CN111738636A - Multi-floor building warehouse and production method thereof, goods elevator and warehouse management system - Google Patents

Multi-floor building warehouse and production method thereof, goods elevator and warehouse management system Download PDF

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Publication number
CN111738636A
CN111738636A CN201910227083.0A CN201910227083A CN111738636A CN 111738636 A CN111738636 A CN 111738636A CN 201910227083 A CN201910227083 A CN 201910227083A CN 111738636 A CN111738636 A CN 111738636A
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China
Prior art keywords
warehouse
goods
elevator
code
floor
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CN201910227083.0A
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CN111738636B (en
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韩松
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Beijing Jingbangda Trade Co Ltd
Beijing Jingdong Zhenshi Information Technology Co Ltd
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Beijing Jingdong Century Trading Co Ltd
Beijing Jingdong Shangke Information Technology Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

The invention discloses a multi-floor building warehouse, a production method thereof, a goods lift and a warehouse management system. The multi-floor building warehouse comprises a goods elevator and a plurality of sub-warehouses, wherein each sub-warehouse is arranged on a different floor; the goods elevator is used for transmitting goods among the sub-warehouses on each floor, wherein the goods elevator is a circulating goods elevator which comprises two sections of vertical goods elevators and two sections of horizontal goods elevators, and the vertical goods elevators are arranged on two sides of the warehouse building body and are used for reaching the sub-warehouses on each floor; the horizontal goods elevator is respectively arranged on the highest floor and the lowest floor of the sub-warehouse. The invention carries out goods storage and order generation based on a multi-storey building, carries out construction of a modern warehouse under the condition of limited floor area of the building, and can meet the production mode of large storage capacity and a large number of orders.

Description

Multi-floor building warehouse and production method thereof, goods elevator and warehouse management system
Technical Field
The invention relates to the field of warehousing, in particular to a multi-floor building warehouse and a production method thereof, a goods elevator and a warehouse management system.
Background
With the vigorous development of online shopping, millions of orders are generated in a shopping website every day, and for e-commerce, the production of the order quantity can be completed maximally under the conditions of lowest cost and fastest timeliness, so that the method is a target pursued by each e-commerce in a package production link. Therefore, many warehouse logistics companies place great importance on the layout and production efficiency of the warehouse.
Disclosure of Invention
The applicant found that: in general, large warehouses in the related art need large areas of land for factory building, so that the warehouses are generally laid out in suburbs of cities for construction. There are a number of disadvantages with this technique.
Firstly, a large area of land is needed, and the land price of the current building land is very high and the capital requirement is large.
Second, due to the layout in suburban areas, the distribution sites are far away from each other in the city, and long transports are also needed to reach the distribution sites for distribution.
In another related technology, orders are produced in a plurality of supermarkets, but the supermarkets all need normal open shopping, and large-scale order production is difficult. Still other related art uses mini-silos, i.e., direct production of orders at distribution sites, but the limited variety of goods has drawbacks.
In view of the above technical problems, the present invention provides a multi-story building warehouse, a production method thereof, a freight elevator, and a warehouse management system, which perform goods storage and order generation based on a multi-story building.
According to an aspect of the present invention, there is provided a multi-story building warehouse including a freight lift and a plurality of sub-warehouses, wherein:
each sub-warehouse is arranged on different floors;
the goods elevator is used for transmitting goods among the sub-warehouses on each floor;
wherein, the goods lift is the circulation goods lift, and the circulation goods lift includes two sections perpendicular goods lifts and two sections horizontal goods lifts, wherein:
the vertical goods elevator is arranged on two sides of the warehouse building body and is used for reaching the sub-warehouse of each floor;
the horizontal goods elevator is respectively arranged on the highest floor and the lowest floor of the sub-warehouse.
In some embodiments of the invention, the two sections of vertical freight elevators are respectively an ascending elevator and a descending elevator;
the two sections of horizontal goods elevators are respectively a left-going elevator and a right-going elevator.
In some embodiments of the invention, the sub-warehouses include an warehousing sub-warehouse and a storage sub-warehouse, wherein:
the warehouse-in and warehouse-out sub-warehouse is an area for warehouse-in acceptance and warehouse-out packaging of goods;
the storage sub-warehouse is an area for storing and picking goods.
In some embodiments of the invention, the freight lift comprises a plurality of freight lift trays, wherein:
and the goods elevator tray is used for transporting goods to the corresponding floor.
In some embodiments of the invention, the multi-storey building warehouse further comprises a warehouse management system, the lift pallets comprising lift racking pallets, wherein:
the warehouse control system is used for selecting idle goods elevator racking trays on the goods elevator and distributing warehousing tasks to the idle goods elevator racking trays, wherein the warehousing tasks comprise warehousing acceptance platform road junction codes, target floor identification codes and warehousing data information;
and the goods elevator racking tray is used for receiving the warehoused goods at the warehousing acceptance platform corresponding to the warehousing acceptance platform passage code and transporting the warehoused goods to the storage sub-warehouse of the floor corresponding to the target floor identification code.
In some embodiments of the invention, the multi-floor building warehouse further comprises a warehouse management system, wherein:
the warehouse management system is used for creating a warehousing task; and sending the warehousing task to a warehouse control system.
In some embodiments of the invention, the multi-storey building warehouse further comprises a warehousing acceptance desk, the freight elevator tray comprises a tray scanning camera, wherein:
the pallet code scanning camera is used for scanning each crossing code through which the pallet of the goods elevator passes; comparing whether the passing crossing code is consistent with the crossing code of the warehousing acceptance station or not; under the condition that the passing gate code is consistent with the gate code of the warehousing acceptance platform, informing a warehouse control system to control the goods elevator to stop;
and the warehousing acceptance platform is used for placing warehoused goods.
In some embodiments of the invention, the multi-story building warehouse further comprises a first automated apparatus, wherein:
the first automation equipment is used for conveying the warehoused goods to the goods elevator upper tray selected by the warehouse control system under the condition that the goods elevator stops; and informs the warehouse control system to control the freight elevator to start moving.
In some embodiments of the invention, the multi-story building warehouse further comprises a second automated apparatus, wherein:
the tray code scanning camera is also used for scanning each passing floor identification code after the goods elevator starts to move; comparing whether the passing floor identification code is consistent with the target floor identification code; under the condition that the passing floor identification code is consistent with the target floor identification code, informing a warehouse control system to control the goods elevator to stop;
the second automatic equipment is used for unloading the warehoused goods on the pallet of the goods elevator to a target floor under the condition that the goods elevator stops;
and the goods elevator racking tray is used for informing the warehouse control system to release the goods elevator racking tray to be in an idle state after the second automatic equipment unloads the warehoused goods on the goods elevator racking tray to the target floor.
In some embodiments of the invention, the freight elevator pallet further comprises a freight elevator lower pallet, wherein:
the warehouse management system is also used for creating an ex-warehouse task, wherein the ex-warehouse task comprises a rechecking platform crossing code, a target floor identification code and ex-warehouse data information; sending the ex-warehouse task to a warehouse control system;
the warehouse control system is also used for selecting idle goods elevator lower tray on the goods elevator and distributing the delivery task to the idle goods elevator lower tray;
and the goods elevator lower tray is used for receiving goods out of the warehouse in the storage sub-warehouse corresponding to the target floor identification code and transporting the goods to the rechecking platform crossing corresponding to the rechecking platform crossing code.
In some embodiments of the invention, the multi-floor building warehouse further comprises a third automated device, wherein:
the tray code scanning camera is also used for scanning the current floor code and judging whether the current floor code is consistent with the target floor identification code in the ex-warehouse task; under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task, informing a warehouse control system to control the goods elevator to stop;
the third automatic equipment is used for loading goods which are delivered from the warehouse to the lower tray of the goods elevator under the condition that the goods elevator stops; and after the loading is finished, the warehouse control system is informed to control the goods elevator tray to move continuously.
In some embodiments of the invention, the multi-story building warehouse further comprises a fourth automation device and a rechecking packing station, wherein:
the tray code scanning camera is also used for scanning whether the current crossing code is consistent with the task-specified rechecking station crossing code; under the condition that the current crossing code is consistent with the crossing code of the task designated rechecking platform, informing a warehouse control system to control the goods elevator to stop;
the fourth automation equipment is used for unloading the goods out of the warehouse to the rechecking and packing table under the condition that the goods elevator stops;
and the rechecking and packaging table is used for rechecking and packaging the goods out of the warehouse.
According to another aspect of the present invention, there is provided a method for producing a multi-story building warehouse as defined in any one of the above embodiments, the method comprising:
the multi-floor building warehouse utilizes a goods elevator to carry out warehousing operation of warehoused goods;
and the multi-floor building warehouse utilizes the goods elevator to carry out warehouse-out operation of warehouse-out goods.
In some embodiments of the present invention, the warehousing operation of warehousing goods by using the goods elevator includes:
the warehouse control system selects idle goods elevator racking trays on the goods elevator, and allocates warehousing tasks to the idle goods elevator racking trays, wherein the warehousing tasks comprise warehousing acceptance platform crossing codes, target floor identification codes and warehousing data information;
the goods elevator upper tray receives the warehoused goods at the warehouse acceptance table corresponding to the warehouse acceptance table channel port code;
and the goods elevator racking tray transports the warehoused goods to a storage sub-warehouse of the floor corresponding to the target floor identification code.
In some embodiments of the present invention, the receiving, by the goods elevator racking trays, the warehoused goods at the warehousing acceptance platform corresponding to the warehousing acceptance platform lane code includes:
the pallet code scanning camera scans each road junction code through which the pallet of the goods elevator passes;
the pallet code scanning camera compares whether the passing crossing codes are consistent with the entering-in checking platform crossing codes or not;
the pallet code scanning camera informs the warehouse control system to control the goods elevator to stop under the condition that the passing road junction code is consistent with the road junction code of the warehousing acceptance platform;
and the first automation equipment conveys the warehoused goods to the goods elevator racking tray selected by the warehouse control system under the condition that the goods elevator stops, and informs the warehouse control system to control the goods elevator to start moving.
In some embodiments of the present invention, the transportation of the warehoused goods to the storage sub-warehouse of the floor corresponding to the target floor identification code by the goods elevator racking tray comprises:
after the pallet code scanning camera starts to move on the goods elevator, scanning each passing floor identification code; comparing whether the passing floor identification code is consistent with the target floor identification code; under the condition that the passing floor identification code is consistent with the target floor identification code, informing a warehouse control system to control the goods elevator to stop;
the second automatic equipment unloads the warehoused goods on the pallet of the goods elevator to a target floor under the condition that the goods elevator stops;
and after the goods elevator loading tray unloads the warehoused goods on the goods elevator loading tray to the target floor by the second automatic equipment, the warehouse control system is informed to release the goods elevator loading tray to be in an idle state.
In some embodiments of the present invention, the operation of the elevator to deliver the goods to the outside includes:
the warehouse control system selects idle goods elevator lower tray on the goods elevator, and allocates the delivery task to the idle goods elevator lower tray, wherein the delivery task comprises a rechecking platform crossing code, a target floor identification code and delivery data information;
receiving goods by the goods elevator lower tray in the storage sub-warehouse corresponding to the target floor identification code;
and the goods are transported to the rechecking platform crossing corresponding to the rechecking platform crossing code by the goods lift lower tray.
In some embodiments of the present invention, the receiving goods by the lower pallet of the elevator at the storage sub-warehouse corresponding to the target floor identification code comprises:
the tray code scanning camera scans the current floor code and judges whether the current floor code is consistent with the target floor identification code in the ex-warehouse task;
the pallet code scanning camera informs a warehouse control system to control the goods elevator to stop under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task;
the third automatic equipment loads goods out of the warehouse to the lower tray of the goods elevator under the condition that the goods elevator stops;
and after the loading is finished, the third automatic equipment informs the warehouse control system to control the goods elevator tray to continuously move.
In some embodiments of the present invention, the step of transporting the goods to the review station crossing corresponding to the review station crossing code by the goods lift undercarriage pallet comprises:
the pallet code scanning camera scans whether the current crossing code is consistent with the task-specified rechecking station crossing code;
the pallet code scanning camera informs the warehouse control system to control the goods elevator to stop under the condition that the current crossing code is consistent with the task-specified rechecking platform crossing code;
and the fourth automatic equipment unloads the goods out of the warehouse to the rechecking and packing table under the condition that the goods elevator stops.
According to another aspect of the present invention, there is provided a cargo lift provided in a multi-story building warehouse as described in any one of the above embodiments, the cargo lift being adapted to transfer cargo between sub-warehouses on each floor.
According to another aspect of the present invention, there is provided a warehouse management system including:
the system comprises a warehousing task creating module, a warehousing task processing module and a warehousing task processing module, wherein the warehousing task creating module is used for creating a warehousing task of the multi-floor building warehouse according to any one of the embodiments, and the warehousing task comprises a warehousing acceptance platform crossing code, a target floor identification code and warehousing data information;
and the warehousing task sending module is used for sending the warehousing task to the warehouse control system so that the warehouse control system can control the goods elevator and transport the warehoused goods from the warehousing acceptance table to the storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the invention, the warehouse management system further comprises:
the system comprises a warehouse-out task creating module, a warehouse-out task processing module and a warehouse-out task processing module, wherein the warehouse-out task creating module is used for creating a warehouse-out task of the multi-floor building warehouse according to any one of the embodiments, and the warehouse-out task comprises a rechecking platform crossing code, a target floor identification code and warehouse-out data information;
and the delivery task sending module is used for sending the delivery task to the warehouse control system so that the warehouse control system can control the goods elevator and transport the delivery goods from the storage sub-warehouse to the review station crossing corresponding to the review station crossing code.
According to another aspect of the present invention, there is provided a warehouse control system, including:
the warehouse entry task receiving module is used for receiving a warehouse entry task sent by a warehouse management system, wherein the warehouse entry task comprises a warehouse entry acceptance platform crossing code, a target floor identification code and warehouse entry data information, and the warehouse entry task is the warehouse entry task of the multi-floor building warehouse in any embodiment;
and the warehousing task execution module is used for controlling the goods elevator according to the warehousing task and transporting the warehoused goods from the warehousing acceptance platform to the storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the invention, the warehouse management system further comprises:
the warehouse-out task receiving module is used for receiving warehouse-out tasks sent by the warehouse management system, wherein the warehouse-out tasks comprise a rechecking platform crossing code, a target floor identification code and warehouse-out data information, and the warehouse-out tasks are the warehouse-out tasks of the multi-floor building warehouse in any embodiment;
and the warehouse-out task execution module is used for controlling a goods elevator according to the warehouse-out task and transporting the warehouse-out goods from the storage sub-warehouse to the rechecking platform road junction corresponding to the rechecking platform road junction code.
According to another aspect of the present invention, there is provided a computer readable storage medium storing computer instructions which, when executed by a processor, implement a method of multi-floor building warehouse production as described in any one of the above embodiments.
The invention carries out goods storage and order generation based on a multi-storey building, carries out construction of a modern warehouse under the condition of limited floor area of the building, and can meet the production mode of large storage capacity and a large number of orders.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Figure 1 is a schematic view of some embodiments of a multi-story building warehouse of the present invention.
Fig. 2 is a schematic view of the overall operation of the cargo lift of the present invention.
Fig. 3 is a front-to-back cut-away schematic view of alternative embodiments of a multi-story building warehouse in accordance with the present invention.
Figure 4 is a side schematic view of some embodiments of the cargo lift pallet of the present invention.
Figure 5 is an aerial view of a single floor (storage sub-warehouse) of the present invention.
Figure 6 is a schematic illustration of a multi-story building warehouse of yet other embodiments of the present invention.
Fig. 7 is a schematic diagram of some embodiments of warehouse management systems of the present invention.
Fig. 8 is a schematic diagram of some embodiments of warehouse management systems of the present invention.
Figure 9 is a schematic illustration of some embodiments of a method of producing a multi-story building warehouse of the present invention.
Fig. 10 is a schematic diagram of a multi-story building warehousing method according to some embodiments of the present invention.
Fig. 11 is a schematic diagram of a warehouse-out method for a multi-story building according to some embodiments of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
Figure 1 is a schematic view of some embodiments of a multi-story building warehouse of the present invention. As shown in fig. 1, the multi-story building warehouse may include a freight lift and a plurality of sub-warehouses, wherein:
each sub-warehouse is arranged on different floors, and one sub-warehouse corresponds to one floor.
And the goods elevator is used for transmitting goods among the sub-warehouses on each floor.
In some embodiments of the invention, all or a portion of the floors in a multi-story building (high-rise building) may be selected as sub-warehouses of a multi-story building warehouse.
In some embodiments of the invention, sub-warehouses, which are multi-story building warehouses, may be disposed on above-ground floors and/or below-ground floors in a multi-story building.
In some embodiments of the invention, the sub-warehouses as the multi-floor building warehouse are all underground floors, so that more occupation of the above-ground floors can be saved, and the underground floors can be reasonably utilized.
Fig. 2 is a schematic view of the overall operation of the cargo lift of the present invention. A cargo lift as shown in fig. 2, which is disposed in the multi-storey building warehouse as described in any of the above embodiments (e.g., the embodiment of fig. 1 or fig. 2), and which is used for transferring goods among the sub-warehouses at each storey.
As shown in fig. 1 and 2, the freight elevator of the multi-storey building warehouse may be a circulation freight elevator, which includes two sections of vertical freight elevators and two sections of horizontal freight elevators, wherein:
the vertical goods elevator is arranged on two sides of the warehouse building body and is used for reaching the sub-warehouse of each floor;
the horizontal goods elevator is respectively arranged on the highest floor and the lowest floor of the sub-warehouse.
For example: in the embodiment of fig. 2, the sub-warehouses of the multi-story building warehouse are disposed on floors 1-6 of the multi-story building, and the horizontal freight elevators are disposed on floors 1 and 6 of the multi-story building warehouse, respectively.
In the embodiment of fig. 1, the sub-warehouses of the multi-story building warehouse are arranged on the 1-2 floors of the multi-story building, and the horizontal freight elevators are respectively arranged on the 1-floor and the 2-floor of the multi-story building warehouse.
In some embodiments of the invention, as shown in fig. 1 and 2, the two vertical cargo lifts may be an ascending lift and a descending lift, respectively; the two sections of horizontal goods elevators can be left-hand elevators and right-hand elevators respectively.
In some embodiments of the invention, as shown in fig. 1 and 2, the lift is a loop lift. I.e. for the case where each floor in the high-rise building is a sub-warehouse, the freight elevator will reach as many floors as there are floors in the warehouse building. In the case where a part of floors are selected as the sub-warehouses in the high-rise building, the elevator reaches as many floors as there are sub-warehouses.
In some embodiments of the invention, the direction of travel of the circulation lift may be counter-clockwise or clockwise, as shown in fig. 1 and 2. For example: the circulating freight elevator of the embodiment of fig. 2 is operated counterclockwise.
In some embodiments of the invention, as shown in fig. 1 and 2, the goods elevator can be raised through the right side for transporting goods to various floors, i.e. the goods for various access operations are all raised to the corresponding floor through the right side; the left descending goods elevator is used for conveying various goods which are placed on shelves to the bottom floor, and comprises goods, packages and the like which are included by orders; after the ascending goods elevator reaches the top layer, the ascending goods elevator can move in parallel along the left side of the roof until reaching the left descending rail for descending; after the lower goods lift reaches the bottom floor, the lower goods lift moves rightwards along the floor until reaching the right-side ascending rail, so that the goods lift forms a complete cycle structure.
In some embodiments of the invention, as shown in fig. 2, the freight lift may also have freight lift rails and rail drive equipment, wherein:
the track driving device is used for driving the device for moving the steel cable of the goods elevator.
In some embodiments of the invention, the track drive may be located on both the top and bottom floors, which rotate together to ensure that the cable moves counter-clockwise to move the pallet of the lift.
In some embodiments of the invention, the lift track may be a circulating track, as shown in fig. 1 and 2.
According to the multi-floor building warehouse provided by the embodiment of the invention, goods storage and order generation are carried out based on a multi-floor building, and goods in the warehouse are conveyed in a circulating goods elevator mode.
In some embodiments of the present invention, as shown in fig. 1 and 2, the sub-warehouses may include an warehousing sub-warehouse and a storage sub-warehouse, wherein:
the warehouse-in and warehouse-out sub-warehouse is an area for warehouse-in acceptance and warehouse-out packaging of goods.
The storage sub-warehouse is an area for storing and picking goods.
For example: the embodiment of fig. 1 does not show complete warehouse floor information, but only a warehouse comprising a ground, middle and top three-story structure; the first level of the embodiment of fig. 1 is an in-out sub-warehouse, and the second level is a storage sub-warehouse. In the embodiment of fig. 2, one layer is an in-out sub-warehouse, and two layers to six layers are storage sub-warehouses.
In some embodiments of the present invention, the in-out sub-warehouse is preferably disposed on a floor, a basement floor, or the like, on which the in-out vehicles and the in-out vehicles can conveniently enter.
The production mode of each floor in the embodiment of the invention can be used for carrying out production in different production modes according to the floor area and the floor height, and manual and automatic equipment can be used for carrying out access production.
The embodiment of the invention is mainly a production scheme for large-scale warehouse in a city. Namely, the large goods elevator is used for carrying out upstairs ascending and upstairs descending and downstairs descending operations of goods by constructing a high-rise warehouse building. Each floor of the embodiment of the invention is a storage area and a production area of the warehouse, a large-scale stereoscopic warehouse can be constructed on the basis of limited ground area, and the production of large-scale orders can be completed.
Fig. 3 is a front-to-back cut-away schematic view of alternative embodiments of a multi-story building warehouse in accordance with the present invention. As shown in any of the embodiments of fig. 1-3, the cargo lift of the present invention may include a plurality of cargo lift trays, wherein:
and the goods elevator tray is used for transporting goods to the corresponding floor.
In some embodiments of the invention, the freight elevator pallet resembles a conventional elevator car for carrying pallets of goods, wherein the pallets are carriers for stacking goods and the pallets can be placed on the pallet for movement of a plurality of goods together.
In some embodiments of the present invention, as shown in fig. 1, in the case of two vertical elevators and two horizontal elevators, the pallet and the goods are placed on the pallet of the elevator with their sides facing upward all the time, so as to ensure that the goods do not fall off.
Figure 4 is a side schematic view of some embodiments of the cargo lift pallet of the present invention. As shown in fig. 4, the freight elevator tray of any of the embodiments of fig. 1-3 may include a first button and a second button, wherein:
when the first button is on, the prompt is that unloading and loading operation is required; at the moment, the green button is triggered to finish unloading and loading the pallet for the pallet, and the goods elevator can be moved.
When the second button is on, it indicates that the pallet cannot be unloaded, loaded, and the pallet may have pallet goods or be assigned to other stations or floors.
In some embodiments of the invention, the first button may be a green button; the second button may be a red button.
In some embodiments of the invention, as shown in fig. 1, the multi-floor building warehouse may further comprise a warehousing vehicle, wherein:
the warehousing vehicles are configured in the warehousing sub-warehouse.
For example: in the embodiment of fig. 1, the warehousing sub-warehouse is disposed at the bottom floor of the warehouse floor, so the warehousing vehicles are disposed at the bottom floor of the warehouse floor.
And the warehousing vehicle is used for placing the unloaded goods on the pallet, the pallet is checked and accepted at the checking and accepting table, the pallet is moved to the tray, and the tray moves rightwards to enter the right-side ascending goods elevator track.
In some embodiments of the invention, as shown in fig. 1, the multi-floor building warehouse may further comprise an acceptance desk, wherein:
the operation panel of platform for checking and accepting the goods is placed to the pallet, and the pallet is placed on should checking and accepting the platform, and the pallet is put on to the goods, checks and accepts the platform mesa and can be that the roll axis removes the pallet to goods ladder tray on, also can be artifical, equipment operation removes the pallet to the tray on.
In some embodiments of the invention, as shown in fig. 1, the multi-floor building warehouse may further comprise an outbound vehicle, wherein:
and the ex-warehouse vehicle is used for putting different containers (turnover boxes and turnover bags) according to the stations after the orders are produced and packaged by the rechecking and packaging table, and then loading the containers onto the ex-warehouse vehicle and transporting the containers to each station.
In some embodiments of the invention, as shown in fig. 1, the multi-story building warehouse may further comprise a review packing station, a confluence review packing station, and a confluence conveyor, wherein:
and the rechecking and packaging table is used for rechecking the goods picking up and then packaging, and is used for carrying out the rechecking and packaging operation.
And the confluence rechecking and packaging table is used for packaging the order commodities together after the commodities are required to be combined after the picking is finished in different floors, areas and the like.
Confluence conveyer belt: some orders need to be picked in a plurality of areas and floors and need to be packed together, so that the orders need to be conveyed to a confluence rechecking packing table in confluence; if the interflow order, namely the order of picking the single product or the same area, is not needed, the order is directly packed on a rechecking table.
Figure 5 is an aerial view of a single floor (storage sub-warehouse) of the present invention. As shown in fig. 1 or 5, the multi-story building warehouse may further include at least one of an auto-forklift device and an overhead conveyor, wherein:
and the automatic forklift equipment is used for automatically shoveling the pallet down after the pallet of the goods elevator is moved to the corresponding floor and the floor is stopped.
The upper rack conveyor belt is used for triggering the trays to automatically roll after the upper rack trays stop at floors, the pallets roll to the upper rack conveyor belt, and the upper rack conveyor belt conveys cargoes to an upper rack area.
In some embodiments of the present invention, the goods elevator tray stop area on each floor may include multiple production modes, and the goods may be unloaded manually using a forklift, may be automatically transported by an automatic forklift, may also be automatically transported by an automatic conveyor belt, and may perform different modes of production according to the size of the floor.
In some embodiments of the present invention, as shown in fig. 1 or fig. 5, the multi-floor building warehouse may further include a rack and a shuttle picking device, wherein:
shelf: namely a shelf structure for storing goods;
shuttle and get goods equipment: the automatic picking device can be automation equipment such as a shuttle car and a stacking robot, can support the loading and unloading, and can also be used for manually loading and unloading goods for picking.
In some embodiments of the present invention, as shown in fig. 1 or 5, the multi-floor building warehouse may further include a pick conveyor and a robot arm, wherein:
the goods picking conveyor belt is used for placing goods which are picked to the conveyor belt, and the conveyor belt can convey the goods to the pallet of the descending goods elevator.
The robotic arm may be a robotic mobile device for picking goods onto pallets for stacking and then transferring onto pallets.
In some embodiments of the present invention, the picking process may include a plurality of picking methods, and if the whole pallet is picked (i.e. the whole pallet is put down and then transported to the pallet), the single picking (manual transportation or self arm stacking) can be used in different production modes according to floor area, small pieces, medium pieces, etc.
In some embodiments of the invention, as shown in fig. 5, the multi-floor building warehouse may further comprise a tray scanning camera, wherein:
the tray scanning camera is arranged on each goods elevator tray and used for scanning floors or rechecking crossing identification codes, identifying the floor numbers, the rechecking crossing numbers and the like and controlling whether the goods elevator trays stop or not.
In some embodiments of the invention, the multi-floor building warehouse may further comprise a floor identification code and a crossing identification code, wherein:
floor identification code: the identification code of each floor is arranged at the position, close to the scanning camera, of each floor, and is used for identifying the specific value of the floor, namely the specific floor, and the specific value is used as an identifier for judging whether the pallet triggers the goods elevator to stop or not; the floor identifiers are divided into downlink and uplink.
Road junction identification code: there will also be a crossing identification code at the operator station that can be identified by the tray scanning camera.
Figure 6 is a schematic illustration of a multi-story building warehouse of yet other embodiments of the present invention. As shown in fig. 6, the multi-story building Warehouse may include a WMS (Warehouse Management System) 61, a WCS (Warehouse control System) 62, a freight elevator 63, and a freight elevator tray 64, wherein the freight elevator tray 64 includes a freight elevator racking tray 641, wherein:
the warehouse management system 61 is used for creating a warehousing task, wherein the warehousing task comprises a warehousing acceptance platform road junction code, a target floor identification code and warehousing data information; and sending the warehousing task to a warehouse control system.
And the warehouse control system 62 is used for selecting the idle goods elevator loading tray on the goods elevator and distributing the warehousing task to the idle goods elevator loading tray.
The goods elevator racking tray 641 is used for receiving the warehoused goods at the warehousing acceptance table corresponding to the warehousing acceptance table passage code and transporting the warehoused goods to the storage sub-warehouse of the floor corresponding to the target floor identification code.
According to the embodiment of the invention, the warehouse control system can control the goods elevator and the goods elevator upper tray to convey the warehoused goods, so that the warehousing task is realized.
In some embodiments of the invention, the lift pallet 64 may be the lift pallet of any of the embodiments of fig. 1-5.
In some embodiments of the present invention, the goods lift loading tray 641 may be the goods lift loading tray described in the embodiment of fig. 5.
In some embodiments of the present invention, as shown in fig. 6, the multi-floor building warehouse may further include a warehousing acceptance desk, and the cargo lift tray may further include a tray scanning camera 642, wherein:
the pallet code scanning camera 642 is used for scanning each road junction code through which the pallet of the goods elevator passes; comparing whether the passing crossing code is consistent with the crossing code of the warehousing acceptance station or not; and under the condition that the passing road crossing code is consistent with the road crossing code of the warehousing acceptance platform, informing the warehouse control system 62 to control the goods elevator 63 to stop.
In some embodiments of the present invention, the tray scan camera 642 can be the tray scan camera of the embodiment of fig. 5.
And the warehousing acceptance platform is used for placing warehoused goods.
In some embodiments of the invention, the warehousing acceptance station may be the acceptance station of the embodiment of fig. 1.
According to the embodiment of the invention, the pallet code scanning camera scans the code channel codes, so that the precise alignment of the pallet of the goods elevator and the position of the warehousing acceptance platform can be realized.
In some embodiments of the present invention, as shown in fig. 6, the multi-floor building warehouse may further include a first automated device 66, wherein:
the first automation equipment 66 is used for conveying the warehoused goods on the warehousing acceptance table to the goods elevator upper tray selected by the warehouse control system under the condition that the goods elevator stops; and informs the warehouse control system 62 to control the freight elevator 63 to start moving.
In some embodiments of the present invention, the first automated device 66 may be implemented as a roll axis of the warehousing acceptance desk.
In the above embodiment of the present invention, the first automation device may transport the warehoused goods on the warehousing acceptance table to the goods elevator racking tray selected by the warehouse control system under the condition that the goods elevator racking tray is accurately aligned with the warehousing acceptance table.
In some embodiments of the invention, as shown in fig. 6, the multi-storey building warehouse further comprises a second automation device 67, wherein:
the tray code scanning camera 642 can also be used for scanning each passing floor identification code after the goods elevator starts to move; comparing whether the passing floor identification code is consistent with the target floor identification code; and under the condition that the passing floor identification code is consistent with the target floor identification code, informing the warehouse control system to control the goods elevator to stop.
And a second automation device 67 for unloading the warehoused goods on the racking trays of the goods elevator to the target floor in case that the goods elevator stops.
In some embodiments of the present invention, the second automated apparatus 67 may be implemented as at least one of an auto-lift truck apparatus and an on-shelf conveyor belt in the embodiments of fig. 1 or 5.
The goods elevator racking tray 641 is configured to notify the warehouse control system to release the goods elevator racking tray to be in an idle state after the second automation device unloads the warehoused goods on the goods elevator racking tray to the target floor.
According to the embodiment of the invention, the pallet code scanning camera can be adopted to realize the accurate alignment of the pallet on the goods elevator and the target floor, and after the pallet on the elevator is accurately aligned with the target floor, the pallet on the goods elevator is adopted to unload the warehoused goods to the target floor. The embodiment of the invention can also reset the tray on the goods elevator to be in an idle state, thereby being convenient for recycling.
In some embodiments of the invention, as shown in fig. 6, the freight elevator tray may further include a freight elevator lower tray 643, wherein:
the warehouse management system 61 is further configured to create an ex-warehouse task, where the ex-warehouse task includes a review station crossing code, a target floor identification code, and ex-warehouse data information; and sending the ex-warehouse task to a warehouse control system.
The warehouse control system 62 is further configured to select empty pallets on the elevator, and assign the ex-warehouse task to the empty pallets on the elevator.
And the goods lift lower tray 643 is configured to receive goods in the storage sub-warehouse corresponding to the target floor identification code, and transport the goods to the review platform crossing corresponding to the review platform crossing code.
In some embodiments of the invention, the elevator lower tray 643 may be the elevator lower tray described in the embodiment of fig. 5.
According to the embodiment of the invention, the goods elevator and the goods elevator lower tray are controlled by the warehouse control system to convey goods out of the warehouse, so that the task of going out of the warehouse is realized.
In some embodiments of the invention, as shown in fig. 6, the multi-floor building warehouse may further comprise a third automation device 68, wherein:
the tray code scanning camera 642 is also used for scanning the current floor code and judging whether the current floor code is consistent with the target floor identification code in the ex-warehouse task; and under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task, informing the warehouse control system to control the goods elevator to stop.
A third automation device 68 for loading the goods out of the warehouse onto the lower pallet of the freight elevator in case the freight elevator stops; and after the loading is finished, the warehouse control system is informed to control the goods elevator tray to move continuously.
In some embodiments of the present invention, the third automated device 68 may include at least one of a shuttle device, a pick conveyor, and a robotic arm as in the embodiments of fig. 1 or 5.
According to the tray code scanning camera provided by the embodiment of the invention, the precise alignment of the goods elevator undercarriage tray and the target floor can be realized, and the goods coming out of the warehouse are automatically loaded to the goods elevator undercarriage tray by adopting the third automatic equipment under the condition that the goods elevator undercarriage tray and the target floor are precisely aligned.
In some embodiments of the invention, the multi-storey building warehouse further comprises a fourth automation device 69 and a review packing station (confluence review packing station), wherein:
the pallet code scanning camera 642 is also used for scanning whether the current crossing code is consistent with the task-specified rechecking station crossing code; and under the condition that the current crossing code is consistent with the crossing code of the task designated rechecking platform, informing the warehouse control system to control the goods elevator to stop.
A fourth automation device 69 for unloading the goods out of the warehouse onto the rechecking and packing table or the confluence rechecking and packing table in case the elevator stops.
The tray code scanning camera provided by the embodiment of the invention can realize accurate alignment of the tray of the goods elevator and the specified rechecking platform road junction, and automatically unload the goods out of the warehouse to the rechecking and packing table or the confluence rechecking and packing table by adopting the fourth automatic equipment under the condition of accurate alignment of the tray of the goods elevator and the specified rechecking platform road junction.
Fig. 7 is a schematic diagram of some embodiments of warehouse management systems of the present invention. As shown in fig. 7, the warehouse management system (e.g., the warehouse management system 61 in the embodiment of fig. 6) of the present invention may include a warehousing task creation module 71 and a warehousing task transmission module 72, where:
the warehousing task creating module 71 is configured to create a warehousing task of the multi-floor building warehouse according to any one of the embodiments (for example, any one of fig. 1 to 6), where the warehousing task includes a warehousing acceptance platform number, a target floor identification code, and warehousing data information, and the warehousing data information may include a container number, a commodity list, a quantity of commodities, storage location information, and the like.
And the warehousing task sending module 72 is configured to send the warehousing task to a warehouse control system, so that the warehouse control system controls the equipment such as a goods elevator, a goods elevator tray, a tray code scanning camera, the first automation equipment, the second automation equipment, the third automation equipment, and the fourth automation equipment, and transports the warehoused goods from the warehousing acceptance platform to the storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the present invention, as shown in fig. 7, the warehouse management system (e.g., the warehouse management system 61 of the embodiment of fig. 6) may further include an ex-warehouse task creation module 73 and an ex-warehouse task transmission module 74, where:
the outbound task creating module 73 is configured to create an outbound task of the multi-floor building warehouse according to any of the above embodiments, where the outbound task includes a review crossing code, a target floor identification code, and outbound data information.
The outbound task sending module 74 is configured to send the outbound task to the warehouse control system, so that the warehouse control system controls the goods elevator and other devices to transport the outbound goods from the storage sub-warehouse to the review crossing corresponding to the review crossing code.
Based on the warehouse management system provided by the embodiment of the invention, the warehouse-out and warehouse-in orders can be generated for the multi-floor building warehouse and are sent to the warehouse control system to complete the warehouse-out and warehouse-in orders. The embodiment of the invention adopts a goods elevator circulating mode to carry out goods transportation of the warehouse, and the embodiment of the invention carries out construction of a modern warehouse under the condition of limited floor area of a building, thereby meeting the production mode of large storage capacity and large amount of orders.
Fig. 8 is a schematic diagram of some embodiments of warehouse management systems of the present invention. As shown in fig. 8, the warehouse control system (e.g., the warehouse control system 62 of the embodiment of fig. 6) of the present invention may include an warehousing task receiving module 81 and a warehousing task executing module 82, wherein:
the warehousing task receiving module 81 is configured to receive a warehousing task sent by the warehouse management system, where the warehousing task includes a warehousing acceptance platform crossing code, a target floor identification code, and warehousing data information, and the warehousing task is a warehousing task of a multi-floor building warehouse as described in any one of the above embodiments;
and the warehousing task execution module 82 is used for controlling equipment such as a goods elevator, a goods elevator tray, a tray code scanning camera, first automatic equipment, second automatic equipment, third automatic equipment and fourth automatic equipment according to the warehousing task and transporting the warehoused goods from the warehousing acceptance platform to the storage sub-warehouse corresponding to the target floor identification code.
In some embodiments of the present invention, as shown in fig. 8, the warehouse management system may further include an ex-warehouse task receiving module 83 and an ex-warehouse task executing module 84, wherein:
the outbound task receiving module 83 is configured to receive an outbound task sent by the warehouse management system, where the outbound task includes a review platform crossing code, a target floor identification code, and outbound data information, and the outbound task is an outbound task of a multi-floor building warehouse as described in any one of the above embodiments.
And the warehouse-out task execution module 84 is used for controlling equipment such as a goods elevator and the like according to the warehouse-out task and transporting the warehouse-out goods from the storage sub-warehouse to the rechecking platform road junction corresponding to the rechecking platform road junction code.
Based on the warehouse control system provided by the embodiment of the invention, according to the warehouse-out and warehouse-in orders of the multi-floor building warehouse, the goods elevator tray, the tray code scanning camera, the first automatic equipment, the second automatic equipment, the third automatic equipment, the fourth automatic equipment and other equipment can be controlled, and the warehouse-out and warehouse-in tasks are completed. The embodiment of the invention adopts a goods elevator circulating mode to carry out goods transportation of the warehouse, and the embodiment of the invention carries out construction of a modern warehouse under the condition of limited floor area of a building, thereby meeting the production mode of large storage capacity and large amount of orders.
Figure 9 is a schematic illustration of some embodiments of a method of producing a multi-story building warehouse of the present invention. Preferably, this embodiment may be implemented by a multi-story building warehouse according to any of the above-described embodiments of the present invention (e.g., any of the embodiments of fig. 1-6). As shown in fig. 9, the method may include:
and step 91, the warehouse of the multi-floor building utilizes the goods elevator to carry out warehousing operation of warehousing goods.
In some embodiments of the present invention, step 91 may comprise the method steps of the embodiment of FIG. 10.
And step 92, carrying out warehouse-out operation on the warehouse-out goods by using the goods elevator in the multi-floor building warehouse.
In some embodiments of the present invention, step 92 may comprise the method steps of the embodiment of FIG. 11.
According to the multi-floor building warehouse production method provided by the embodiment of the invention, goods storage and order generation are carried out on the basis of a multi-floor building, and goods in the warehouse are conveyed in a circulating goods elevator mode.
Fig. 10 is a schematic diagram of a multi-story building warehousing method according to some embodiments of the present invention. Preferably, this embodiment may be implemented by a multi-story building warehouse according to any of the above-described embodiments of the present invention (e.g., any of the embodiments of fig. 1-6). As shown in fig. 10, the method (e.g., step 91 of the embodiment of fig. 9) may include:
step 101, an operator of a warehousing acceptance station creates an overhead uplink task in a WMS system, the WMS system sends the task to a WCS equipment control system, and the task comprises a warehousing acceptance station crossing code of the task, a target floor identification code and warehousing data information, wherein the warehousing data information can comprise information such as a container number, a commodity list, commodity quantity, storage position information and the like.
The WCS system selects the empty pallet on the lift (generally preferred as the lowest empty pallet in the down run) and assigns the task to that pallet, step 102.
And 103, comparing each crossing code scanned by the tray scanning camera with the crossing codes in the task. If not, repeatedly executing the step 103; if so, step 104 is performed.
And step 104, the tray scanning equipment informs the WCS system of the arrival of the acceptance platform crossing, and the WCS system controls the goods elevator to stop.
105, the goods are conveyed to the tray by the upper rack acceptance platform, the goods can be conveyed to the tray manually, and the first button (which can be a green button) needs to be triggered manually after the goods are conveyed to the tray, so that the loading is finished; if the automatic equipment is adopted, the automatic equipment can inform the WCS of finishing loading, and the WCS can inform the tray to close the first button indicating lamp (green lamp is available), and whether the goods lift moves or not is judged in a unified mode (all the trays can move after being finished).
106, after the tray moves, the tray scanning camera continues to scan the identification codes such as floors and the like, and compares whether the floor identification codes are consistent with the floor identification codes specified by the tasks or not; if not, repeat step 106; if so, step 107 is performed.
Step 107, the tray scanning camera informs the WCS system that the tray reaches a target floor, the WCS controls the goods elevator to stop, and at the moment, a first button indicator lamp (a green lamp can be used) and the like of the tray are turned on to mark that the goods need to be unloaded at the floor; otherwise the second button indicator light (which may be red) would be illuminated.
108, unloading the pallet goods; the unloading operation can be manual operation, namely manual carrying or unloading of manual operation equipment, after unloading is finished, a first button (a green button can be used) is triggered to indicate that unloading is finished, and the tray can inform the WCS to release the tray to be in an idle state; the unloading operation can also be equipment operation, namely automatic forklift equipment or a conveyor belt is used for unloading, namely the tray can roll, and containers such as pallets on the tray are rolled on the conveyor belt of the floor; or a robot arm for unloading, etc.
In the embodiment of the invention, the goods elevator stops when a certain tray or some trays need to be stopped; the starting movement of the goods lift requires that all pallets meet the operating conditions before the movement is started. If a certain floor can not be unloaded temporarily, the pallet goods of which the target floor is the floor can occupy the pallet all the time, but the above embodiment of the invention can trigger the second button indicator lamp (red lamp) to show that the pallet operation fails without triggering the first button (green button), and the operation is carried out after the goods elevator is circulated for one circle, namely, the next circulation is rotated to the floor for unloading.
Fig. 11 is a schematic diagram of a warehouse-out method for a multi-story building according to some embodiments of the present invention. Preferably, this embodiment may be implemented by a multi-story building warehouse according to any of the above-described embodiments of the present invention (e.g., any of the embodiments of fig. 1-6).
The FIG. 11 embodiment is illustrative of a tray descending flow. After completing the picking task, the floor operator needs to transport the picked commodities to the first floor for confluence, rechecking, packing, etc. After the picking of the goods is completed by the floor picker, the goods with the picking tasks completed are transferred to the container, namely, one picking task is a container. And if the pallet is completely rolled out, the commodities of the whole pallet are taken out together. The goods on the descending tray can be a plurality of containers on one pallet or one pallet and one tray.
As shown in fig. 11, the method (e.g., step 92 of the fig. 9 embodiment) may include:
step 111, the WMS creates a warehouse-out task (pallet task) and sends the warehouse-out task to the WCS; the ex-warehouse tasks comprise rechecking station crossing codes, target floor identification codes, picking container code sets, pallet numbers and ex-warehouse data information, wherein the ex-warehouse data information can comprise picking task numbers, commodity lists, commodity quantity and the like.
In step 112, the WCS selects an empty downlink tray and designates a target floor code for the tray.
Step 113, scanning the floor codes by the tray scanning camera, and comparing whether the floor codes are consistent with the floor codes in the tasks or not; if not, repeatedly executing the step 113; if so, step 114 is performed.
In step 114, the scanning device informs the WCS that the system floor has arrived, and the WCS controls the freight elevator to stop.
115, a floor operator conveys the pallet to a tray, at this time, the pallet can be conveyed to the tray manually, and after the pallet is conveyed to the tray, a first button (which can be a green button) needs to be triggered manually to indicate that loading is finished; if the automatic equipment is adopted, the automatic equipment can inform the WCS of finishing loading, and the WCS can inform the tray to close the first button indicating lamp (green lamp is available), and whether the goods lift moves or not is judged in a unified mode (all the trays can move after being finished).
Step 116, moving the tray, scanning the tray to check whether the crossing codes are consistent with the task-specified crossing codes, and if not, repeatedly executing the step 116; if so, step 117 is performed.
Step 117, the scanning device notifies the WCS system that the tray has arrived at the recheck crossing, the WCS controls the cargo lift to stop, and the tray lights up the second button indicator light (may be red light).
Step 118, unloading the pallet goods; the unloading operation can be manual operation, namely manual carrying or unloading of manual operation equipment, after unloading is finished, a first button (a green button can be used) is triggered to indicate that unloading is finished, and the tray can inform the WCS to release the tray to be in an idle state; the unloading operation can also be equipment operation, namely automatic forklift equipment or a conveyor belt is used for unloading, namely the tray can roll, and containers such as pallets on the tray are rolled on the conveyor belt of the floor; or a robot arm for unloading, etc.
In the cargo delivery process of the embodiment of the invention, the entering rechecking station and the converging rechecking station are distinguished according to the type of the container on the pallet and whether the pallet is finished or not. If the pallet is the whole pallet, the pallet directly enters a rechecking table to be rechecked and then is operated; if the containers are collected, judging according to whether a confluence container exists in the containers (namely, commodities in one order are required to be picked up in a plurality of containers in different floors or different areas, and a plurality of containers are required to be checked and packed together), and if the confluence container exists, entering a confluence rechecking table; if not, the test paper enters a rechecking platform to recheck the test paper by containers.
The production mode of each floor in the embodiment of the invention can be used for carrying out production in different production modes according to the floor area and the floor height, and manual and automatic equipment can be used for carrying out access production.
The method for producing the multi-floor building warehouse provided by the embodiment of the invention is mainly a method for producing large-scale warehouses in cities. According to the embodiment of the invention, the large goods elevator is used for carrying out upstairs ascending and upstairs descending and downstairs operation of goods by constructing a high-rise warehouse building. Each floor of the embodiment of the invention is a storage area and a production area of the warehouse, a large-scale stereoscopic warehouse can be constructed on the basis of limited ground area, and the production of large-scale orders can be completed.
According to another aspect of the present invention, there is provided a computer readable storage medium storing computer instructions which, when executed by a processor, implement a method of multi-floor building warehouse production as described in any one of the above embodiments.
Based on the computer-readable storage medium provided by the above embodiment of the invention, goods storage and order generation are performed based on a multi-story building, and goods transportation of the warehouse is performed in a mode of a circulating goods elevator.
The warehouse management systems and warehouse control systems described above may be implemented as a general purpose processor, a Programmable Logic Controller (PLC), a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any suitable combination thereof, for performing the functions described herein.
Thus far, the present invention has been described in detail. Some details well known in the art have not been described in order to avoid obscuring the concepts of the present invention. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
It will be understood by those skilled in the art that all or part of the steps for implementing the above embodiments may be implemented by hardware, or may be implemented by a program instructing relevant hardware, where the program may be stored in a computer-readable storage medium, and the above-mentioned storage medium may be a read-only memory, a magnetic disk or an optical disk, etc.
The description of the present invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims (25)

1. A multi-storey building warehouse, comprising a freight lift and a plurality of sub-warehouses, wherein:
each sub-warehouse is arranged on different floors;
the goods elevator is used for transmitting goods among the sub-warehouses on each floor;
wherein, the goods lift is the circulation goods lift, and the circulation goods lift includes two sections perpendicular goods lifts and two sections horizontal goods lifts, wherein:
the vertical goods elevator is arranged on two sides of the warehouse building body and is used for reaching the sub-warehouse of each floor;
the horizontal goods elevator is respectively arranged on the highest floor and the lowest floor of the sub-warehouse.
2. A multi-storey building warehouse according to claim 1,
the two sections of vertical goods elevators are respectively an ascending elevator and a descending elevator;
the two sections of horizontal goods elevators are respectively a left-going elevator and a right-going elevator.
3. A multi-storey building store according to claim 1 or 2 wherein the sub-stores comprise an out-of-store sub-store and a storage sub-store, wherein:
the warehouse-in and warehouse-out sub-warehouse is an area for warehouse-in acceptance and warehouse-out packaging of goods;
the storage sub-warehouse is an area for storing and picking goods.
4. A multi-storey building warehouse according to claim 1 or 2 wherein the freight elevator comprises a plurality of freight elevator trays, wherein:
and the goods elevator tray is used for transporting goods to the corresponding floor.
5. The multi-storey building warehouse of claim 4, further comprising a warehouse management system, the lift pallets comprising lift racking pallets, wherein:
the warehouse control system is used for selecting idle goods elevator racking trays on the goods elevator and distributing warehousing tasks to the idle goods elevator racking trays, wherein the warehousing tasks comprise warehousing acceptance platform road junction codes, target floor identification codes and warehousing data information;
and the goods elevator racking tray is used for receiving the warehoused goods at the warehousing acceptance platform corresponding to the warehousing acceptance platform passage code and transporting the warehoused goods to the storage sub-warehouse of the floor corresponding to the target floor identification code.
6. The multi-floor building warehouse of claim 4, further comprising a warehouse management system, wherein:
the warehouse management system is used for creating a warehousing task; and sending the warehousing task to a warehouse control system.
7. The multi-floor building warehouse of claim 5, wherein the freight elevator trays include tray scanning cameras, the multi-floor building warehouse further comprising a warehouse acceptance desk, wherein:
the pallet code scanning camera is used for scanning each crossing code through which the pallet of the goods elevator passes; comparing whether the passing crossing code is consistent with the crossing code of the warehousing acceptance station or not; under the condition that the passing gate code is consistent with the gate code of the warehousing acceptance platform, informing a warehouse control system to control the goods elevator to stop;
and the warehousing acceptance platform is used for placing warehoused goods.
8. The multi-floor building warehouse of claim 7, further comprising a first automated device, wherein:
the first automation equipment is used for conveying the warehoused goods to the goods elevator upper tray selected by the warehouse control system under the condition that the goods elevator stops; and informs the warehouse control system to control the freight elevator to start moving.
9. The multi-floor building warehouse of claim 8, further comprising a second automated device, wherein:
the tray code scanning camera is also used for scanning each passing floor identification code after the goods elevator starts to move; comparing whether the passing floor identification code is consistent with the target floor identification code; under the condition that the passing floor identification code is consistent with the target floor identification code, informing a warehouse control system to control the goods elevator to stop;
the second automatic equipment is used for unloading the warehoused goods on the pallet of the goods elevator to a target floor under the condition that the goods elevator stops;
and the goods elevator racking tray is used for informing the warehouse control system to release the goods elevator racking tray to be in an idle state after the second automatic equipment unloads the warehoused goods on the goods elevator racking tray to the target floor.
10. A multi-storey building warehouse as claimed in claim 9 wherein the freight elevator trays further comprise freight elevator racking trays wherein:
the warehouse management system is also used for creating an ex-warehouse task, wherein the ex-warehouse task comprises a rechecking platform crossing code, a target floor identification code and ex-warehouse data information; sending the ex-warehouse task to a warehouse control system;
the warehouse control system is also used for selecting idle goods elevator lower tray on the goods elevator and distributing the delivery task to the idle goods elevator lower tray;
and the goods elevator lower tray is used for receiving goods out of the warehouse in the storage sub-warehouse corresponding to the target floor identification code and transporting the goods to the rechecking platform crossing corresponding to the rechecking platform crossing code.
11. A multi-storey building warehouse according to claim 10, further comprising a third automated apparatus, wherein:
the tray code scanning camera is also used for scanning the current floor code and judging whether the current floor code is consistent with the target floor identification code in the ex-warehouse task; under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task, informing a warehouse control system to control the goods elevator to stop;
the third automatic equipment is used for loading goods which are delivered from the warehouse to the lower tray of the goods elevator under the condition that the goods elevator stops; and after the loading is finished, the warehouse control system is informed to control the goods elevator tray to move continuously.
12. A multi-storey building warehouse according to claim 11 further comprising a fourth automation device and a recheck packing station, wherein:
the tray code scanning camera is also used for scanning whether the current crossing code is consistent with the task-specified rechecking station crossing code; under the condition that the current crossing code is consistent with the crossing code of the task designated rechecking platform, informing a warehouse control system to control the goods elevator to stop;
the fourth automation equipment is used for unloading the goods out of the warehouse to the rechecking and packing table under the condition that the goods elevator stops;
and the rechecking and packaging table is used for rechecking and packaging the goods out of the warehouse.
13. A method of producing a multi-storey building warehouse, the multi-storey building warehouse being a multi-storey building warehouse as claimed in any one of claims 1 to 12, the method comprising:
the multi-floor building warehouse utilizes a goods elevator to carry out warehousing operation of warehoused goods;
and the multi-floor building warehouse utilizes the goods elevator to carry out warehouse-out operation of warehouse-out goods.
14. The method for producing a multi-story building warehouse of claim 13, wherein the warehousing operation of warehoused goods by the freight elevator includes:
the warehouse control system selects idle goods elevator racking trays on the goods elevator, and allocates warehousing tasks to the idle goods elevator racking trays, wherein the warehousing tasks comprise warehousing acceptance platform crossing codes, target floor identification codes and warehousing data information;
the goods elevator upper tray receives the warehoused goods at the warehouse acceptance table corresponding to the warehouse acceptance table channel port code;
and the goods elevator racking tray transports the warehoused goods to a storage sub-warehouse of the floor corresponding to the target floor identification code.
15. The method for producing a multi-storey building warehouse of claim 14, wherein the receiving of warehoused goods by the goods elevator racking tray at the warehousing acceptance platform corresponding to the warehousing acceptance platform lane code comprises:
the pallet code scanning camera scans each road junction code through which the pallet of the goods elevator passes;
the pallet code scanning camera compares whether the passing crossing codes are consistent with the entering-in checking platform crossing codes or not;
the pallet code scanning camera informs the warehouse control system to control the goods elevator to stop under the condition that the passing road junction code is consistent with the road junction code of the warehousing acceptance platform;
and the first automation equipment conveys the warehoused goods to the goods elevator racking tray selected by the warehouse control system under the condition that the goods elevator stops, and informs the warehouse control system to control the goods elevator to start moving.
16. The method for producing a multi-storey building warehouse according to claim 14, wherein the transportation of the goods stored in the warehouse to the storage sub-warehouse of the storey corresponding to the target storey identification code by the goods elevator racking tray comprises:
after the pallet code scanning camera starts to move on the goods elevator, scanning each passing floor identification code; comparing whether the passing floor identification code is consistent with the target floor identification code; under the condition that the passing floor identification code is consistent with the target floor identification code, informing a warehouse control system to control the goods elevator to stop;
the second automatic equipment unloads the warehoused goods on the pallet of the goods elevator to a target floor under the condition that the goods elevator stops;
and after the goods elevator loading tray unloads the warehoused goods on the goods elevator loading tray to the target floor by the second automatic equipment, the warehouse control system is informed to release the goods elevator loading tray to be in an idle state.
17. A method of multi-storey building warehouse production according to any of claims 13-16 wherein the elevator performing outbound cargo operations including:
the warehouse control system selects idle goods elevator lower tray on the goods elevator, and allocates the delivery task to the idle goods elevator lower tray, wherein the delivery task comprises a rechecking platform crossing code, a target floor identification code and delivery data information;
receiving goods by the goods elevator lower tray in the storage sub-warehouse corresponding to the target floor identification code;
and the goods are transported to the rechecking platform crossing corresponding to the rechecking platform crossing code by the goods lift lower tray.
18. The method of claim 17, wherein the receiving goods by the elevator racking trays in the storage sub-warehouse corresponding to the target floor identification code comprises:
the tray code scanning camera scans the current floor code and judges whether the current floor code is consistent with the target floor identification code in the ex-warehouse task;
the pallet code scanning camera informs a warehouse control system to control the goods elevator to stop under the condition that the current floor code is consistent with the target floor identification code in the ex-warehouse task;
the third automatic equipment loads goods out of the warehouse to the lower tray of the goods elevator under the condition that the goods elevator stops;
and after the loading is finished, the third automatic equipment informs the warehouse control system to control the goods elevator tray to continuously move.
19. The method of claim 17, wherein the step of transporting the goods to the review crossing corresponding to the review crossing code by the lift off pallet comprises:
the pallet code scanning camera scans whether the current crossing code is consistent with the task-specified rechecking station crossing code;
the pallet code scanning camera informs the warehouse control system to control the goods elevator to stop under the condition that the current crossing code is consistent with the task-specified rechecking platform crossing code;
and the fourth automatic equipment unloads the goods out of the warehouse to the rechecking and packing table under the condition that the goods elevator stops.
20. A freight elevator provided in a multi-storey building warehouse according to any of claims 1-12, the freight elevator being adapted to transport freight between sub-warehouses at each storey.
21. A warehouse management system, comprising:
a warehousing task creation module for creating a warehousing task for the multi-floor building warehouse as claimed in any one of claims 1-12, wherein the warehousing task includes a warehousing acceptance stop code, a target floor identification code, and warehousing data information;
and the warehousing task sending module is used for sending the warehousing task to the warehouse control system so that the warehouse control system can control the goods elevator and transport the warehoused goods from the warehousing acceptance table to the storage sub-warehouse corresponding to the target floor identification code.
22. The warehouse management system of claim 21, further comprising:
an ex-warehouse task creation module for creating an ex-warehouse task for the multi-floor building warehouse as claimed in any one of claims 1 to 12, wherein the ex-warehouse task comprises a review crossing code, a target floor identification code and ex-warehouse data information;
and the delivery task sending module is used for sending the delivery task to the warehouse control system so that the warehouse control system can control the goods elevator and transport the delivery goods from the storage sub-warehouse to the review station crossing corresponding to the review station crossing code.
23. A warehouse control system, comprising:
a warehousing task receiving module, configured to receive a warehousing task sent by a warehouse management system, where the warehousing task includes a warehousing acceptance platform crossing code, a target floor identification code, and warehousing data information, and the warehousing task is a warehousing task of the multi-floor building warehouse according to any one of claims 1 to 12;
and the warehousing task execution module is used for controlling the goods elevator according to the warehousing task and transporting the warehoused goods from the warehousing acceptance platform to the storage sub-warehouse corresponding to the target floor identification code.
24. The warehouse control system of claim 23, further comprising:
an ex-warehouse task receiving module, configured to receive an ex-warehouse task sent by a warehouse management system, where the ex-warehouse task includes a review crossing code, a target floor identification code, and ex-warehouse data information, and the ex-warehouse task is an ex-warehouse task of a multi-floor building warehouse according to any one of claims 1 to 12;
and the warehouse-out task execution module is used for controlling a goods elevator according to the warehouse-out task and transporting the warehouse-out goods from the storage sub-warehouse to the rechecking platform road junction corresponding to the rechecking platform road junction code.
25. A computer-readable storage medium storing computer instructions which, when executed by a processor, carry out a method of multi-floor building warehouse production according to any one of claims 13-19.
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