蚕茧回转传送装置是多个环形水槽 往复串联联通设置而成的循环往复水槽, 该循环往复水槽内盛装有缫丝汤。  The twisting machine according to claim 1, wherein the silkworm cocoon rotary conveying device is a circulating reciprocating water tank provided by reciprocating series connection of a plurality of annular water tanks, wherein the circulating reciprocating water tank is filled with a silk soup.
6. 如权利要求 3-5中任一项所述的缫丝机, 其中, 各环形水槽包括容器和设 置在容器中间且两端与该容器间隔开的隔板, 该容器壁中设置有喷水口, 以向该 容器内喷水而使得缫丝汤进行往复流动。  The reeling machine according to any one of claims 3 to 5, wherein each annular water tank comprises a container and a partition disposed in the middle of the container and spaced apart from the container at both ends, the container wall being provided with a spray The nozzle is configured to reciprocate the crepe soup by spraying water into the container.
7. 如权利要求 6所述的缫丝机, 其中, 各喷水口由多个分流管口组成。 7. The thread rolling machine according to claim 6, wherein each of the water spouts is composed of a plurality of split nozzles.
8. 如权利要求 6所述的缫丝机,还设置有流量阀,用以控制喷入该容器内的 水的流量, 以通过改变喷水流量来调节缫丝汤的回转流速。 8. The thread rolling machine of claim 6, further comprising a flow valve for controlling the flow rate of water sprayed into the container to adjust the flow rate of the twisting soup by changing the water spray flow rate.
9. 如权利要求 6所述的缫丝机,其中,该容器一侧底板上设置有用于将沉底 的蚕茧排出容器的出茧口, 而出茧口下方设置有用于切断即将排出的蚕茧的丝绪 的切刀。  9. The thread rolling machine according to claim 6, wherein a bottom side of the container is provided with a spout for discharging the bottom of the silkworm cocoons out of the container, and a bottom of the spout is provided for cutting the cocoons to be discharged. Silk thread cutter.
10. 如权利要求 6所述的缫丝机, 还包括加热装置, 用以加热待注入各水槽 中的水, 进而将缫丝汤保持在设定的温度。  10. The thread rolling machine of claim 6, further comprising heating means for heating the water to be injected into each of the water tanks to maintain the crepe soup at a set temperature.
11.如权利要求 6所述的缫丝机, 还包括溢水箱, 其用以接收从水槽中溢出 缫丝汤。 11. The thread rolling machine of claim 6 further comprising an overflow tank for receiving a crepe soup overflowing from the sink.
12.如权利要求 1所述的缫丝机,其中,该蚕茧回转传送装置为回转传送带。The thread rolling machine according to claim 1, wherein the silk cocoon rotary conveying device is a rotary conveyor belt.
13.如权利要求 1所述的缫丝机, 其中, 该同步带周长的两侧外沿设置有多 个彼此间隔开的定丝针, 用以固定蚕茧的丝绪。 The reeling machine according to claim 1, wherein the outer edges of the circumference of the timing belt are provided with a plurality of fixed wire needles spaced apart from each other for fixing the silk thread of the silkworm cocoons.
14.如权利要求 13所述的缫丝机,还包括设置于该丝绪卷绕装置上的粘丝柄 及灯丝, 用以辅助将蚕茧的丝绪附着于该定丝针。  14. The thread rolling machine of claim 13, further comprising a wire handle and a filament disposed on the wire winding device to assist in attaching the silk thread of the silkworm cocoon to the wire needle.
15.如权利要求 1所述的缫丝机, 还包括设置于该丝绪卷绕装置另一端的跳 茧收集箱, 用以收集被该同步带拖离该蚕茧回转传送装置的蚕茧。  15. The thread rolling machine of claim 1 further comprising a jumper collection bin disposed at the other end of the wire winding device for collecting the silkworm cocoons that are pulled away from the silkworm cocoon transfer device by the timing belt.
PCT/CN2013/086772 2013-11-08 2013-11-08 Reeling machine WO2015066888A1 (en)

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CN111763991A (en) * 2020-06-29 2020-10-13 绍兴慧行智能科技有限公司 Rapid opening device and opening method for silk reeling
CN112176424A (en) * 2020-11-13 2021-01-05 李桂英 Silkworm cocoon soaking device for spinning
CN113109260A (en) * 2021-04-09 2021-07-13 柳州市诚明科技有限公司 Rotary silkworm cocoon method

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JPS5937439B2 (en) * 1980-03-31 1984-09-10 片倉工業株式会社 Heat exchange method for waste water in a silk mill
SU1406106A1 (en) * 1985-12-05 1988-06-30 Кутаисский политехнический институт им.Н.И.Мусхелишвили Raw cotton drying apparatus
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CN111763991A (en) * 2020-06-29 2020-10-13 绍兴慧行智能科技有限公司 Rapid opening device and opening method for silk reeling
CN112176424A (en) * 2020-11-13 2021-01-05 李桂英 Silkworm cocoon soaking device for spinning
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CN113109260B (en) * 2021-04-09 2024-05-07 柳州市诚明科技有限公司 Method for rotating silkworm cocoons

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