CN111738636B - Multi-storey building warehouse, production method thereof, goods elevator and warehouse management system - Google Patents

Multi-storey building warehouse, production method thereof, goods elevator and warehouse management system Download PDF

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Publication number
CN111738636B
CN111738636B CN201910227083.0A CN201910227083A CN111738636B CN 111738636 B CN111738636 B CN 111738636B CN 201910227083 A CN201910227083 A CN 201910227083A CN 111738636 B CN111738636 B CN 111738636B
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Prior art keywords
warehouse
goods
code
elevator
task
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CN111738636A (en
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韩松
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Beijing Jingbangda Trade Co Ltd
Beijing Jingdong Zhenshi Information Technology Co Ltd
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Beijing Jingdong Zhenshi Information Technology Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

The invention discloses a multi-storey building warehouse, a production method thereof, a goods elevator and a warehouse management system. The multi-storey building warehouse comprises a goods elevator and a plurality of sub-warehouses, wherein each sub-warehouse is arranged on different storeys; the goods elevator is used for conveying goods among the sub-warehouses of all floors, wherein the goods elevator is a circulating goods elevator which comprises two sections of vertical goods elevators and two sections of horizontal goods elevators, and the vertical goods elevators are arranged on two sides of a warehouse building body and used for reaching the sub-warehouses of all floors; the horizontal lifts are respectively arranged at the highest floor and the lowest floor where the sub-warehouse is arranged. The invention stores goods and generates orders based on multi-layer buildings, and builds a modern warehouse under the condition of limited area of the bottom layer of the building, thereby meeting the production mode of large storage capacity and a large number of orders.

Description

Multi-storey building warehouse, production method thereof, goods elevator and warehouse management system
Technical Field
The invention relates to the field of storage, in particular to a multi-storey building warehouse, a production method thereof, a goods elevator and a warehouse management system.
Background
With the vigorous development of online shopping, shopping websites have millions of orders generated every day, and for electronic commerce, the production of the order quantity can be maximally completed under the lowest cost and fastest aging is a target pursued by each electronic commerce in a package production link. Therefore, many warehouse logistics companies pay attention to warehouse layout and production efficiency.
Disclosure of Invention
The applicant found that: large warehouses of the related art generally require a large area of land for building, and are therefore generally laid out in suburban areas of cities for construction. This technique has many drawbacks.
First, large areas of land are required, and today's construction land is very expensive and requires a large amount of capital.
Second, because of the suburban arrangement, long shipments are required to reach the distribution sites for distribution, even if the distribution sites are located far from the individual distribution sites in the city.
Another related technology is that a lot of supermarkets are used for order production, but the supermarkets are required to be used for normal open shopping, and large-scale order production is difficult. There are also some related technologies that use mini-bins, i.e. direct production of orders at distribution sites, but the limited variety of goods has drawbacks.
In view of the technical problems, the invention provides a multi-storey building warehouse, a production method thereof, a goods elevator and a warehouse management system, and goods storage and order generation are performed based on a multi-storey building.
According to one aspect of the present invention there is provided a multi-storey building warehouse comprising a plurality of sub-warehouses and a cargo lift, wherein:
Each sub-warehouse is arranged on different floors;
a goods elevator for transporting goods among the sub-warehouses of each floor;
wherein, goods lift is circulation goods lift, and circulation goods lift includes two sections perpendicular goods lifts and two sections horizontal goods lifts, wherein:
vertical goods lifts are arranged at two sides of the warehouse building body and used for reaching sub warehouses of each floor;
the horizontal lifts are respectively arranged at the highest floor and the lowest floor where the sub-warehouse is arranged.
In some embodiments of the invention, the two sections of vertical lifts are an ascending lift and a descending lift, respectively;
the two sections of horizontal goods lifts are respectively a left-hand lift and a right-hand lift.
In some embodiments of the invention, the sub-stores comprise an in-out sub-store and a storage sub-store, wherein:
the warehouse-in and warehouse-out sub-warehouse is a warehouse-in checking and accepting and warehouse-out packaging area of goods;
the storage sub-warehouse is a region for storing and picking goods.
In some embodiments of the invention, the lift comprises a plurality of lift trays, wherein:
and the goods elevator tray is used for transporting goods to corresponding floors.
In some embodiments of the invention, the multi-story building warehouse further comprises a warehouse management system, the lift pallet comprising a lift-on pallet, wherein:
The warehouse control system is used for selecting an idle goods elevator on-frame tray on the goods elevator and distributing a warehouse-in task to the idle goods elevator on-frame tray, wherein the warehouse-in task comprises a warehouse-in acceptance station crossing code, a target floor identification code and warehouse-in data information;
and the goods elevator loading tray is used for receiving the warehouse-in goods at the warehouse-in checking and accepting station corresponding to the warehouse-in checking and accepting station crossing code and transporting the warehouse-in goods to the storage sub warehouse of the floor corresponding to the target floor identification code.
In some embodiments of the invention, the multi-story building warehouse further comprises a warehouse management system, wherein:
the warehouse management system is used for creating a warehouse-in task; and sending the warehousing tasks to a warehouse control system.
In some embodiments of the invention, the multi-story building warehouse further comprises a warehouse entry inspection station, the elevator pallet comprises a pallet code scanning camera, wherein:
the tray code scanning camera is used for scanning each channel code passed by the goods elevator tray; comparing whether the crossing code is consistent with the crossing code of the warehouse entry checking and accepting platform; under the condition that the passing road opening code is consistent with the road opening code of the warehouse-in checking and accepting platform, notifying a warehouse control system to control the goods lift to stop;
And the warehousing checking and accepting platform is used for placing warehoused goods.
In some embodiments of the invention, the multi-floor building warehouse further comprises a first automation device, wherein:
the first automation device is used for conveying the warehouse-in goods to the goods elevator upper frame tray selected by the warehouse control system under the condition that the goods elevator stops; and informs the warehouse control system to control the goods lift to start moving.
In some embodiments of the invention, the multi-floor building warehouse further comprises a second automation device, wherein:
the tray code scanning camera is also used for scanning each floor identification code after the goods elevator starts to move; comparing whether the passing floor identification code is consistent with the target floor identification code; notifying a warehouse control system to control the goods elevator to stop under the condition that the passing floor identification code is consistent with the target floor identification code;
the second automation device is used for unloading the warehouse-in goods on the goods elevator tray to the target floor under the condition that the goods elevator stops;
and the goods elevator on-frame tray is used for informing the warehouse control system to release the goods elevator on-frame tray to be in an idle state after the second automation equipment unloads the warehouse-in goods on the goods elevator on-frame tray to the target floor.
In some embodiments of the invention, the pallet further comprises a pallet lower rack pallet, wherein:
the warehouse management system is also used for creating a warehouse-out task, wherein the warehouse-out task comprises a check-out road junction code, a target floor identification code and warehouse-out data information; the warehouse-out task is sent to a warehouse control system;
the warehouse control system is also used for selecting an idle goods elevator lower frame tray on the goods elevator and distributing the ex-warehouse task to the idle goods elevator lower frame tray;
and the goods elevator lower frame tray is used for receiving the goods from the warehouse at the storage sub warehouse corresponding to the target floor identification code and transporting the goods to the rechecking platform crossing corresponding to the rechecking platform crossing code.
In some embodiments of the invention, the multi-floor building warehouse further comprises a third automation device, wherein:
the tray code scanning camera is also used for scanning the current floor code and judging whether the current floor code is consistent with the target floor identification code in the ex-warehouse task; under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task, notifying a warehouse control system to control the goods elevator to stop;
a third automation device for loading the shipment goods onto the goods-elevator lower-frame tray in the case that the goods-elevator is stopped; and after loading is completed, informing the warehouse control system to control the pallet to continue moving.
In some embodiments of the invention, the multi-floor building warehouse further comprises a fourth automation device and a review packaging station, wherein:
the tray code scanning camera is also used for scanning whether the current crossing code is consistent with the task designated rechecking platform crossing code; under the condition that the current crossing code is consistent with the task appointed rechecking platform crossing code, notifying a warehouse control system to control the goods lift to stop;
the fourth automation device is used for unloading the delivered goods to the rechecking and packaging table under the condition that the goods elevator stops;
and the rechecking and packaging table is used for rechecking and packaging the goods delivered from the warehouse.
According to another aspect of the present invention, there is provided a multi-story building warehouse production method, the multi-story building warehouse being as described in any one of the above embodiments, the multi-story building warehouse production method comprising:
the multi-storey building warehouse utilizes a goods elevator to carry out warehouse-in operation of warehouse-in goods;
the multi-storey building warehouse utilizes the goods elevator to carry out the ex-warehouse operation of ex-warehouse goods.
In some embodiments of the present invention, the warehousing operation for warehousing goods by using a goods elevator includes:
the warehouse control system selects an idle goods elevator on-frame tray on the goods elevator and distributes a warehouse-in task to the idle goods elevator on-frame tray, wherein the warehouse-in task comprises a warehouse-in checking and accepting station crossing code, a target floor identification code and warehouse-in data information;
The goods elevator loading tray receives the warehouse-in goods at the warehouse-in checking and accepting platform corresponding to the warehouse-in checking and accepting platform crossing code;
and the goods elevator loading tray conveys the warehouse-in goods to a storage sub-warehouse of the floor corresponding to the target floor identification code.
In some embodiments of the present invention, the receiving, by the goods lift on-shelf tray, the goods in storage at the storage inspection station corresponding to the entry code of the storage inspection station includes:
the pallet scanning camera scans each road mouth code passed by the pallet of the goods elevator;
the tray code scanning camera compares whether the passing crossing code is consistent with the crossing code of the warehouse-in checking and accepting platform;
under the condition that the passing road mouth code is consistent with the road mouth code of the warehouse-in checking and accepting platform, the pallet code scanning camera informs the warehouse control system to control the goods elevator to stop;
the first automation device conveys the warehouse-in goods to the goods elevator on-shelf tray selected by the warehouse control system under the condition that the goods elevator stops, and informs the warehouse control system to control the goods elevator to start moving.
In some embodiments of the present invention, the storage sub-warehouse for transporting the warehouse-in goods to the floor corresponding to the destination floor identification code by the goods lift on-shelf tray includes:
after the pallet code scanning camera starts to move at the goods elevator, scanning each floor identification code passing by; comparing whether the passing floor identification code is consistent with the target floor identification code; notifying a warehouse control system to control the goods elevator to stop under the condition that the passing floor identification code is consistent with the target floor identification code;
The second automation equipment unloads the warehouse-in goods on the goods elevator tray to a target floor under the condition that the goods elevator stops;
and after the second automation equipment unloads the warehouse-in goods on the goods lift on-shelf tray to the target floor, informing the warehouse control system to release the goods lift on-shelf tray to be in an idle state.
In some embodiments of the present invention, the delivering operation of delivering goods by the goods elevator includes:
the warehouse control system selects an idle goods elevator lower frame tray on the goods elevator and distributes a warehouse-out task to the idle goods elevator lower frame tray, wherein the warehouse-out task comprises a rechecking platform crossing code, a target floor identification code and warehouse-out data information;
the goods elevator lower frame tray receives goods in a storage sub-warehouse corresponding to the target floor identification code;
and the goods elevator is put down to the tray to transport goods to the check platform crossing corresponding to the check platform crossing code.
In some embodiments of the present invention, the receiving, by the goods elevator lower rack tray, goods in the storage sub-warehouse corresponding to the destination floor identification code includes:
the pallet code scanning camera scans the current floor code and judges whether the current floor code is consistent with the target floor identification code in the ex-warehouse task;
The pallet code scanning camera informs the warehouse control system to control the goods elevator to stop under the condition that the current floor code is consistent with the target floor identification code in the warehouse-out task;
the third automation equipment loads the delivered goods onto a goods elevator lower frame tray under the condition that the goods elevator stops;
and after the third automation equipment finishes loading, informing the warehouse control system to control the pallet of the goods lift to continue moving.
In some embodiments of the present invention, the goods lift off tray transports goods to a check gate corresponding to the check gate code includes:
the tray code scanning camera scans whether the current crossing code is consistent with the crossing code of the task designated rechecking platform;
the pallet code scanning camera informs the warehouse control system to control the goods lift to stop under the condition that the current crossing code is consistent with the task appointed rechecking platform crossing code;
and the fourth automation equipment unloads the delivered goods to the rechecking and packing table under the condition that the goods elevator stops.
According to another aspect of the invention, a lift is provided in a multi-storey building warehouse as described in any of the embodiments above for transporting goods between storey sub-warehouses.
According to another aspect of the present invention, there is provided a warehouse management system, comprising:
The warehouse-in task creation module is used for creating a warehouse-in task of the multi-floor building warehouse according to any one of the embodiments, wherein the warehouse-in task comprises a warehouse-in acceptance channel mouth code, a target floor identification code and warehouse-in data information;
and the warehouse-in task sending module is used for sending the warehouse-in task to a warehouse control system so that the warehouse control system can control the goods elevator to transport the warehouse-in goods from the warehouse-in checking and accepting platform to the storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the invention, the warehouse management system further comprises:
the ex-warehouse task creation module is configured to create an ex-warehouse task of the multi-floor building warehouse according to any one of the above embodiments, where the ex-warehouse task includes a check-up road junction code, a destination floor identification code, and ex-warehouse data information;
and the delivery task sending module is used for sending the delivery task to the warehouse control system so that the warehouse control system can control the goods elevator to transport the delivery goods from the storage sub-warehouse to the check platform crossing corresponding to the check platform crossing code.
According to another aspect of the present invention, there is provided a warehouse control system, comprising:
The warehouse-in task receiving module is used for receiving a warehouse-in task sent by the warehouse management system, wherein the warehouse-in task comprises a warehouse-in checking and accepting channel mouth code, a target floor identification code and warehouse-in data information, and the warehouse-in task is the warehouse-in task of the multi-floor building warehouse according to any embodiment;
and the warehousing task execution module is used for controlling a goods elevator according to the warehousing task and transporting the warehoused goods from a warehousing checking and accepting platform to a storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the invention, the warehouse management system further comprises:
the ex-warehouse task receiving module is used for receiving an ex-warehouse task sent by the warehouse management system, wherein the ex-warehouse task comprises a check platform crossing code, a target floor identification code and ex-warehouse data information, and the ex-warehouse task is the ex-warehouse task of the multi-floor building warehouse according to any one of the embodiments;
and the delivery task execution module is used for controlling a goods elevator according to the delivery task and transporting the delivery goods from the storage sub-warehouse to the rechecking platform crossing corresponding to the rechecking platform crossing code.
According to another aspect of the present invention, there is provided a computer readable storage medium storing computer instructions which, when executed by a processor, implement a multi-storey building warehouse production method as described in any of the embodiments above.
The invention stores goods and generates orders based on multi-layer buildings, and builds a modern warehouse under the condition of limited area of the bottom layer of the building, thereby meeting the production mode of large storage capacity and a large number of orders.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view of some embodiments of a multi-story building warehouse of the present invention.
Fig. 2 is a schematic diagram of the overall operation of the cargo lift of the present invention.
Fig. 3 is a schematic view of a cross-sectional view of a multi-story building warehouse of another embodiment of the present invention in a fore-and-aft direction.
Figure 4 is a schematic side view of some embodiments of the pallet of the invention.
Fig. 5 is an overhead view of a single floor (storage sub-warehouse) of the present invention.
Fig. 6 is a schematic view of yet another embodiment of the multi-story building warehouse of the present invention.
Fig. 7 is a schematic diagram of some embodiments of a warehouse management system of the present invention.
Fig. 8 is a schematic diagram of some embodiments of a warehouse management system of the present invention.
Fig. 9 is a schematic diagram of some embodiments of a multi-story building warehouse production method of the present invention.
Fig. 10 is a schematic diagram of some embodiments of a multi-story building warehouse entry method of the present invention.
Fig. 11 is a schematic diagram of some embodiments of a multi-story building warehouse-out method of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise.
Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
Fig. 1 is a schematic view of some embodiments of a multi-story building warehouse of the present invention. As shown in fig. 1, the multi-story building warehouse may include a cargo lift and a plurality of sub-warehouses, wherein:
each sub-warehouse is arranged on different floors, and one sub-warehouse corresponds to one floor.
And the goods elevator is used for conveying goods among the sub-warehouses of all floors.
In some embodiments of the present invention, all or a portion of the floors in a multi-story building (high-rise building) may be selected as sub-warehouses of the multi-story building warehouse.
In some embodiments of the present invention, sub-warehouses that are multi-story building warehouses may be provided on the above-ground floor and/or the below-ground floor in a multi-story building.
In some embodiments of the invention, all sub-warehouses serving as multi-storey building warehouses are underground storeys, so that occupation of the above-ground storeys can be saved more, and the underground storeys can be utilized reasonably.
Fig. 2 is a schematic diagram of the overall operation of the cargo lift of the present invention. A lift as shown in fig. 2, provided in a multi-storey building warehouse as described in any of the embodiments described above (e.g. the embodiment of fig. 1 or 2), for transporting goods between sub-warehouses at each storey.
As shown in fig. 1 and 2, the goods elevator of the multi-storey building warehouse may be a circulation goods elevator, the circulation goods elevator includes two sections of vertical goods elevator and two sections of horizontal goods elevator, wherein:
vertical goods lifts are arranged at two sides of the warehouse building body and used for reaching sub warehouses of each floor;
the horizontal lifts are respectively arranged at the highest floor and the lowest floor where the sub-warehouse is arranged.
For example: in the embodiment of fig. 2, the sub-warehouse of the multi-storey building warehouse is arranged on 1-6 floors of the multi-storey building, and the horizontal ladders are respectively arranged on 1 floor and 6 floors of the multi-storey building warehouse.
In the embodiment of fig. 1, the sub-warehouse of the multi-storey building warehouse is arranged on 1-2 storeys of the multi-storey building, and the horizontal goods lifts are respectively arranged on 1 storey and 2 storeys of the multi-storey building warehouse.
In some embodiments of the present invention, as shown in fig. 1 and 2, the two vertical lifts may be an ascending lift and a descending lift, respectively; the two sections of horizontal goods lifts can be a left-hand lift and a right-hand lift respectively.
In some embodiments of the invention, as shown in fig. 1 and 2, the lift is a circulating lift. I.e. for the case where each floor in the high-rise building is a sub-warehouse, the warehouse is built on how many floors, and the elevator reaches up to how many floors. In the case of selecting part of the floors in the high-rise building as sub-warehouses, there are more than one floor of the sub-warehouse, and the elevator reaches more than one floor.
In some embodiments of the invention, as shown in fig. 1 and 2, the traveling direction of the circulating lift may be counterclockwise or clockwise. For example: the circulation lift of the embodiment of fig. 2 is operated counterclockwise.
In some embodiments of the present invention, as shown in fig. 1 and 2, the goods elevator may be lifted up through the right side for transporting goods to each floor, i.e., goods for various entrance operations are lifted up through the right side to the corresponding floor; the left descending goods elevator is used for conveying various goods which are put down to the bottom floor and comprises goods, packages and the like included in orders; after the ascending goods lift reaches the top layer, the ascending goods lift moves left along the roof in parallel until reaching the left descending track to descend; after the descending goods lift reaches the ground of the bottom layer, the descending goods lift can move rightwards along the ground until reaching the right ascending track, and thus the goods lift forms a complete circulating structure.
In some embodiments of the invention, as shown in fig. 2, the lift may also be a lift rail and rail drive apparatus, wherein:
track drive means for driving the movement of the rope of the lift.
In some embodiments of the invention, the track driving device can be arranged on both the top building and the bottom building, and the track driving device and the bottom building rotate together to ensure that the steel cable moves anticlockwise to drive the goods elevator tray to move.
In some embodiments of the invention, as shown in fig. 1 and 2, the lift rail may be a circulating rail.
Based on the multi-storey building warehouse provided by the embodiment of the invention, goods storage and order generation are performed based on multi-storey buildings, goods of the warehouse are transported in a circulating goods elevator mode, and the modern warehouse is built under the condition that the area of the bottom layer of the building is limited, so that the production mode of large storage capacity and large quantity of orders can be met.
In some embodiments of the present invention, as shown in fig. 1 and 2, the sub-warehouse may include an in-out warehouse and a storage sub-warehouse, wherein:
the warehouse-in and warehouse-out sub-warehouse is a warehouse-in checking and accepting area and a warehouse-out packaging area of the goods.
The storage sub-warehouse is a region for storing and picking goods.
For example: the embodiment of fig. 1 does not show complete warehouse floor information, but only a warehouse comprising a ground, middle one-storey, top three-storey structure; one layer of the embodiment of fig. 1 is the warehouse in and out sub-warehouse, and two layers are the storage sub-warehouses. In the embodiment of fig. 2, one layer is the warehouse in and out sub-warehouse, and two to six layers are all the storage sub-warehouses.
In some embodiments of the present invention, the out-of-warehouse sub-warehouse is preferably located at a floor, such as a floor below ground, where out-of-warehouse vehicles and in-warehouse vehicles are facilitated to drive in.
According to the production modes of all floors in the embodiment of the invention, production in different production modes can be carried out according to floor areas and floor heights, and both manual and automatic equipment can be connected for production.
The above embodiment of the invention is mainly a production scheme for large-scale warehouse inside city. Namely, by constructing a high-rise warehouse building, the large-scale goods elevator is utilized for upstairs, downstairs and downstairs of goods. Each floor of the embodiment of the invention is a storage area and a production area of a warehouse, so that a large stereoscopic warehouse can be constructed on the basis of limited ground area, and the production of large-scale orders can be completed.
Fig. 3 is a schematic view of a cross-sectional view of a multi-story building warehouse of another embodiment of the present invention in a fore-and-aft direction. As shown in any of the embodiments of fig. 1-3, the inventive lift may comprise a plurality of lift trays, wherein:
And the goods elevator tray is used for transporting goods to corresponding floors.
In some embodiments of the invention, the pallet resembles a conventional elevator car for carrying goods, wherein the pallet is a carrier for stacking goods, onto which the pallet can be placed for movement with a number of goods.
In some embodiments of the invention, as shown in fig. 1, the pallet and the side of the goods are placed on the pallet of the two-section vertical goods elevator and the two-section horizontal goods elevator, and the goods are always upwards, so that the goods are not dropped.
Figure 4 is a schematic side view of some embodiments of the pallet of the invention. As shown in fig. 4, the pallet of any of the embodiments of fig. 1-3 may include a first button and a second button, wherein:
when the first button is on, the first button is a prompt for unloading and loading operations; at the moment, the green button is triggered to finish unloading and loading the pallet for the pallet, and the goods lift can move.
When the second button is on, it indicates that the pallet cannot be unloaded, loaded, and that pallet may be present or assigned to another console or floor.
In some embodiments of the invention, the first button may be a green button; the second button may be a red button.
In some embodiments of the invention, as shown in fig. 1, the multi-floor building warehouse may further comprise a warehouse entry vehicle, wherein:
the warehouse-in vehicles are configured in the warehouse-in and warehouse-out sub-warehouse.
For example: in the embodiment of fig. 1, since the warehouse-in and warehouse-out sub-warehouse is disposed at the floor of the warehouse, the warehouse-in vehicles are disposed at the floor of the warehouse.
And the warehouse-in vehicle is used for placing the unloaded goods on the pallet, checking and accepting the pallet on the checking and accepting table, then moving the pallet onto the pallet, and moving the pallet rightwards to enter the right ascending goods lift rail.
In some embodiments of the invention, as shown in fig. 1, the multi-floor building warehouse may further comprise an acceptance bench, wherein:
the inspection bench is an operation bench for inspecting and accepting goods, the pallet is placed on the inspection bench, the goods are placed on the pallet, the table surface of the inspection bench can be a rolling shaft for moving the pallet to a pallet of a goods elevator, and the pallet can be moved to the pallet by manual and equipment operation.
In some embodiments of the invention, as shown in fig. 1, the multi-floor building warehouse may further comprise a delivery vehicle, wherein:
and the delivery vehicle is used for delivering different containers (turnover boxes and turnover bags) according to the sites after the order production is completed and packaging the delivery vehicle by the rechecking and packaging table, and then loading the containers on the delivery vehicle and conveying the containers to each site.
In some embodiments of the present invention, as shown in fig. 1, the multi-story building warehouse may further include a review bagging station, a merge review bagging station, and a merge conveyor belt, wherein:
and the rechecking and packaging table is used for rechecking the goods and then carrying out packaging operation.
And the converging and checking packaging table is used for packaging the ordered commodities on different floors, areas and the like after the goods are picked up and are combined.
Confluence conveyor belt: some orders are required to be picked in a plurality of areas and floors and packaged together, so that the orders are required to be converged on a converging conveyor belt and flow to a converging and checking packaging table; if the combined orders are not needed, namely the orders for picking the single products or the same area, the combined orders are directly packed on a review platform.
Fig. 5 is an overhead view of a single floor (storage sub-warehouse) of the present invention. As shown in fig. 1 or 5, the multi-floor building warehouse may further include at least one of an automatic forklift device and an overhead conveyor, wherein:
and the automatic forklift equipment is used for automatically shoveling the pallet after the pallet of the goods elevator moves to the corresponding floor and stops at the floor.
The upper rack conveyor belt is used for triggering the automatic rolling of the upper rack tray after the upper rack tray stops at the floor, rolling the pallet onto the upper rack conveyor belt, and conveying cargoes to an upper rack area by the upper rack conveyor belt.
In some embodiments of the invention, the pallet stopping area of the goods lift at each floor can comprise a plurality of production modes, can adopt a forklift for unloading goods manually, can be an automatic forklift or an automatic conveyor belt for automatic conveying, and can produce different modes according to the size of the floor.
In some embodiments of the invention, as shown in fig. 1 or 5, the multi-floor building warehouse may further comprise shelves and shuttle-picking devices, wherein:
and (3) a goods shelf: namely a shelf structure for storing goods;
shuttle pick device: the automatic loading and unloading device can be automatic equipment such as a shuttle car of a shed, a stacking robot and the like, can support loading and unloading, and can also manually carry out loading and unloading goods picking operations.
In some embodiments of the invention, as shown in fig. 1 or 5, the multi-floor building warehouse may further include a pick conveyor and a robotic arm, wherein:
and the goods picking conveyor belt is used for placing goods which are picked on the conveyor belt, and the conveyor belt can convey the goods to a descending goods elevator tray.
The robot arm may be an automated mobile device for picking up the goods onto pallets for stacking and then transferring to the pallets.
In some embodiments of the invention, the picking process may involve multiple methods of picking, if a whole pallet is picked (i.e., the whole pallet is integrally lowered and then integrally transported onto the pallet), a single pick (manual transport or arm stacking itself), may be used in different production modes depending on floor area, small pieces, medium pieces, etc.
In some embodiments of the invention, as shown in fig. 5, the multi-floor building warehouse may further comprise a tray scanning camera, wherein:
the tray scanning cameras are arranged on each goods lift tray and used for scanning floor or rechecking the road junction identification code, identifying the floor number, rechecking the road junction number and the like, and controlling whether the goods lift trays are stopped or not.
In some embodiments of the invention, the multi-floor building warehouse may further comprise a floor identification code and a crossing identification code, wherein:
floor identification code: the identification code of each floor is arranged at the place where the floor is close to the scanning camera and is used for identifying the specific value of the floor, namely the specific floor, and is used as an identification whether the pallet touches a delivery ladder to stop or not; the floor identification code has a downlink and an uplink division.
Crossing identification code: there will also be a crossing identification code at the console, which can be identified by the tray scanning camera.
Fig. 6 is a schematic view of yet another embodiment of the multi-story building warehouse of the present invention. As shown in fig. 6, the multi-story building warehouse may include WMS (Warehouse Management System ) 61, WCS (Warehouse control System, warehouse control system) 62, a lift 63, a lift tray 64, wherein the lift tray 64 includes a lift racking tray 641, wherein:
the warehouse management system 61 is used for creating a warehouse-in task, wherein the warehouse-in task comprises a warehouse-in acceptance station crossing code, a target floor identification code and warehouse-in data information; and sending the warehousing tasks to a warehouse control system.
And the warehouse control system 62 is used for selecting the idle goods elevator on-frame tray on the goods elevator and distributing the warehouse-in task to the idle goods elevator on-frame tray.
The goods lift loading tray 641 is used for receiving the warehouse-in goods at the warehouse-in checking and accepting station corresponding to the warehouse-in checking and accepting station crossing code and transporting the warehouse-in goods to the storage sub warehouse of the floor corresponding to the target floor identification code.
According to the embodiment of the invention, the warehouse control system can control the goods elevator and the goods elevator on-frame tray to transport the warehoused goods, so that the warehouse-in task is realized.
In some embodiments of the invention, the pallet 64 may be the pallet of any of the embodiments of fig. 1-5.
In some embodiments of the present invention, the pallet 641 may be a pallet as described in the embodiment of fig. 5.
In some embodiments of the invention, as shown in fig. 6, the multi-story building warehouse may further include a warehouse entry inspection station, and the pallet may further include a pallet scanning camera 642, wherein:
the tray code scanning camera 642 is used for scanning each channel code through which the goods elevator tray passes; comparing whether the crossing code is consistent with the crossing code of the warehouse entry checking and accepting platform; when the passing gate code matches the gate code of the warehouse inspection station, the warehouse control system 62 is notified to stop the elevator 63.
In some embodiments of the present invention, the tray code scanning camera 642 may be the tray code scanning camera of the embodiment of fig. 5.
And the warehousing checking and accepting platform is used for placing warehoused goods.
In some embodiments of the invention, the warehouse entry inspection station may be the inspection station of the embodiment of fig. 1.
According to the embodiment of the invention, the pallet code scanning camera scans the code crossing codes, so that the pallet of the goods elevator can be accurately aligned with the position of the warehouse-in checking and accepting table.
In some embodiments of the present invention, as shown in fig. 6, the multi-floor building warehouse may further include a first automation device 66, wherein:
A first automation device 66 for transporting the warehouse-in goods on the warehouse inspection bench to the goods-elevator on-shelf tray selected by the warehouse control system in the case that the goods-elevator stops; and informs the warehouse control system 62 to control the lift 63 to start moving.
In some embodiments of the present invention, first automated equipment 66 may be implemented as a roll axis of a warehouse entry inspection station.
According to the embodiment of the invention, the first automation equipment can convey the warehouse-in goods on the warehouse inspection bench to the goods lift on-shelf tray selected by the warehouse control system under the condition that the goods lift on-shelf tray is accurately aligned with the warehouse inspection bench.
In some embodiments of the invention, as shown in fig. 6, the multi-floor building warehouse further comprises a second automation device 67, wherein:
the pallet code scanning camera 642 may also be used to scan each floor identification code passed after the elevator begins to move; comparing whether the passing floor identification code is consistent with the target floor identification code; and when the passing floor identification code is consistent with the target floor identification code, notifying a warehouse control system to control the goods lift to stop.
And a second automation device 67 for unloading the warehouse-in goods on the goods elevator on-frame tray to the target floor under the condition that the goods elevator stops.
In some embodiments of the present invention, the second automation device 67 may be implemented as at least one of an auto-forklift device and an overhead conveyor belt in the embodiment of fig. 1 or 5.
And a goods lift loading tray 641 for informing the warehouse control system to release the goods lift loading tray to an idle state after the second automation device unloads the warehouse-in goods on the goods lift loading tray to the target floor.
According to the embodiment of the invention, the tray code scanning camera can be used for realizing the accurate alignment of the goods lift upper frame tray and the target floor, and after the goods lift upper frame tray is accurately aligned with the target floor, the goods lift upper frame tray is used for unloading the warehouse-in goods to the target floor. The embodiment of the invention can reset the goods elevator upper rack tray to an idle state, thereby being convenient for recycling later.
In some embodiments of the invention, as shown in fig. 6, the pallet may further comprise a pallet lower rack tray 643, wherein:
the warehouse management system 61 is further configured to create a job of ex-warehouse, where the job of ex-warehouse includes a check gate code, a destination floor identification code, and information of ex-warehouse data; and sending the ex-warehouse task to a warehouse control system.
The warehouse control system 62 is further configured to select an empty pallet from the elevator and assign the shipment task to the empty pallet.
And a goods elevator lower frame tray 643, configured to receive the goods from the warehouse in the storage sub-warehouse corresponding to the target floor identification code, and transport the goods to the check platform crossing corresponding to the check platform crossing code.
In some embodiments of the present invention, the lower pallet 643 may be the lower pallet of the forklift described in the embodiment of fig. 5.
According to the embodiment of the invention, the warehouse control system can control the goods elevator and the goods elevator lower frame tray to transport the goods to be delivered, so that the delivery task is realized.
In some embodiments of the present invention, as shown in fig. 6, the multi-floor building warehouse may further include a third automation device 68, wherein:
the tray code scanning camera 642 is further used for scanning the current floor code and judging whether the current floor code is consistent with the target floor identification code in the ex-warehouse task; and notifying a warehouse control system to control the goods lift to stop under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task.
A third automation device 68 for loading the shipment goods onto the pallet of the pallet in the event that the pallet stops; and after loading is completed, informing the warehouse control system to control the pallet to continue moving.
In some embodiments of the present invention, the third automation device 68 may include at least one of a shuttle device, a pick conveyor, and a robotic arm as in the embodiment of fig. 1 or 5.
The tray code scanning camera can achieve accurate alignment of the goods lift lower frame tray and the target floor, and under the condition that the goods lift lower frame tray and the target floor are accurately aligned, third automation equipment is adopted to automatically load the goods to be delivered to the goods lift lower frame tray.
In some embodiments of the invention, the multi-story building warehouse further comprises a fourth automation device 69 and a review packaging station (merge review packaging station), wherein:
the tray code scanning camera 642 is also used for scanning whether the current crossing code is consistent with the task designated rechecking platform crossing code; and under the condition that the current crossing code is consistent with the task appointed rechecking platform crossing code, notifying a warehouse control system to control the goods lift to stop.
And fourth automation equipment 69 for unloading the shipment to the review packaging station or the merge review packaging station in the case that the lift is stopped.
The tray code scanning camera can realize the accurate alignment of the goods lift lower frame tray and the appointed check platform crossing, and under the condition that the goods lift lower frame tray and the appointed check platform crossing are accurately aligned, fourth automation equipment is adopted to automatically unload the goods to be delivered to the check packing platform or the confluence check packing platform.
Fig. 7 is a schematic diagram of some embodiments of a warehouse management system of the present invention. As shown in fig. 7, the warehouse management system of the present invention (e.g., warehouse management system 61 of the fig. 6 embodiment) may include a binning task creation module 71 and a binning task delivery module 72, wherein:
the warehousing task creation module 71 is configured to create a warehousing task of the multi-floor building warehouse according to any one of the above embodiments (for example, any one of fig. 1 to 6), where the warehousing task includes a warehousing acceptance station crossing code, a target floor identification code, and warehousing data information, where the warehousing data information may include a container number, a commodity list, a commodity number, storage location information, and the like.
And the warehousing task sending module 72 is used for sending the warehousing task to a warehouse control system, so that the warehouse control system controls equipment such as a goods elevator, a goods elevator tray, a tray code scanning camera, first automation equipment, second automation equipment, third automation equipment, fourth automation equipment and the like to transport the warehousing goods from a warehousing checking and accepting platform to a storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the present invention, as shown in fig. 7, the warehouse management system (e.g., the warehouse management system 61 of the embodiment of fig. 6) may further include a outbound task creation module 73 and an outbound task delivery module 74, wherein:
A job-creating module 73 for creating a job for a multi-storey building warehouse according to any of the above embodiments, the ex-warehouse task comprises a check-up road junction code, a target floor identification code and ex-warehouse data information.
And the delivery task sending module 74 is used for sending the delivery task to a warehouse control system so that the warehouse control system can control equipment such as a goods lift and the like to transport the delivery goods from the storage sub-warehouse to the check platform crossing corresponding to the check platform crossing code.
Based on the warehouse management system provided by the embodiment of the invention, the ex-warehouse and the warehouse-in orders can be generated for the multi-floor building warehouse and sent to the warehouse control system so as to finish the ex-warehouse and the warehouse-in orders. According to the embodiment of the invention, the goods in the warehouse are transported in a circulating goods elevator mode, and the modern warehouse is built under the condition that the area of the bottom layer of the building is limited, so that the production mode of large storage capacity and a large number of orders can be met.
Fig. 8 is a schematic diagram of some embodiments of a warehouse management system of the present invention. As shown in fig. 8, the warehouse control system of the present invention (e.g., warehouse control system 62 of the fig. 6 embodiment) may include a binning task receiving module 81 and a binning task performing module 82, wherein:
The warehouse-in task receiving module 81 is configured to receive a warehouse-in task sent by a warehouse management system, where the warehouse-in task includes a warehouse-in checking and accepting channel mouth code, a target floor identification code, and warehouse-in data information, and the warehouse-in task is a warehouse-in task of the multi-floor building warehouse according to any one of the embodiments;
and the warehousing task execution module 82 is used for controlling equipment such as a goods elevator, a goods elevator tray, a tray code scanning camera, first automation equipment, second automation equipment, third automation equipment, fourth automation equipment and the like according to the warehousing task and transporting the warehoused goods from a warehousing inspection platform to a storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the present invention, as shown in fig. 8, the warehouse management system may further include a job receiving module 83 and a job executing module 84, wherein:
the job-delivering task receiving module 83 is configured to receive a job-delivering task sent by the warehouse management system, where the job-delivering task includes checking a road junction code, a destination floor identification code, and job-delivering data information, and the job-delivering task is a job-delivering task of the multi-floor building warehouse according to any one of the embodiments.
And the delivery task execution module 84 is used for controlling equipment such as a goods elevator and the like according to the delivery task, and transporting the delivery goods from the storage sub-warehouse to the check platform crossing corresponding to the check platform crossing code.
Based on the warehouse control system provided by the embodiment of the invention, equipment such as a goods lift, a goods lift tray, a tray code scanning camera, first automation equipment, second automation equipment, third automation equipment, fourth automation equipment and the like can be controlled according to the warehouse-out and warehouse-in orders of the multi-floor building warehouse, so that the warehouse-out and warehouse-in tasks are completed. According to the embodiment of the invention, the goods in the warehouse are transported in a circulating goods elevator mode, and the modern warehouse is built under the condition that the area of the bottom layer of the building is limited, so that the production mode of large storage capacity and a large number of orders can be met.
Fig. 9 is a schematic diagram of some embodiments of a multi-story building warehouse production method of the present invention. Preferably, this embodiment may be implemented by a multi-story building warehouse according to the present invention as described in any of the embodiments described above (e.g., any of fig. 1-6). As shown in fig. 9, the method may include:
and 91, carrying out warehousing operation of warehoused goods by using a goods elevator in the multi-storey building warehouse.
In some embodiments of the present invention, step 91 may comprise a method step of the embodiment of fig. 10.
Step 92, the multi-storey building warehouse utilizes the goods elevator to carry out the goods delivery operation.
In some embodiments of the invention, step 92 may comprise a method step of the embodiment of fig. 11.
According to the multi-storey building warehouse production method provided by the embodiment of the invention, goods are stored and orders are generated based on multi-storey buildings, goods in the warehouse are transported in a circulating goods elevator mode, and the modern warehouse is built under the condition that the area of the bottom layer of the building is limited, so that the production mode of large storage capacity and a large number of orders can be met.
Fig. 10 is a schematic diagram of some embodiments of a multi-story building warehouse entry method of the present invention. Preferably, this embodiment may be implemented by a multi-story building warehouse according to the present invention as described in any of the embodiments described above (e.g., any of fig. 1-6). As shown in fig. 10, the method (e.g., step 91 of the fig. 9 embodiment) may include:
step 101, a warehouse entry inspection and acceptance station operator creates an uplink task in a WMS system, the WMS system sends the task to a WCS equipment control system, the task comprises a warehouse entry inspection and acceptance station crossing code of the task, a target floor identification code and warehouse entry data information, and the warehouse entry data information can comprise information such as container numbers, commodity lists, commodity quantity, storage position information and the like.
In step 102, the wcs system selects an empty pallet on the elevator (typically, the lowest empty pallet in the downlink is preferred) and assigns tasks to that pallet.
Step 103, comparing each crossing code scanned by the tray scanning camera with the crossing code in the task. If not, repeating step 103; if so, step 104 is performed.
Step 104, the pallet scanning equipment informs the WCS system of checking and accepting the crossing arrival, and the WCS system controls the goods lift to stop.
Step 105, the shelf-loading acceptance table conveys the goods to the tray, wherein the goods can be manually conveyed to the tray at the moment, and a first button (a green button) is required to be manually triggered after the goods are completed to indicate that the loading is completed; if the automatic loading device is automatic equipment, the automatic equipment can inform the WCS of loading completion, the WCS can inform the tray to turn off a first button indicator lamp (a green lamp can be used) and uniformly judge whether the goods lift moves (all trays can move only after the completion).
Step 106, after the tray moves, the tray scanning camera continues to scan the identification codes of floors and the like, and compares whether the floor identification codes are consistent with the floor identification codes designated by the tasks; if not, repeating step 106; if so, step 107 is performed.
Step 107, the tray scanning camera informs the WCS system that the tray has reached the target floor, the WCS controls the goods elevator to stop, at the moment, a first button indicator lamp (green lamp) and the like of the tray can be lightened, and the goods are marked to be unloaded on the floor; otherwise the second button indicator light (which may be a red light) will illuminate.
Step 108, unloading the pallet goods; the unloading operation can be manual operation, namely manual carrying or unloading of manual operation equipment, after the unloading is finished, a first button (a green button can be triggered) is triggered to indicate that the unloading is finished, and the pallet can inform the WCS to release the pallet to be in an idle state; the unloading operation can also be equipment operation, namely unloading by automatic forklift equipment or a conveyor belt, namely rolling a pallet and other containers on the pallet onto the conveyor belt of the floor; the unloading may be performed by a robot arm.
In the embodiment of the invention, when one or some trays need to be stopped, the goods lift is stopped; the goods elevator starts to move, and the movement can be started only when all trays meet the running condition. If a certain floor can not be unloaded temporarily, the pallet goods on the certain target floor can always occupy the pallet, and the embodiment of the invention can trigger a second button indicator lamp (a red lamp) instead of triggering a first button (a green button) to indicate that the pallet operation fails, and the pallet is required to be operated after a circle of goods elevator is circulated, namely, the pallet is unloaded after the pallet is rotated to the floor for the next circle.
Fig. 11 is a schematic diagram of some embodiments of a multi-story building warehouse-out method of the present invention. Preferably, this embodiment may be implemented by a multi-story building warehouse according to the present invention as described in any of the embodiments described above (e.g., any of fig. 1-6).
The embodiment of fig. 11 is an illustration of a downstream flow of trays. After the floor operators finish the goods picking task, the goods picked up are required to be transported to the first floor for goods converging, rechecking, packaging and the like. After the floor picker finishes picking, the goods are transferred to the container after the picking task is finished, namely one picking task is one container. If the commodity is discharged from the tray, the commodity of the whole pallet is discharged together. The commodity on the descending tray can be a plurality of containers on one pallet or one pallet by one pallet.
As shown in fig. 11, the method (e.g., step 92 of the fig. 9 embodiment) may include:
step 111, the WMS creates a job (pallet job) for leaving warehouse and sends the job to the WCS system; the ex-warehouse task comprises a check platform crossing code, a target floor identification code, a goods picking container code set, a pallet number and ex-warehouse data information, wherein the ex-warehouse data information can comprise goods picking task numbers, goods lists, goods quantity and the like.
In step 112, the wcs selects an idle downlink tray and designates a destination floor code for the tray.
Step 113, the tray scanning camera scans the floor code, and compares whether the floor code is consistent with the floor code in the task; if not, repeating step 113; if so, step 114 is performed.
Step 114, the scanning device informs the WCS that the system floor has arrived, and the WCS controls the elevator to stop.
Step 115, the floor operator conveys the pallet to the pallet, which may be manual conveying of the pallet to the pallet, and after completion, the first button (which may be a green button) needs to be manually triggered to indicate that loading is completed; if the automatic loading device is automatic equipment, the automatic equipment can inform the WCS of loading completion, the WCS can inform the tray to turn off a first button indicator lamp (a green lamp can be used) and uniformly judge whether the goods lift moves (all trays can move only after the completion).
Step 116, the tray moves, the tray scans and rechecks whether the crossing code is consistent with the task designated crossing code, if not, the step 116 is repeatedly executed; if so, step 117 is performed.
Step 117, the scanning device notifies the WCS system that the pallet has arrived at the recheck crossing, the WCS controls the goods lift to stop, and the pallet lights up a second button indicator light (which may be a red light).
Step 118, unloading the pallet cargoes; the unloading operation can be manual operation, namely manual carrying or unloading of manual operation equipment, after the unloading is finished, a first button (a green button can be triggered) is triggered to indicate that the unloading is finished, and the pallet can inform the WCS to release the pallet to be in an idle state; the unloading operation can also be equipment operation, namely unloading by automatic forklift equipment or a conveyor belt, namely rolling a pallet and other containers on the pallet onto the conveyor belt of the floor; the unloading may be performed by a robot arm.
In the cargo delivery process of the embodiment of the invention, the entering check platform and the converging check platform are distinguished according to the type of the container on the pallet and whether the pallet is whole or not. If the pallet is the whole pallet, directly entering a rechecking platform for rechecking and then operating; if the containers are collected, judging whether the converging containers exist in the containers (namely, the commodities in an order are on different floors or different areas and need to be picked up in a plurality of containers, and the containers need to be checked and packed together), and if the converging containers exist, entering a converging checking platform; if not, entering a rechecking table to recheck next to the container.
According to the production modes of all floors in the embodiment of the invention, production in different production modes can be carried out according to floor areas and floor heights, and both manual and automatic equipment can be connected for production.
The multi-storey building warehouse production method provided by the embodiment of the invention is mainly a production method for carrying out large-scale warehouse production in cities. The embodiment of the invention can utilize a large-scale goods elevator to carry out upstairs, downstairs and downstairs operations of goods by constructing a high-rise warehouse building. Each floor of the embodiment of the invention is a storage area and a production area of a warehouse, so that a large stereoscopic warehouse can be constructed on the basis of limited ground area, and the production of large-scale orders can be completed.
According to another aspect of the present invention, there is provided a computer readable storage medium storing computer instructions which, when executed by a processor, implement a multi-storey building warehouse production method as described in any of the embodiments above.
Based on the computer readable storage medium provided by the embodiment of the invention, goods are stored and orders are generated based on the multi-layer building, goods in the warehouse are transported in a circulating goods elevator mode, and the embodiment of the invention builds a modern warehouse under the condition that the area of the bottom layer of the building is limited, so that the production mode of large storage capacity and a large number of orders can be met.
The warehouse management systems and warehouse control systems described above may be implemented as general purpose processors, programmable Logic Controllers (PLCs), digital Signal Processors (DSPs), application Specific Integrated Circuits (ASICs), field Programmable Gate Arrays (FPGAs) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, or any suitable combination thereof, for performing the functions described herein.
The present invention has been described in detail so far. In order to avoid obscuring the concepts of the invention, some details known in the art have not been described. How to implement the solutions disclosed herein will be fully apparent to those skilled in the art from the above description.
It will be understood by those skilled in the art that all or part of the steps for implementing the above embodiments may be implemented by hardware, or may be implemented by a program for instructing relevant hardware, where the program may be stored in a computer readable storage medium, and the storage medium may be a read-only memory, a magnetic disk or an optical disk, etc.
The description of the present invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims (25)

1. A multi-story building warehouse comprising a cargo lift and a plurality of sub-warehouses, wherein:
each sub-warehouse is arranged on different floors;
a goods elevator for transporting goods among the sub-warehouses of each floor;
wherein, goods lift is circulation goods lift, and circulation goods lift includes two sections perpendicular goods lifts and two sections horizontal goods lifts, wherein:
vertical goods lifts are arranged at two sides of the warehouse building body and used for reaching sub warehouses of each floor;
the horizontal goods lifts are respectively arranged on the highest floor and the lowest floor provided with the sub-warehouse;
wherein, the multi-floor building warehouse still includes:
the rechecking and packaging table is used for rechecking and packaging the goods which are delivered out of the warehouse;
the converging and checking packaging table is used for merging the same order including the delivered goods stored on different floors and then checking and packaging;
the converging conveyor belt is used for converging and conveying the same order including the delivery cargoes stored on different floors and flowing to the converging and checking packing table;
a fourth automation device for unloading shipment goods from the horizontal elevator to the confluence conveyor in case the same order includes shipment goods stored at different floors; in the case where the same order includes shipment items stored on different floors, the shipment items are unloaded from the horizontal lifts to the review packing station.
2. The multi-story building warehouse of claim 1, wherein,
the two sections of vertical goods lifts are respectively an ascending lift and a descending lift;
the two sections of horizontal goods lifts are respectively a left-hand lift and a right-hand lift.
3. The multi-story building warehouse of claim 1 or 2, wherein the sub-warehouse comprises an in-out warehouse sub-warehouse and a storage sub-warehouse, wherein:
the warehouse-in and warehouse-out sub-warehouse is a warehouse-in checking and accepting and warehouse-out packaging area of goods;
the storage sub-warehouse is a region for storing and picking goods.
4. A multi-story building warehouse according to claim 1 or 2, wherein the lift comprises a plurality of lift trays, wherein:
and the goods elevator tray is used for transporting goods to corresponding floors.
5. The multi-story building warehouse of claim 4, further comprising a warehouse management system, the elevator tray comprising an elevator racking tray, wherein:
the warehouse control system is used for selecting an idle goods elevator on-frame tray on the goods elevator and distributing a warehouse-in task to the idle goods elevator on-frame tray, wherein the warehouse-in task comprises a warehouse-in acceptance station crossing code, a target floor identification code and warehouse-in data information;
and the goods elevator loading tray is used for receiving the warehouse-in goods at the warehouse-in checking and accepting station corresponding to the warehouse-in checking and accepting station crossing code and transporting the warehouse-in goods to the storage sub warehouse of the floor corresponding to the target floor identification code.
6. The multi-story building warehouse of claim 4, further comprising a warehouse management system, wherein:
the warehouse management system is used for creating a warehouse-in task; and sending the warehousing tasks to a warehouse control system.
7. The multi-floor building warehouse of claim 5, wherein the pallet comprises a pallet code scanning camera, the multi-floor building warehouse further comprising a warehouse entry inspection station, wherein:
the tray code scanning camera is used for scanning each channel code passed by the goods elevator tray; comparing whether the crossing code is consistent with the crossing code of the warehouse entry checking and accepting platform; under the condition that the passing road opening code is consistent with the road opening code of the warehouse-in checking and accepting platform, notifying a warehouse control system to control the goods lift to stop;
and the warehousing checking and accepting platform is used for placing warehoused goods.
8. The multi-floor building warehouse of claim 7, further comprising a first automation device, wherein:
the first automation device is used for conveying the warehouse-in goods to the goods elevator upper frame tray selected by the warehouse control system under the condition that the goods elevator stops; and informs the warehouse control system to control the goods lift to start moving.
9. The multi-floor building warehouse of claim 8, further comprising a second automation device, wherein:
The tray code scanning camera is also used for scanning each floor identification code after the goods elevator starts to move; comparing whether the passing floor identification code is consistent with the target floor identification code; notifying a warehouse control system to control the goods elevator to stop under the condition that the passing floor identification code is consistent with the target floor identification code;
the second automation device is used for unloading the warehouse-in goods on the goods elevator tray to the target floor under the condition that the goods elevator stops;
and the goods elevator on-frame tray is used for informing the warehouse control system to release the goods elevator on-frame tray to be in an idle state after the second automation equipment unloads the warehouse-in goods on the goods elevator on-frame tray to the target floor.
10. The multi-story building warehouse of claim 9, wherein the pallet further comprises a pallet lower rack pallet, wherein:
the warehouse management system is also used for creating a warehouse-out task, wherein the warehouse-out task comprises a check-out road junction code, a target floor identification code and warehouse-out data information; the warehouse-out task is sent to a warehouse control system;
the warehouse control system is also used for selecting an idle goods elevator lower frame tray on the goods elevator and distributing the ex-warehouse task to the idle goods elevator lower frame tray;
And the goods elevator lower frame tray is used for receiving the goods from the warehouse at the storage sub warehouse corresponding to the target floor identification code and transporting the goods to the rechecking platform crossing corresponding to the rechecking platform crossing code.
11. The multi-floor building warehouse of claim 10, further comprising a third automation device, wherein:
the tray code scanning camera is also used for scanning the current floor code and judging whether the current floor code is consistent with the target floor identification code in the ex-warehouse task; under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task, notifying a warehouse control system to control the goods elevator to stop;
a third automation device for loading the shipment goods onto the goods-elevator lower-frame tray in the case that the goods-elevator is stopped; and after loading is completed, informing the warehouse control system to control the pallet to continue moving.
12. The multi-story building warehouse of claim 11, further comprising a fourth automation device and a review packing station, wherein:
the tray code scanning camera is also used for scanning whether the current crossing code is consistent with the task designated rechecking platform crossing code; under the condition that the current crossing code is consistent with the task appointed rechecking platform crossing code, notifying a warehouse control system to control the goods lift to stop;
The fourth automation device is used for unloading the delivered goods to the rechecking and packaging table under the condition that the goods elevator stops;
and the rechecking and packaging table is used for rechecking and packaging the goods delivered from the warehouse.
13. A multi-story building warehouse production method, wherein the multi-story building warehouse is a multi-story building warehouse as claimed in any of claims 1-12, the multi-story building warehouse production method comprising:
the multi-storey building warehouse utilizes a goods elevator to carry out warehouse-in operation of warehouse-in goods;
the multi-storey building warehouse utilizes the goods elevator to carry out the ex-warehouse operation of ex-warehouse goods.
14. The multi-story building warehouse production method of claim 13, wherein the warehousing of the warehoused cargo using the elevator comprises:
the warehouse control system selects an idle goods elevator on-frame tray on the goods elevator and distributes a warehouse-in task to the idle goods elevator on-frame tray, wherein the warehouse-in task comprises a warehouse-in checking and accepting station crossing code, a target floor identification code and warehouse-in data information;
the goods elevator loading tray receives the warehouse-in goods at the warehouse-in checking and accepting platform corresponding to the warehouse-in checking and accepting platform crossing code;
and the goods elevator loading tray conveys the warehouse-in goods to a storage sub-warehouse of the floor corresponding to the target floor identification code.
15. The multi-story building warehouse production method of claim 14, wherein the pallet loading the pallet receiving warehouse-in goods at the warehouse-in inspection station corresponding to the warehouse-in inspection station crossing code comprises:
the pallet scanning camera scans each road mouth code passed by the pallet of the goods elevator;
the tray code scanning camera compares whether the passing crossing code is consistent with the crossing code of the warehouse-in checking and accepting platform;
under the condition that the passing road mouth code is consistent with the road mouth code of the warehouse-in checking and accepting platform, the pallet code scanning camera informs the warehouse control system to control the goods elevator to stop;
the first automation device conveys the warehouse-in goods to the goods elevator on-shelf tray selected by the warehouse control system under the condition that the goods elevator stops, and informs the warehouse control system to control the goods elevator to start moving.
16. The multi-story building warehouse production method of claim 14, wherein the elevator racking tray transporting the warehouse-in goods to the storage sub-warehouse of the floor corresponding to the destination floor identification code comprises:
after the pallet code scanning camera starts to move at the goods elevator, scanning each floor identification code passing by; comparing whether the passing floor identification code is consistent with the target floor identification code; notifying a warehouse control system to control the goods elevator to stop under the condition that the passing floor identification code is consistent with the target floor identification code;
The second automation equipment unloads the warehouse-in goods on the goods elevator tray to a target floor under the condition that the goods elevator stops;
and after the second automation equipment unloads the warehouse-in goods on the goods lift on-shelf tray to the target floor, informing the warehouse control system to release the goods lift on-shelf tray to be in an idle state.
17. A multi-story building warehouse production method of any of claims 13-16, wherein the step of the elevator performing a shipment operation comprises:
the warehouse control system selects an idle goods elevator lower frame tray on the goods elevator and distributes a warehouse-out task to the idle goods elevator lower frame tray, wherein the warehouse-out task comprises a rechecking platform crossing code, a target floor identification code and warehouse-out data information;
the goods elevator lower frame tray receives goods in a storage sub-warehouse corresponding to the target floor identification code;
and the goods elevator is put down to the tray to transport goods to the check platform crossing corresponding to the check platform crossing code.
18. The multi-story building warehouse production method of claim 17, wherein the step of receiving the goods at the storage sub-warehouse corresponding to the destination floor identification code by the goods elevator off-rack tray comprises:
The pallet code scanning camera scans the current floor code and judges whether the current floor code is consistent with the target floor identification code in the ex-warehouse task;
the pallet code scanning camera informs the warehouse control system to control the goods elevator to stop under the condition that the current floor code is consistent with the target floor identification code in the warehouse-out task;
the third automation equipment loads the delivered goods onto a goods elevator lower frame tray under the condition that the goods elevator stops;
and after the third automation equipment finishes loading, informing the warehouse control system to control the pallet of the goods lift to continue moving.
19. The multi-story building warehouse production method of claim 17, wherein the pallet off-ramp pallet transporting goods to a review level crossing for which the review level crossing code corresponds comprises:
the tray code scanning camera scans whether the current crossing code is consistent with the crossing code of the task designated rechecking platform;
the pallet code scanning camera informs the warehouse control system to control the goods lift to stop under the condition that the current crossing code is consistent with the task appointed rechecking platform crossing code;
and the fourth automation equipment unloads the delivered goods to the rechecking and packing table under the condition that the goods elevator stops.
20. A lift provided in a multi-storey building warehouse according to any one of claims 1 to 12 for transporting goods between storey sub-warehouses.
21. A warehouse management system, comprising:
a warehousing task creation module for creating a warehousing task of the multi-floor building warehouse according to any one of claims 1-12, wherein the warehousing task comprises a warehousing acceptance channel mouth code, a target floor identification code and warehousing data information;
and the warehouse-in task sending module is used for sending the warehouse-in task to a warehouse control system so that the warehouse control system can control the goods elevator to transport the warehouse-in goods from the warehouse-in checking and accepting platform to the storage sub-warehouse corresponding to the target floor identification code.
22. The warehouse management system as claimed in claim 21, further comprising:
a job-creation module for creating a job-creation job for a multi-storey building warehouse according to any one of claims 1-12, wherein the job-creation job comprises rechecking a road junction code, a destination storey identification code and job-creation data information;
and the delivery task sending module is used for sending the delivery task to the warehouse control system so that the warehouse control system can control the goods elevator to transport the delivery goods from the storage sub-warehouse to the check platform crossing corresponding to the check platform crossing code.
23. A warehouse control system, comprising:
the warehouse-in task receiving module is used for receiving a warehouse-in task sent by a warehouse management system, wherein the warehouse-in task comprises a warehouse-in checking and accepting channel mouth code, a target floor identification code and warehouse-in data information, and the warehouse-in task is a warehouse-in task of the multi-floor building warehouse according to any one of claims 1-12;
and the warehousing task execution module is used for controlling a goods elevator according to the warehousing task and transporting the warehoused goods from a warehousing checking and accepting platform to a storage sub-warehouse corresponding to the target floor identification code.
24. The warehouse control system as claimed in claim 23, further comprising:
the ex-warehouse task receiving module is used for receiving an ex-warehouse task sent by a warehouse management system, wherein the ex-warehouse task comprises a check platform crossing code, a target floor identification code and ex-warehouse data information, and the ex-warehouse task is an ex-warehouse task of the multi-floor building warehouse according to any one of claims 1-12;
and the delivery task execution module is used for controlling a goods elevator according to the delivery task and transporting the delivery goods from the storage sub-warehouse to the rechecking platform crossing corresponding to the rechecking platform crossing code.
25. A computer readable storage medium storing computer instructions which when executed by a processor implement the multi-storey building warehouse production method of any one of claims 13 to 19.
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