CN103409826A - Semi-continuous high-speed spinning machine - Google Patents
Semi-continuous high-speed spinning machine Download PDFInfo
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- CN103409826A CN103409826A CN201310266741XA CN201310266741A CN103409826A CN 103409826 A CN103409826 A CN 103409826A CN 201310266741X A CN201310266741X A CN 201310266741XA CN 201310266741 A CN201310266741 A CN 201310266741A CN 103409826 A CN103409826 A CN 103409826A
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Abstract
The invention relates to a semi-continuous high-speed spinning machine which comprises a rack, a glue supply device, a filament strip forming device, a spinning device and a winding device. The spinning device comprises at least three spinning rollers which are transversely arranged relative to the operating surface of a spinning face, and the two ends of each spinning roller are fixed on the rack. The semi-continuous high-speed spinning machine improves spinning speed, ensures that filament strips are sufficiently reacted, and then achieves the purposes of ensuring the quality of the filament strips, improving production efficiency and reducing spinning cost.
Description
Technical field
The present invention relates to a kind of spinning equipment, specifically, the present invention relates to a kind of semicontinuous high-speed spinning machine.
Background technology
By cellulosic material, extract pure methylcellulose, be called pulp.With caustic soda, carbon disulfide, process, obtain orange-yellow sodium cellulose xanthate, then be dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, be called viscose glue.After filtration, after maturation, deaeration, carry out wet spinning, coagulating bath is comprised of sulfuric acid, sodium sulphate and zinc sulfate viscose glue.Sodium cellulose xanthate in viscose glue and the effect of sulfuric acid in coagulating bath and decompose, cellulose regenerated and separate out, the gained cellulose fibre becomes viscose after washing, desulfurization, bleaching, drying.Viscose filament yarn is a kind of of viscose, is also to be made by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning machine has semicontinuous weaving loom and continuous weaving loom, and from technology and equipment two aspects, there is following difference in these two kinds of spinning machines:
1, from the angle of production technology, semi-continuous spinning machine is that spinning and post processing (post processing comprises washing, oven dry, become the step such as cylinder) separately, are completed separately, and semi-continuous spinning machine mainly is responsible for the spinning part; And continuous spinning machine is that spinning and post processing (post processing comprises washing, oven dry, become the step such as cylinder) operation is concentrated in together and completes continuously, continuous spinning be responsible for from the spinning to the post processing institute in steps.
2, from the angle of device structure, semi-continuous spinning machine comprises glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtained is the spinning cake that falls into centrifugal cylinder; And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, there is no winding mechanism, strand directly enters the mechanisms such as drip washing, oven dry, finally obtains the silk cylinder of coiling and molding.
Based on the difference of above two kinds of spinning machines, its pluses and minuses separately are as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: due to the post-processing step carried out separately being arranged, and also have the process of low-temp desulfurization, low temperature long time drying, product to have that intensity is high, whiteness is high in post-processing step, the characteristics that strand is soft beautiful;
Shortcoming: spin speed low, the post processing expense is high, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output improves; Spinning and post processing concentrate in together to be carried out, and production cost reduces;
Shortcoming: because strand is namely to wash namely to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases the downstream product production cost; High to raw material (viscose glue) quality requirement.
In prior art modal semi-continuous spinning machine be the R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, the spinning roller is vertically setting with respect to the operating surface 102 that spins face 101), the main flow process of its spinning is:
After viscose glue filters by filter, spray in acid bath groove and be shaped to strand through reaction with spinning head, strand by the drawing-off of drawing-off dish to solidifying roller, strand carries out in the distance of solidifying on roller the fixing turn of reeling rising head to twisting with the fingers the face acid removing roller after the reaction of a period of time again, the acid removing roller top adopts the mode of the drip washing of dripping to carry out the disacidify washing to strand, strand on acid removing roller, reel a fixing turn the distance import centrifugal cylinder again, finally obtain spinning cake.
Wherein, the spinning roll body mainly is divided into acid removing roller and solidifies roller, a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on the sth. made by twisting face, mutually deviate from, the fixed form of roll body is an end and fixes, and installation direction becomes vertically to install with respect to the operating surface position that spinning machine spins face.Three cylinder air drafts of another now R535 tri-cylinder yarn spinning machines adopt three cylinders with air channel air draft mode.
Existing its strand moulding section of R535A semi-continuous spinning machine and spinning roll structure and mounting means can't carry out high speed spinning, and its spinning is spun speed in the 70-90m/min left and right.Its device structure and mounting means etc. cause the shortcomings such as the spinning machine equipment floor space is large, energy consumption is high, technological process is complicated, maintenance point is many, and accessory consumption is large, product cost is high simultaneously.Three cylinder three cylinders of another R535 tri-cylinder silks mutually form and disturb in the air draft process with air channel air draft mode, cause the air draft weak effect.
In prior art, as Figure 4-Figure 6, its first half comprises frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4 to modal continuous spinning machine structure, and in device for spinning 4, the spinning roller also is vertically setting with respect to the operating surface 102 that spins face 101.
It is CN1356409 that State Intellectual Property Office discloses a publication number in 2000.12.6, name is called the patent of invention of " the single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", this disclosure of the invention a kind of centrifugal semi-continuous spinning machine, it comprises viscose glue induction system, swing tube assembly, scrape acid, the drawing-off dish, solidify roller, acid removing roller, crane and funnel, centrifugal cylinder and electric ingot system, and multichannel viscose glue pipe and supporting mechanism thereof that the viscose glue induction system is advanced glue simultaneously by head and tail two ends form; The swing tube assembly is comprised of measuring pump, worry cover, curved tube and the shower nozzle of the multi-channel parallel be connected in series with the multichannel sebific duct; Two solidify roller above be provided with the acid removing roller assembly formed by two acid removing rollers of installing up and down on the strand walking path; On the machine crane, the funnel of device and the same number of synchronization action of strand; Its centrifugal cylinder, electric ingot system are set to the many centrifugal cylinders of every ingot and electric ingot and the controlling organization supporting with it.
Foregoing invention can be produced multi-filament simultaneously, increased substantially the output of viscose filament yarn, but this invention is because a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of its spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on the sth. made by twisting face, mutually deviate from, the fixed form of roll body is an end and fixes, and installation direction becomes vertically to install with respect to spinning machine operating surface position.The problem that said structure brings is as follows:
1, said structure has limited the length of roller, viscose filament yarn is walked on roller time is short, and the viscose filament yarn curring time is short, if carry high-speed spinning, will inevitably cause the viscose filament yarn reaction time to reduce product quality not, so adopt traditional semi-continuous spinning machine Efficiency Decreasing;
2,, in order to raise the efficiency, usually can process simultaneously the multi-filament bar, but many viscose filament yarns easy hank knotting again while being wrapped on existing spinning roller causes the viscose filament yarn fracture, affects the product quality of viscose filament yarn;
3, in addition, the fixed form of described spinning roller is that an end is fixed, and such fixed form is cantilevered, when the spinning roller rotates, is in a kind of unsure state, easily breaks down;
4, all spinning rollers are all that an end is fixed, certainly will Structure of need extremely complicated transmission mechanism drive the rotation of spinning roller, so also can cause the rising of fault rate, and changing the silk thread kind, while changing velocity of rotation, need to stop, then carry out the replacing of transmission system middle gear, make like this production efficiency reduce, production cost increases.
It is CN2292097 that State Intellectual Property Office discloses a publication number in 1998.9.23, name is called the utility model patent of " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, can complete continuously spinning, washing, dry, oil, coiling etc., it spins scooter 120m/min, the utility model arranges the viscose filtration device before the spinning machine board, utilize the spinning machine pump shaft to drive the measuring pump running, it is simple in structure, clean easy to maintenancely, effectively filtered the impurity in the viscose glue; In the spinning bath box, spinning head is placed in to the swing pipe end, has guaranteed the concentricity of spinning head and glass tube, can avoid producing lousiness, flexible operation, work efficiency is high; The strand twin-steer is adopted in the glass tube exit, has reduced the frictional force between strand and godet roller, and draw ratio is distributed rationally, becomes yarn quality high.
Above-mentioned strand intensity is low because strand is namely to wash namely to dry, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases the downstream product production cost; High to raw material (viscose glue) quality requirement.In addition, the spinning roller of above-mentioned continuous spinning machine is still vertically to arrange with respect to workman's operating area, fixes so its mounting means is also an end, still has first piece of problem in the prior art patent.
It is CN201089811 that State Intellectual Property Office discloses a publication number in 2008.7.23, name is called " viscose rayon deep spinning-bathing continuous spinning machine ", this patent discloses a kind of viscose rayon deep spinning-bathing continuous spinning machine, solves the high problem of bringing of the esterified degree of existing continuous spinning machine strand residue.The scheme that the utility model adopts is to be provided with acid bath groove between formed pipe and spinning pony roll, and the strand stretched out from formed pipe falls in the acid bath groove that acid solution is housed and after dipping bath, walks to the spinning pony roll again.The utility model increases dark the bath and spins, and strengthens the extent of reaction of strand, reduces the esterified degree of residue, guarantor's silk quality, and be applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and it is dense, sour warm lower than one bathing that secondary is bathed acid, increases a set of independent acid bath system therefore need, and increases the sour input cost of standing.In addition, the spinning roller of above-mentioned continuous spinning machine is still vertically to arrange with respect to workman's operating area, fixes so its mounting means is also an end, still has first piece of problem in the prior art patent.
It is CN2721660 that State Intellectual Property Office discloses a publication number in 2005.8.31, name is called the utility model patent of " be applicable to viscose filament yarn one ingot position and spin simultaneously the Semi-continuous centrifugal spinning machine of three ", the utility model discloses a kind of continuous centrifugal spinning machine that is applicable to spin simultaneously three rhizoid bars on an ingot position of Semi-continuous centrifugal spinning machine, in every joint of this Semi-continuous centrifugal spinning machine, can produce simultaneously the spinning machine of 18 spinning cakes.By the parts of 18 electric ingots, 18 centrifugal cylinders are installed at every joint of Semi-continuous centrifugal spinning machine, can be in the situation that do not increase equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning machine, and plant maintenance and easy to operate, make its production capacity reach former designed capacity and reach 18 spinning cakes from 6 spinning cakes of original every joint or 12 spinning cakes after system equipment improves; Meet simultaneously quality of production requirement.
Although the output of the every joint of unit is because the electric ingot of increase, centrifugal cylinder device can improve output, the speed of spinning of this spinning machine is appointed so not raising, if improved, spins speed, can react insufficient quality that affects final products because of strand again.In addition, the spinning roller of above-mentioned semi-continuous spinning machine is still vertically to arrange with respect to workman's operating area, fixes so its mounting means is also an end, still has first piece of problem in the prior art patent.
And for example application number is 89217293.2, the applying date is 1989-09-23, name is called " high-speed spinning device for shaping on rayon silk tube ", and its technical scheme is: the utility model belongs to the viscose high-speed spinning device, mainly carrier pipe, spinning head, formed pipe, bath, consists of.Between coagulating basin and liquid return trough, being communicated with the formed pipe of a thin diameter, being installed on the relevant position of formed pipe import front with the supporting Conic nozzle of formed pipe, is a thread guide near the formed pipe outlet, between thread guide and spinning funnel, only establishes a spinning disc.In the pipe that above-mentioned utility model adopts, forming technique is applied to semi-continuous centrifugal formula spinning machine, although said structure can be brought up to 120 meters per minute by spinning speed, but the strand of final molding causes strand reaction time deficiency owing to spinning fast too fast meeting, so this patent does not still have to solve owing to spinning the too fast inadequate problem of strand reaction of bringing of speed.The continuous spinning machine of Soviet Union's system improves for the spinning roller segment, but what obtain due to its production is tow, can not obtain spinning cake, so can not directly be applied in semi-continuous spinning machine.
In sum, existing semi-continuous spinning machine is all vertically installed because all rollers spin face with respect to spinning machine, exists and spins speed slowly, if carry high-speed spinning, can't guarantee the strand reaction time, thereby cause strand problem of low quality; Drive mechanism adopts gear drive, drive mechanism complexity; One of roller is not fixed on frame, and when high speed spinning, roller will shake, and produces fracture of wire, waste silk; The workman is when regular job, and operating space is little, wastes time and energy.
Summary of the invention
The present invention is intended to solve the existing semi-continuous spinning machine that adopts, particularly semi-continuous spinning machine is produced in viscose filament yarn, and the strand reaction is insufficient, causes putting forward the problem of high-speed spinning, a kind of semicontinuous high-speed spinning machine is provided, this semi-continuous spinning machine, when reaching and carrying high-speed spinning, guarantees the strand sufficient reacting, and then has reached assurance strand quality, enhance productivity, reduce the purpose of spinning cost, and simple in structure, fracture of wire, waste silk are few, simple to operate, are easy to control.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is:
A kind of semicontinuous high-speed spinning machine, comprise frame and device for spinning, it is characterized in that: described device for spinning comprises the spinning roller, and described spinning roller is at least three, every spinning roller is with respect to the equal horizontally set of the operating surface that spins face, and at least one spinning roller is obliquely installed with respect to other spinning rollers.
The described operating surface that spins face is to be positioned at the horizontal operation face that spins the face zone, and described spinning roller refers to as the spinning workman during over against coiler device with respect to the operating surface horizontally set that spins face, and the spinning roller is laterally to install with respect to the spinning workman.
Described spinning roller has three, is respectively drawing roller, solidifies roller and acid removing roller.
In described spinning roller wherein a spinning roller with respect to the horizontal plane pass through and be arranged in parallel, other two spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
A described spinning roller wherein spinning rod with respect to the horizontal plane passes through and is obliquely installed, and other two spinning rollers with respect to the horizontal plane pass through and are horizontally disposed with.
Drawing roller in described spinning roller, solidify roller and acid removing roller with respect to the horizontal plane passes through and all is obliquely installed.
Described spinning roller has four, is respectively drawing roller, solidifies roller, acid removing roller and godet roller.
In described spinning roller wherein a spinning roller with respect to the horizontal plane pass through and be arranged in parallel, other three spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
In described spinning roller wherein two spinning rollers with respect to the horizontal plane pass through and be arranged in parallel, other two spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
In described spinning roller wherein a spinning roller with respect to the horizontal plane pass through and be obliquely installed, other three spinning rollers with respect to the horizontal plane pass through and are horizontally disposed with.
Drawing roller in described spinning roller, solidify roller, acid removing roller and godet roller and with respect to the horizontal plane pass through and all be obliquely installed.
The two ends of every spinning roller are separately fixed at the top of frame both sides, with the drive unit connection of rotating.
Every spinning roller is connected with respectively drive unit, can realize independent real-time speed regulating transmission.
Every spinning roller is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is the 0-20 degree.
On every spinning roller, be provided with a plurality of cannelures.
On every spinning roller, be provided with shading ring.
Every spinning roller length is 700～1800mm, and diameter is 50～500mm.
Described device for spinning also comprises help roll, and described help roll is at least one, and is parallel to a wherein spinning roller setting.
Described help roll is connected with drive unit, can realize that independence and real-time speed regulating rotate.
Described spinning roller rotating speed is 30-1300 rev/min.
Described help roll rotating speed is 30-1500 rev/min.
The present invention has the following advantages:
1, spinning roller of the present invention is with respect to the operating surface horizontally set that spins face, spinning roller two ends after horizontally set are fixed, so can on the basis of semicontinuous high-speed spinning machine, realize spinning fast raising, and guarantee the rotation that the spinning roller can be stable, can not shake, while having avoided spinning, strand is because the spinning roller rocks problems such as producing mutual winding, fracture of wire.Even owing to after spinning roller horizontally set, carrying high-speed spinning, also can guarantee the strand sufficient reacting simultaneously, strand can not produce the problems such as burr, also guaranteed the uniformity of strand in spinning process, guaranteed spinning quality and carrying under the prerequisite of high-speed spinning, production efficiency is improved.The present invention due to the spinning roller with respect to the operating surface horizontally set that spins face, so the structure of spinning roller with and drive mechanism be simplified, facilitate the operation of workman to the spinning roller, made the technological parameter of semi-continuous spinning machine, as: the rotating speeds of a plurality of spinning rollers etc. are more easily controlled.The present invention can directly transform on existing R535 semi-continuous spinning machine, so improvement cost is low, be conducive to the upgrading of equipment.
2, the spinning roller horizontally set of semicontinuous high-speed spinning machine of the present invention, be convenient to each spinning roller is independently controlled, and more conveniently for each spinning roller, raises speed separately.
3, the spinning roller horizontally set of semicontinuous high-speed spinning machine of the present invention, be convenient to adjust real-time the specification of production strand, as the strand that will produce 40D, be replaced by and produce 60D, 120D, 150D, 200D etc., also be convenient to adjust real-time the strand kind of producing, as compound silk, shaped filaments, flat filament etc.When speed-raising or conversion kind, do not need to shut down the replacing travelling gear.
4, the spinning roller is with respect to the operating surface horizontally set that spins face, the little problem in workman operating space while having solved vertical installation, and while needing to increase spinning roller length, only need on horizontal plane, the spinning roller to be tilted slightly certain angle, just can when not sacrificing the workman operating space, increase spinning roller length, increase the time of strand walking, make reaction more abundant, and can effectively prevent the strand snarl together.Simultaneously, the operator can operate the strand on the spinning roller easily, avoided on existing spinning roller after strand goes wrong, the operator need to shuttle back and forth between a plurality of centrifugal cylinders and electric ingot, could arrive the problem that assigned address is processed strand, save the time that the workman processes strand.
5, spinning roller of the present invention is with respect to spinning face operating surface horizontally set, whole Semi-continuous centrifugal spinning machine only needs 1 spinning roller just can realize all functions, than 12,18 of the semi-continuous spinning machine needs of prior art or the technical scheme of more spinning roller, the present invention has reduced spinning roller quantity, has reduced the manufacturing cost of spinning machine, and whole control system is simplified, is conducive to sequencing and controls.
6, the spinning roller is all horizontally set with respect to the face of spinning, and is conducive to technology controlling and process and more optimizes, and also is convenient to control.
7, the spinning roller is all horizontally set with respect to the face operating surface of spinning, strand is advanced on the spinning roller distance is elongated, has increased the strand drawing-off, has solidified the time with disacidify, is conducive to the moulding of strand, particularly, for reducing doubling, burr, fracture of wire etc., has good especially technique effect.
8, the spinning roller is all horizontally set with respect to the face operating surface of spinning, and has reduced the quantity of spinning roller, and has dwindled the volume of whole semi-continuous spinning machine, has reduced its floor space and weight, can reduce the manufacturing cost of semi-continuous spinning machine.
9, the two ends of spinning roller of the present invention are separately fixed at the top of frame both sides, when high speed spinning, the spinning roller can not shake, and spinning is stable, has reduced the generation of fracture of wire burr, the spinning roller is connected with drive unit, can realize that independence and real-time speed regulating rotate, drive spinning roller, changing the spinning kind, for example control easily when flat filament, shaped filaments and spinning speed, fast.
10, spinning roller of the present invention can with respect to the horizontal plane pass through and be arranged in parallel, also can with respect to the horizontal plane pass through and be obliquely installed, the spinning roller with respect to the horizontal plane passes through to be obliquely installed and is conducive to the strand sub-wire in coiler device.
11, the spinning roller is made as to truncated cone-shaped, and be the gradual change shape, the tapering of round platform is the 0-20 degree, tapering is 0 to be exactly columned spinning roller while spending, truncated cone-shaped, and the diameter that is spinning roller one end of gradual change shape is greater than the diameter of the other end, viscose filament yarn is wrapped on such spinning roller, because the roller footpath of spinning roller becomes greatly gradually, viscose filament yarn carries out spiral form on the spinning roller operation has obtained effective stretching, has further improved the TENSILE STRENGTH of viscose filament yarn.
12, on the spinning roller, be provided with a plurality of cannelures, on the spinning roller, cannelure be set, during spinning, strand is limited in cannelure, and strand can not altered position, and every rhizoid bar just can not be wound around mutually, cannelure can also effectively stretch to strand simultaneously, is conducive to the raising of strand intensity.
13, on the spinning roller, be provided with shading ring, during spinning, strand be limited between shading ring, strand can not altered position, and every rhizoid bar just can not be wound around mutually, and shading ring can also effectively stretch to strand simultaneously, is conducive to the raising of strand intensity.
14, device for spinning also comprises help roll, and help roll is at least one, and is parallel to the setting of spinning roller.The purpose that increases help roll is to take out waste silk for the ease of the workman, and when waste silk occurring, the workman introduces help roll by waste silk, easily waste silk is taken out, and then normal strand is introduced on the spinning roller.
15, help roll is connected with drive unit, can realize that independence and real-time speed regulating rotate, and facilitates the workman to take out waste silk in good time, and operation is simple.
16, the spinning roller is arranged in parallel, and the spinning roller with respect to the horizontal plane passes through and be arranged in parallel, and the spinning roller vibration of installing like this is little, and spinning is stable, convenient operation and installation.
17, the spinning roller is arranged in parallel, and the spinning roller with respect to the horizontal plane passes through and is obliquely installed, such mounting means, can increase the length of spinning roller, increase the stroke of strand, extended the curring time of strand, be conducive to the raising of strand quality.
18, the quantity of spinning roller of the present invention is three or four, have at least a spinning roller to be obliquely installed with respect to other spinning rollers, three or four spinning rollers have not only increased the strand molding time, guaranteed the Forming Quality of strand, three of whiles or four spinning rollers have played good drawing-off, solidify and deacidification, increased the intensity of strand, reduced the burr on strand surface, the spinning roller be obliquely installed has increased the aperture between the spinning roller, thereby indirectly increased the traveling distance of strand, improved the Forming Quality of strand, roller is obliquely installed and is conducive to workman's sub-wire, be convenient to workman's operation.
The accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1;
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2;
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view (namely spinning the operating surface of face) of face;
The front view of the face that spins of the existing continuous centrifugal spinning machine of Fig. 4;
The front view of the existing continuous centrifugal spinning machine of Fig. 5;
The existing continuous centrifugal spinning machine of Fig. 6 spins the top view (namely spinning the operating surface of face) of face;
The structural representation of the side-looking of Fig. 7 semi-continuous spinning machine of the present invention;
The structural representation that the master of Fig. 8 semi-continuous spinning machine of the present invention looks;
Fig. 9 semi-continuous spinning machine of the present invention spins the top view (namely spinning the operating surface of face) of face;
Figure 10 is the first scheme of installation of three spinning rollers;
Figure 11 is the second scheme of installation of three spinning rollers;
Figure 12 is the third scheme of installation of three spinning rollers
Figure 13 is the first scheme of installation of four spinning rollers;
Figure 14 is the second scheme of installation of four spinning rollers;
Figure 15 is the third scheme of installation of four spinning rollers;
Figure 16 is the 4th kind of scheme of installation of four spinning rollers;
Figure 17 is that the spinning roller is the structural representation of truncated cone-shaped;
Figure 18 arranges the ring channel structures schematic diagram on the spinning roller;
Figure 19 arranges the shading ring structural representation on the spinning roller;
The scheme of installation of Figure 20 help roll.
The specific embodiment
As Fig. 7, Fig. 8 and shown in Figure 11, the present embodiment provides a kind of semicontinuous high-speed spinning machine, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, it is characterized in that: described device for spinning 4 comprises spinning roller 40, described spinning roller 40 is at least three, described spinning roller 40 is with respect to the equal horizontally set of the operating surface that spins face, and at least one spinning roller 40 is obliquely installed with respect to other spinning rollers 40.
As shown in Figure 9, the described operating surface that spins face is to be positioned at the horizontal operation face that spins the face zone, and described spinning roller 40 refers to as the spinning workman during over against coiler device with respect to the operating surface horizontally set that spins face, and spinning roller 40 is laterally to install with respect to the spinning workman.
Spinning roller 40 in the present embodiment has three, is respectively drawing roller 404, solidifies roller 405 and acid removing roller 406.
In the present embodiment, the spinning roller 40 be arranged in parallel that with respect to the horizontal plane passes through is drawing roller 404, and the spinning roller 40 that is obliquely installed of with respect to the horizontal plane passing through is for solidifying roller 405 and acid removing roller 406.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, with the drive unit connection of rotating.
Every spinning roller 40 is connected with respectively drive unit, can realize independent real-time speed regulating transmission.
Every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 0 degree.
In described spinning roller 40, the length of drawing roller 404 is 700mm, and diameter is 50mm, and the length of solidifying roller 405 is 1200mm, and diameter is 450mm, and the length of acid removing roller 406 is 1000mm, and diameter is 350mm.
The present embodiment is substantially the same manner as Example 1, different is: the spinning roller 40 be arranged in parallel that with respect to the horizontal plane passes through is drawing roller 404 and acid removing roller 406 for solidifying roller 405, with respect to the horizontal plane pass through the spinning roller 40 be obliquely installed.
As shown in figure 11, the present embodiment is substantially the same manner as Example 1, different is: the spinning roller 40 be arranged in parallel that with respect to the horizontal plane passes through is acid removing roller 406, and the spinning roller 40 be obliquely installed that with respect to the horizontal plane passes through is drawing roller 404 and solidifies roller 405.
The present embodiment is substantially the same manner as Example 1, different is: the spinning roller 40 be obliquely installed that with respect to the horizontal plane passes through is acid removing roller 406, and the spinning roller 40 be arranged in parallel that with respect to the horizontal plane passes through is drawing roller 404 and solidifies roller 405.
As shown in figure 10, the present embodiment is substantially the same manner as Example 1, different is: the spinning roller 40 be obliquely installed that with respect to the horizontal plane passes through is drawing roller 404 and acid removing roller 406 for solidifying roller 405, with respect to the horizontal plane pass through the spinning roller 40 be arranged in parallel.
Embodiment 6
The present embodiment is substantially the same manner as Example 1, and different is: the spinning roller 40 be obliquely installed that with respect to the horizontal plane passes through is drawing roller 404, and the spinning roller 40 that be arranged in parallel of with respect to the horizontal plane passing through is for solidifying and acid removing roller 406.
Embodiment 7
As shown in figure 13, the present embodiment is substantially the same manner as Example 1, and different is: the drawing roller 404 in spinning roller 40, solidify roller 405 and acid removing roller 406 with respect to the horizontal plane passes through and all is obliquely installed.
As shown in figure 17, the present embodiment is on the basis of above-mentioned arbitrary embodiment, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 5 degree.
Embodiment 9
The present embodiment is on the basis of the arbitrary embodiment of embodiment 1-7, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 10 degree.
Embodiment 10
The present embodiment is on the basis of the arbitrary embodiment of embodiment 1-7, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 15 degree.
Embodiment 11
The present embodiment is on the basis of the arbitrary embodiment of embodiment 1-7, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree.
Embodiment 12
On the basis of the arbitrary embodiment of embodiment 1-7, every spinning roller 40 is truncated cone-shaped as Figure 18 the present embodiment, and is the gradual change shape, and the tapering of round platform is 0 degree, on every spinning roller 40, is provided with a plurality of cannelures 402.
Embodiment 13
The present embodiment is substantially the same manner as Example 12, and different is: every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 5 degree.
Embodiment 14
The present embodiment is substantially the same manner as Example 12, and different is: every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 10 degree.
Embodiment 15
The present embodiment is substantially the same manner as Example 12, and different is: every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 15 degree.
Embodiment 16
The present embodiment is substantially the same manner as Example 12, and different is: every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree.
Embodiment 17
As shown in figure 19, the present embodiment is substantially the same manner as Example 12, and different is: on every spinning roller 40, shading ring 403 is set and cannelure 402 no longer is set.Same every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform can be unspecified angle in 0 ° to 20 °.
Embodiment 18
The spinning machine of the present embodiment, except three spinning roll dies are installed, also is equipped with auxiliary rod 401, and auxiliary rod 401 is at least one, and it is mainly to take out waste silk for the ease of the workman that auxiliary rod 401 is installed.
Embodiment 19
As shown in Figure 7, Figure 8, the present embodiment provides a kind of semicontinuous high-speed spinning machine, comprise frame and device for spinning, it is characterized in that: described device for spinning comprises spinning roller 40, described spinning roller 40 is at least three, described spinning roller 40 is with respect to the equal horizontally set of the operating surface that spins face, and at least one spinning roller 40 is obliquely installed with respect to other spinning rollers 40.
As shown in Figure 9, the described operating surface that spins face is to be positioned at the horizontal operation face that spins the face zone, and described spinning roller 40 refers to as the spinning workman during over against coiler device with respect to the operating surface horizontally set that spins face, and spinning roller 40 is laterally to install with respect to the spinning workman.
Spinning roller 40 in the present embodiment has four, is respectively drawing roller 404, solidifies roller 405, acid removing roller 406 and godet roller 407.
Drawing roller 404 in the present embodiment with respect to the horizontal plane passes through and be arranged in parallel, solidifies roller 405, acid removing roller 406 and godet roller 407 and with respect to the horizontal plane passes through and be obliquely installed.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, with the drive unit connection of rotating.
Every spinning roller 40 is connected with respectively drive unit, can realize independent real-time speed regulating transmission.
Described spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 0 degree.
Embodiment 20
The present embodiment is substantially the same manner as Example 19, and different is: solidify roller 405 and with respect to the horizontal plane pass through and be arranged in parallel, drawing roller 404, acid removing roller 406 and godet roller 407 with respect to the horizontal plane pass through and are obliquely installed.
Embodiment 21
The present embodiment is substantially the same manner as Example 19, and different is: acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel, drawing roller 404, solidifies roller 405 and godet roller 407 with respect to the horizontal plane passes through and is obliquely installed.
Embodiment 22
As shown in figure 13, the present embodiment is substantially the same manner as Example 19, and different is: godet roller 407 with respect to the horizontal plane passes through and be arranged in parallel, drawing roller 404, solidifies roller 405 and acid removing roller 406 with respect to the horizontal plane passes through and is obliquely installed.
Embodiment 23
As shown in figure 15, the present embodiment is substantially the same manner as Example 19, different is: drawing roller (404) with respect to the horizontal plane passes through and is obliquely installed, and acid removing roller 406, solidifies roller 405 and godet roller 407 with respect to the horizontal plane passes through and be arranged in parallel.
Embodiment 24
The present embodiment is substantially the same manner as Example 19, and different is: solidify roller 405 and with respect to the horizontal plane pass through and be obliquely installed, drawing roller 404, acid removing roller 406 and godet roller 407 with respect to the horizontal plane pass through and be arranged in parallel.
Embodiment 25
The present embodiment is substantially the same manner as Example 19, and different is: acid removing roller 406 with respect to the horizontal plane passes through and is obliquely installed, and drawing roller 404, solidifies roller 405 and godet roller 407 with respect to the horizontal plane passes through and be arranged in parallel.
Embodiment 26
The present embodiment is substantially the same manner as Example 19, and different is: godet roller 407 with respect to the horizontal plane passes through and is obliquely installed, and drawing roller 404, solidifies roller 405 and acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel.
Embodiment 27
The present embodiment is substantially the same manner as Example 19, and different is: solidify roller 405 and with respect to the horizontal plane pass through and be arranged in parallel, drawing roller 404, acid removing roller 406 and godet roller 407 with respect to the horizontal plane pass through and are obliquely installed.
Embodiment 21
The present embodiment is substantially the same manner as Example 19, and different is: acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel, drawing roller 404, solidifies roller 405 and godet roller 407 with respect to the horizontal plane passes through and is obliquely installed.
Embodiment 22
As shown in figure 16, the present embodiment is substantially the same manner as Example 19, and different is: drawing roller 404, solidify roller 405, acid removing roller 406 and solidify roller 405 and all with respect to horizontal plane, pass through and be obliquely installed.
Embodiment 23
The present embodiment is substantially the same manner as Example 19, and different is: solidify roller 405 and with respect to the horizontal plane pass through and be arranged in parallel, drawing roller 404, acid removing roller 406 and godet roller 407 with respect to the horizontal plane pass through and are obliquely installed.
Embodiment 21
The present embodiment is substantially the same manner as Example 19, and different is: acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel, drawing roller 404, solidifies roller 405 and godet roller 407 with respect to the horizontal plane passes through and is obliquely installed.
Embodiment 22
The present embodiment is substantially the same manner as Example 19, and different is: drawing roller 404 and solidify roller 405 and with respect to the horizontal plane pass through and be arranged in parallel, acid removing roller 406 and godet roller 407 with respect to the horizontal plane pass through and are obliquely installed.
Embodiment 23
The present embodiment is substantially the same manner as Example 19, and different is: drawing roller 404 and acid removing roller 406 with respect to the horizontal plane pass through and be arranged in parallel, solidify roller 405 and godet roller 407 with respect to the horizontal plane passes through and is obliquely installed.
Embodiment 24
The present embodiment is substantially the same manner as Example 19, and different is: drawing roller 404 and godet roller 407 with respect to the horizontal plane pass through and be arranged in parallel, solidify roller 405 and acid removing roller 406 with respect to the horizontal plane passes through and is obliquely installed.
Embodiment 25
The present embodiment is substantially the same manner as Example 19, and different is: solidify roller 405 and acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel, drawing roller 404 and godet roller 407 with respect to the horizontal plane pass through and are obliquely installed.
Embodiment 26
The present embodiment is substantially the same manner as Example 19, and different is: solidify roller 405 and godet roller 407 with respect to the horizontal plane passes through and be arranged in parallel, drawing roller 404 and acid removing roller 406 with respect to the horizontal plane pass through and are obliquely installed.
Embodiment 27
As shown in figure 14, the present embodiment is substantially the same manner as Example 19, and different is: acid removing roller 406 and godet roller 407 with respect to the horizontal plane pass through and be arranged in parallel, drawing roller 404 and solidify roller 405 and with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 28
As shown in figure 17, the present embodiment is on the basis of the arbitrary embodiment of embodiment 19-27, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 5 degree.
Embodiment 29
The present embodiment is on the basis of the arbitrary embodiment of embodiment 19-27, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 10 degree.
Embodiment 30
The present embodiment is on the basis of the arbitrary embodiment of embodiment 19-27, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 15 degree.
Embodiment 31
The present embodiment is on the basis of the arbitrary embodiment of embodiment 19-27, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree.
Embodiment 32
The present embodiment is on the basis of the arbitrary embodiment of embodiment 19-27 as shown in figure 18, and every spinning roller 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 0 degree, on every spinning roller 40, is provided with a plurality of cannelures 402.
Embodiment 33
The present embodiment and embodiment 32 are basic identical, and different is: the tapering of round platform is 10 degree.
Embodiment 34
The present embodiment and embodiment 32 are basic identical, and different is: the tapering of round platform is 20 degree.
Embodiment 35
As shown in figure 19, the present embodiment and embodiment 32 are basic identical, and different is: on every spinning roller 40, shading ring 403 be set and cannelure 402 be not set.
Embodiment 36
As shown in figure 20, the spinning machine of the present embodiment, except four spinning roll dies are installed, also is equipped with help roll 401, and help roll 401 is at least one, and it is mainly to take out waste silk for the ease of the workman that help roll 401 is installed.
Embodiment 37
Semicontinuous high-speed spinning machine comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is with respect to operating surface 102 horizontally sets that spin face 101, and strand 8 is wrapped on spinning roller 40.The described operating surface 102 that spins face 101 is to be positioned at the horizontal operation face that spins the face zone; Described operating surface 102 horizontally sets with respect to spinning face 101 refer to as the spinning workman during over against coiler device 5, and spinning roller 40 is laterally to install with respect to the spinning workman.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally sets is simplified, many traditional spinning roller 40 quantity is reduced to at least one, and then has simplified traditional drive mechanism, facilitated workman's the operation at the spinning roller; Spinning roller 40 two ends of horizontally set are fixed, so can carry under the prerequisite of high-speed spinning, guarantee the rotation that spinning roller 40 can be stable, do not shake, and have avoided spinning to be affected; Guaranteeing spinning quality and carrying under the prerequisite of high-speed spinning, the described semi-continuous spinning machine production efficiency of the application is improved.
Embodiment 38
Semicontinuous high-speed spinning machine comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is with respect to operating surface 102 horizontally sets that spin face 101, and strand 8 is wrapped on spinning roller 40.The described operating surface 102 that spins face 101 is to be positioned at the horizontal operation face that spins the face zone; Described operating surface 102 horizontally sets with respect to spinning face 101 refer to as the spinning workman during over against coiler device 5, and spinning roller 40 is laterally to install with respect to the spinning workman.Spinning roller 40 comprises to be realized drawing-off, solidifies and/or the roller of disacidify function.The two ends of every spinning roller 40 are separately fixed at the top of frame 1 both sides, with the drive unit connection of rotating.Every spinning roller 40 is connected with drive unit respectively, can realize that independence and real-time speed regulating rotate.In device for spinning 4, comprise at least a help roll 401.Help roll 401 is parallel with spinning roller 40.Device for spinning 4 also comprises water washing device 42, and coiler device 5 comprises air exhausting device 52.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally sets is simplified, many traditional spinning roller 40 quantity is reduced to at least one, and then has simplified traditional drive mechanism, facilitated workman's the operation at the spinning roller; Spinning roller 40 two ends of horizontally set are fixed, so can carry under the prerequisite of high-speed spinning, guarantee the rotation that spinning roller 40 can be stable, do not shake, and have avoided spinning to be affected; Guaranteeing spinning quality and carrying under the prerequisite of high-speed spinning, the described semi-continuous spinning machine production efficiency of the application is improved.
The round platform tapering: the sectional elevation of round platform is trapezoidal, and the angle of these trapezoidal two hypotenuse extended line angles is the tapering of above-mentioned round platform, and above-mentioned sectional elevation is vertical through ，Qie Yu bottom surface, the center of circle, bottom surface.
Claims (13)
1. semicontinuous high-speed spinning machine, comprise frame (1) and device for spinning (4), it is characterized in that: described device for spinning (4) comprises spinning roller (40), described spinning roller (40) is at least three, every spinning roller (40) is with respect to the equal horizontally set of the operating surface that spins face, and at least one spinning roller (40) is obliquely installed with respect to other spinning rollers (40).
2. a kind of semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: described spinning roller (40) has three, is respectively drawing roller (404), solidifies roller (405) and acid removing roller (406).
3. a kind of semicontinuous high-speed spinning machine according to claim 1 and 2, it is characterized in that: in described spinning roller (40) wherein a spinning roller (40) with respect to the horizontal plane pass through and be arranged in parallel, other two spinning rollers (40) with respect to the horizontal plane pass through and are obliquely installed.
4. a kind of semicontinuous high-speed spinning machine according to claim 1 and 2, it is characterized in that: described spinning roller (a 40) wherein spinning rod with respect to the horizontal plane passes through and is obliquely installed, and other two spinning rollers (40) with respect to the horizontal plane pass through and are horizontally disposed with.
5. a kind of semicontinuous high-speed spinning machine according to claim 1 and 2 is characterized in that: the drawing roller (404) in described spinning roller (40), solidify roller (405) and acid removing roller (406) with respect to the horizontal plane passes through and all is obliquely installed.
6. a kind of semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: described spinning roller (40) has four, is respectively drawing roller (404), solidifies roller (405), acid removing roller (406) and godet roller (407).
7. according to the described a kind of semicontinuous high-speed spinning machine of claim 1 or 6, it is characterized in that: in described spinning roller (40) wherein a spinning roller (40) with respect to the horizontal plane pass through and be arranged in parallel, other three spinning rollers (40) with respect to the horizontal plane pass through and are obliquely installed.
8. according to the described a kind of semicontinuous high-speed spinning machine of claim 1 or 6, it is characterized in that: in described spinning roller (40) wherein two spinning rollers (40) with respect to the horizontal plane pass through and be arranged in parallel, other two spinning rollers (40) with respect to the horizontal plane pass through and are obliquely installed.
9. according to the described a kind of semicontinuous high-speed spinning machine of claim 1 or 6, it is characterized in that: in described spinning roller (40) wherein a spinning roller (40) with respect to the horizontal plane pass through and be obliquely installed, other three spinning rollers (40) with respect to the horizontal plane pass through and are horizontally disposed with.
10. according to the described a kind of semicontinuous high-speed spinning machine of claim 1 or 6, it is characterized in that: the drawing roller (404) in described spinning roller (40), solidify roller (405), acid removing roller (406) and godet roller (407) and with respect to the horizontal plane pass through and all be obliquely installed.
11. a kind of semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: the two ends of every spinning roller (40) are separately fixed at the top of frame (1) both sides, every spinning roller (40) is connected with respectively drive unit, can realize independent real-time speed regulating transmission.
12. a kind of semicontinuous high-speed spinning machine according to claim 1 is characterized in that: every spinning roller (40) is truncated cone-shaped, and is the gradual change shape, the tapering of round platform is the 0-20 degree.
13., according to the described a kind of semicontinuous high-speed spinning machine of claim 1 or 12, it is characterized in that: on every spinning roller (40), be provided with a plurality of cannelures (402).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2014206161A1 (en) * | 2013-06-29 | 2014-12-31 | 宜宾海丝特纤维有限责任公司 | Novel semi-continuous high-speed spinning machine |
| CN104451915A (en) * | 2014-12-09 | 2015-03-25 | 成都丽雅纤维股份有限公司 | Filtering type bath of spinning machine |
| CN104451913A (en) * | 2014-12-09 | 2015-03-25 | 成都丽雅纤维股份有限公司 | Spinning machine bath |
| CN108588869A (en) * | 2018-03-16 | 2018-09-28 | 常熟市翔鹰特纤有限公司 | A kind of steam bath hot gas spring system and hot gas spring method |
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| CN1356409A (en) * | 2000-12-06 | 2002-07-03 | 宜宾丝丽雅股份有限公司 | Single-feed multi-fibre box spinning, semi-continuous spinner and technology for spinning viscose yarn |
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| CN203451670U (en) * | 2013-06-29 | 2014-02-26 | 宜宾海丝特纤维有限责任公司 | Semi-continuous high-speed spinning machine |
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| US4032273A (en) * | 1976-01-22 | 1977-06-28 | Ivan Viktorovich Gritskov | Apparatus for spinning artificial filament |
| CN1356409A (en) * | 2000-12-06 | 2002-07-03 | 宜宾丝丽雅股份有限公司 | Single-feed multi-fibre box spinning, semi-continuous spinner and technology for spinning viscose yarn |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2014206161A1 (en) * | 2013-06-29 | 2014-12-31 | 宜宾海丝特纤维有限责任公司 | Novel semi-continuous high-speed spinning machine |
| CN104451915A (en) * | 2014-12-09 | 2015-03-25 | 成都丽雅纤维股份有限公司 | Filtering type bath of spinning machine |
| CN104451913A (en) * | 2014-12-09 | 2015-03-25 | 成都丽雅纤维股份有限公司 | Spinning machine bath |
| CN108588869A (en) * | 2018-03-16 | 2018-09-28 | 常熟市翔鹰特纤有限公司 | A kind of steam bath hot gas spring system and hot gas spring method |
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| CN103409826B (en) | 2015-04-22 |
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