CN111725361A - Submicron vertical structure deep ultraviolet LED preparation process and deep ultraviolet LED made by the same - Google Patents

Submicron vertical structure deep ultraviolet LED preparation process and deep ultraviolet LED made by the same Download PDF

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CN111725361A
CN111725361A CN202010381449.2A CN202010381449A CN111725361A CN 111725361 A CN111725361 A CN 111725361A CN 202010381449 A CN202010381449 A CN 202010381449A CN 111725361 A CN111725361 A CN 111725361A
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deep ultraviolet
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王永进
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Nanjing Liangxin Information Technology Co ltd
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    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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Abstract

本发明公开了亚微米垂直结构深紫外LED制备工艺,制备工艺通过金属键合工艺,将原始晶圆和新硅衬底结合在一起,然后采用研磨抛光技术剥离蓝宝石衬底,去除缓冲层和u‑AlGaN层,并减薄n‑AlGaN层,器件厚度从d 0 减薄至d 1 (d 1 小于1微米),最后沉积电极,实现亚微米垂直结构深紫外LED。该器件结构能同时提升器件的出光效率和响应速率。

Figure 202010381449

The invention discloses a preparation process of a submicron vertical structure deep ultraviolet LED. The preparation process combines an original wafer and a new silicon substrate through a metal bonding process, and then uses a grinding and polishing technology to peel off the sapphire substrate to remove the buffer layer and u ‑AlGaN layer, and thin the n‑AlGaN layer, the thickness of the device is reduced from d 0 to d 1 ( d 1 is less than 1 micron), and finally electrodes are deposited to realize a submicron vertical structure deep ultraviolet LED. The device structure can simultaneously improve the light extraction efficiency and the response rate of the device.

Figure 202010381449

Description

亚微米垂直结构深紫外LED制备工艺以及其制成的深紫外LEDSubmicron vertical structure deep ultraviolet LED preparation process and deep ultraviolet LED made by the same

技术领域technical field

本发明涉及光通信、照明、显示技术领域,特别是涉及亚微米垂直结构深紫外LED制备工艺以及其制成的深紫外LED。The invention relates to the technical fields of optical communication, lighting and display, in particular to a preparation process of a submicron vertical structure deep ultraviolet LED and a deep ultraviolet LED made by the same.

背景技术Background technique

深紫外LED在军事、民用等领域有广阔的应用前景,但是存在发光效率低的世界性难题。超薄垂直结构LED能够抑制器件内部的波导模式、减小材料缺陷引起的光电损耗、降低电子传输产生的热效应、提升器件的注入效率和响应速率。目前,深紫外LED结构主要通过外延生长在蓝宝石衬底上。依据现有的技术手段,很难通过激光剥离的方法将外延层和蓝宝石衬底分离,获得深紫外垂直结构LED。Deep ultraviolet LEDs have broad application prospects in military, civil and other fields, but there is a worldwide problem of low luminous efficiency. The ultra-thin vertical structure LED can suppress the waveguide mode inside the device, reduce the photoelectric loss caused by material defects, reduce the thermal effect caused by electron transmission, and improve the injection efficiency and response rate of the device. Currently, deep ultraviolet LED structures are mainly grown on sapphire substrates by epitaxy. According to the existing technical means, it is difficult to separate the epitaxial layer and the sapphire substrate by means of laser lift-off to obtain a deep ultraviolet vertical structure LED.

发明内容SUMMARY OF THE INVENTION

为了克服上述现有技术的不足,本发明提供了一种针对传统深紫外LED出光效率低的世界难题,提出垂直结构深紫外LED,抑制器件内波导模式,减少材料缺陷引起的光电损耗,提升器件出光效率和响应速率。针对深紫外LED晶圆难以激光剥离衬底的难题,提出晶圆键合、磁流变抛光减薄技术和氮化物无掩膜刻蚀的技术路线,将衬底剥离,去除缓冲层和u-AlGaN层,并减薄n-AlGaN层,研制出亚微米垂直结构深紫外LED。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a world problem of low light extraction efficiency of traditional deep ultraviolet LEDs, and proposes a vertical structure deep ultraviolet LED, which suppresses the waveguide mode in the device, reduces the photoelectric loss caused by material defects, and improves the device. Light extraction efficiency and response rate. Aiming at the difficulty of laser stripping the substrate of deep ultraviolet LED wafers, the technical routes of wafer bonding, magnetorheological polishing thinning technology and nitride maskless etching are proposed to strip the substrate, remove the buffer layer and u- AlGaN layer, and thin n-AlGaN layer, developed a sub-micron vertical structure deep ultraviolet LED.

本发明所采用的技术方案是:亚微米垂直结构深紫外LED制备工艺,包括如下步骤:The technical scheme adopted in the present invention is: the preparation process of submicron vertical structure deep ultraviolet LED includes the following steps:

S1.选取蓝宝石深紫外LED晶圆和新硅衬底S1. Select sapphire deep UV LED wafer and new silicon substrate

蓝宝石深紫外LED晶圆包括依次设置的蓝宝石衬底、缓冲层、u-AlGaN层、n-AlGaN层、量子阱层、p-GaN和P电极;The sapphire deep ultraviolet LED wafer includes a sapphire substrate, a buffer layer, a u-AlGaN layer, an n-AlGaN layer, a quantum well layer, a p-GaN and a P electrode arranged in sequence;

S2.金属键合S2. Metal bonding

在新硅衬底上沉积In,在蓝宝石深紫外LED晶圆的P电极面上沉积Ti/Pt/Au金属;Depositing In on the new silicon substrate, and depositing Ti/Pt/Au metal on the P electrode surface of the sapphire deep UV LED wafer;

随后将蓝宝石深紫外LED晶圆上沉积了Ti/Pt/Au金属的一面和新硅衬底上沉积了In金属的一面进行金属键合;Then, the side of the sapphire deep ultraviolet LED wafer deposited with Ti/Pt/Au metal and the side of In metal deposited on the new silicon substrate were metal-bonded;

S3. 蓝宝石衬底减薄S3. Sapphire substrate thinning

通过机械研磨抛光将蓝宝石衬底减薄至200±10微米;Thinning the sapphire substrate to 200±10 microns by mechanical grinding and polishing;

S4.采用磁流变抛光减薄工艺去除蓝宝石衬底、缓冲层和u-AlGaN层,并减薄n-AlGaN层。S4. The sapphire substrate, the buffer layer and the u-AlGaN layer are removed by a magnetorheological polishing thinning process, and the n-AlGaN layer is thinned.

进一步地,所述制备工艺在步骤S4执行完毕之后,继续执行步骤S5和步骤S6:Further, after the preparation process is completed in step S4, step S5 and step S6 are continued:

S5. N电极沉积S5. N electrode deposition

先将磁流变抛光减薄工艺获得产品的n-AlGaN层上沉积新的N电极;First, deposit a new N electrode on the n-AlGaN layer of the product obtained by the magnetorheological polishing and thinning process;

S6. 研磨抛光减薄新硅衬底以及P电极沉积S6. Grinding and polishing to thin the new silicon substrate and P electrode deposition

先进行研磨抛光减薄新硅衬底,再沉积新的P电极,获得亚微米垂直结构深紫外LED一。First, the new silicon substrate is thinned by grinding and polishing, and then a new P electrode is deposited to obtain a submicron vertical structure deep ultraviolet LED 1.

进一步地,与步骤S5和步骤S6所不同的是,所述制备工艺在步骤S4执行完毕之后,继续执行步骤S7和步骤S8:Further, the difference from step S5 and step S6 is that after step S4 is performed, the preparation process continues to perform step S7 and step S8:

S7. 刻蚀外延层S7. Etching the epitaxial layer

先将磁流变抛光减薄工艺获得的产品在氮化物刻蚀设备上进行刻蚀外延层,外延层自n-AlGaN层、量子阱层、p-GaN至Ti/Pt/Au金属层;First, the products obtained by the magnetorheological polishing and thinning process are etched on the nitride etching equipment to etch the epitaxial layer, and the epitaxial layer is from n-AlGaN layer, quantum well layer, p-GaN to Ti/Pt/Au metal layer;

S8.电极沉积S8. Electrode deposition

随后再分别在n-AlGaN层沉积新的N电极,在Ti/Pt/Au金属层沉积新的P电极,最后获得亚微米垂直结构深紫外LED二。Subsequently, a new N electrode is deposited on the n-AlGaN layer, and a new P electrode is deposited on the Ti/Pt/Au metal layer, and finally a submicron vertical structure deep ultraviolet LED II is obtained.

一种亚微米垂直结构深紫外LED一,由蓝宝石深紫外LED晶圆和新硅衬底制成,其中:A submicron vertical structure deep ultraviolet LED one, made of a sapphire deep ultraviolet LED wafer and a new silicon substrate, wherein:

蓝宝石深紫外LED晶圆包括依次设置的蓝宝石衬底、缓冲层、u-AlGaN层、n-AlGaN层、量子阱层、p-GaN和P电极;The sapphire deep ultraviolet LED wafer includes a sapphire substrate, a buffer layer, a u-AlGaN layer, an n-AlGaN layer, a quantum well layer, a p-GaN and a P electrode arranged in sequence;

所述亚微米垂直结构深紫外LED制作时至少包括如下步骤:The fabrication of the submicron vertical structure deep ultraviolet LED at least includes the following steps:

a.金属键合a. Metal bonding

蓝宝石深紫外LED晶圆的P电极面上沉积Ti/Pt/Au金属,新硅衬底沉积In金属;Ti/Pt/Au metal is deposited on the P electrode surface of the sapphire deep UV LED wafer, and In metal is deposited on the new silicon substrate;

随后蓝宝石深紫外LED晶圆沉积了Ti/Pt/Au金属的一面和新硅衬底沉积了In金属的一面进行金属键合;Then the side of the sapphire deep UV LED wafer with Ti/Pt/Au metal deposited and the side with In metal deposited on the new silicon substrate were metal bonded;

b.金属键合后的产品进行减薄处理b. Thinning of metal-bonded products

b1.减薄处理先减薄蓝宝石衬底;b1. Thinning treatment first thins the sapphire substrate;

b2.再去除蓝宝石衬底、缓冲层和u-AlGaN层、并且减薄n-AlGaN层;b2. Remove the sapphire substrate, the buffer layer and the u-AlGaN layer, and thin the n-AlGaN layer;

c. 电极沉积c. Electrode deposition

先在n-AlGaN层上沉积新的N电极;First deposit a new N electrode on the n-AlGaN layer;

随后再进行研磨抛光减薄新硅衬底;Then perform grinding and polishing to thin the new silicon substrate;

最后在新硅衬底上沉积新的P电极,获得亚微米垂直结构深紫外LED。Finally, a new P electrode is deposited on the new silicon substrate to obtain a submicron vertical structure deep ultraviolet LED.

该种亚微米垂直结构深紫外LED的金属键合后的产品进行减薄处理时,步骤b1先通过机械研磨抛光将蓝宝石衬底减薄至200±10微米;When the metal-bonded product of the sub-micron vertical structure deep ultraviolet LED is subjected to the thinning process, in step b1, the sapphire substrate is firstly thinned to 200±10 microns by mechanical grinding and polishing;

然后步骤b再采用磁流变抛光减薄工艺,去除蓝宝石衬底、缓冲层和u-AlGaN层,并减薄n-AlGaN层。Then, in step b, a magnetorheological polishing thinning process is used to remove the sapphire substrate, the buffer layer and the u-AlGaN layer, and the n-AlGaN layer is thinned.

另外一种亚微米垂直结构深紫外LED二,由蓝宝石深紫外LED晶圆和新硅衬底制成,其中蓝宝石深紫外LED晶圆包括依次设置的蓝宝石衬底、缓冲层、u-AlGaN层、n-AlGaN层、量子阱层、p-GaN和P电极;Another submicron vertical structure deep ultraviolet LED 2 is made of a sapphire deep ultraviolet LED wafer and a new silicon substrate, wherein the sapphire deep ultraviolet LED wafer includes a sapphire substrate, a buffer layer, a u-AlGaN layer, n-AlGaN layer, quantum well layer, p-GaN and P electrodes;

所述亚微米垂直结构深紫外LED制作时至少包括如下步骤:The fabrication of the submicron vertical structure deep ultraviolet LED at least includes the following steps:

a.金属键合a. Metal bonding

蓝宝石深紫外LED晶圆P电极面上沉积Ti/Pt/Au金属,新硅衬底沉积In后进行金属键合;Ti/Pt/Au metal is deposited on the P electrode surface of the sapphire deep ultraviolet LED wafer, and metal bonding is performed after the deposition of In on the new silicon substrate;

蓝宝石深紫外LED晶圆了沉积Ti/Pt/Au金属一面与新硅衬底沉积了In金属的一面进行金属键合;The Ti/Pt/Au metal side of the sapphire deep UV LED wafer is metal-bonded with the side where the In metal is deposited on the new silicon substrate;

b. 金属键合后的产品进行减薄处理b. Thinning of metal-bonded products

b1.减薄处理先减薄蓝宝石衬底;b1. Thinning treatment first thins the sapphire substrate;

b2.再去除蓝宝石衬底、缓冲层和u-AlGaN层、并且减薄n-AlGaN层;b2. Remove the sapphire substrate, the buffer layer and the u-AlGaN layer, and thin the n-AlGaN layer;

c. 刻蚀外延层c. Etching the epitaxial layer

减薄处理后的产品在氮化物刻蚀设备上进行刻蚀外延层,外延层自n-AlGaN层、量子阱层、p-GaN至Ti/Pt/Au金属层;After the thinning process, the epitaxial layer is etched on the nitride etching equipment, and the epitaxial layer is from n-AlGaN layer, quantum well layer, p-GaN to Ti/Pt/Au metal layer;

d.电极沉积d. Electrode deposition

随后再分别在n-AlGaN层沉积新的N电极,在Ti/Pt/Au金属层沉积新的P电极,制得亚微米垂直结构深紫外LED二。Subsequently, a new N electrode is deposited on the n-AlGaN layer, and a new P electrode is deposited on the Ti/Pt/Au metal layer to obtain a submicron vertical structure deep ultraviolet LED II.

进一步地,步骤b金属键合后的产品进行减薄处理时,步骤b1先通过机械研磨抛光将原始蓝宝石衬底减薄至200±10微米;Further, when the metal-bonded product in step b is thinned, the original sapphire substrate is firstly thinned to 200±10 microns by mechanical grinding and polishing in step b1;

然后步骤b2再采用磁流变抛光减薄工艺,去除蓝宝石衬底、缓冲层和u-AlGaN层,并减薄n-AlGaN层。Then, in step b2, a magnetorheological polishing thinning process is used to remove the sapphire substrate, the buffer layer and the u-AlGaN layer, and the n-AlGaN layer is thinned.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1.垂直结构深紫外LED能抑制器件内波导模式,减少材料缺陷引起的光电损耗,提升器件出光效率和响应速率。1. The vertical structure deep UV LED can suppress the waveguide mode in the device, reduce the photoelectric loss caused by material defects, and improve the light extraction efficiency and response rate of the device.

2.解决了深紫外LED晶圆难以衬底的难题,提出晶圆键合、机械研磨抛光剥离蓝宝石衬底能解决激光难以剥离深紫外LED外延层的技术瓶颈。2. Solve the problem that the deep ultraviolet LED wafer is difficult to substrate, and propose that wafer bonding, mechanical grinding and polishing peeling off the sapphire substrate can solve the technical bottleneck that the laser is difficult to peel off the deep ultraviolet LED epitaxial layer.

3.磁流变抛光减薄能够克服化学机械抛光技术(CMP)带来的厚度不均匀问题。3. Thinning by magnetorheological polishing can overcome the problem of uneven thickness caused by chemical mechanical polishing (CMP).

综上所述,本发明采用晶圆键合和衬底剥离减薄的技术方案,制成亚微米垂直结构深紫外LED。首先通过金属键合工艺,将原始晶圆和新硅衬底结合在一起,然后采用研磨抛光技术剥离蓝宝石衬底,去除缓冲层和u-AlGaN层,并减薄n-AlGaN层,器件厚度从d0减薄至d1 (d1小于1微米),最后沉积电极制成亚微米垂直结构深紫外LED。由此制得的深紫外LED能同时提升器件的电注入效率、出光效率和响应速度、散热性能。To sum up, the present invention adopts the technical solutions of wafer bonding and substrate stripping and thinning to manufacture a submicron vertical structure deep ultraviolet LED. First, the original wafer and the new silicon substrate are bonded together by a metal bonding process, and then the sapphire substrate is peeled off by grinding and polishing technology, the buffer layer and the u-AlGaN layer are removed, and the n-AlGaN layer is thinned. The thickness of the device is from d0 is thinned to d1 (d1 is less than 1 micron), and finally electrodes are deposited to form a submicron vertical structure deep ultraviolet LED. The deep ultraviolet LED thus prepared can simultaneously improve the electrical injection efficiency, light extraction efficiency, response speed and heat dissipation performance of the device.

附图说明Description of drawings

图1为亚微米垂直结构深紫外LED一30制备工艺流程;Fig. 1 is the manufacturing process flow of submicron vertical structure deep ultraviolet LED-30;

图2为一种亚微米垂直结构深紫外LED一30实施例的结构图;2 is a structural diagram of an embodiment of a submicron vertical structure deep ultraviolet LED-30;

图3为另一种亚微米垂直结构深紫外LED二40实施例的结构图;FIG. 3 is a structural diagram of another embodiment of a submicron vertical structure deep ultraviolet LED 240;

图4为另一种亚微米垂直结构深紫外LED二40实施例的制备工艺流程;FIG. 4 is a manufacturing process flow of another embodiment of a submicron vertical structure deep ultraviolet LED 240;

图5为金属键合后的复合晶圆结构在20微米的电镜图;Fig. 5 is the electron microscope image of the composite wafer structure after metal bonding at 20 microns;

其中:10-蓝宝石深紫外LED晶圆,11-蓝宝石衬底,12-缓冲层,13-u-AlGaN层,14-n-AlGaN层,15-量子阱层,16- p-GaN,17-P电极;Among them: 10-sapphire deep UV LED wafer, 11-sapphire substrate, 12-buffer layer, 13-u-AlGaN layer, 14-n-AlGaN layer, 15-quantum well layer, 16- p-GaN, 17- P electrode;

30-亚微米垂直结构深紫外LED一,40-亚微米垂直结构深紫外LED二,50-金属键合层,60-新的P电极,70-新的N电极。30-submicron vertical structure deep ultraviolet LED one, 40-submicron vertical structure deep ultraviolet LED two, 50-metal bonding layer, 60-new P electrode, 70-new N electrode.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组合或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。另外,本发明实施例的描述过程中,所有图中的“上”、“下”、“前”、“后”、“左”、“右”等器件位置关系,均以图1为标准。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", etc. is based on the attached The orientation or positional relationship shown in the figures is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated combination or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. Invention limitations. In addition, during the description of the embodiments of the present invention, the positional relationships of components such as "up", "down", "front", "rear", "left", and "right" in all figures are based on FIG. 1 .

如图1所示,亚微米垂直结构深紫外LED制备工艺,包括如下步骤: As shown in Figure 1, the preparation process of submicron vertical structure deep ultraviolet LED includes the following steps:

S1.选取蓝宝石深紫外LED晶圆10和新硅衬底20S1. Select sapphire deep ultraviolet LED wafer 10 and new silicon substrate 20

蓝宝石深紫外LED晶圆10包括依次设置的蓝宝石衬底11、缓冲层12、u-AlGaN层13、n-AlGaN层14、量子阱层15、p-GaN16和P电极17;The sapphire deep ultraviolet LED wafer 10 includes a sapphire substrate 11, a buffer layer 12, a u-AlGaN layer 13, an n-AlGaN layer 14, a quantum well layer 15, a p-GaN 16 and a P electrode 17 arranged in sequence;

S2.金属键合S2. Metal bonding

在新硅衬底上沉积In,在蓝宝石深紫外LED晶圆的P电极17面上沉积Ti/Pt/Au金属;In is deposited on the new silicon substrate, and Ti/Pt/Au metal is deposited on the P electrode 17 surface of the sapphire deep UV LED wafer;

随后将蓝宝石深紫外LED晶圆上沉积了Ti/Pt/Au金属的一面和新硅衬底上沉积了In金属的一面进行金属键合,形成金属键合层50,金属键合层也可以叫键合金属层,其电镜图如图3所示;Then, the side where Ti/Pt/Au metal is deposited on the sapphire deep ultraviolet LED wafer and the side where In metal is deposited on the new silicon substrate are metal-bonded to form a metal bonding layer 50, which can also be called a metal bonding layer. Bonding metal layer, its electron microscope image is shown in Figure 3;

S3. 蓝宝石衬底11减薄S3. Thinning of the sapphire substrate 11

通过机械研磨抛光将蓝宝石衬底11减薄至200±10微米(图1所示d0);Thin the sapphire substrate 11 to 200±10 μm by mechanical grinding and polishing (d0 shown in FIG. 1 );

S4.采用磁流变抛光减薄工艺去除蓝宝石衬底、缓冲层和u-AlGaN层,并减薄n-AlGaN层,得到图1所示的d1。S4. The sapphire substrate, the buffer layer and the u-AlGaN layer are removed by a magnetorheological polishing thinning process, and the n-AlGaN layer is thinned to obtain d1 shown in FIG. 1 .

步骤S4采用磁流变抛光减薄工艺时,使用磁流变液产生磁流变效应进行抛光。具体地磁流变液由磁性颗粒、基液和稳定剂组成的悬浮液。抛光时产生磁流变效应,磁流变效应是磁流变液在不加磁场时是可流动的液体,而在强磁场的作用下,其流变特性发生急剧的转变,表现为类似固体的性质,撤掉磁场时又恢复其流动特性的现象。When the magnetorheological polishing and thinning process is adopted in step S4, the magnetorheological fluid is used to generate a magnetorheological effect for polishing. Specifically, the magnetorheological fluid consists of a suspension of magnetic particles, a base fluid and a stabilizer. The magnetorheological effect is generated during polishing. The magnetorheological effect is that the magnetorheological fluid is a flowable liquid when no magnetic field is applied, but under the action of a strong magnetic field, its rheological properties undergo a sharp change, which is similar to a solid. The phenomenon of restoring its flow characteristics when the magnetic field is removed.

磁流变抛光技术,正是利用磁流变抛光液在梯度磁场中发生流变而形成的具有黏塑行为的柔性“小磨头”与工件之间具有快速的相对运动,使工件表面受到很大的剪切力,从而使工件表面材料被去除。更为具体地说,磁流变液在磁场作用下,在抛光区范围内形成的一定硬度的“小磨头”来代替散粒磨料抛光过程中的刚性抛光盘。Magneto-rheological polishing technology uses the rapid relative motion between the flexible "small grinding head" with viscoplastic behavior and the workpiece formed by the rheological rheology of the magnetorheological polishing liquid in the gradient magnetic field, so that the surface of the workpiece is greatly affected. Large shear force, so that the workpiece surface material is removed. More specifically, under the action of a magnetic field, a "small grinding head" with a certain hardness is formed in the polishing area by the magnetorheological fluid to replace the rigid polishing disc in the process of granular abrasive polishing.

在施加外磁场的作用下,磁流变液变硬,其黏度变大,并且“小磨头”的形状和硬度可以由磁场实时控制,而影响抛光区域作用效果的其他因素都固定不变,这样既能通过控制抛光区的大小和形状,又能确保在一定磁场强度下抛光区的稳定性,这些优点是传统的刚性抛光盘无法比拟的。磁流变抛光方法的特点如下: ① 适用于抛光任何几何形状的光学零件; ② 加工速度快,效率高; ③ 加工精度高,加工表面粗糙度可达纳米级; ④ 不存在工具磨损问题; ⑤ 抛光碎片及抛光热及时被带走,避免影响加工精度; ⑥ 不产生下表面破坏层; ⑦ 无需专用工具和特殊机构。故而使用磁流变抛光技术,可以很好地将蓝宝石深紫外LED晶圆10的蓝宝石衬底剥离,去除缓冲层和u-AlGaN层,并减薄n-AlGaN层,进而制得亚微米垂直结构深紫外LED。Under the action of an external magnetic field, the magnetorheological fluid becomes hard and its viscosity increases, and the shape and hardness of the "small grinding head" can be controlled by the magnetic field in real time, while other factors affecting the effect of the polishing area are fixed. In this way, the size and shape of the polishing area can be controlled, and the stability of the polishing area can be ensured under a certain magnetic field strength. These advantages are unmatched by traditional rigid polishing discs. The characteristics of the magnetorheological polishing method are as follows: ① It is suitable for polishing optical parts of any geometric shape; ② The processing speed is fast and the efficiency is high; ③ The processing precision is high, and the surface roughness can reach nanometer level; ④ There is no problem of tool wear; ⑤ Polishing debris and polishing heat are taken away in time to avoid affecting the processing accuracy; ⑥ No damage layer on the lower surface is produced; ⑦ No special tools and special mechanisms are required. Therefore, using the magnetorheological polishing technology, the sapphire substrate of the sapphire deep ultraviolet LED wafer 10 can be well peeled off, the buffer layer and the u-AlGaN layer can be removed, and the n-AlGaN layer can be thinned to obtain a sub-micron vertical structure. Deep UV LED.

更优先实施例是的制备工艺在步骤S4执行完毕之后,继续执行步骤S5和步骤S6:A more preferred embodiment is that the preparation process continues to execute steps S5 and S6 after step S4 is performed:

S5. N电极沉积S5. N electrode deposition

先将磁流变抛光减薄工艺获得产品的n-AlGaN层上沉积新的N电极;First, deposit a new N electrode on the n-AlGaN layer of the product obtained by the magnetorheological polishing and thinning process;

S6. 研磨抛光减薄新硅衬底以及P电极沉积S6. Grinding and polishing to thin the new silicon substrate and P electrode deposition

先进行研磨抛光减薄新硅衬底,再沉积新的P电极,获得亚微米垂直结构深紫外LED一30,如图1和图2所示。First, the new silicon substrate is thinned by grinding and polishing, and then a new P electrode is deposited to obtain a submicron vertical structure deep ultraviolet LED-30, as shown in Figure 1 and Figure 2.

如图3和图4所示,与在步骤S4执行完毕之后,继续执行步骤S5和步骤S6所的实施例不同的是,所述制备工艺在步骤S4执行完毕之后,还可以继续执行步骤S7和步骤S8:As shown in FIG. 3 and FIG. 4 , different from the embodiment in which steps S5 and S6 are continued to be performed after step S4 is completed, the preparation process may continue to be performed after step S4 is completed. Step S8:

S7. 刻蚀外延层S7. Etching the epitaxial layer

先将磁流变抛光减薄工艺获得的产品在氮化物刻蚀设备上进行刻蚀外延层,外延层自n-AlGaN层14、量子阱层15、p-GaN16至Ti/Pt/Au金属层;First, the product obtained by the magnetorheological polishing and thinning process is etched on the nitride etching equipment to etch the epitaxial layer. The epitaxial layer is from the n-AlGaN layer 14, the quantum well layer 15, the p-GaN 16 to the Ti/Pt/Au metal layer. ;

S8.电极沉积S8. Electrode deposition

随后再分别在n-AlGaN层沉积新的N电极n-Electrod,在Ti/Pt/Au金属层沉积新的P电极p-Electrod,最后获得亚微米垂直结构深紫外LED二40,参照图3和4图所示。Then, a new N-electrode n-Electrod is deposited on the n-AlGaN layer, and a new P-electrode p-Electrod is deposited on the Ti/Pt/Au metal layer. Finally, a sub-micron vertical structure deep ultraviolet LED II 40 is obtained. 4 as shown in Fig.

如图2所示,亚微米垂直结构深紫外LED一30,由蓝宝石深紫外LED晶圆10和新硅衬底20制成,其中:As shown in FIG. 2, the submicron vertical structure deep ultraviolet LED-30 is made of a sapphire deep ultraviolet LED wafer 10 and a new silicon substrate 20, wherein:

蓝宝石深紫外LED晶圆10包括依次设置的蓝宝石衬底11、缓冲层12、u-AlGaN层13、n-AlGaN层14、量子阱层15、p-GaN16和P电极17;The sapphire deep ultraviolet LED wafer 10 includes a sapphire substrate 11, a buffer layer 12, a u-AlGaN layer 13, an n-AlGaN layer 14, a quantum well layer 15, a p-GaN 16 and a P electrode 17 arranged in sequence;

所述亚微米垂直结构深紫外LED制作时至少包括如下步骤:The fabrication of the submicron vertical structure deep ultraviolet LED at least includes the following steps:

a.金属键合a. Metal bonding

蓝宝石深紫外LED晶圆10的P电极面上沉积Ti/Pt/Au金属,新硅衬底沉积In金属;Ti/Pt/Au metal is deposited on the P electrode surface of the sapphire deep ultraviolet LED wafer 10, and In metal is deposited on the new silicon substrate;

随后蓝宝石深紫外LED晶圆10沉积了Ti/Pt/Au金属的一面和新硅衬底沉积了In金属的一面进行金属键合;Subsequently, the side of the sapphire deep ultraviolet LED wafer 10 deposited with Ti/Pt/Au metal and the side of the new silicon substrate deposited with In metal are metal bonded;

b.金属键合后的产品进行减薄处理b. Thinning of metal-bonded products

b1.减薄处理先减薄蓝宝石衬底;b1. Thinning treatment first thins the sapphire substrate;

b2.再去除蓝宝石衬底11、缓冲层12和u-AlGaN层13、并且减薄n-AlGaN层14;b2. Removing the sapphire substrate 11, the buffer layer 12 and the u-AlGaN layer 13, and thinning the n-AlGaN layer 14;

c. 电极沉积c. Electrode deposition

先在n-AlGaN层14上沉积新的N电极;First deposit a new N electrode on the n-AlGaN layer 14;

随后再进行研磨抛光减薄新硅衬底;Then perform grinding and polishing to thin the new silicon substrate;

最后在新硅衬底上沉积新的P电极,获得亚微米垂直结构深紫外LED30。Finally, a new P electrode is deposited on a new silicon substrate to obtain a submicron vertical structure deep ultraviolet LED30.

金属键合后的产品进行减薄处理时,步骤b1先通过机械研磨抛光将蓝宝石衬底减薄至200±10微米;When the metal-bonded product is thinned, step b1 first thins the sapphire substrate to 200±10 microns by mechanical grinding and polishing;

然后步骤b2再采用磁流变抛光减薄工艺,去除蓝宝石衬底、缓冲层和u-AlGaN层,并减薄n-AlGaN层。Then, in step b2, a magnetorheological polishing thinning process is used to remove the sapphire substrate, the buffer layer and the u-AlGaN layer, and the n-AlGaN layer is thinned.

如图3所示,亚微米垂直结构深紫外LED二40,由蓝宝石深紫外LED晶圆10和新硅衬底20制成,其中蓝宝石深紫外LED晶圆10包括依次设置的蓝宝石衬底11、缓冲层12、u-AlGaN层13、n-AlGaN层14、量子阱层15、p-GaN16和P电极17;As shown in FIG. 3 , the submicron vertical structure deep ultraviolet LED 2 40 is made of a sapphire deep ultraviolet LED wafer 10 and a new silicon substrate 20, wherein the sapphire deep ultraviolet LED wafer 10 includes a sapphire substrate 11, buffer layer 12, u-AlGaN layer 13, n-AlGaN layer 14, quantum well layer 15, p-GaN 16 and P electrode 17;

所述亚微米垂直结构深紫外LED制作时至少包括如下步骤:The fabrication of the submicron vertical structure deep ultraviolet LED at least includes the following steps:

a.金属键合a. Metal bonding

蓝宝石深紫外LED晶圆10P电极面上沉积Ti/Pt/Au金属,新硅衬底沉积In后进行金属键合;Ti/Pt/Au metal is deposited on the 10P electrode surface of the sapphire deep ultraviolet LED wafer, and metal bonding is performed after depositing In on the new silicon substrate;

蓝宝石深紫外LED晶圆10了沉积Ti/Pt/Au金属一面与新硅衬底沉积了In金属的一面进行金属键合;The sapphire deep ultraviolet LED wafer has 10 deposited Ti/Pt/Au metal side and the new silicon substrate deposited In metal side for metal bonding;

b. 金属键合后的产品进行减薄处理b. Thinning of metal-bonded products

b1.减薄处理先减薄蓝宝石衬底;b1. Thinning treatment first thins the sapphire substrate;

b2.再去除蓝宝石衬底11、缓冲层12和u-AlGaN层13、并且减薄n-AlGaN层14;b2. Removing the sapphire substrate 11, the buffer layer 12 and the u-AlGaN layer 13, and thinning the n-AlGaN layer 14;

c. 刻蚀外延层c. Etching the epitaxial layer

减薄处理后的产品在氮化物刻蚀设备上进行刻蚀外延层,外延层自n-AlGaN层14、量子阱层15、p-GaN16至Ti/Pt/Au金属层;After the thinning process, the epitaxial layer is etched on the nitride etching equipment, and the epitaxial layer is from the n-AlGaN layer 14, the quantum well layer 15, the p-GaN 16 to the Ti/Pt/Au metal layer;

d.电极沉积d. Electrode deposition

随后再分别在n-AlGaN层沉积新的N电极,在Ti/Pt/Au金属层沉积新的P电极,制得亚微 米垂直结构深紫外LED二40,制得的亚微米垂直结构深紫外LED二40的发光波

Figure 696697DEST_PATH_IMAGE002
长大于器件 厚度d1,参照图3和4图所示。 Subsequently, a new N electrode was deposited on the n-AlGaN layer, and a new P electrode was deposited on the Ti/Pt/Au metal layer to obtain a submicron vertical structure deep ultraviolet LED 240, and the obtained submicron vertical structure deep ultraviolet LED Two 40's luminous waves
Figure 696697DEST_PATH_IMAGE002
The length is greater than the device thickness d1, as shown in FIGS. 3 and 4 .

步骤b金属键合后的产品进行减薄处理时,步骤b1先通过机械研磨抛光将原始蓝宝石衬底减薄至200±10微米;When the metal-bonded product in step b is thinned, the original sapphire substrate is firstly thinned to 200±10 microns by mechanical grinding and polishing in step b1;

然后步骤b2再采用磁流变抛光减薄工艺,去除蓝宝石衬底11、缓冲层12和u-AlGaN层13,并减薄n-AlGaN层14。Then, in step b2, a magnetorheological polishing thinning process is used to remove the sapphire substrate 11, the buffer layer 12 and the u-AlGaN layer 13, and the n-AlGaN layer 14 is thinned.

名词解释:本说明书以及附图中:p-GaN与p型GaN相同,均指p型镓氮;MQW为 量子阱;n-ALGaN与n型ALGaN指示的相同,均指n型铝镓氮;u-ALGaN与u型ALGaN指示的相同,均指非参杂铝镓氮;buffer layer也是指缓冲层;Emitted light,反射光线;Incident light,入射光线,p-elcetrode、p-Elcetrode和p-电极为P电极,n-elcetrode、n-Elcetrode为N电极,Bonding metal、键合金属层(图5所示)为金属键合层,Silicon为新硅衬底,Sapphire为蓝宝石衬底。Explanation of terms: In this specification and the accompanying drawings: p-GaN and p-type GaN are the same, both refer to p-type gallium nitride; MQW is a quantum well; n-ALGaN and n-type ALGaN indicate the same, both refer to n-type aluminum gallium nitride; u-ALGaN and u-type ALGaN indicate the same, both refer to undoped aluminum gallium nitride; buffer layer also refers to the buffer layer; Emitted light, reflected light; Incident light, incident light, p-elcetrode, p-Elcetrode and p-electrode For the P electrode, n-elcetrode, n-Elcetrode for the N electrode, Bonding metal, bonding metal layer (shown in Figure 5) for the metal bonding layer, Silicon is a new silicon substrate, Sapphire is a sapphire substrate.

本发明的实施例公布的是较佳的实施例,但并不局限于此,本领域的普通技术人员,极易根据上述实施例,领会本发明的精神,并做出不同的引申和变化,但只要不脱离本发明的精神,都在本发明的保护范围内。The embodiment of the present invention announces the preferred embodiment, but is not limited to this, those of ordinary skill in the art can easily understand the spirit of the present invention according to the above-mentioned embodiment, and make different extensions and changes, However, as long as they do not depart from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims (7)

1.亚微米垂直结构深紫外LED制备工艺,其特征在于:包括如下步骤:1. submicron vertical structure deep ultraviolet LED preparation technology, is characterized in that: comprise the steps: S1.选取蓝宝石深紫外LED晶圆(10)和新硅衬底(20)S1. Select sapphire deep UV LED wafer (10) and new silicon substrate (20) 蓝宝石深紫外LED晶圆(10)包括依次设置的蓝宝石衬底(11)、缓冲层(12)、u-AlGaN层(13)、n-AlGaN层(14)、量子阱层(15)、p-GaN(16)和P电极(17);The sapphire deep ultraviolet LED wafer (10) includes a sapphire substrate (11), a buffer layer (12), a u-AlGaN layer (13), an n-AlGaN layer (14), a quantum well layer (15), a p - GaN (16) and P-electrode (17); S2.金属键合S2. Metal bonding 在新硅衬底上沉积In,在蓝宝石深紫外LED晶圆的P电极(17)面上沉积Ti/Pt/Au金属;Depositing In on the new silicon substrate, and depositing Ti/Pt/Au metal on the P electrode (17) surface of the sapphire deep UV LED wafer; 随后将蓝宝石深紫外LED晶圆上沉积了Ti/Pt/Au金属的一面和新硅衬底上沉积了In金属的一面进行金属键合,形成金属键合层(50);Subsequently, the side deposited with Ti/Pt/Au metal on the sapphire deep ultraviolet LED wafer and the side deposited with In metal on the new silicon substrate are metal-bonded to form a metal bonding layer (50); S3. 蓝宝石衬底(11)减薄S3. Sapphire substrate (11) thinning 通过机械研磨抛光将蓝宝石衬底(11)减薄至200±10微米 ;Thinning the sapphire substrate (11) to 200±10 microns by mechanical grinding and polishing; S4.采用磁流变抛光减薄工艺去除蓝宝石衬底、缓冲层和u-AlGaN层,并减薄n-AlGaN层。S4. The sapphire substrate, the buffer layer and the u-AlGaN layer are removed by a magnetorheological polishing thinning process, and the n-AlGaN layer is thinned. 2.根据权利要求1所述的制备工艺,其特征在于:所述制备工艺在步骤S4执行完毕之后,继续执行步骤S5和步骤S6:2. The preparation process according to claim 1, wherein the preparation process continues to perform steps S5 and S6 after step S4 is performed: S5. N电极沉积S5. N electrode deposition 先将磁流变抛光减薄工艺获得产品的n-AlGaN层上沉积新的N电极(60);First, deposit a new N electrode (60) on the n-AlGaN layer of the product obtained by the magnetorheological polishing and thinning process; S6. 研磨抛光减薄新硅衬底以及P电极沉积S6. Grinding and polishing to thin the new silicon substrate and P electrode deposition 先进行研磨抛光减薄新硅衬底,再沉积新的P电极(70),获得亚微米垂直结构深紫外LED一(30)。First, a new silicon substrate is thinned by grinding and polishing, and then a new P electrode (70) is deposited to obtain a submicron vertical structure deep ultraviolet LED one (30). 3.根据权利要求1所述的制备工艺,其特征在于:所述制备工艺在步骤S4执行完毕之后,继续执行步骤S7和步骤S8:3. The preparation process according to claim 1, wherein the preparation process continues to perform steps S7 and S8 after step S4 is performed: S7. 刻蚀外延层S7. Etching the epitaxial layer 先将磁流变抛光减薄工艺获得的产品在氮化物刻蚀设备上进行刻蚀外延层,外延层自n-AlGaN层(14)、量子阱层(15)、p-GaN(16)至Ti/Pt/Au金属层;First, the products obtained by the magnetorheological polishing and thinning process are etched on the nitride etching equipment to etch the epitaxial layer. Ti/Pt/Au metal layer; S8.电极沉积S8. Electrode deposition 随后再分别在n-AlGaN层沉积新的N电极,在Ti/Pt/Au金属层沉积新的P电极,最后获得亚微米垂直结构深紫外LED二(40)。Subsequently, a new N electrode was deposited on the n-AlGaN layer, and a new P electrode was deposited on the Ti/Pt/Au metal layer, and finally a submicron vertical structure deep ultraviolet LED II was obtained (40). 4.亚微米垂直结构深紫外LED一(30),其特征在于:由蓝宝石深紫外LED晶圆(10)和新硅衬底(20)制成,其中:4. A submicron vertical structure deep ultraviolet LED one (30), characterized in that: it is made of a sapphire deep ultraviolet LED wafer (10) and a new silicon substrate (20), wherein: 蓝宝石深紫外LED晶圆(10)包括依次设置的蓝宝石衬底(11)、缓冲层(12)、u-AlGaN层(13)、n-AlGaN层(14)、量子阱层(15)、p-GaN(16)和P电极(17);The sapphire deep ultraviolet LED wafer (10) includes a sapphire substrate (11), a buffer layer (12), a u-AlGaN layer (13), an n-AlGaN layer (14), a quantum well layer (15), a p - GaN (16) and P-electrode (17); 所述亚微米垂直结构深紫外LED制作时至少包括如下步骤:The fabrication of the submicron vertical structure deep ultraviolet LED at least includes the following steps: a.金属键合a. Metal bonding 蓝宝石深紫外LED晶圆(10)的P电极面上沉积Ti/Pt/Au金属,新硅衬底沉积In金属;Ti/Pt/Au metal is deposited on the P electrode surface of the sapphire deep ultraviolet LED wafer (10), and In metal is deposited on the new silicon substrate; 随后蓝宝石深紫外LED晶圆(10)沉积了Ti/Pt/Au金属的一面和新硅衬底沉积了In金属的一面进行金属键合;Then the side of the sapphire deep ultraviolet LED wafer (10) deposited with Ti/Pt/Au metal and the side of the new silicon substrate deposited with In metal are metal-bonded; b.金属键合后的产品进行减薄处理b. Thinning of metal-bonded products b1.减薄处理先减薄蓝宝石衬底;b1. Thinning treatment first thins the sapphire substrate; b2.再去除蓝宝石衬底(11)、缓冲层(12)和u-AlGaN层(13)、并且减薄n-AlGaN层(14);b2. Removing the sapphire substrate (11), the buffer layer (12) and the u-AlGaN layer (13), and thinning the n-AlGaN layer (14); c. 电极沉积c. Electrode deposition 先在n-AlGaN层(14)上沉积新的N电极;First deposit a new N electrode on the n-AlGaN layer (14); 随后再进行研磨抛光减薄新硅衬底;Then perform grinding and polishing to thin the new silicon substrate; 最后在新硅衬底上沉积新的P电极,获得亚微米垂直结构深紫外LED(30)。Finally, a new P electrode is deposited on a new silicon substrate to obtain a submicron vertical structure deep ultraviolet LED (30). 5.根据权利要求4所述的亚微米垂直结构深紫外LED一,其特征在于:金属键合后的产品进行减薄处理时,步骤b1先通过机械研磨抛光将蓝宝石衬底减薄至200±10微米;5 . The submicron vertical structure deep ultraviolet LED according to claim 4 , wherein when the metal-bonded product is thinned, the sapphire substrate is firstly thinned to 200 ± 200 ± 1 in step b1 by mechanical grinding and polishing. 6 . 10 microns; 然后步骤b2再采用磁流变抛光减薄工艺,去除蓝宝石衬底、缓冲层和u-AlGaN层,并减薄n-AlGaN层。Then, in step b2, a magnetorheological polishing thinning process is used to remove the sapphire substrate, the buffer layer and the u-AlGaN layer, and the n-AlGaN layer is thinned. 6.亚微米垂直结构深紫外LED二(40),其特征在于:由蓝宝石深紫外LED晶圆(10)和新硅衬底(20)制成,其中蓝宝石深紫外LED晶圆(10)包括依次设置的蓝宝石衬底(11)、缓冲层(12)、u-AlGaN层(13)、n-AlGaN层(14)、量子阱层(15)、p-GaN(16)和P电极(17);6. The second submicron vertical structure deep ultraviolet LED (40) is characterized in that: it is made of a sapphire deep ultraviolet LED wafer (10) and a new silicon substrate (20), wherein the sapphire deep ultraviolet LED wafer (10) comprises Sapphire substrate (11), buffer layer (12), u-AlGaN layer (13), n-AlGaN layer (14), quantum well layer (15), p-GaN (16) and P electrode (17) arranged in sequence ); 所述亚微米垂直结构深紫外LED制作时至少包括如下步骤:The fabrication of the submicron vertical structure deep ultraviolet LED at least includes the following steps: a.金属键合a. Metal bonding 蓝宝石深紫外LED晶圆(10)P电极面上沉积Ti/Pt/Au金属,新硅衬底沉积In后进行金属键合;Ti/Pt/Au metal is deposited on the P electrode surface of sapphire deep ultraviolet LED wafer (10), and metal bonding is performed after depositing In on the new silicon substrate; 蓝宝石深紫外LED晶圆(10)了沉积Ti/Pt/Au金属一面与新硅衬底沉积了In金属的一面进行金属键合;The sapphire deep ultraviolet LED wafer (10) is metal-bonded with the side where the Ti/Pt/Au metal is deposited and the side where the In metal is deposited on the new silicon substrate; b. 金属键合后的产品进行减薄处理b. Thinning of metal-bonded products b1.减薄处理先减薄蓝宝石衬底;b1. Thinning treatment first thins the sapphire substrate; b2.再去除蓝宝石衬底(11)、缓冲层(12)和u-AlGaN层(13)、并且减薄n-AlGaN层(14);b2. Removing the sapphire substrate (11), the buffer layer (12) and the u-AlGaN layer (13), and thinning the n-AlGaN layer (14); c. 刻蚀外延层c. Etching the epitaxial layer 减薄处理后的产品在氮化物刻蚀设备上进行刻蚀外延层,外延层自n-AlGaN层(14)、量子阱层(15)、p-GaN(16)至Ti/Pt/Au金属层;After the thinning process, the epitaxial layer is etched on the nitride etching equipment, and the epitaxial layer is from n-AlGaN layer (14), quantum well layer (15), p-GaN (16) to Ti/Pt/Au metal Floor; d.电极沉积d. Electrode deposition 随后再分别在n-AlGaN层沉积新的N电极,在Ti/Pt/Au金属层沉积新的P电极,制得亚微米垂直结构深紫外LED二(40)。Subsequently, a new N electrode was deposited on the n-AlGaN layer, and a new P electrode was deposited on the Ti/Pt/Au metal layer to obtain a submicron vertical structure deep ultraviolet LED II (40). 7.根据权利要求6所述的亚微米垂直结构深紫外LED二,其特征在于:步骤b金属键合后的产品进行减薄处理时,步骤b1先通过机械研磨抛光将原始蓝宝石衬底减薄至200±10微米;7. The submicron vertical structure deep ultraviolet LED two according to claim 6, wherein: when the metal-bonded product in step b is thinned, the original sapphire substrate is first thinned by mechanical grinding and polishing in step b1. to 200±10 microns; 然后步骤b2再采用磁流变抛光减薄工艺,去除蓝宝石衬底(11)、缓冲层(12)和u-AlGaN层(13),并减薄n-AlGaN层(14)。Then, in step b2, a magnetorheological polishing thinning process is used to remove the sapphire substrate (11), the buffer layer (12) and the u-AlGaN layer (13), and the n-AlGaN layer (14) is thinned.
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