CN104826811B - Tire checking is with scanning/weigh online/integrated machine for sorting - Google Patents
Tire checking is with scanning/weigh online/integrated machine for sorting Download PDFInfo
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- CN104826811B CN104826811B CN201510235372.7A CN201510235372A CN104826811B CN 104826811 B CN104826811 B CN 104826811B CN 201510235372 A CN201510235372 A CN 201510235372A CN 104826811 B CN104826811 B CN 104826811B
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Abstract
The present invention relates to a kind of tire checking with scanning/weigh online/integrated machine for sorting.Specifically, be with being scanned to the bar code on tire, the tire checking being weighed to tire and function is sorted etc. to tire progress is with scanning/weigh online/integrated machine for sorting.It is characterized in including scanning element, weighing unit, separation unit and controller.The controller is swept to be connected with scanning element, weighing unit, separation unit respectively, by the scanner and controller in scanning element to bar code scanning on tire, realizes information gathering.Tire is weighed by the sensor and controller of weighing unit.When tire weight exceeds defined weight range, qualified and unqualified tire is separated by separation unit and different occasions are respectively delivered to.Using this tire checking with scanning/weigh online/integrated machine for sorting come the sorting to the bar code surface sweeping of tire, the weight detecting of tire and tire, operating personnel can be reduced, production efficiency is improved.
Description
Technical field
The present invention relates to a kind of tyre conveying line.Specifically, it is to have to be scanned, to tire the bar code on tire
Weighed and to tire sort etc. the tire checking of function with scanning/weigh online/integrated machine for sorting.
Background technology
At present in field of tire production, to realize the information management to tire, common method is to stick to contain on the outside of tire
There is the bar code of the information such as tire specification model, and bar code is scanned with scanner, obtain specifications and models of tire etc.
Information, and PLC is given by these information, the information such as the specifications and models of tire are identified by PLC.In tire production process
In, in order that the weight of same specification tyre is identical, in addition it is also necessary to carry out weight detecting to the tire of same specification.In addition,
Also need to sort the qualified tire and unqualified tire of same specification.At present, either the bar code on tire is carried out
Scanning, the tire to same specification carry out weight detecting, or the qualified tire and unqualified tire of same specification are divided
Choosing, is all using manual operations.Although using manual operations can realize the bar code surface sweeping of tire, the weight detecting of tire and
The sorting of tire, but the operating personnel needed are more, and low production efficiency especially during the weight detecting to tire, is also present
The problem of precision is low.
The content of the invention
The problem to be solved in the present invention is to provide a kind of tire checking with scanning/weigh online/integrated machine for sorting.Using this
Kind of tire checking with scanning/weigh online/integrated machine for sorting is come to the bar code surface sweeping of tire, the weight detecting of tire and tire
Sorting, can reduce operating personnel, improve production efficiency.
The invention solves the problems that above mentioned problem realized by following technical scheme：
The tire checking of the present invention with scanning/weigh online/integrated machine for sorting feature be include scanning element, list of weighing
Member, separation unit and controller.
The scanning element includes having between roller conveyor, the moving direction two ends of roller conveyor on support, support
Having below the breach of its horizontal total length of insertion, breach has at least two scanners, and the scanner is by wire and controller
It is connected.
The weighing unit includes platform and the second motor.There are the weighing platform with its shape adaptation, platform and weighing platform on platform
Between have sensor, the sensor is connected with the controller.There is the same of chimb on upper chimb, two on the relative both sides of the weighing platform
Have between one end and first conveyer belt is connected between live-roller, two live-rollers, one of live-roller one end passes through V-belt wheel and V
Shape band is connected with the output shaft of second motor.
The separation unit includes ribbon conveyer, and the rear end of ribbon conveyer direction of advance, which has, to be used for ribbon conveyer
There is medium-height trestle in the middle of the after-poppet of rear end branch from the ground, the longitudinal direction of ribbon conveyer, the upper end level of medium-height trestle is defeated higher than belt
Send above machine horizontality height, there is cylinder between medium-height trestle and ribbon conveyer, cylinder two ends respectively with the top of medium-height trestle and
Part ribbon conveyer before medium-height trestle is connected, and the cylinder is connected by wire with the controller.
Wherein,
Laterally homogeneous arrangement of the scanner along roller conveyor.
The platform and weighing platform are rectangle, have the sensor between the corner of platform and weighing platform.
There is fender bracket between the corner of platform and weighing platform, the sensor is in corresponding fender bracket, and sensor protrudes
Contacted on fender bracket and with weighing platform.
Upper bracket is connected with below weighing platform corner corresponding with sensor, upper bracket is placed in respective sensor.
There are pin, length and the ribbon conveyer motion side of the pin on the both sides of the ribbon conveyer direction of motion
To length be adapted.Wheel shaft is evenly equipped with the pin, the axial direction of the wheel shaft and the longitudinal direction of pin are perpendicular, wheel shaft two ends
Stretch out outside the top and bottom of pin, the wheel shaft two ends are mounted on the roller that can be rotated around wheel shaft.
The medium-height trestle is included on the second montant for being separately positioned on ribbon conveyer direction of advance both sides, two second montants
The second cross bar is connected between end.The cylinder has two, and the upper end of two cylinders is respectively hinged at neighbouring the two of second cross bar
On end.
As can be seen from the above scheme, because the scanning element includes having roller conveying on the first platform, the first platform
Having between machine, the moving direction two ends of roller conveyor below the breach of its horizontal total length of insertion, breach has at least two scannings
Instrument, the scanner is connected by wire with controller.During work, the finished tire for posting bar code is sent to main supply line
On, while main supply line is operated without stopping, the scanner below breach by the bar code on the tire of breach to carrying out
Online scanning, is acquired to the information of tire by scanner and gives controller, finally, by information of the controller according to tire
Carry out the processing such as automatic classification.Compared with background technology is scanned using manual operations, manual operations is not required to, operation is reduced
Personnel, improve production efficiency.
Because the weighing unit includes the second platform and the second motor.There is the scale with its shape adaptation on second platform
Platform, has sensor between the second platform and weighing platform, and the sensor is connected with the controller.On the relative both sides of the weighing platform have
Chimb, has on two between same one end of chimb and conveyer belt is connected between live-roller, two live-rollers, one of live-roller one end leads to
The output shaft that V-belt wheel and V-belt are crossed with the motor is connected.During work, by the second motor by V-belt wheel and V-belt come
Drive ribbon conveyer live-roller and its two live-rollers between conveyer belt rotate, and then drive be located at conveyer belt on tire to
Preceding motion.Tire weight reaction on conveyer belt by wire gives controller on a sensor, then by sensor, by controller
Computing is simultaneously shown by display.It is not required to manual operations, so that it may the on-line checking of tire weight is realized automatically, so as to reduce
Operating personnel, improve production efficiency.Again because the present invention is using sensor and controls to realize that the weight of tire is on-line automatic
Detection, error is small, and precision is high.Further, since being driven between motor and live-roller using V-belt wheel and V-belt so that equipment
Operate steadily, noise is small.
Again because the separation unit includes having medium-height trestle, medium-height trestle in the middle of ribbon conveyer, the longitudinal direction of ribbon conveyer
Upper end level higher than height above ribbon conveyer horizontality, have cylinder, cylinder two between medium-height trestle and ribbon conveyer
End respectively with being connected at the top of medium-height trestle with part ribbon conveyer before medium-height trestle, the controller by wire and
Cylinders.When qualified（Such as weight is qualified）After tire is reached on ribbon conveyer, it may proceed to move forward along ribbon conveyer,
And be transported on the conveyer for transporting qualified tire, until being transported to the place for depositing qualified tire.When unqualified（Such as weight
It is unqualified）After tire is reached on ribbon conveyer, controller can assign instruction to cylinder, inside contract the piston rod of cylinder, make band
The front end of formula conveyer direction of advance is lifted, and unqualified tire is transported on the conveyer for transporting unqualified tire, until
It is transported to the place for depositing unqualified tire.It is achieved in the sorting to tire.Whole assorting room is not operated manually, is reduced
Operating personnel, improve production efficiency.
Brief description of the drawings
Fig. 1 is the tire checking of the present invention with scanning/weigh online/integrated machine for sorting structural representation；
When Fig. 2 is that tire weight is unqualified, tire checking of the invention is with scanning/weigh online/integrated machine for sorting state
Figure；
Fig. 3 is Fig. 1 A direction views；
Fig. 4 is Fig. 1 B direction views；
Fig. 5 is Fig. 4 I point enlarged diagrams.
Embodiment
As shown in Fig. 1 ~ Fig. 5, tire checking of the invention with scanning/weigh online/integrated machine for sorting include scanning element,
Weighing unit, separation unit and controller.Wherein：
See Fig. 1 and Fig. 3, the scanning element includes support 7, the first motor 1 and roller conveyor.The support 7 is frame
Frame structure, roller conveyor is fixed on the top of support 7.The roller conveyor contains two frames being parallel to each other 6, two frames
The steel rolling 11 being parallel to each other is evenly arranged between 6, the two ends of steel rolling 11 are connected on corresponding frame 6 by bearing.Adjacent steel
Synchronous axial system is realized by sprocket wheel 3 and chain 5 between same one end of rolling 11, the frame 6 is with that steel rolling 11 1 between one end
End is connected by roller and transmission belt 2 with the output shaft of the first motor 1.
Wherein, the breach 12 of its horizontal total length of insertion is left between the moving direction two ends of roller conveyor, i.e., in rolling
A steel rolling 11 is removed in the middle of the longitudinal direction for two frames 6 for taking turns conveyer, to form lacking for the horizontal total length of insertion roller conveyor
Mouth 12.And a lateral strut 10 is set below breach 12, five scanners 9 are set in lateral strut 10 so that five
Laterally homogeneous arrangement of the scanner 9 along roller conveyor.Five scanners 9 are connected by wire with the controller 8.
During work, frame 6 is driven to be rotated with that steel rolling 11 between one end by roller and transmission belt 2 by the first motor 1,
Synchronous axial system with the sprocket wheel 3 and chain 5 between one end is realized by adjacent steel rolling 11 again, make the tire 4 that previous process is sent along
The rotating direction of steel rolling 11 is moved forward on roller conveyor.When tire 4 is moved at the breach 12, by the lower section of breach 12
Five scanners 9 bar code on tire 4 is scanned, realize and the automatic on-line of the information of tire 4 gathered.Due to described
Scanner 9 has five, break down when partial scan instrument 9, it is ineffective when, remaining scanner 9 still can be to the bar shaped on tire 4
Code is scanned.
See Fig. 1 and Fig. 4, the weighing unit includes the motor 13 of platform 20 and second.Weighing platform is provided with the platform 20
18, the platform 20 and weighing platform 18 are rectangle, and sensor 24 is provided between the corner of platform 20 and weighing platform 18.It is described to pass
Sensor 24 is connected by wire with controller 8.Longitudinal both sides of the weighing platform 18 are connected with the same of chimb 17 on chimb 17, two
Live-roller 22 is provided between one end, the two ends of live-roller 22 coordinate by bearing and accordingly between upper chimb 17 in rotatable shape.
First conveyer belt 23 is cased with two live-rollers 22, to constitute a ribbon conveyer.One of one end of live-roller 22 passes through V
Shape belt wheel 16 and V-belt 14 are connected with the output shaft of second motor 13.
For ease of the installation of sensor 24, fender bracket 15 is provided between the corner of platform 20 and weighing platform 18, it is described to protect
The corner bottom of retaining frame 15 is fixed on platform 20 by bolt and lower carriage 21.The sensor 24 is in corresponding fender bracket 15
It is interior, and sensor 24 protrudes on fender bracket 15 and contacted with weighing platform 18.
For ease of installing, I-shaped steel and steel is fixed with below longitudinal both sides of weighing platform 18, so as to below the corner of weighing platform 18
Upper bracket 19 is constituted, the bottom of the upper bracket is connected by bolt with the top of fender bracket 15, and makes the bottom of upper bracket 19 i.e.
The bottom of I-shaped steel and steel is placed in respective sensor 24.
See Fig. 1 and Fig. 2, the separation unit includes ribbon conveyer.The ribbon conveyer contains driving front and rolls 26 Hes
Transmission rolling 35 afterwards, driving front rolling 26 in rear transmission rolling 35 with being cased with the second conveyer belt 25.
The rear end of the ribbon conveyer direction of advance is being arranged with for by after adjacent to one end of rear transmission rolling 35
The after-poppet of end branch from the ground, the after-poppet contains in the middle of two the first montants of height identical 34, two the first montants 34
The first cross bar is connected with, the first cross bar and rear transmission rolling 35 are with the 3rd motor is provided between one end, the output shaft of the 3rd motor is with after
Transmission rolling 35 by roller between one end with transmission belt with being connected.
Medium-height trestle is provided with the middle of the longitudinal direction of the ribbon conveyer, the upper end level of medium-height trestle is higher than ribbon conveyer water
Height, is provided with cylinder 30 above level state between medium-height trestle and ribbon conveyer, the two ends of cylinder 30 respectively with the top of medium-height trestle
It is connected with the part ribbon conveyer before medium-height trestle, cylinder 30 is connected by wire with the controller 8.Wherein,
Medium-height trestle includes the second montant 32 for being separately positioned on ribbon conveyer direction of advance both sides, and two second montant 32 is connected between upper end
Second cross bar 31.The cylinder 30 has two, and the upper end of two cylinders 30 is respectively hinged at neighbouring the two of second cross bar 31
On end.
To avoid tire 4 from being dropped during transport from the both sides of ribbon conveyer, in the ribbon conveyer direction of motion
Pin 27 is provided with both sides, the length of the pin 27 is adapted with the length of the ribbon conveyer direction of motion.It is described
Wheel shaft 28 is evenly equipped with pin 27, the axial direction and the longitudinal direction of pin 27 of the wheel shaft 28 are perpendicular, and the two ends of wheel shaft 28 are stretched out
Outside the top and bottom of pin 27, the two ends of wheel shaft 28 are mounted on the roller 29 that can be rotated around wheel shaft 28.
When qualified（Such as weight is qualified）Tire 4 reach ribbon conveyer on after, may proceed to along before ribbon conveyer
Move, and be transported on the conveyer for transporting qualified tire, until being transported to the place for depositing qualified tire.When unqualified（Such as
Weight is unqualified）Tire 4 reach ribbon conveyer on after, controller 8 can assign instruction to cylinder 30, make the piston of cylinder 30
Bar is inside contracted, and lifts the front end of ribbon conveyer direction of advance, and unqualified tire is transported into the defeated of the unqualified tire of transport
Send on machine, until being transported to the place for depositing unqualified tire.
Claims (7)
1. tire checking is with scanning/weigh online/integrated machine for sorting, it is characterised in that including scanning element, weighing unit, sorting
Unit and controller；
The scanning element includes support（7）, support（7）On have a roller conveyor, the moving direction two ends of roller conveyor it
Between have the breach of its horizontal total length of insertion（12）, breach（12）There are at least two scanners lower section（9）, the scanner（9）
By wire and controller（8）It is connected；
The weighing unit includes platform（20）With the second motor（13）；Platform（20）On have weighing platform with its shape adaptation
（18）, platform（20）With weighing platform（18）Between have sensor（24）, the sensor and the controller（8）It is connected；The weighing platform
（18）Relative both sides have upper chimb（17）, chimb on two（17）Same one end between have live-roller（22）, two live-rollers
（22）Between be connected with first conveyer belt（23）, one of live-roller（22）One end passes through V-belt wheel（16）And V-belt（14）With
Second motor（13）Output shaft be connected；
The separation unit includes ribbon conveyer, and the rear end of ribbon conveyer direction of advance, which has, to be used for ribbon conveyer rear end
There is medium-height trestle in the middle of the after-poppet of branch from the ground, the longitudinal direction of ribbon conveyer, the upper end level of medium-height trestle is higher than ribbon conveyer
Height, there is cylinder above horizontality between medium-height trestle and ribbon conveyer（30）, cylinder（30）Two ends respectively with medium-height trestle top
Portion is connected with the part ribbon conveyer before medium-height trestle, the cylinder（30）By wire and the controller（8）
It is connected.
2. tire checking according to claim 1 is with scanning/weigh online/integrated machine for sorting, it is characterised in that described to sweep
Retouch instrument（9）Along the laterally homogeneous arrangement of roller conveyor.
3. tire checking according to claim 1 is with scanning/weigh online/integrated machine for sorting, it is characterised in that described flat
Platform（20）And weighing platform（18）It is rectangle, platform（20）With weighing platform（18）Corner between have the sensor（24）.
4. tire checking according to claim 3 is with scanning/weigh online/integrated machine for sorting, it is characterised in that platform
（20）With weighing platform（18）Corner between have fender bracket（15）, the sensor（24）In corresponding fender bracket（15）It is interior, and pass
Sensor（24）Protrusion is in fender bracket（15）On and and weighing platform（18）Contact.
5. tire checking according to claim 4 is with scanning/weigh online/integrated machine for sorting, it is characterised in that with sensing
Device（24）Corresponding weighing platform（18）Upper bracket is connected with below corner（19）, upper bracket（19）It is placed in respective sensor（24）On.
6. tire checking according to claim 1 is with scanning/weigh online/integrated machine for sorting, it is characterised in that belt is defeated
There is pin on the both sides for sending the machine direction of motion（27）, the pin（27）Length and the ribbon conveyer direction of motion length
Degree is adapted；The pin（27）On be evenly equipped with wheel shaft（28）, the wheel shaft（28）Axial direction and pin（27）Longitudinal direction mutually hang down
Directly, wheel shaft（28）Two ends are stretched out in pin（27）Top and bottom outside, the wheel shaft（28）Two ends are mounted on can be around wheel shaft
（28）The roller of rotation（29）.
7. tire checking according to claim 1 or 6 is with scanning/weigh online/integrated machine for sorting, it is characterised in that described
Medium-height trestle includes the second montant for being separately positioned on ribbon conveyer direction of advance both sides（32）, two second montants（32）Between upper end
It is connected with the second cross bar（31）；The cylinder（30）There are two, two cylinders（30）Upper end be respectively hinged at second cross bar
（31）Neighbouring two ends on.
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| CN201510235372.7A CN104826811B (en) | 2015-05-11 | 2015-05-11 | Tire checking is with scanning/weigh online/integrated machine for sorting |
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| CN104826811B true CN104826811B (en) | 2017-08-01 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105214961B (en) * | 2015-09-28 | 2017-08-15 | 山东农业大学 | A kind of food processing streamline quality testing and the fully-automatic equipment of weight grading |
| CN105620831A (en) * | 2016-02-02 | 2016-06-01 | 冯贵良 | Automatic sorting and encasement equipment |
| CN107030018A (en) * | 2016-11-30 | 2017-08-11 | 合肥亿福自动化科技有限公司 | A kind of tire sorting equipment |
| CN106493091A (en) * | 2016-12-19 | 2017-03-15 | 正新橡胶（中国）有限公司 | A kind of tire automatically scanning mechanism |
| CN106840068B (en) * | 2017-01-19 | 2023-10-03 | 深圳新智远科技有限公司 | Detection system of steel cord |
| CN108692802B (en) * | 2018-05-09 | 2024-03-22 | 深圳市天和时代电子设备有限公司 | Dynamic bar code scanning weighing machine |
| CN110577051A (en) * | 2018-10-31 | 2019-12-17 | 鞍山彩盛机械制造有限公司 | tire tracking and sweeping detection system and data integration acquisition method thereof |
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Denomination of invention: On-line scanning/weighing/sorting all-in-one machine for tire detection Effective date of registration: 20190422 Granted publication date: 20170801 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi Huishan branch Pledgor: WUXI HONGYI INTELLIGENT TECHNOLOGY CO.,LTD. Registration number: 2019990000350 |
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Date of cancellation: 20220309 Granted publication date: 20170801 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi Huishan branch Pledgor: WUXI HONGYI INTELLIGENT TECHNOLOGY CO.,LTD. Registration number: 2019990000350 |
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Address after: 214174 21 Yanxin Road, Yanqiao street, Huishan District, Wuxi City, Jiangsu Province Patentee after: Wuxi Hongyi Intelligent Technology Co.,Ltd. Address before: 214174 21 Yanxin Road, Yanqiao street, Huishan District, Wuxi City, Jiangsu Province Patentee before: WUXI HONGYI INTELLIGENT TECHNOLOGY CO.,LTD. |
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