CN111701868A - Waste battery sorting method and waste battery sorting system - Google Patents
Waste battery sorting method and waste battery sorting system Download PDFInfo
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- CN111701868A CN111701868A CN202010548501.9A CN202010548501A CN111701868A CN 111701868 A CN111701868 A CN 111701868A CN 202010548501 A CN202010548501 A CN 202010548501A CN 111701868 A CN111701868 A CN 111701868A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/52—Reclaiming serviceable parts of waste cells or batteries, e.g. recycling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0054—Sorting of waste or refuse
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sorting Of Articles (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a waste battery sorting method and a waste battery sorting system, wherein the waste battery sorting method comprises the following steps: s1: the intelligent screening process comprises an intelligent camera and a control center electrically connected with the intelligent camera, wherein the intelligent camera shoots the batteries to be sorted and transmits shot image information to the control center, and the control center is provided with an image recognition technology to sort the batteries to be sorted. The invention can efficiently and accurately sort the waste batteries.
Description
Technical Field
The invention relates to the field of solid waste sorting, in particular to a waste battery sorting method and a waste battery sorting system.
Background
The urban domestic solid waste contains a large amount of waste batteries, and the harmful batteries and the harmless batteries need to be classified and treated.
At present, the manual selection mode is mainly adopted to classify the waste batteries at home, and the problems of severe working environment, low efficiency, high cost and difficulty in selection exist. In the classification process, if harmful batteries are carelessly mixed into harmless batteries for treatment, serious pollution is caused to the environment. Therefore, it is urgently needed to design a process flow for sorting waste batteries.
Disclosure of Invention
The invention aims to provide a waste battery sorting method and a waste battery sorting system, which can efficiently and accurately sort waste batteries.
In order to achieve one of the above objects, an embodiment of the present invention provides a waste battery sorting method, wherein the waste battery sorting method includes the following steps:
s1: the intelligent screening process comprises an intelligent camera and a control center electrically connected with the intelligent camera, wherein the intelligent camera shoots the batteries to be sorted and transmits shot image information to the control center, and the control center is provided with an image recognition technology to sort the batteries to be sorted.
As a further improvement of the embodiment of the present invention, the intelligent screening process further provides an intelligent robot controlled by the control center, and the intelligent robot classifies and transports the sorted batteries of different types to corresponding recycling boxes.
As a further improvement of the embodiment of the present invention, the intelligent sorting process is used for sorting dry batteries of the same size into alkaline batteries and rechargeable batteries, and the waste battery sorting method further includes the following step S2 before the step S1:
s2: and the automatic screening process is used for sorting the batteries to be sorted according to the overall dimensions of the batteries to be sorted so as to sort the batteries with the same overall dimensions into the same class and sort the batteries with different overall dimensions into different classes.
As a further improvement of the embodiment of the present invention, the method for sorting waste batteries further includes a step S3 before the step S2, and the step S3 provides a feeder for performing dust removal and cleaning treatment on the batteries to be sorted.
As a further improvement of the embodiment of the present invention, the sorting method of the waste batteries further includes a step S4 before the step S3: the box turning and feeding process provides a box turning machine, the box turning machine is provided with a box turning hopper capable of being switched between an initial position and a dumping position, and the box turning hopper is used for receiving batteries to be sorted.
As a further improvement of the embodiment of the invention, when the turnover bucket is in the initial position, the turnover box containing the batteries to be sorted is placed in the turnover bucket, and then the turnover bucket rotates from the initial position to the dumping position, so that the batteries to be sorted in the turnover box fall into the feeder.
As a further improvement of the embodiment of the present invention, the sorting method of the waste batteries further includes a step S5 before the step S4: and the weighing process is used for providing a weighing machine, the weighing machine is used for weighing the turnover box containing the batteries to be sorted, and then the turnover box is conveyed to the box turnover machine.
As a further improvement of the embodiment of the present invention, the method for sorting waste batteries further comprises a detection process, wherein the detection process performs a secondary detection on the sorted batteries, so as to sort the mixed batteries again and place the sorted batteries into corresponding recycling bins.
In order to achieve one of the above objects, an embodiment of the present invention further provides a waste battery sorting system, where the waste battery sorting system includes an intelligent camera and a control center electrically connected to the intelligent camera, the intelligent camera takes a picture of a battery to be sorted and transmits the taken image information to the control center, and the control center has an image recognition technology to sort the battery to be sorted.
As a further improvement of the embodiment of the present invention, the waste battery sorting system further includes an intelligent robot controlled by the control center, and the intelligent robot sorts and transports the sorted batteries of different types to corresponding recycling boxes.
Compared with the prior art, the invention has the beneficial effects that: according to the technical scheme provided by the invention, the intelligent camera transmits the shot image information to the control center, and the control center identifies and compares the image information according to the image identification technology, so that the batteries to be sorted are sorted into different categories, and the unmanned whole process is realized, thereby realizing automation and intelligence, greatly reducing the labor cost and more efficiently and accurately sorting the waste batteries.
Drawings
Fig. 1 is a process flow diagram of a waste battery sorting method according to an embodiment of the present invention.
Detailed Description
The present application will now be described in detail with reference to specific embodiments thereof as illustrated in the accompanying drawings. These embodiments are not intended to limit the present application, and structural, methodological, or functional changes made by those skilled in the art according to these embodiments are included in the scope of the present application.
In the various illustrations of the present application, certain dimensions of structures or portions may be exaggerated relative to other structures or portions for ease of illustration and, thus, are provided to illustrate only the basic structure of the subject matter of the present application.
Also, terms used herein such as "upper," "above," "lower," "below," and the like, denote relative spatial positions of one element or feature with respect to another element or feature as illustrated in the figures for ease of description. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
As shown in fig. 1, an embodiment of the present invention discloses a waste battery sorting method and a waste battery sorting system. The waste battery sorting system comprises an intelligent camera and a control center electrically connected with the intelligent camera, the intelligent camera shoots the batteries to be sorted and transmits shot image information to the control center, and the control center is provided with an image recognition technology to sort the batteries to be sorted.
The waste battery sorting method comprises the following steps: s1: the intelligent screening process provides an intelligent camera and a control center electrically connected with the intelligent camera, the intelligent camera takes pictures of the batteries to be sorted and transmits the taken image information to the control center, and the control center is provided with an image recognition technology to sort the batteries to be sorted.
The intelligent screening process also provides an intelligent robot controlled by the control center, and the intelligent robot classifies and transports the sorted batteries of different types to corresponding recycling boxes.
Furthermore, the control center is also provided with a deep learning technology and a motion control technology, wherein the deep learning technology can collect the characteristic information of different types of batteries and store the characteristic information in a classified manner. After the control information receives the image information shot by the intelligent camera, the image recognition technology can compare the received image information with the feature information stored in the depth learning technology, so that classification is performed according to the comparison result. And after the comparison is completed, the motion control technology controls the intelligent robot so as to grab the sorted batteries and place the batteries into the corresponding recycling bin.
Dry batteries generally contain alkaline batteries and rechargeable batteries, and since the alkaline batteries are harmless solid wastes and the rechargeable batteries are harmful solid wastes, the subsequent treatment modes of the alkaline batteries and the rechargeable batteries are different, so that the alkaline batteries and the rechargeable batteries need to be further classified. Specifically, the intelligent screening process is used for sorting dry batteries with the same size into alkaline batteries and rechargeable batteries. The intelligent screening process carries out recognition and classification through appearance patterns, so that the alkaline batteries and the rechargeable batteries with the same appearance size can be classified. Of course, the deep learning technology can collect and store the characteristic information of the batteries of new varieties continuously appearing in the market, so that various batteries can be identified, and the identification rate of the waste battery sorting system can be improved.
In the preferred embodiment, the intelligent camera transmits the shot image information to the control center, and the control center identifies and compares the image information according to the image identification technology, so that the batteries to be sorted are sorted into different categories, and the whole process is unmanned, so that automation and intellectualization are realized, the labor cost is greatly reduced, and the waste batteries can be sorted more efficiently and accurately.
The sorting method of the waste batteries further includes the following step S2, which precedes step S1:
s2: the automatic screening process provides an automatic sorting machine, and the automatic sorting machine sorts the batteries to be sorted according to the overall dimensions of the batteries to be sorted so as to sort the batteries with the same overall dimensions into the same class and sort the batteries with different overall dimensions into different classes. Here, dry batteries including alkaline batteries and rechargeable batteries have the same external dimensions. Different external dimensions are generally provided with button batteries, mobile phone batteries, lithium batteries, charger batteries and the like. The various batteries fall into the corresponding recycling boxes from the automatic sorting machine through independent channels. The recycling box is placed on an automatic conveying line, and after the battery is filled with the recycling box, the recycling box is conveyed to a specified stacking station by the conveying line
Further, the waste battery sorting method further includes a step S3, which is located before the step S2, and a step S3 of providing a feeder, which removes dust from the batteries to be sorted and cleans the batteries to be sorted. The material loading machine can be used for treating sundries, dust and other dirt attached to the surface of the battery, so that errors generated during material clamping and visual detection in a later-stage process are avoided, and the sorting accuracy of the waste battery is further improved.
The sorting method of the waste batteries further includes a step S4 before the step S3: the box turnover feeding process provides a box turnover machine which is provided with a box turnover hopper capable of being switched between an initial position and a dumping position, and the box turnover hopper is used for receiving batteries to be sorted.
Further, when the turnover box is at the initial position, the turnover box containing the batteries to be sorted is placed in the turnover box, and then the turnover box rotates to the dumping position from the initial position, so that the batteries to be sorted in the turnover box fall into the feeding machine. Specifically, the turnover box containing the batteries to be sorted is conveyed into a turnover hopper of the box turnover machine. The box turnover machine has a material sensing function, when sensing that the turnover box enters the box turnover bucket, the box turnover bucket is automatically started to operate, and the box turnover bucket slowly rotates clockwise. Along with the continuous rotation of turnover bucket, the battery continues the roll-off from the turnover case in, along with the turnover bucket rotation angle increase until rotatory to toppling over the position, the battery will all be followed the turnover case roll-off. The slipped battery will fall into the feeder and be transported to the back end equipment. When the turnover box is emptied, one robot can grab the empty turnover box and place the empty turnover box at the specified recycling position of the empty turnover box. After the turnover box is taken away, the turnover box starts to rotate anticlockwise until the turnover box returns to the initial position. The whole feeding process is automatically completed by the waste battery sorting system without any manual participation, so that the labor cost is greatly reduced, and the sorting efficiency is very high.
The sorting method of the waste batteries further includes a step S5 before the step S4: and the weighing process is characterized in that a weighing machine is provided, the weighing machine is used for weighing the turnover box containing the batteries to be sorted, and the weighed weight information is transmitted to a control center for statistical analysis. And finally conveying the weighed turnover box to a box turnover machine.
Furthermore, the waste battery sorting method also comprises a detection process, wherein the detection process is used for detecting the sorted batteries again so as to sort the mixed batteries again and place the batteries into corresponding recycling boxes. Specifically, in this embodiment, the detection process performs a secondary detection on the sorted alkaline batteries, so as to sort out harmful batteries and harmless batteries again, and place the harmful batteries and the harmless batteries in corresponding recycling boxes.
The waste battery sorting method also comprises a discharge process, wherein the discharge process comprises the following steps: the truck with the turnover box is parked to a designated unloading point. The peripheral box is filled with batteries to be sorted, after the freight car is confirmed to stop in place, the waste battery sorting system is started, and the telescopic conveyor automatically extends until the telescopic conveyor is in butt joint with the discharge port of the freight car. And after the successful butt joint is confirmed, the turnover box is conveyed to the telescopic conveyor by one unloading robot with the visual identification function. The turnover box has uniform and standard size, is of a structure with one open surface and five closed surfaces, and is placed in a state that the open surface faces upwards.
The waste battery sorting method further comprises a conveying process positioned after the unloading process, wherein the conveying process comprises the following steps: the telescopic conveyor has a material sensing function, and after sensing the turnover box, the telescopic conveyor automatically starts to convey the turnover box to the weighing machine. After all the turnover boxes are unloaded, the automatic retraction and the separation of the freight cars are carried out by the telescopic conveyor.
The whole unloading and conveying process does not need personnel participation, and the whole process is completed automatically.
Further, the waste battery sorting method further comprises a storage process and a delivery process. The storage process comprises the following steps: the recycling boxes of various batteries are sequentially conveyed to each designated area by a recycling box conveyor, a stacking robot system is arranged in each area, and the recycling boxes are stacked and stacked on the pallet by using a motion control technology, a computer software technology and the like. After the collection box deposited on the pallet reaches the preset quantity, the pallet is conveyed to a designated storage position by the forklift and stored. Preferably, the forklift here is an AGV forklift, i.e. an unmanned forklift. Of course, the forklift may also be manually driven.
The shipment process comprises the following steps: the stored pallet is transported to the truck by a forklift. And the delivery quantity is recorded through the control center.
The waste battery sorting method and the waste battery sorting system provided by the preferred embodiment realize unmanned and automatic operation of the whole waste battery sorting process. Can effectively reduce labor cost, improve operation environment and greatly improve battery sorting efficiency. The method can be used as a standard treatment process for classified recovery of waste batteries, and can be used for planning, constructing and constructing a factory building and designing and installing production line equipment based on the standard, so that the method has strong popularization and practicability.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. The waste battery sorting method is characterized by comprising the following steps:
s1: the intelligent screening process comprises an intelligent camera and a control center electrically connected with the intelligent camera, wherein the intelligent camera shoots the batteries to be sorted and transmits shot image information to the control center, and the control center is provided with an image recognition technology to sort the batteries to be sorted.
2. The waste battery sorting method according to claim 1, wherein the intelligent sorting process further provides an intelligent robot controlled by the control center, and the intelligent robot sorts and transports the sorted different types of batteries to corresponding recycling bins.
3. The sorting method of waste batteries according to claim 1, wherein the intelligent sorting process is used for sorting dry batteries having the same size into alkaline batteries and rechargeable batteries, and the sorting method of waste batteries further comprises the following step S2 before the step S1:
s2: and the automatic screening process is used for sorting the batteries to be sorted according to the overall dimensions of the batteries to be sorted so as to sort the batteries with the same overall dimensions into the same class and sort the batteries with different overall dimensions into different classes.
4. The sorting method of waste batteries according to claim 3, further comprising a step S3 before the step S2, wherein the step S3 provides a feeder for dust removal and cleaning of the batteries to be sorted.
5. The sorting method of waste batteries according to claim 4, further comprising a step S4 before the step S3: the box turning and feeding process provides a box turning machine, the box turning machine is provided with a box turning hopper capable of being switched between an initial position and a dumping position, and the box turning hopper is used for receiving batteries to be sorted.
6. The waste battery sorting method according to claim 5, wherein when the turnover hopper is in the initial position, a turnover box containing the batteries to be sorted is placed in the turnover hopper, and then the turnover hopper is rotated from the initial position to the dumping position, so that the batteries to be sorted in the turnover box fall into the feeder.
7. The sorting method of waste batteries according to claim 5, further comprising a step S5 before the step S4: and the weighing process is used for providing a weighing machine, the weighing machine is used for weighing the turnover box containing the batteries to be sorted, and then the turnover box is conveyed to the box turnover machine.
8. The sorting method of waste batteries according to claim 1, further comprising a inspecting process of re-inspecting the sorted batteries to re-sort the mixed batteries and put them into corresponding recycling bins.
9. The waste battery sorting system is characterized by comprising an intelligent camera and a control center electrically connected with the intelligent camera, wherein the intelligent camera shoots batteries to be sorted and transmits shot image information to the control center, and the control center is provided with an image recognition technology to sort the batteries to be sorted.
10. The sorting system of waste batteries according to claim 9, further comprising an intelligent robot controlled by the control center, wherein the intelligent robot sorts and transports the sorted batteries of different types to corresponding recycling bins.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010548501.9A CN111701868A (en) | 2020-06-16 | 2020-06-16 | Waste battery sorting method and waste battery sorting system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010548501.9A CN111701868A (en) | 2020-06-16 | 2020-06-16 | Waste battery sorting method and waste battery sorting system |
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| CN202010548501.9A Pending CN111701868A (en) | 2020-06-16 | 2020-06-16 | Waste battery sorting method and waste battery sorting system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113759254A (en) * | 2021-09-27 | 2021-12-07 | 中国联合网络通信集团有限公司 | Battery recombination method, device, equipment and storage medium |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113759254A (en) * | 2021-09-27 | 2021-12-07 | 中国联合网络通信集团有限公司 | Battery recombination method, device, equipment and storage medium |
| CN113759254B (en) * | 2021-09-27 | 2023-12-26 | 中国联合网络通信集团有限公司 | Battery reorganization method, device, equipment and storage medium |
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Application publication date: 20200925 |