CN111675038B - Steel wool quantitative breaking and coiling equipment and use method thereof - Google Patents
Steel wool quantitative breaking and coiling equipment and use method thereof Download PDFInfo
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- CN111675038B CN111675038B CN202010582603.2A CN202010582603A CN111675038B CN 111675038 B CN111675038 B CN 111675038B CN 202010582603 A CN202010582603 A CN 202010582603A CN 111675038 B CN111675038 B CN 111675038B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
- B65H63/084—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle responsive to a predetermined weight of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/20—Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
- B65H51/22—Reels or cages, e.g. cylindrical, with storing and forwarding surfaces provided by rollers or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Quality & Reliability (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to steel wool quantitative breaking and splitting equipment, which comprises a supporting mechanism, a detection mechanism, a storage mechanism, a breaking mechanism, a cotton rolling mechanism and a rolling assisting mechanism. The tearing mechanism is arranged in the middle of the supporting mechanism. The storage mechanism is arranged at the right part of the supporting mechanism. The cotton rolling mechanism is arranged on the left side of the supporting mechanism. The detection mechanisms are divided into two groups, and the reduction amount of the large-coil steel silk floss and the increase amount of the large-coil steel silk floss on the cotton coiling shaft are respectively measured. The invention adopts two groups of sensors to collect information, the electronic hanging scale is used for decrement metering, and the weighing sensor is used for increment metering to realize the high-precision metering of steel wool according to requirements. The edge of the steel wool fracture part is rough in a tearing and breaking type roll dividing mode, and the steel wool fracture part is more easily attached to a roll. The device has high automation degree and reduces the fire hazard in the production process. The invention has the characteristics of accurate measurement, high automation degree, high safety coefficient and the like.
Description
Technical Field
The invention belongs to the technical field of steel wool processing. In particular to a tearing type steel wool quantitative coiling device according to the requirement.
Background
With the improvement of the requirements of stone surface processing, for special parts of stones, such as edges, circular arc surfaces and concave-convex surfaces, and stone artware with higher requirements on surface gloss, the parts are not suitable for machine grinding and can only be ground manually. The steel wool is gradually mature in application in the field of manual polishing due to the advantages of good flexibility, high wear resistance and the like. The manual polishing machine can be used for manually polishing the arc surface and the concave-convex surface of stone rapidly, and can be used for manually polishing the irregular concave-convex surface of a stone handicraft.
In the actual production of steel wool, a large bundle of steel wool is usually required to be divided into a plurality of small parts for use, and the operation is realized by manually rolling the steel wool into a bundle, weighing the bundle and finally tearing the bundle off; the production efficiency of the steel wool is greatly reduced by manual operation, the weight stability of each part of the steel wool cannot be guaranteed by manual weighing, the steel wool is quite fluffy, and fire disasters are easily caused by improper operation. And the edge of the broken steel wool is smooth, so that the steel wool is not easy to adhere to the ball.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides steel wool quantitative breaking and splitting equipment which comprises a supporting mechanism, a material storage mechanism, a cotton feeding mechanism, a detection mechanism, a breaking mechanism, a cotton rolling mechanism and a rolling assisting mechanism;
the supporting mechanism consists of a top cover, a supporting component and a base; the cotton feeding mechanism consists of a cotton feeding motor and a roller group, wherein the roller group is divided into an upper carrier roller and a lower carrier roller; the supporting assembly comprises four groups of first supporting frames, four groups of second supporting frames and four groups of third supporting frames, each group of first supporting frames is identical in structure and comprises two vertical beams which are symmetrical left and right, the second supporting frames are identical in structure with the third supporting frames and comprise two vertical beams which are symmetrical left and right, and the heights of the second supporting frames and the third supporting frames are lower than that of the first supporting frames; a bolt hole is formed above the base; the cotton feeding motor is arranged on the outer side of one of the vertical beams of the first support frame, the roller group is arranged between the two corresponding vertical beams through a bearing, and the cotton feeding motor is connected with one of the carrier rollers;
the detection mechanism comprises a weighing sensor and an electronic hanging scale;
the storage mechanism comprises a fixed hook, a lifting ring, a triangular bracket, a connecting rope, a hook and a steel wire cotton roll; the fixed hook is installed in the below of top cap, and electron hanging balance one end is passed through the rope and is linked to each other with rings, and the other end links to each other with an angle of A-frame, and two other angles of A-frame respectively connect a couple through a connection rope, and the steel wire lap is installed on two couples through the back shaft, rings and fixed hook cooperation, and the steel wire lap is located between two vertical roof beams on first support frame rightmost side, can prevent that the steel wire lap from taking place to rock.
The breaking mechanism consists of two pressing cylinders, two pressing rollers, a first carrier roller, a second carrier roller, a reverse breaking motor, a carrier roller supporting seat and a carrier roller supporting flat plate; the motor is torn in the reversal through the bolt and installs in one of them vertical roof beam outside of second support frame, the first bearing roller of output shaft of motor is torn in the reversal, tear the motor and install in one of them vertical roof beam outside of third support frame, the output shaft second bearing roller of motor tears apart, install down the air cylinder directly over second support frame and the third support frame, it passes through bolted connection to push down air cylinder and top cap, the output horizontal installation bearing roller of pushing down the air cylinder supports dull and stereotypedly, two bearing roller supporting seats are installed to the dull and stereotyped another side one-to-one of bearing roller support, all install a push down gyro wheel on every bearing roller supporting seat, two push down gyro wheels and the first bearing roller and the second bearing roller of below are corresponding.
The cotton rolling mechanism comprises a cotton rolling motor, a cotton rolling shaft and a fourth supporting frame, and the weighing sensor is installed between the fourth supporting frame and the cotton rolling motor.
The wrapper assisting mechanism comprises a wrapper assisting device supporting beam and a wrapper assisting device bracket, the wrapper assisting device bracket consists of a wrapper assisting device lower bracket and a wrapper assisting device upper bracket, the wrapper assisting device supporting beam consists of two vertical beams with the same structure, the wrapper assisting device lower bracket consists of two connecting rods with the same structure, one ends of the two connecting rods are connected to the top end of the wrapper assisting device supporting beam through a first pin shaft, a first wrapper assisting roller is arranged between the other ends of the two connecting rods, a wrapper assisting device motor is fixed on one of the connecting rods, an output shaft of the wrapper assisting device motor is connected with the first wrapper assisting roller, the wrapper assisting device upper bracket consists of two Y-shaped brackets with the same structure, a first supporting leg of each Y-shaped bracket is hinged with the wrapper assisting device lower bracket through a pin shaft, a second supporting leg of the Y-shaped bracket is hinged with a wrapper assisting device air cylinder through a second pin shaft, a second wrapper assisting roller is arranged between third supporting legs of the Y-shaped brackets, and a third wrapper assisting roller is arranged on the first pin shaft, the first supporting leg of the Y-shaped support is positioned at two sides of the third wrapper roll; the wrapper belt is sequentially wound on the outer surfaces of the first wrapper roller, the second wrapper roller and the third wrapper roller and forms a certain wrap angle with the cotton winding shaft; the wrapper cylinder is arranged on the outer side of one vertical beam of the wrapper supporting beams through a fixer.
Furthermore, the top of the base is provided with a sliding chute, one end of the sliding chute is provided with a rolling aid lead screw motor, an output shaft of the rolling aid lead screw motor is connected with a rolling aid lead screw, the rolling aid lead screw is provided with a sliding block matched with the rolling aid lead screw, and a rolling aid supporting beam is fixedly connected with the sliding block; the wrapper screw motor drives the wrapper screw to rotate, so as to drive the sliding block to move in a reciprocating manner, and further adjust the position of the wrapper supporting beam.
Further, the base is hollow box structure, internally mounted PLC motion control ware.
Further, the invention also provides a using method of the steel wool quantitative tearing and splitting equipment, which comprises the following steps:
step 1), a worker puts a large-size steel wool roll on two hooks, puts the steel wool roll in a first support frame, a cotton feeding motor, a reverse tearing motor, a tearing motor and a cotton rolling motor are sequentially started and rotate anticlockwise, a rolling aid motor is started to drive a rolling aid roller to rotate, the head of the steel wool is fed into a gap between a rolling aid belt and a cotton rolling shaft and is wound on the cotton rolling shaft under the driving of the rolling aid belt, an upper support of the rolling aid is started to be pulled down by a rolling aid cylinder along with the increasing diameter of the steel wool on the rolling aid, and the wrap angle formed by the rolling aid belt and the steel wool on the cotton rolling shaft is increased simultaneously.
And 2), measuring the weight change of the large coil of steel wool by the electronic crane scale in real time, correcting the data of the electronic crane scale in real time by the weighing sensor, starting the pressing cylinder to push the pressing roller when the weight of the steel wool coil reaches a preset value, pressing the steel wool by the pressing roller, changing the reverse tearing motor into clockwise rotation, rotating the tearing motor anticlockwise, and tearing the steel wool by the large torque of the two motors.
And 3) starting a motor of the wrapper to drive a screw rod to rotate, driving the whole wrapper to move backwards away from a cotton winding shaft under the drive of a sliding block, taking down steel wool wound on the cotton winding shaft by a worker after the wrapper is torn off, collecting a pressing roller, moving the whole wrapper forwards to restore the original station, and converting a reverse tearing motor into a new round of cotton winding rotating anticlockwise.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following positive effects:
firstly, the method comprises the following steps: two sets of sensors are as information acquisition device, and electronic crane scale decrement measurement, weighing sensor increment measurement realize steel wool's high accuracy as required ration bundling jointly, but the change volume of real-time on-line measuring steel wool quality, and sensitivity high adaptability compares in ordinary manual weighing detection, and efficiency has had very big promotion to the precision also improves greatly, and each fractional steel wool weight that obtains is even.
Secondly, the method comprises the following steps: the tearing device can make the edge of the steel wool rough, and the steel wool is easier to be attached and rolled.
Thirdly, the method comprises the following steps: the participation of manpower is reduced, and the operation error of workers and the probability of fire are reduced.
The invention adopts two groups of sensors as information acquisition devices, and the electronic crane scale decrement metering and the weighing sensor increment metering realize the high-precision quantitative bundling of steel wool according to requirements. The tearing type splitting mode makes the edge of the steel wool fracture rough and is more easily attached to a coil. The device has high automation degree, and reduces the possibility of fire in the production process. The invention has the characteristics of accurate measurement, high automation degree, high safety coefficient and the like. The steel wool is broken through high torque and friction force, the weight of each small part of the steel wool can be well controlled, and the broken steel wool is rough in edge and is easy to adhere to a coil. The production efficiency is greatly improved, and meanwhile, the safety of operators is ensured.
Drawings
FIG. 1 is an isometric view of the steel wool quantitative tear-off and lap-separating apparatus of the present invention;
FIG. 2 is a front view of the steel wool quantitative breaking and separating device of the present invention;
FIG. 3 is a schematic view of a storage mechanism;
FIG. 4 is an isometric view of a wrapper mechanism;
FIG. 5 is a front view of a wrapper mechanism;
FIG. 6 is a schematic view of a cotton rolling mechanism;
FIG. 7 is a detail view of a wrapper support;
in the figure: 1. a top cover; 2. a support assembly; 3. a base; 4. a first support frame; 5. a second support frame; 6. a third support frame; 7. a fourth support frame; 8. a wrapper support beam; 9. a fixed hook; 10. a cotton rolling motor; 11. breaking the motor; 12 turning and tearing off the motor; 13. a cotton feeding motor; 14. a roller set; 15. rolling a cotton shaft; 16. a wrapper belt; 17. pressing down the air cylinder; 18. a down-pressing roller 19, a weighing sensor; 20. an electronic hanging scale; 21. a holder; 22. a wrapper cylinder; 23. a hoisting ring; 24. a triangular bracket; 25. a link rope; 26. hooking; 27. a wrapper motor; 28. a lower bracket of the wrapper; 29. the rolling aid is arranged on the bracket; 30. a wrapper screw motor; 31. a wrapper screw; 32. a second wrapper roller; 33. a first wrapper roller; 34. a third wrapper roller; 35. a second pin shaft; 36. a first pin shaft; 37 a first idler; 38 a second idler; 39. a steel wire cotton roll; 40. a carrier roller supporting seat; 41. the carrier roller supports the flat plate.
Detailed Description
The technical solution of the present invention will be clearly and completely described by the following detailed description. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 7, a steel wool quantitative tearing and splitting apparatus includes a supporting mechanism, a storing mechanism, a feeding mechanism, a detecting mechanism, a tearing mechanism, a rolling mechanism, and a rolling assisting mechanism;
the supporting mechanism consists of a top cover 1, a supporting component 2 and a base 3; the cotton feeding mechanism consists of a cotton feeding motor 13 and a roller group 14, and the roller group 14 is divided into an upper carrier roller and a lower carrier roller; the supporting assembly comprises a first supporting frame 4, a second supporting frame 5 and a third supporting frame 6, the first supporting frame 4 comprises four groups, each group has the same structure and comprises two vertical beams which are symmetrical left and right, the second supporting frame 5 and the third supporting frame 6 have the same structure and comprise two vertical beams which are symmetrical left and right, and the heights of the second supporting frame 5 and the third supporting frame 6 are lower than that of the first supporting frame 4; the base 3 is of a hollow box structure, a PLC motion controller is installed inside the base 3, and a bolt hole is formed in the upper portion of the base 3 to provide an installation position for the support frame; the cotton feeding motor 13 is arranged on the outer side of one of the vertical beams of the first support frame 4, the roller group 14 is arranged between the two corresponding vertical beams through a bearing, and the cotton feeding motor 13 is connected with one of the carrier rollers;
the detection mechanism comprises a weighing sensor 19 and an electronic hanging scale 20;
the storage mechanism comprises a fixed hook 9, a lifting ring 23, a triangular bracket 24, a connecting rope 25, a hook 26 and a steel wire cotton roll 39; the fixed hook 9 is arranged below the top cover 1, one end of the electronic hanging scale 20 is connected with the hanging ring 23 through a rope, the other end of the electronic hanging scale is connected with one corner of the triangular support 24, the other two corners of the triangular support 24 are respectively connected with one hook 26 through a connecting rope 25, the steel wire cotton rolls are arranged on the two hooks 26 through supporting shafts, the hanging ring 23 is matched with the fixed hook 9, and the steel wire cotton rolls are positioned between the two vertical beams on the rightmost side of the first supporting frame 4, so that the steel wire cotton rolls can be prevented from shaking;
the breaking mechanism consists of two lower pressing air cylinders 17, two lower pressing rollers 18, a first carrier roller 37, a second carrier roller 38, a reverse breaking motor 12, a breaking motor 11, a carrier roller supporting seat 40 and a carrier roller supporting flat plate 41.
The reverse rotation breaking motor 12 is installed on the outer side of one of the vertical beams of the second support frame 5 through a bolt, the output shaft of the reverse rotation breaking motor 12 is connected with the second carrier roller 38, the breaking motor 11 is installed on the outer side of one of the vertical beams of the third support frame 6, the output shaft of the breaking motor 11 is connected with the first carrier roller 37, a pressing cylinder 17 is installed right above the second support frame 5 and the third support frame 6, the pressing cylinder 17 is connected with the top cover through a bolt, the carrier roller support plate 41 is horizontally installed at the output end of the pressing cylinder 17, two carrier roller support seats 40 are installed on the other surface of the carrier roller support plate in a one-to-one correspondence mode, and a pressing roller 18 is installed on each carrier roller support seat 40. The two lower press rollers 18 correspond to the first and second lower idlers 37 and 38.
The cotton rolling mechanism comprises a cotton rolling motor 10, a cotton rolling shaft 15 and a fourth supporting frame 7, and a weighing sensor 19 is arranged between the fourth supporting frame 7 and the cotton rolling motor 10;
the wrapper-assisting mechanism comprises a wrapper-assisting device supporting beam 8 and a wrapper-assisting device bracket, the wrapper-assisting device bracket consists of a wrapper-assisting device lower bracket 28 and a wrapper-assisting device upper bracket 29, the wrapper-assisting device supporting beam 8 consists of two vertical beams with the same structure, the wrapper-assisting device lower bracket 28 consists of two connecting rods with the same structure, one ends of the two connecting rods are connected with the top end of the wrapper-assisting device supporting beam 8 through a first pin shaft 36, a first wrapper roller 33 is arranged between the other ends of the two connecting rods, a wrapper-assisting device motor 27 is fixed on one of the connecting rods, the output shaft of the wrapper-assisting device motor 27 is connected with the first wrapper roller 33, the wrapper-assisting device upper bracket 29 consists of two Y-shaped brackets with the same structure, the first supporting leg of the Y-shaped bracket is hinged with the wrapper-assisting device lower bracket 28 through a pin shaft 36, the second supporting leg of the Y-shaped bracket is hinged with the wrapper-assisting device cylinder 22 through a second pin shaft 35, the second wrapper roller 32 is arranged between the third supporting legs of the Y-shaped brackets, a third wrapper roll 34 is arranged on the first pin shaft 36, and the first supporting leg of the Y-shaped support is positioned at two sides of the third wrapper roll 34; the wrapper belt 16 is wound on the outer surfaces of the first wrapper roller 33, the second wrapper roller 32 and the third wrapper roller 34 in sequence and forms a certain wrap angle with the cotton winding shaft 15; the wrapper cylinder 22 is mounted on the outside of one of the vertical beams of the wrapper support beam 8 by a retainer 21.
The top of the base 3 is provided with a chute, one end of the chute is provided with a rolling aid lead screw motor 30, the output shaft of the rolling aid lead screw motor 30 is connected with a rolling aid lead screw 31, the rolling aid lead screw 31 is provided with a sliding block matched with the rolling aid lead screw, and a rolling aid supporting beam 8 is fixedly connected with the sliding block; the wrapper screw motor 30 drives the wrapper screw 31 to rotate, so as to drive the sliding block to move back and forth, and further adjust the position of the wrapper support beam 8.
The working principle of the invention is as follows: taking steel wool with the specification of 70G as an example, the equipment operation mainly comprises three stages, namely before the first stage of rolling, the second stage of tearing off, and after the third stage of rolling. Before the first stage of winding, a worker puts the steel wool roll on two hooks 26, and puts the steel wool roll into a first support frame 4, an upper support roller in a roller group increases the friction force between the support roller and the steel wool by means of the self gravity, a cotton feeding motor 13, a reverse tearing motor 12, a tearing motor 11 and a cotton rolling motor 10 are sequentially started to rotate anticlockwise, a winding assisting device motor 27 is started to drive a winding assisting roller to rotate, the head of the steel wool is fed into a gap between a winding assisting device belt and a cotton rolling shaft 15, the steel wool is wound on the cotton rolling shaft 15 under the drive of the winding assisting device belt, a winding assisting device cylinder 22 starts to pull an upper winding device support 29 along with the increasing diameter of the steel wool on the winding assisting device, a wrap angle formed by the winding assisting device belt 16 and the steel wool on the cotton rolling shaft 15 is also increased at the same time, and an electronic hanging scale 20 measures the change of the weight of the steel wool roll in real time. The weighing sensor 19 corrects the data of the electronic hanging scale in real time. When the weight of the steel wool roll reaches a preset value, the pressing cylinder 17 is started to push the pressing roller 18, the pressing roller 18 compresses the steel wool, the reverse rotation tearing motor 12 rotates clockwise, the tearing motor 11 rotates anticlockwise, and the steel wool is torn by the large torque of the two motors. Then, the wrapper motor 32 is started to drive the screw rod to rotate, and the whole wrapper is driven by the slide block to move backwards away from the cotton winding shaft. After the tearing, the worker takes down the steel wool coiled on the cotton coiling shaft, the pressing roller 18 is retracted, the whole coiling assistor moves forward to restore the original station, and the reverse tearing motor 12 is changed into a new round of coiled cotton rotating counterclockwise.
The invention adopts two groups of measuring components as an information acquisition device, and the electronic crane scale decrement metering and the weighing sensor increment metering jointly realize the high-precision quantitative bundling of steel wool according to the requirement. The tearing type splitting mode makes the edge of the steel wool fracture rough and is more easily attached to a coil. The device has high automation degree, and reduces the possibility of fire in the production process. The invention has the characteristics of accurate measurement, high automation degree, high safety coefficient and the like.
Claims (2)
1. A steel wool quantitative breaking and splitting device comprises a supporting mechanism, a material storage mechanism, a wool feeding mechanism, a detection mechanism, a breaking mechanism, a wool rolling mechanism and a rolling assisting mechanism; it is characterized in that the preparation method is characterized in that,
the supporting mechanism consists of a top cover, a supporting component and a base; the cotton feeding mechanism consists of a cotton feeding motor and a roller group, wherein the roller group is divided into an upper carrier roller and a lower carrier roller; the supporting assembly comprises four groups of first supporting frames, four groups of second supporting frames and four groups of third supporting frames, each group of first supporting frames is identical in structure and comprises two vertical beams which are symmetrical left and right, the second supporting frames are identical in structure with the third supporting frames and comprise two vertical beams which are symmetrical left and right, and the heights of the second supporting frames and the third supporting frames are lower than that of the first supporting frames; a bolt hole is formed above the base; the cotton feeding motor is arranged on the outer side of one of the vertical beams of the first support frame, the roller group is arranged between the two corresponding vertical beams through a bearing, and the cotton feeding motor is connected with one of the carrier rollers;
the detection mechanism comprises a weighing sensor and an electronic hanging scale;
the storage mechanism comprises a fixed hook, a lifting ring, a triangular bracket, a connecting rope, a hook and a steel wire cotton roll; the fixed hook is arranged below the top cover, one end of the electronic hanging scale is connected with the hanging ring through a rope, the other end of the electronic hanging scale is connected with one corner of the triangular support, the other two corners of the triangular support are respectively connected with one hook through a connecting rope, the steel wire cotton rolls are arranged on the two hooks through the supporting shaft, the hanging ring is matched with the fixed hook, and the steel wire cotton rolls are positioned between the two vertical beams on the rightmost side of the first supporting frame;
the breaking mechanism consists of a pressing cylinder, two pressing rollers, a first carrier roller, a second carrier roller, a reverse breaking motor, a carrier roller supporting seat and a carrier roller supporting flat plate; the reverse rotation breaking motor is installed on the outer side of one of the vertical beams of the second support frame through a bolt, an output shaft of the reverse rotation breaking motor is connected with the first carrier roller, the breaking motor is installed on the outer side of one of the vertical beams of the third support frame, an output shaft of the breaking motor is connected with the second carrier roller, a pressing cylinder is installed right above the second support frame and the third support frame, the pressing cylinder is connected with the top cover through a bolt, a carrier roller support flat plate is horizontally installed at the output end of the pressing cylinder, two carrier roller support seats are installed on the other side of the carrier roller support flat plate in a one-to-one correspondence mode, and a pressing roller is installed on each carrier roller support seat; the two pressing rollers correspond to a first carrier roller and a second carrier roller below the pressing rollers;
the cotton rolling mechanism comprises a cotton rolling motor, a cotton rolling shaft and a fourth supporting frame, and the weighing sensor is arranged between the fourth supporting frame and the cotton rolling motor;
the wrapper assisting mechanism comprises a wrapper assisting device supporting beam and a wrapper assisting device bracket, the wrapper assisting device bracket consists of a wrapper assisting device lower bracket and a wrapper assisting device upper bracket, the wrapper assisting device supporting beam consists of two vertical beams with the same structure, the wrapper assisting device lower bracket consists of two connecting rods with the same structure, one ends of the two connecting rods are connected to the top end of the wrapper assisting device supporting beam through a first pin shaft, a first wrapper assisting roller is arranged between the other ends of the two connecting rods, a wrapper assisting device motor is fixed on one of the connecting rods, an output shaft of the wrapper assisting device motor is connected with the first wrapper assisting roller, the wrapper assisting device upper bracket consists of two Y-shaped brackets with the same structure, a first supporting leg of each Y-shaped bracket is hinged with the wrapper assisting device lower bracket through a pin shaft, a second supporting leg of the Y-shaped bracket is hinged with a wrapper assisting device air cylinder through a second pin shaft, a second wrapper assisting roller is arranged between third supporting legs of the Y-shaped brackets, and a third wrapper assisting roller is arranged on the first pin shaft, the first supporting leg of the Y-shaped support is positioned at two sides of the third wrapper roll; the wrapper belt is sequentially wound on the outer surfaces of the first wrapper roller, the second wrapper roller and the third wrapper roller and forms a certain wrap angle with the cotton winding shaft;
the wrapper cylinder is arranged on the outer side of one vertical beam of the wrapper supporting beams through a fixer;
the top of the base is provided with a sliding chute, one end of the sliding chute is provided with a rolling aid lead screw motor, the output shaft of the rolling aid lead screw motor is connected with a rolling aid lead screw, the rolling aid lead screw is provided with a sliding block matched with the rolling aid lead screw, and a supporting beam of the rolling aid is fixedly connected with the sliding block;
the base is of a hollow box structure, and a PLC motion controller is installed inside the base;
the number of the pressing cylinders is two.
2. A method of using the steel wool quantitative tear-off and lap-separating apparatus according to claim 1, comprising the steps of: step 1), a worker puts a large-size steel wool coil on two hooks, puts the steel wool coil in a first support frame, a cotton feeding motor, a reverse tearing motor, a tearing motor and a cotton coiling motor are sequentially started and rotate anticlockwise, a coiling aid motor is started to drive a coiling aid roller to rotate, the head of the steel wool is fed into a gap between a coiling aid belt and a cotton coiling shaft and is wound on the cotton coiling shaft under the driving of the coiling aid belt, an upper bracket of the coiling aid is pulled down by an air cylinder of the coiling aid when the diameter of the steel wool on the coiling aid is larger, and the wrap angle formed by the steel wool on the coiling aid belt and the cotton coiling shaft is also increased simultaneously;
step 2), the electronic crane scale measures the weight change of the large coil of steel wool in real time, the weighing sensor corrects the data of the electronic crane scale in real time, when the weight of the steel wool coil reaches a preset value, the pressing cylinder is started to push the pressing roller, the pressing roller compresses the steel wool, the reverse tearing motor rotates clockwise, the tearing motor rotates anticlockwise, and the steel wool is torn by the large torque of the two motors;
and 3) starting a motor of the wrapper to drive a screw rod to rotate, driving the whole wrapper to move backwards away from a cotton winding shaft under the drive of a sliding block, taking down steel wool wound on the cotton winding shaft by a worker after the wrapper is torn off, collecting a pressing roller, moving the whole wrapper forwards to restore the original station, and converting a reverse tearing motor into a new round of cotton winding rotating anticlockwise.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010582603.2A CN111675038B (en) | 2020-06-23 | 2020-06-23 | Steel wool quantitative breaking and coiling equipment and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010582603.2A CN111675038B (en) | 2020-06-23 | 2020-06-23 | Steel wool quantitative breaking and coiling equipment and use method thereof |
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| Publication Number | Publication Date |
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| CN111675038A CN111675038A (en) | 2020-09-18 |
| CN111675038B true CN111675038B (en) | 2021-10-19 |
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| CN102941243A (en) * | 2012-11-29 | 2013-02-27 | 常州宝菱重工机械有限公司 | Belt winding assisting device |
| CN204491097U (en) * | 2015-03-10 | 2015-07-22 | 百隆东方股份有限公司 | Machine pulled apart by a kind of sliver |
| CN107161778A (en) * | 2017-06-26 | 2017-09-15 | 芜湖启泽信息技术有限公司 | A kind of shockproof load-bearing rolling frame for Communication power industry |
| CN107381177A (en) * | 2017-07-20 | 2017-11-24 | 浙江世窗光学薄膜制造有限公司 | A kind of bundling trimming device |
| CN207238758U (en) * | 2017-06-28 | 2018-04-17 | 北京京诚之星科技开发有限公司 | Take wrapper of magnetism belt |
| CN208815178U (en) * | 2018-09-10 | 2019-05-03 | 义乌宏晖纺织有限公司 | A kind of differential cotton material pulls apart machine |
| CN209322197U (en) * | 2018-11-08 | 2019-08-30 | 湖北承利磨料磨具股份有限公司 | Automatic coil silk flosssilk wadding device |
| KR102090478B1 (en) * | 2018-10-01 | 2020-03-18 | 주식회사 포스코 | Apparatus for preventing belt hardening of belt wrapper |
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| CN1347837A (en) * | 2001-07-05 | 2002-05-08 | 元山科技工业股份有限公司 | Paper towel separating method and device |
| CN1927683A (en) * | 2006-09-22 | 2007-03-14 | 中国第二重型机械集团公司 | Multi-station strap rolling-assisting device |
| CN201644551U (en) * | 2009-12-30 | 2010-11-24 | 一重集团大连设计研究院有限公司 | Strip steel wrapping mechanism |
| CN201990306U (en) * | 2011-03-31 | 2011-09-28 | 厦门亚太创新机器有限公司 | Device for tearing apart plastic bag |
| CN102941243A (en) * | 2012-11-29 | 2013-02-27 | 常州宝菱重工机械有限公司 | Belt winding assisting device |
| CN204491097U (en) * | 2015-03-10 | 2015-07-22 | 百隆东方股份有限公司 | Machine pulled apart by a kind of sliver |
| CN107161778A (en) * | 2017-06-26 | 2017-09-15 | 芜湖启泽信息技术有限公司 | A kind of shockproof load-bearing rolling frame for Communication power industry |
| CN207238758U (en) * | 2017-06-28 | 2018-04-17 | 北京京诚之星科技开发有限公司 | Take wrapper of magnetism belt |
| CN107381177A (en) * | 2017-07-20 | 2017-11-24 | 浙江世窗光学薄膜制造有限公司 | A kind of bundling trimming device |
| CN208815178U (en) * | 2018-09-10 | 2019-05-03 | 义乌宏晖纺织有限公司 | A kind of differential cotton material pulls apart machine |
| KR102090478B1 (en) * | 2018-10-01 | 2020-03-18 | 주식회사 포스코 | Apparatus for preventing belt hardening of belt wrapper |
| CN209322197U (en) * | 2018-11-08 | 2019-08-30 | 湖北承利磨料磨具股份有限公司 | Automatic coil silk flosssilk wadding device |
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|---|---|
| CN111675038A (en) | 2020-09-18 |
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