CN111676585A - 一种高低圈绒提花工程毯的制备工艺 - Google Patents

一种高低圈绒提花工程毯的制备工艺 Download PDF

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CN111676585A
CN111676585A CN202010536854.7A CN202010536854A CN111676585A CN 111676585 A CN111676585 A CN 111676585A CN 202010536854 A CN202010536854 A CN 202010536854A CN 111676585 A CN111676585 A CN 111676585A
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jacquard
dodecylamine
ratio
blanket
loop pile
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庄跃进
苏添福
王宝荣
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Nuoao Fujian Environment Protection Household Product Co ltd
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Abstract

本发明提供了一种高低圈绒提花工程毯的制备工艺，由于本发明的尼龙布纱是经过特殊渗入处理，所制得的工程毯提花图案边界清晰、花形平整无凹凸、花形与花形过渡均匀、极大的增强了3D效果，提高了地毯品质；并且，氨基改性有机硅的极性可减少织物纤维间的摩擦力，可以确保地毯尺寸稳定，不起球，折皱后可恢复，并具有丰富的手感。

Description

一种高低圈绒提花工程毯的制备工艺
技术领域
本领域涉及地毯技术领域，尤其涉及一种高低圈绒提花工程毯的制备工艺。
背景技术
高低圈绒地毯（含多层高低圈绒），由绒纱喂给长度的变化而产生绒圈高低，毯面有高低起伏的层次，再经过针刺提花机加工后即可形成几何图案，地毯有立体感，使得地毯的表面有层次感，脚踏感明显，圈绒面层置于基布层上，结构可靠，耐踩踏。
现有的针刺提花机所加工成地毯提花花形有凹凸不平，花形与花形间的过渡不均匀，过渡间隙达到0.5-1毫米，这些缺陷用肉眼可以观察出来，严重影响地毯的整体外观。经我司研究发现，主要有两个原因，其一是设备的缺，设备精度不高，或为了加工效率提高了针刺深度和效率；其二则是地毯所用纱线的性能影响，纱线的起毛会使提花图案清晰度下降，提花过程中纱线经常断线，会使提花图案具有较多线头，即使经过后处理，也会一定程度影响花形的表现能力。
发明内容
为了克服上述问题，本发明提供了一种提花平整美观的高低圈绒提花工程毯的制备工艺。
为实现上述目的，本发明提供的技术方案是：
一种高低圈绒提花工程毯的制备工艺，包括以下步骤：
A.渗入：将尼龙布纱经软处理剂做渗透处理；
B.烘干：对渗入后的尼龙布纱进行烘干处理；
C.纺织：将烘干后的尼龙布纱制作成圈绒地毯；
D.提花：用提花机对圈绒地毯进行提花；
E.粘边：于圈绒地毯背衬涂胶沾边；
F.修整：于圈绒地毯进行刷绒、线头拉直、蒸汽处理；
G.后续整理：包括阻燃、防油、防污、抗菌处理；
H.得到高低圈绒提花工程毯。
具体的，在步骤A中，所述软处理剂包括十二胺、聚环氧乙烷缩合物、氢氧化钠、氨基改性有机硅、氯乙酸钠和水；所述十二胺与水的比例为1：54；所述聚环氧乙烷缩合物与十二胺的比例为1：2.1~3.8；所述氢氧化钠与十二胺的比例为1：2.1~3.8；所述氨基改性有机硅与十二胺的比例为1：4~6；所述氯乙酸钠与十二胺的比例为1：4-6。
更具体的，所述聚环氧乙烷缩合物与十二胺的比例为1：3.6；所述氢氧化钠与十二胺的比例为1：2.1；所述氨基改性有机硅与十二胺的比例为1：5.5；所述氯乙酸钠与十二胺的比例为1：5.5。
更具体的，所述软处理剂的制备包括以下步骤：
1)按质量比将十二胺和水加入加压搅拌釜中，搅拌至十二胺溶解，得到十二胺溶液；
2)按质量比向加压搅拌釜中加入聚环氧乙烷缩合物，升温至50~70℃后在恒温状态下反应10~20min；
3）按质量比向加压搅拌釜中加入固体氢氧化钠，升温至80~120℃后在恒温状态下反应10~20min；
4）按质量比向加压搅拌釜中加入氯乙酸钠，升温至60~80℃后在恒温状态下反应20~30min；反应完成后，调节反应产物的pH值为中性；
5）按质量比向加压搅拌釜中加入氨基改性有机硅，温度保持在30~45℃搅拌混合均匀，得到软处理剂。
更具体的，在步骤2）和步骤3）中，所述升温温度分别为62℃、105℃、72℃，反应时间分别为18min、15min、25min。
优选地，在步骤B中，所述尼龙布纱在烘干前需经过溶胶固态处理。
更优选地，所述溶胶为含硅醇溶胶。
具体的，在步骤D中，所述针刺提花的实刺与空刺动作转换的间隔时间为0.08~0.2秒，针刺深度为5~15mm。
上述技术方案的有益之处在于：
1.本发明提供了一种高低圈绒提花工程毯的制备工艺，所制得的工程毯提花图案边界清晰、花形平整无凹凸、花形与花形过渡均匀、极大的增强了3D效果，提高了地毯品质；并且，氨基改性有机硅的极性可减少织物纤维间的摩擦力，可以确保地毯尺寸稳定，不起球，折皱后可恢复，并具有丰富的手感。
2.另外，由于本发明的尼龙布纱是经过特殊渗入处理，因此提花工艺中，提花设备能够采用较高的转换时间和针刺深度，不仅可以大幅度提高加工效率；而且提花的拼接间距误差≤0.1毫米，花形的深度误差≤0.05毫米。
下面将结合具体实施方式对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
具体实施方式
实施例1
一种高低圈绒提花工程毯的制备工艺，包括以下步骤：
A.渗入：将尼龙布纱经软处理剂做渗透处理；
B.烘干：对渗入后的尼龙布纱进行烘干处理；
C.纺织：将烘干后的尼龙布纱制作成圈绒地毯；
D.提花：用提花机对圈绒地毯进行提花；
E.粘边：于圈绒地毯背衬涂胶沾边；
F.修整：于圈绒地毯进行刷绒、线头拉直、蒸汽处理；
G.后续整理：包括阻燃、防油、防污、抗菌处理；
H.得到高低圈绒提花工程毯。
具体的，在步骤A中，所述软处理剂包括十二胺、聚环氧乙烷缩合物、氢氧化钠、氨基改性有机硅、氯乙酸钠和水；所述十二胺与水的比例为1：54；所述聚环氧乙烷缩合物与十二胺的比例为1：3.6；所述氢氧化钠与十二胺的比例为1：2.1；所述氨基改性有机硅与十二胺的比例为1：5.5；所述氯乙酸钠与十二胺的比例为1：5.2。
更具体的，所述软处理剂的制备包括以下步骤：
1)按质量比将十二胺和水加入加压搅拌釜中，搅拌至十二胺溶解，得到十二胺溶液；
2)按质量比向加压搅拌釜中加入聚环氧乙烷缩合物，升温至62℃后在恒温状态下反应18min；
3）按质量比向加压搅拌釜中加入固体氢氧化钠，升温至105℃后在恒温状态下反应15min；
4）按质量比向加压搅拌釜中加入氯乙酸钠，升温至72℃后在恒温状态下反应25min；反应完成后，调节反应产物的pH值为中性；
5）按质量比向加压搅拌釜中加入氨基改性有机硅，温度保持在30~45℃搅拌混合均匀，得到软处理剂。
优选地，在步骤B中，所述尼龙布纱在烘干前需经过溶胶固态处理。
更优选地，所述溶胶为含硅醇溶胶。
具体的，在步骤D中，所述针刺提花的实刺与空刺动作转换的间隔时间为0.08~0.2秒，针刺深度为5~15mm。
实施例2
如实施例1所述的一种高低圈绒提花工程毯的制备工艺，其中部分工艺还可以采用以下方案：
在软处理剂中，所述聚环氧乙烷缩合物与十二胺的比例为1：2.1；所述氢氧化钠与十二胺的比例为1：2.8；所述氨基改性有机硅与十二胺的比例为1：6；所述氯乙酸钠与十二胺的比例为1：4。
实施例3
如实施例1所述的一种高低圈绒提花工程毯的制备工艺，其中部分工艺还可以采用以下方案：
在软处理剂中，所述聚环氧乙烷缩合物与十二胺的比例为1：3.1；所述氢氧化钠与十二胺的比例为1：3.8；所述氨基改性有机硅与十二胺的比例为1：4；所述氯乙酸钠与十二胺的比例为1：6。
实施例4
如实施例1所述的一种高低圈绒提花工程毯的制备工艺，其中部分工艺还可以采用以下方案：
在软处理剂中，所述聚环氧乙烷缩合物与十二胺的比例为1：3.8；所述氢氧化钠与十二胺的比例为1：3.5；所述氨基改性有机硅与十二胺的比例为1：4.3；所述氯乙酸钠与十二胺的比例为1：5.5。
通过以上实施例均可制得本发明高低圈绒提花工程毯，通过我司大量重复性试验证明，以实施例1所制得的工程毯最佳；提花图案边界清晰、花形平整无凹凸、花形与花形过渡均匀、极大的增强了3D效果，提高了地毯品质；本发明主要是采用尼龙纱线，先通过软处理剂对尼龙布纱线进行预处理，经过软处理剂处理后的纱线就具有优异的抗起毛起球效果，而且抗扯断能力也一定提升，软处理剂也可以对长时间存放后的尼龙纱线起到一定的杀菌作用，降低菌害效果；氨基改性有机硅的极性可减少织物纤维间的摩擦力，可以确保地毯尺寸稳定，不起球，折皱后可恢复，并具有丰富的手感；聚环氧乙烷缩合物和氯乙酸钠的添加可以协同混合其他组分，增强组分与纱线纤维的粘合效果，增强组分的表现能力。

Claims (8)

1.一种高低圈绒提花工程毯的制备工艺，其特征在于，包括以下步骤：
A.渗入：将尼龙布纱经软处理剂做渗透处理；
B.烘干：对渗入后的尼龙布纱进行烘干处理；
C.纺织：将烘干后的尼龙布纱制作成圈绒地毯；
D.提花：用提花机对圈绒地毯进行提花；
E.粘边：于圈绒地毯背衬涂胶沾边；
F.修整：于圈绒地毯进行刷绒、线头拉直、蒸汽处理；
G.后续整理：包括阻燃、防油、防污、抗菌处理；
H.得到高低圈绒提花工程毯。
2.如权利要求1所述的一种高低圈绒提花工程毯的制备工艺，其特征在于：在步骤A中，所述软处理剂包括十二胺、聚环氧乙烷缩合物、氢氧化钠、氨基改性有机硅、氯乙酸钠和水；所述十二胺与水的比例为1：54；所述聚环氧乙烷缩合物与十二胺的比例为1：2.1~3.8；所述氢氧化钠与十二胺的比例为1：2.1~3.8；所述氨基改性有机硅与十二胺的比例为1：4~6；所述氯乙酸钠与十二胺的比例为1：4-6。
3.如权利要求1所述的一种高低圈绒提花工程毯的制备工艺，其特征在于：所述聚环氧乙烷缩合物与十二胺的比例为1：3.6；所述氢氧化钠与十二胺的比例为1：2.1；所述氨基改性有机硅与十二胺的比例为1：5.5；所述氯乙酸钠与十二胺的比例为1：5.5。
4.如权利要求1或2所述的一种高低圈绒提花工程毯的制备工艺，其特征在于，所述软处理剂的制备包括以下步骤：
1)按质量比将十二胺和水加入加压搅拌釜中，搅拌至十二胺溶解，得到十二胺溶液；
2)按质量比向加压搅拌釜中加入聚环氧乙烷缩合物，升温至50~70℃后在恒温状态下反应10~20min；
3）按质量比向加压搅拌釜中加入固体氢氧化钠，升温至80~120℃后在恒温状态下反应10~20min；
4）按质量比向加压搅拌釜中加入氯乙酸钠，升温至60~80℃后在恒温状态下反应20~30min；反应完成后，调节反应产物的pH值为中性；
5）按质量比向加压搅拌釜中加入氨基改性有机硅，温度保持在30~45℃搅拌混合均匀，得到软处理剂。
5.如权利要求4所述的一种高低圈绒提花工程毯的制备工艺，其特征在于：在步骤2）、步骤3）和步骤4）中，所述升温温度分别为62℃、105℃、72℃，反应时间分别为18min、15min、25min。
6.如权利要求1所述的一种高低圈绒提花工程毯的制备工艺，其特征在于：在步骤B中，所述尼龙布纱在烘干前需经过溶胶固态处理。
7.如权利要求5所述的一种高低圈绒提花工程毯的制备工艺，其特征在于：所述溶胶为含硅醇溶胶。
8.如权利要求1所述的一种高低圈绒提花工程毯的制备工艺，其特征在于：在步骤D中，所述针刺提花的实刺与空刺动作转换的间隔时间为0.08~0.2秒，针刺深度为5~15mm。
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