CN111705382B - Twisting method of efficient double-twisting stranding machine - Google Patents

Twisting method of efficient double-twisting stranding machine Download PDF

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Publication number
CN111705382B
CN111705382B CN202010598719.5A CN202010598719A CN111705382B CN 111705382 B CN111705382 B CN 111705382B CN 202010598719 A CN202010598719 A CN 202010598719A CN 111705382 B CN111705382 B CN 111705382B
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main shaft
twisting
wheel
wire passing
pulley
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CN111705382A (en
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李炜
赵亮亮
应琛波
俞建军
沈雷
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Ningbo Xiangyu Machinery Co ltd
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Ningbo Xiangyu Machinery Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H7/00Spinning or twisting arrangements
    • D01H7/02Spinning or twisting arrangements for imparting permanent twist
    • D01H7/86Multiple-twist arrangements, e.g. two-for-one twisting devices ; Threading of yarn; Devices in hollow spindles for imparting false twist
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/14Details
    • D01H1/20Driving or stopping arrangements
    • D01H1/24Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles
    • D01H1/241Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles driven by belt
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/32Regulating or varying draft

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Ropes Or Cables (AREA)

Abstract

The invention provides a twisting method of an efficient double-twisting and stranding machine, which comprises the following steps: step S001, starting preparation; step S002, winding; winding the steel wire out to a traction wheel device and a wire receiving and releasing platform device through a stranding machine in sequence; s003, inching and debugging a machine, starting the whole equipment in an inching mode, pre-twisting the steel wire, and winding the waste wire formed before twisting the steel wire into a finished product to a waste wire take-up pulley; step S004, starting formal work; unloading the waste wire take-up pulley, mounting an empty take-up pulley, and starting a machine to start formal twisting; step S005, blanking; and after the fixed-length twisting is finished, the finished take-up pulley after the twisting is finished is dismounted. The twisting method can carry out stepless control on the traction speed through the servo motor and the encoder, and can achieve the purpose of controlling any twisting pitch; the large and small bow belts are arranged, a brand-new winding mode is combined, the function of doubling the lay length is realized through the constant-speed forward and reverse rotation of the outer main shaft and the inner mandrel, and the twisting efficiency is improved in a doubling manner.

Description

Twisting method of efficient double-twisting stranding machine
Technical Field
The invention relates to the technical field of stranding machines, in particular to a twisting method of an efficient double-twisting stranding machine.
Background
The steel wire twisting product is produced by rotating a plurality of monofilaments through twisting equipment, and is generally produced by adopting a single twisting machine and a double twisting machine, so that the production efficiency of the steel wire twisting is limited.
The method for controlling the lay length of the former steel wire stranding machine adopts a proportioning driving wheel and a driven wheel of a mechanical reduction gearbox to adjust a gear reduction ratio and change the speed of a traction wheel so as to control the lay length of a steel wire strand. In addition, the gear reduction box needs to be maintained regularly, engine oil in the gear reduction box needs to be replaced, and if the sealing performance of the gear reduction box is not in place, the situation of engine oil leakage can be caused. Besides engine oil, the bearings need to be replaced regularly, and the bearings are prevented from being seriously worn to cause seizure.
The flywheel disc plays a role of stranding in a machine tool, namely, a plurality of strands of steel wires are twisted together like a rice twisting rope to form a metal rope. Generally, the running speed of a steel wire stranding machine refers to the speed of a flywheel disc, the higher the speed of the flywheel disc is, the higher the production efficiency of a machine tool is, and the highest running speed is usually set under the condition that the overall performance of the machine tool can bear.
The traction wheel plays a traction pulling force in the machine tool to pull the twisted metal rope out of the machine tool, so that the twisted metal rope is wound up by the spool of the winding machine. Therefore, the lay length of the metal rope can be changed by only changing the speed ratio between the flywheel disc and the traction wheel of the machine tool, and under the condition that the running speed of the flywheel disc is unchanged, the faster the speed of the traction wheel, the larger the lay length, and the slower the speed of the traction wheel, the smaller the lay length.
The method for controlling the lay length by changing the speed of the traction wheel by using the mechanical reduction gearbox has the defects, so that the traction wheel can be driven by a servo motor which is widely applied to industrial automation to replace the mechanical reduction gearbox, and the servo motor has the advantages of high control precision, no maintenance, long service life and the like. If the traction wheel is driven by the servo motor, the speed of the traction wheel can be changed by changing the speed of the servo motor of the traction wheel, namely the lay length of the metal rope is changed. Therefore, the four-fold stranding equipment and the stranding method can be developed, constant-speed forward and reverse rotation of the two flywheel discs is realized through forward and reverse rotation of the inner main shaft and the outer main shaft, and the purpose of multi-fold stranding of the steel wires is achieved by combining rotation speed control of the servo motor.
Disclosure of Invention
Technical problem to be solved
The invention aims to provide a twisting method of a high-efficiency double-twisting stranding machine with high production efficiency.
(II) technical scheme
In order to solve the technical problem, the invention provides a twisting method of an efficient double-twisting and stranding machine, which comprises the following steps:
step S001, starting preparation; a paying-off wheel is arranged on a cradle device of the stranding machine, and a waste wire take-up wheel is arranged on a take-up and pay-off table device; step S002, winding; the steel wire at the paying-off wheel of the cradle device is sequentially wound out to a traction wheel device and a paying-off and taking-up platform device through the strander; step S003, the machine is joggled and debugged; starting the whole equipment in a inching mode, pre-twisting steel wires by constant-speed forward and reverse rotation of a left main shaft device and a right main shaft device of the stranding machine, and winding waste wires formed before twisting the steel wires into finished products to a waste wire take-up wheel; step S004, starting formal work; unloading the waste wire take-up pulley, mounting an empty take-up pulley, and starting a machine to start formal twisting; step S005, blanking; and after the fixed-length twisting is finished, the finished take-up pulley after the twisting is finished is dismounted.
In the step S001, a twisting pitch needs to be set, and the twisting is realized by setting a rotation speed ratio of a traction wheel device and a flywheel disc of the stranding machine.
Further, the left main shaft device and the right main shaft device have the same structure, the left main shaft device comprises a hollow outer main shaft, an inner core shaft and a rotary bearing seat fixed on the outer main shaft, and the inner core shaft is rotatably sleeved in the outer main shaft; the outer spindle is rotatably provided with a central reversing assembly, the rotary bearing seat is eccentrically provided with a variable speed transmission mechanism, the variable speed transmission mechanism is respectively connected with the inner spindle and the central reversing assembly, and the central reversing assembly is connected with a reversing gear box.
Further, in the step S002, the winding step specifically includes: firstly, the steel wire at the cradle device enters the right main shaft device through the inner core shaft wire passing hole, the inner core shaft wire passing wheel, the small flywheel disc wire passing wheel and the arc-shaped small bow band of the left main shaft device; secondly, the wire passes through a small flywheel disc wire passing wheel, an inner core shaft wire passing wheel and an inner core shaft wire passing hole of the right main shaft device, is reversely wound to an outer main shaft wire passing hole of the right main shaft device through an auxiliary wire passing wheel at one side of the outer main shaft, and returns to the left main shaft device through an outer main shaft wire passing wheel, a large flywheel disc wire passing wheel and an arc-shaped large bow belt of the right main shaft device; then, the wire passes through a wire passing wheel of a large flywheel disc of the left main shaft device and a wire passing wheel of an outer main shaft and enters a wire passing hole of the outer main shaft of the left main shaft device; and finally, sequentially winding the steel wire to a traction wheel of the traction wheel device and a paying-off wheel of the take-up and paying-off platform device.
Furthermore, the outer main shaft line passing hole is obliquely arranged on the outer main shaft in a penetrating way, and the inner core shaft line passing hole is coaxially arranged on the inner core shaft in a penetrating way; the end part of the outer main shaft is provided with an auxiliary wire passing wheel corresponding to the wire passing hole of the outer main shaft and the wire passing hole of the inner core shaft; the small flywheel disc is fixedly connected to one end, extending out of the outer main shaft, of the inner mandrel; the large flywheel disc is fixed on one side of the outer main shaft close to the small flywheel disc; the arc-shaped small arch belt is connected with the two small flywheel discs of the left main shaft device and the right main shaft device, and the arc-shaped large arch belt is connected with the two large flywheel discs;
the large flywheel disc wire passing wheel is arranged on the large flywheel disc, and the small flywheel disc wire passing wheel is arranged on the small flywheel disc; the inner core shaft wire passing wheel is arranged on one side, close to the inner core shaft wire passing hole, of the inner core shaft, and the outer main shaft wire passing wheel is arranged on the outer main shaft.
Further, the central reversing assembly comprises a double belt pulley set rotatably mounted on the outer spindle; the duplex belt wheel set comprises a duplex large belt wheel and a duplex small belt wheel, and the duplex large belt wheel is connected with an output belt wheel on the output shaft of the reversing gear box through a first synchronous belt.
Furthermore, the variable-speed transmission mechanism comprises a variable-speed transmission shaft eccentrically arranged on the rotary bearing seat in a penetrating manner, and a variable-speed driving pulley and a variable-speed driven pulley which are correspondingly arranged at two ends of the variable-speed transmission shaft, wherein the variable-speed driving pulley is connected with the duplex small pulley through a second synchronous belt, and the variable-speed driven pulley is connected with the inner mandrel pulley through a third synchronous belt.
Further, in step S001, a long transmission shaft is installed at the lower end of the stranding machine, the long transmission shaft is connected to the outer spindle and the reversing gear box through a first pulley mechanism, the long transmission shaft drives the outer spindle to rotate in the forward direction, and the reversing gear box, the central reversing assembly and the variable speed transmission mechanism drive the inner core shaft to rotate in the constant speed and reverse direction.
Furthermore, the long transmission shaft is connected with a first servo motor through a second belt wheel mechanism, an encoder is installed at the end part of the long transmission shaft, and a traction wheel of the traction wheel device is connected with a second servo motor; and correspondingly adjusting the rotating speed of the second servo motor through an encoder to complete the setting of the twisting pitch.
Further, the steel wire rope at the traction wheel device is straightened by the straightener and then conveyed to the paying-off wheel of the take-up and pay-off table device.
Further, in the step S001, a turnover cover is installed on a body support of the strander, and after the turnover cover is opened, the paying-off wheel is installed or taken off on the cradle device.
(III) advantageous effects
Compared with the prior art, the twisting method of the high-efficiency double-twisting stranding machine has the following advantages: the method is provided with a servo motor and an encoder, and the rotating speed of the servo motor at the traction wheel is changed through program control, so that a certain speed proportion is formed between the rotating speed of the servo motor and the rotating speed of a flywheel, the traction speed can be controlled in a stepless manner, and the purpose of controlling any lay length can be achieved; the outer main shaft and the inner core shaft can rotate forward and backward at a constant speed by symmetrically arranging the left main shaft device and the right main shaft device which have the same structure, so that the function of doubling the lay length is realized; the constant-speed forward and reverse rotation is realized by combining a rotating bearing seat, a central reversing assembly and a variable-speed transmission mechanism with a reversing gear box, and the reverse power is transmitted to an inner mandrel; through the matching design of the tooth numbers of belt wheels at all levels, the rotating speeds of the inner core shaft and the outer main shaft are the same, and the rotating directions are opposite; according to the method, the large and small arched belts are arranged, a brand-new winding mode is combined, the stranded steel wire rope passes through the arched belts, the purpose of doubling the lay length is achieved after positive and negative rotation, the phenomena of wire clamping and the like are not prone to occurring, and the twisting efficiency is improved in a doubling mode.
Drawings
FIG. 1 is a perspective view of the high efficiency double twist twinner of the present invention;
FIG. 2 is a schematic structural diagram of a high-efficiency double twisting machine according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a left spindle device of an efficient doubling winder according to an embodiment of the present invention;
FIG. 4 is a perspective view of a left spindle device of an efficient doubling winder according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a reversing gear box of an efficient double twisting machine according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of the winding of the left spindle device of the high-efficiency doubling twister according to the embodiment of the present invention;
FIG. 7 is a schematic diagram of the winding of the right spindle device of an efficient doubling twister according to an embodiment of the present invention;
FIG. 8 is a schematic view of the winding and unwinding device of an efficient doubling winder according to an embodiment of the present invention;
FIG. 9 is a schematic view of the winding of the traction wheel device of an efficient doubling winder according to an embodiment of the present invention;
FIG. 10 is a block diagram of a twisting method of a two-high efficiency doubling twister according to an embodiment of the present invention;
wherein: 1 is a stranding machine, 2 is a machine body bracket, 3 is a left main shaft device, 4 is a right main shaft device, 5 is a cradle device, 6 is an outer main shaft, 7 is an inner mandrel, 8 is a rotary bearing seat, 9 is a central reversing component, 10 is a variable speed transmission mechanism, 11 is a small flywheel disc, 12 is a large flywheel disc, 13 is an arc small bow belt, 14 is an arc large bow belt, 15 is an outer main shaft wire passing hole, 16 is an inner mandrel wire passing hole, 17 is an auxiliary wire passing wheel, 18 is a large flywheel disc wire passing wheel, 19 is a small flywheel disc wire passing wheel, 20 is an inner mandrel wire passing wheel, 21 is an outer main shaft wire passing wheel, 22 is a reversing gear box, 23 is a long transmission shaft, 24 is a traction wheel device, 25 is a wire collecting and releasing platform device, 26 is a first servo motor, 27 is a second servo motor, 28 is a third servo motor, 29 is a double-belt wheel group, 30 is a double-joint large belt wheel, 31 is a double-joint small belt wheel, 32 is a first synchronous belt wheel group, 33 is a speed change transmission shaft, 34 is a speed change driving pulley, 35 is a speed change driven pulley, 36 is a second synchronous belt, 37 is a third synchronous belt, 38 is an inner spindle pulley, 39 is an avoidance groove, 40 is a straightener, 41 is a chassis, 42 is a turnover cover, 43 is an encoder, 44 is a positioning guide sleeve, 45 is an outer spindle pulley, 46 is an output pulley, 47 is a first gear, and 48 is a second gear.
Detailed Description
The first embodiment is as follows:
referring to fig. 1 to 9, the embodiment provides a high-efficiency double-twisting stranding machine, which includes a stranding machine 1, where the stranding machine 1 includes a machine body support 2, and a left spindle device 3 and a right spindle device 4 symmetrically installed on the machine body support 2, and the structures of the left spindle device 3 and the right spindle device 4 are the same; a cradle device 5 is arranged between the left main shaft device 3 and the right main shaft device 4; the left main shaft device 3 comprises a hollow outer main shaft 6, an inner core shaft 7 and a rotary bearing seat 8 fixed on the outer main shaft 6, the inner core shaft 7 is rotatably sleeved in the outer main shaft 6, and the size in the axial direction can be greatly shortened compared with the parallel arrangement, so that the whole size of the whole equipment can be reduced, the mechanism is simplified, and the integral rigidity of the inner core shaft and the outer main shaft is more stable; in the embodiment, a central reversing assembly 9 is rotatably mounted on an outer main shaft 6, a variable speed transmission mechanism 10 is eccentrically mounted on a rotary bearing seat 8, the variable speed transmission mechanism 10 is respectively connected with an inner core shaft 7 and the central reversing assembly 9, the central reversing assembly 9 is connected with a reversing gear box 22, the outer main shaft 6 and the inner core shaft 7 have the same rotating speed and reverse rotating directions; the lower end of the machine body support 2 is provided with a long transmission shaft 23, the long transmission shaft 23 is connected with the outer main shaft 6 and the reversing gear box 22 through a first pulley mechanism respectively, the end part of the long transmission shaft 23 is provided with an encoder 43, and the outer main shaft 6 is provided with an outer main shaft pulley 45.
The long transmission shaft 23 of the present embodiment transmits the power of forward rotation to the outer spindle 6 through the first pulley mechanism, so as to realize forward rotation of the outer spindle 6; when the long transmission shaft 23 transmits the power of forward rotation to the reversing gear box 22, the power of reverse rotation is formed through the reversing of the reversing gear box 22, the reversing gear box 22 transmits the power of reverse rotation to the central reversing assembly 9, and then the power is transmitted to the inner mandrel 7 inside through the variable speed transmission mechanism 10, so that the reverse rotation of the inner mandrel 7 is realized; through transmission speed change at each stage, the speed of the reverse rotation of the inner mandrel 7 is equal to the speed of the forward rotation of the outer mandrel 6, the overall axial size is shortened, reverse power can be transmitted to the inner mandrel 7, and meanwhile the forward rotating speed of the outer mandrel 6 is equal to the reverse rotating speed of the inner mandrel 7.
Referring to fig. 3, the outer spindle 6 is provided with a positioning guide sleeve 44 through a plurality of groups of bearings, and the positioning guide sleeve 44 is fixed on the machine body bracket 2; the outer main shaft 6 and the inner core shaft 7 realize relative independent rotation through a plurality of groups of bearings; one end of the inner core shaft 7 extends out of the outer main shaft 6 and is connected with a small flywheel disc 11; the outer main shaft 6 is connected with a large flywheel disc 12 on one side of a small flywheel disc 11; the two small flywheel discs 11 of the left main shaft device 3 and the right main shaft device 4 are connected through an arc-shaped small bow belt 13, and the two large flywheel discs 12 are connected through an arc-shaped large bow belt 14; an outer main shaft wire passing hole 15 is obliquely and penetratingly arranged in the outer main shaft 6, and an inner core shaft wire passing hole 16 is coaxially and penetratingly arranged in the inner core shaft 7; the end part of the outer main shaft 6 is provided with an auxiliary wire passing wheel 17 corresponding to the outer main shaft wire passing hole 15 and the inner core shaft wire passing hole 16; the large flywheel disc 12 is provided with a large flywheel disc wire passing wheel 18, the large flywheel disc 12 is horn-shaped, and the small flywheel disc 3 is provided with a small flywheel disc wire passing wheel 19; the inner mandrel 7 is provided with an inner mandrel thread passing wheel 20 at one side of the inner mandrel thread passing hole 16, and the outer main shaft 6 is provided with an outer main shaft thread passing wheel 21 corresponding to the outer main shaft thread passing hole 15 and the large flywheel disc thread passing wheel 18.
Referring to fig. 2, the present embodiment further includes a traction wheel device 24 and a wire-rewinding and-paying-off table device 25, wherein the wire-rewinding and-paying-off table device 25 can be used for rewinding or paying off wires; the traction wheel device 24 conveys the twisted product formed at the strander 1 (namely, the twisted product at the outer main shaft thread passing hole 15 of the left main shaft device 3) to the take-up and pay-off table device 25; the long transmission shaft 23 is connected with a first servo motor 26 through a second belt wheel mechanism, a traction wheel of the traction wheel device 24 is connected with a second servo motor 27, and a take-up and pay-off wheel at the take-up and pay-off table device 25 is connected with a third servo motor 28; the first servo motor 26, the second servo motor 27 and the third servo motor 28 are used for controlling the lay length of a twisted product, and the lay length of the twisted product is controlled by integrally controlling the rotating speeds of the three servo motors, the change of the lay length of the twisted product can be directly influenced by the speed of the rotating speed of the traction wheel device 24, and the faster the rotating speed of the traction wheel is, the larger the lay length of the twisted product is; in order to obtain different lay lengths of different products, the rotating speed of the servo motor is calculated and controlled through a pulse signal obtained by the encoder 43 arranged on the long transmission shaft 23, so that the change of the lay lengths is convenient to realize, the overall production efficiency is high, and the universality is strong.
The device is suitable for an internal-pay-off and external-pay-off mode (namely, the wire is fed into the inner core shaft wire through hole 16 of the left main shaft device 3, and the wire is taken up by the take-up and pay-off wheel on the take-up and pay-off table device 25), and is also suitable for an internal-pay-off and external-pay-off mode (namely, the wire is fed out from the inner core shaft wire through hole 16 of the left main shaft device 3, and the wire is paid off by the take-up and pay-off wheel on the take-up and pay-off table device 25).
Referring to fig. 3 and 4, the central reversing assembly 9 includes a duplex belt pulley set 29 rotatably mounted on the outer spindle 6, the duplex belt pulley set 29 is sleeved on the outer spindle 6 through a bearing, so that the duplex belt pulley set 29 and the outer spindle 6 can rotate independently from each other, the reversing gear box 22 is combined to transmit the rotary power after reversing to the duplex belt pulley set 29, and then the variable speed transmission mechanism 10 is combined to transmit the reverse power to the inner spindle 7; the duplex pulley set 29 comprises a duplex big pulley 30 and a duplex small pulley 31, and the duplex big pulley 30 is connected with an output pulley 46 on the output shaft of the reversing gear box 22 through a first synchronous belt 32. The speed change transmission mechanism 10 comprises a speed change transmission shaft 33 eccentrically arranged on the rotary bearing seat 8 in a penetrating way, and a speed change driving pulley 34 and a speed change driven pulley 35 correspondingly arranged at two ends of the speed change transmission shaft 33, wherein the speed change transmission shaft 33 is rotatably arranged on the rotary bearing seat 8 through a bearing; the speed change driving pulley 34 is connected with the duplex small pulley 31 through a second synchronous belt 36, and the speed change driven pulley 35 is connected with an inner spindle pulley 38 of the inner spindle 7 through a third synchronous belt 37. Wherein, an avoiding groove 39 for avoiding the third synchronous belt 37 is arranged at one end of the outer main shaft 6.
Referring to fig. 5, the reversing gear box 22 reverses the input shaft and the output shaft through a pair of gears engaged with each other, the input shaft is connected with a first gear 47, the output shaft is connected with a second gear 48, and the first gear 47 is engaged with the second gear 48.
Referring to fig. 2, the straightener 40 is disposed on the traction wheel device 24, the traction wheel device 24 and the strander 1 are mounted on the chassis 41, the body frame 2 is provided with a flip cover 42 at the cradle device 5, and the cradle device 5 is provided with a plurality of take-up and pay-off wheels.
In the present embodiment, the double small pulley 31 is integrally connected to the double large pulley 30 by a bolt connection, or alternatively, may be connected by a snap-in type, an integral molding, or the like.
Example two:
referring to fig. 1 to 10, the present embodiment provides a twisting method of an efficient double twisting and plying machine, which is implemented based on the efficient double twisting and plying machine of the first embodiment, and includes the following steps:
step S001, starting preparation; a paying-off wheel is arranged on a cradle device 5 of the strander 1, and a waste wire take-up wheel is arranged on a take-up and pay-off table device 25; step S002, winding; the steel wires at the paying-off wheel of the cradle device 5 are sequentially wound out to a traction wheel device 24 and a paying-off and taking-up table device 25 through the strander 1; step S003, the machine is joggled and debugged; starting the whole equipment in a inching mode, pre-twisting steel wires by constant-speed forward and reverse rotation of a left main shaft device 3 and a right main shaft device 4 of a strander 1, and winding waste wires formed before the steel wires are twisted into finished products to a waste wire take-up wheel; step S004, starting formal work; unloading the waste wire take-up pulley, mounting an empty take-up pulley, and starting a machine to start formal twisting; step S005, blanking; and after the fixed-length twisting is finished, the finished take-up pulley after the twisting is finished is dismounted.
In step S001, the lay length to be twisted needs to be set by setting the rotation speed ratio of the traction wheel device 24 to the flywheel disc of the strander 1.
Referring to fig. 3, the left spindle device 3 includes a hollow outer spindle 6, an inner spindle 7 and a rotating bearing seat 8 fixed on the outer spindle 6, the inner spindle 7 is rotatably sleeved in the outer spindle 6, and the size in the axial direction can be greatly reduced compared with the parallel arrangement, so that the overall size of the whole equipment can be reduced, the mechanism is simplified, and the overall rigidity of the inner spindle and the outer spindle is more stable; the outer main shaft 6 is rotatably provided with a central reversing assembly 9, the rotating bearing seat 8 is eccentrically provided with a variable speed transmission mechanism 10, the variable speed transmission mechanism 10 is respectively connected with the inner core shaft 7 and the central reversing assembly 9, and the central reversing assembly 9 is connected with a reversing gear box 22.
The long transmission shaft 23 of the strander 1 of the embodiment transmits the power of forward rotation to the outer main shaft 6 through the first pulley mechanism, so that the forward rotation of the outer main shaft 6 is realized; when the long transmission shaft 23 transmits the power of forward rotation to the reversing gear box 22, the power of reverse rotation is formed through the reversing of the reversing gear box 22, the reversing gear box 22 transmits the power of reverse rotation to the central reversing assembly 9, and then the power is transmitted to the inner mandrel 7 inside through the variable speed transmission mechanism 10, so that the reverse rotation of the inner mandrel 7 is realized; through transmission speed change at each stage, the speed of the reverse rotation of the inner mandrel 7 is equal to the speed of the forward rotation of the outer mandrel 6, the overall axial size is shortened, reverse power can be transmitted to the inner mandrel 7, and meanwhile the forward rotating speed of the outer mandrel 6 is equal to the reverse rotating speed of the inner mandrel 7.
Referring to fig. 2, 3, 6 to 9, fig. 6 shows a schematic winding diagram at the left spindle unit 3, and fig. 7 shows a schematic winding diagram at the right spindle unit 4; while figure 8 shows a schematic winding at the take-up and pay-off station arrangement 25 and figure 9 shows a schematic winding at the traction wheel arrangement 24.
In step S002, the specific winding steps are: firstly, the steel wire at the cradle device 5 enters the right main shaft device 4 through the inner core shaft wire passing hole 16, the inner core shaft wire passing wheel 20, the small flywheel disc wire passing wheel 19 and the arc-shaped small bow band 13 of the left main shaft device 3; secondly, the wind passes through a small flywheel disc wire passing wheel 19, an inner core shaft wire passing wheel 20 and an inner core shaft wire passing hole 16 of the right main shaft device 4, is reversely wound to an outer main shaft wire passing hole 15 of the right main shaft device 4 through an auxiliary wire passing wheel 17 at one side of the outer main shaft 6, and returns to the left main shaft device 3 through an outer main shaft wire passing wheel 21, a large flywheel disc wire passing wheel 18 and an arc-shaped large bow band 14 of the right main shaft device 4; then, the main shaft enters an outer main shaft wire passing hole 15 of the left main shaft device 3 through a large flywheel disc wire passing wheel 18 and an outer main shaft wire passing wheel 21 of the left main shaft device 3; and finally, the steel wire is wound on a traction wheel of a traction wheel device 24 and a paying-off wheel of a take-up and paying-off table device 25 in sequence.
By arranging the small arc-shaped bow belt 13 and the large arc-shaped bow belt 14, the stranded steel wire rope passes through the bow belts and is rotated forwards and backwards at the constant speed of the inner core shaft and the outer main shaft, and the purpose of doubling the lay length is achieved.
Referring to fig. 3, the outer spindle thread passing hole 15 is obliquely and penetratingly arranged on the outer spindle 6, and the inner core shaft thread passing hole 16 is coaxially and penetratingly arranged on the inner core shaft 7; the end part of the outer main shaft 6 is provided with an auxiliary wire passing wheel 17 corresponding to the outer main shaft wire passing hole 15 and the inner core shaft wire passing hole 16; the small flywheel disc 11 is fixedly connected with one end of the inner core shaft 7 extending out of the outer main shaft 6; the large flywheel disc 12 is fixed on one side of the outer main shaft 6 close to the small flywheel disc 11; the arc-shaped small bow belt 13 is connected with the two small flywheel discs 11 of the left main shaft device 3 and the right main shaft device 4, and the arc-shaped large bow belt 14 is connected with the two large flywheel discs 12;
the large flywheel disc wire passing wheel 18 is arranged on the large flywheel disc 12, and the small flywheel disc wire passing wheel 19 is arranged on the small flywheel disc 11; the inner mandrel thread passing wheel 20 is arranged on one side of the inner mandrel 7 close to the inner mandrel thread passing hole 16, and the outer main shaft thread passing wheel 21 is arranged on the outer main shaft 6.
Referring to fig. 3, the central reversing assembly 9 includes a duplex belt pulley set 29 rotatably mounted on the outer main shaft 6, the duplex belt pulley set 29 is sleeved on the outer main shaft 6 through a bearing, so that the duplex belt pulley set 29 and the outer main shaft 6 can rotate independently from each other, the reversing gear box 22 is combined to transmit the rotary power after the reversing to the duplex belt pulley set 29, and then the variable speed transmission mechanism 10 is combined to transmit the reverse power to the inner mandrel 7; the duplex belt pulley set 29 comprises a duplex big belt pulley 30 and a duplex small belt pulley 31, and the duplex big belt pulley 30 is connected with an output belt pulley 46 on the output shaft of the reversing gear box 22 through a first synchronous belt 32; the speed change transmission mechanism 10 comprises a speed change transmission shaft 33 eccentrically arranged on the rotary bearing seat 8 in a penetrating manner, and a speed change driving pulley 34 and a speed change driven pulley 35 correspondingly arranged at two ends of the speed change transmission shaft 33, wherein the speed change driving pulley 34 is connected with the double small pulley 31 through a second synchronous belt 36, and the speed change driven pulley 35 is connected with an inner spindle pulley 38 of the inner spindle 7 through a third synchronous belt 37.
In step S001, the lower end of the strander 1 is provided with a long transmission shaft 23, the long transmission shaft 23 is connected to the outer spindle 6 and the reversing gear box 22 through a first pulley mechanism, the long transmission shaft 23 drives the outer spindle 6 to rotate in the forward direction, and the reversing gear box 22, the central reversing assembly 9 and the variable speed transmission mechanism 10 drive the inner spindle 7 to rotate in the constant speed and reverse direction.
Referring to fig. 2, the long transmission shaft 23 is connected to a first servo motor 26 through a second belt wheel mechanism, an encoder 43 is installed at an end of the long transmission shaft 23, and a traction wheel of the traction wheel device 24 is connected to a second servo motor 27; the setting of the twisting pitch is completed by correspondingly adjusting the rotation speed of the second servo motor 27 in combination with the encoder 43. The steel wire rope at the traction wheel device 24 is straightened by the straightener 40 and then conveyed to the paying-off wheel of the take-up and pay-off table device 25.
The method is suitable for an inner wire-in and outer wire-taking-up mode (namely, the wire is taken in from the inner core shaft wire through hole 16 of the left main shaft device 3, and the wire is taken up by the take-up and pay-off wheel on the take-up and pay-off table device 25), and is also suitable for an inner wire-in and outer wire-taking-off mode (namely, the wire is taken out from the inner core shaft wire through hole 16 of the left main shaft device 3, and the wire is taken out by the take-up and pay-off wheel on the take-up and pay-off table device 25).
In step S001, the body frame 2 of the strander 1 is provided with the turnable lid 42, and after the lid 42 is opened, the reel is attached to or detached from the cradle device 5.
In the twisting method of the high-efficiency double-twisting machine, the traction speed can be controlled in a stepless manner by arranging the servo motor and the encoder, so that the purpose of controlling any twisting pitch can be achieved; the outer main shaft and the inner core shaft can rotate forward and backward at a constant speed by symmetrically arranging the left main shaft device and the right main shaft device which have the same structure, so that the function of doubling the lay length is realized; the constant-speed forward and reverse rotation is realized by combining a rotating bearing seat, a central reversing assembly and a variable-speed transmission mechanism with a reversing gear box, and the reverse power is transmitted to an inner mandrel; through the matching design of the tooth numbers of belt wheels at all levels, the rotating speeds of the inner core shaft and the outer main shaft are the same, and the rotating directions are opposite; through being provided with big and small bow area, combine brand-new wire winding mode, the wire rope after the plying passes through on the bow area, reaches the purpose of doubling the lay length after just reversing, is difficult for appearing phenomenons such as card line, has improved the system of twisting doubly.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (8)

1. A twisting method of an efficient double-twisting stranding machine is characterized by comprising the following steps:
step S001, starting preparation; a paying-off wheel is arranged on a cradle device (5) of the strander (1), and a waste wire take-up wheel is arranged on a take-up and pay-off platform device (25);
step S002, winding; the steel wires at the paying-off wheel of the cradle device (5) are sequentially wound out to a traction wheel device (24) and a paying-off and taking-up table device (25) through the strander (1);
step S003, the machine is joggled and debugged; starting the whole equipment in a inching mode, pre-twisting steel wires by constant-speed forward and reverse rotation of a left main shaft device (3) and a right main shaft device (4) of the stranding machine (1), and winding waste wires formed before the steel wires are twisted into finished products to a waste wire take-up wheel;
step S004, starting formal work; unloading the waste wire take-up pulley, mounting an empty take-up pulley, and starting a machine to start formal twisting;
step S005, blanking; after the fixed-length twisting is finished, the finished take-up pulley after the twisting is finished is dismounted;
in the step S001, the twisting pitch needs to be set, and the twisting pitch is realized by setting the rotating speed ratio of a traction wheel device (24) and a flywheel disc of the stranding machine (1);
in the step S003, the left main shaft device (3) and the right main shaft device (4) have the same structure, the left main shaft device (3) includes a hollow outer main shaft (6), an inner core shaft (7) and a rotary bearing seat (8) fixed on the outer main shaft (6), and the inner core shaft (7) is rotatably sleeved in the outer main shaft (6);
outer main shaft (6) go up to rotate and install central switching-over subassembly (9), change speed drive mechanism (10) are installed to rotating bearing seat (8) eccentricity, change speed drive mechanism (10) are connected respectively inner core axle (7) with central switching-over subassembly (9), central switching-over subassembly (9) are connected with switching-over gear box (22).
2. A twisting method of a high-efficiency doubling twisting machine according to claim 1,
in step S002, the specific winding steps are:
firstly, steel wires at the cradle device (5) enter the right main shaft device (4) through an inner core shaft wire passing hole (16) of the left main shaft device (3), an inner core shaft wire passing wheel (20), a small flywheel disc wire passing wheel (19) and an arc-shaped small bow band (13);
secondly, the wind passes through a small flywheel disc wire passing wheel (19), an inner core shaft wire passing wheel (20) and an inner core shaft wire passing hole (16) of the right main shaft device (4), is reversely wound to an outer main shaft wire passing hole (15) of the right main shaft device (4) through an auxiliary wire passing wheel (17) at one side of an outer main shaft (6), and returns to the left main shaft device (3) through an outer main shaft wire passing wheel (21), a large flywheel disc wire passing wheel (18) and an arc-shaped large bow band (14) of the right main shaft device (4);
then, the steel wire enters an outer main shaft wire passing hole (15) of the left main shaft device (3) through a large flywheel disc wire passing wheel (18) and an outer main shaft wire passing wheel (21) of the left main shaft device (3);
finally, winding the steel wire rope on a traction wheel of the traction wheel device (24) and a paying-off wheel of the paying-off and taking-up table device (25) in sequence;
the outer main shaft line passing hole (15) is obliquely arranged on the outer main shaft (6) in a penetrating manner, and the inner core shaft line passing hole (16) is coaxially arranged on the inner core shaft (7) in a penetrating manner; the end part of the outer main shaft (6) is provided with an auxiliary wire passing wheel (17) corresponding to the outer main shaft wire passing hole (15) and the inner core shaft wire passing hole (16); the small flywheel disc (11) is fixedly connected to one end, extending out of the outer main shaft (6), of the inner core shaft (7); the large flywheel disc (12) is fixed on one side, close to the small flywheel disc (11), of the outer main shaft (6); the arc-shaped small bow belt (13) is connected with the two small flywheel discs (11) of the left main shaft device (3) and the right main shaft device (4), and the arc-shaped large bow belt (14) is connected with the two large flywheel discs (12);
the large flywheel panel wire passing wheel (18) is arranged on the large flywheel panel (12), and the small flywheel panel wire passing wheel (19) is arranged on the small flywheel panel (11); the inner core shaft wire passing wheel (20) is arranged on one side, close to the inner core shaft wire passing hole (16), of the inner core shaft (7), and the outer main shaft wire passing wheel (21) is arranged on the outer main shaft (6).
3. A twisting method for high-efficiency doubled twisting machines according to claim 1, wherein said central reversing assembly (9) comprises a double pulley set (29) rotatably mounted on said outer spindle (6); the duplex belt pulley set (29) comprises a duplex large belt pulley (30) and a duplex small belt pulley (31), and the duplex large belt pulley (30) is connected with an output belt pulley (46) on an output shaft of the reversing gear box (22) through a first synchronous belt (32).
4. A twisting method for an efficient double twisting machine according to claim 3, wherein: variable speed drive mechanism (10) are run through the setting including the off-centre and are in variable speed transmission shaft (33) on swivel bearing seat (8) and correspond and install variable speed driving pulley (34) and variable speed driven wheel (35) at variable speed transmission shaft (33) both ends, variable speed driving pulley (34) are connected through second hold-in range (36) little band pulley of pair (31), variable speed driven wheel (35) are connected through third hold-in range (37) inner mandrel pulley (38) of inner core axle (7).
5. The twisting method of an efficient doubling twister according to claim 1, wherein in step S001, a long transmission shaft (23) is mounted at the lower end of the twister (1), the long transmission shaft (23) is respectively connected with the outer spindle (6) and the reversing gear box (22) through a first pulley mechanism, the long transmission shaft (23) drives the outer spindle (6) to rotate in the forward direction, and the inner spindle (7) is driven to rotate in the constant speed and reverse direction through the reversing gear box (22), the central reversing assembly (9) and the variable speed transmission mechanism (10).
6. A twisting method for high-efficiency doubling twisting machine according to claim 5, wherein the long transmission shaft (23) is connected with a first servo motor (26) through a second belt wheel mechanism, an encoder (43) is installed at the end of the long transmission shaft (23), and a second servo motor (27) is connected with the traction wheel of the traction wheel device (24); and the rotating speed of the second servo motor (27) is correspondingly adjusted through an encoder (43), so that the setting of the twisting pitch is completed.
7. A twisting method for a high-efficiency double twist stranding machine according to claim 1, wherein the wire rope at the traction wheel device (24) is straightened by a straightener (40) and then conveyed to the paying-off wheel of the take-up and pay-off table device (25).
8. A twisting method for an efficient double twist stranding machine according to claim 1, wherein: in the step S001, a turnover cover (42) which can be turned over is installed on the machine body support (2) of the strander (1), and after the turnover cover (42) is opened, a paying-off wheel is installed or taken down on the cradle device (5).
CN202010598719.5A 2020-06-28 2020-06-28 Twisting method of efficient double-twisting stranding machine Active CN111705382B (en)

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