CN111633387A - Rope processing device, anti-theft rope production equipment and processing method - Google Patents
Rope processing device, anti-theft rope production equipment and processing method Download PDFInfo
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- CN111633387A CN111633387A CN202010514345.4A CN202010514345A CN111633387A CN 111633387 A CN111633387 A CN 111633387A CN 202010514345 A CN202010514345 A CN 202010514345A CN 111633387 A CN111633387 A CN 111633387A
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- rope
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- conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/14—Machine details; Auxiliary devices for coating or wrapping ropes, cables, or component strands thereof
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- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The invention is suitable for the field of machining, and provides a rope machining device, anti-theft rope production equipment and a machining method, wherein the rope machining device comprises: the wire cutting module is used for cutting the rope to be processed; the peeling module is used for peeling the processing rope; the feeding module is used for conveying the peeled rope to the next station; a fastening module; completing the feeding of the fixing piece and the terminal and fixing the fixing piece and the terminal together with the rope; the punching module is used for punching the fixed rope, the fixed terminal and the fixed piece; the transmission module is used for transmitting each processed accessory; the sleeve module is used for adding a sleeve to the punched rope; the hot melting module is used for carrying out hot melting on the added sleeve to finish shaping; and the blanking module is used for finishing blanking of the processing rope. The automatic cutting, peeling, conveying, stamping, sleeving and hot melting are realized, manual intervention is avoided, the manual workload is reduced, the working efficiency is improved, the labor cost is saved, and the production cost is reduced.
Description
Technical Field
The invention belongs to the field of machine manufacturing, and particularly relates to a rope processing device, anti-theft rope production equipment and a processing method.
Background
Due to the high-speed development of economy and the annual increase of market demand, the anti-theft steel wire rope products in the industry are manually produced, the production efficiency is low, the labor cost is high, the labor intensity is high, the manual production mode is far beyond the advancing pace of the times, and manufacturers urgently need highly-automatic production equipment to replace labor, so that the production efficiency is improved, the labor intensity is reduced, and the market demand is met.
Disclosure of Invention
It is an object of embodiments of the invention to provide the subject matter claimed in the first independent claim, which aims to solve the problem.
The embodiment of the present invention is achieved as follows, in a rope processing apparatus, the rope processing apparatus including:
the wire cutting module is used for cutting the rope to be processed;
the peeling module is used for peeling the processing rope;
the feeding module is used for conveying the peeled rope to the next station;
a fastening module; completing the feeding of the fixing piece and the terminal and fixing the fixing piece and the terminal together with the rope;
the punching module is used for punching the fixed rope, the fixed terminal and the fixed piece;
the transmission module is used for transmitting each processed accessory;
the sleeve module is used for adding a sleeve to the punched rope;
the hot melting module is used for carrying out hot melting on the added sleeve to finish shaping;
and the blanking module is used for finishing blanking of the processing rope.
In a preferred embodiment of the invention, the steel wire rope passes through the wire cutting module to be cut and is automatically transmitted to the peeling module to be peeled; the feeding module transmits the steel wire rope subjected to peeling treatment to the fastening module; the fastening module finishes the feeding of the fixing piece and the terminal and fixes the fixing piece and the terminal together with the rope; the punching module punches the fixed rope, the fixed terminal and the fixed piece; the transmission module transmits each processed accessory; the sleeve module adds a sleeve to the punched rope; the hot melting module is used for carrying out hot melting on the added sleeve and completing shaping; and the blanking module is used for finishing blanking of the processing rope. The automatic cutting, peeling, conveying, stamping, sleeving and hot melting are realized, manual intervention is avoided, the manual workload is reduced, the working efficiency is improved, the labor cost is saved, and the production cost is reduced.
Another object of an embodiment of the present invention is to provide an antitheft rope production apparatus, including:
the frame supports each part of the equipment and provides a working platform; and the number of the first and second groups,
the rope processing device;
the wire cutting module, the peeling module, the feeding module, the fastening module, the stamping module, the conveying module, the sleeve module, the hot melting module and the blanking module are sequentially arranged on the rack along the conveying direction of the conveying module.
Another object of the embodiments of the present invention is to provide a method for producing and processing an anti-theft rope, which includes the following steps:
the steel wire rope penetrates through the wire cutting module to be cut, and is automatically transmitted to the peeling module to be peeled;
the feeding module transmits the steel wire rope subjected to peeling treatment to the fastening module;
the fastening module finishes the feeding of the fixing piece and the terminal and fixes the fixing piece and the terminal together with the rope;
the punching module punches the fixed rope, the fixed terminal and the fixed piece;
the transmission module transmits each processed accessory;
the sleeve module adds a sleeve to the punched rope;
the hot melting module is used for carrying out hot melting on the added sleeve and completing shaping;
and the blanking module is used for finishing blanking of the processing rope.
The rope processing device provided by the embodiment of the invention realizes automatic cutting, peeling, conveying, stamping, sleeving and hot melting, avoids manual intervention, reduces the manual workload, improves the working efficiency, saves the labor cost and reduces the production cost.
Drawings
Fig. 1 is a top view structural diagram of an antitheft rope production apparatus provided in an embodiment of the present invention;
fig. 2 is a left side view structural schematic diagram of a wire cutting module in the rope processing apparatus according to the embodiment of the present invention;
fig. 3 is a schematic diagram of a right-view structure of a wire cutting module in the rope processing apparatus according to the embodiment of the present invention;
fig. 4 is a schematic structural diagram of a peeling module in a rope processing device according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a feeding module in a rope processing apparatus according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a conveying assembly in a rope processing apparatus according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a bushing module in a rope processing apparatus according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a hot-melt module in a rope processing apparatus according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a blanking module in a rope processing apparatus according to an embodiment of the present invention;
fig. 10 is a schematic structural view of a terminal pressing machine in a rope processing apparatus according to an embodiment of the present invention;
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1 to 3, a structure diagram of a rope processing apparatus according to an embodiment of the present invention includes:
the wire cutting module 1 is used for cutting a rope to be processed;
the peeling module 2 is used for peeling the processing rope;
the feeding module 3 is used for conveying the peeled rope to the next station;
a fastening module 4; completing the feeding of the fixing piece and the terminal and fixing the fixing piece and the terminal together with the rope;
the punching module 5 is used for punching the fixed rope, the fixed terminal and the fixed piece;
the conveying module 6 is used for conveying each processed accessory;
a sleeve module 7 for adding a sleeve to the punched rope;
the hot melting module 8 is used for carrying out hot melting on the added sleeve to finish shaping;
and the blanking module 9 is used for finishing the blanking of the processing rope.
In the embodiment of the invention, the steel wire rope passes through the wire cutting module 1 to be cut and is automatically transmitted to the peeling module 2 to be peeled; the feeding module 3 transmits the steel wire rope subjected to peeling treatment to the fastening module 4; the fastening module 4 finishes the feeding of the fixing piece and the terminal and fixes the fixing piece and the terminal together with the rope; the punching module 5 punches the fixed rope, the fixed terminal and the fixed piece; the transmission module 6 transmits each processed accessory; the sleeve module 7 adds a sleeve to the punched rope; the hot melting module 8 is used for carrying out hot melting on the added sleeve and completing shaping; the blanking module 9 completes the blanking of the processing rope. The automatic cutting, peeling, conveying, stamping, sleeving and hot melting are realized, manual intervention is avoided, the manual workload is reduced, the working efficiency is improved, the labor cost is saved, and the production cost is reduced.
As shown in fig. 2-3, as a preferred embodiment of the present invention, the wire cutting module 1 includes a wire cutting support 13 and a wire feeding support 14, and a wire feeding roller 15 is fixedly connected to an upper portion of the wire feeding support 14; the wire cutting support 13 is connected with a wire feeding telescopic cylinder support 17 and a wire feeding finger support 18 at the bottom close to the wire feeding support 14 in a sliding mode, the wire feeding telescopic cylinder support 17 is concave, wire feeding ceramic rings 20 are arranged on the upper portion of the telescopic cylinder support 17, one side of the wire feeding telescopic cylinder support 17 is fixedly connected with a wire feeding telescopic cylinder 16, and the wire feeding telescopic cylinder 16 is used for driving the wire feeding telescopic cylinder support 17 to reciprocate back and forth; the wire feeding finger support 18 is also fixedly connected with a wire feeding finger 19, and the top of the wire feeding finger 19, the wire feeding roller-15 and the wire feeding ceramic ring 20 are positioned on the same horizontal plane; the upper parts of the wire feeding finger mounting plate, the wire feeding ceramic ring 20 and the wire cutting support 13 are also fixedly connected with a wire pulling motor 21 through a wire pulling motor support 22, an output shaft of the wire pulling motor 21 is connected with a wire pulling guide rail 23 through a coupler, a wire pulling lead screw bearing 24 is fixedly connected to the tail part of the wire pulling guide rail 23, the wire pulling guide rail 23 penetrates through a wire pulling finger moving plate in a threaded manner, a wire pulling finger 25 is fixedly connected to the lower side of the wire pulling finger moving plate, and the wire pulling finger 25 and the wire feeding ceramic ring 20 are positioned on the same horizontal plane;
the other side of the wire feeding telescopic cylinder support 17 is fixedly provided with a wire cutting assembly, and the wire cutting assembly comprises a wire cutting clamp 26, a wire cutting lever force arm 27 and a wire cutting cylinder 29; the wire cutting cylinder 29 is fixedly arranged on the lower end surface of the wire feeding telescopic cylinder support 17 and used for driving the wire cutting lever force arm 27 to drive the wire cutting clamp 26 to complete wire cutting.
As shown in fig. 4, as a preferred embodiment of the present invention, the peeling module 2 includes peeling fingers 30, peeling blades 31, peeling finger holders 32, peeling telescopic rails 33, peeling telescopic cylinders 34, and peeling holders 35; the telescopic cylinder 34 carriage of skinning is established at the support 35 middle part of skinning, the telescopic guide rail 33 dress of skinning is on the upper portion of support 35 of skinning, and the sliding sleeve is equipped with the finger support 32 of skinning in the telescopic guide rail 33 outside of skinning, the finger 30 of skinning is through fixed block fixed connection on the finger support 32 of skinning, and the tail end at the finger 30 of skinning is established to the blade 31 of skinning, and the finger support 32 lower extreme of skinning still is equipped with and skins the connection screens that the telescopic cylinder 34 front.
As shown in fig. 5, as a preferred embodiment of the present invention, the feeding module 3 includes a terminal tray 501, a terminal direct vibration 502, a steel needle tray 503, a steel needle direct vibration 504, a feeding telescopic cylinder bracket 505, a terminal steel needle discharging lifting cylinder 506, a terminal steel needle discharging finger 36, a terminal steel needle discharging telescopic cylinder 37, a terminal steel needle discharging finger fixing plate, a steel needle feeding finger 38, a steel needle feeding rotary cylinder 39, and a terminal steel needle discharging telescopic guide rail 40; terminal charging tray 501 and steel needle charging tray 503 are placed respectively on the frame both sides flat board, terminal charging tray 501 and steel needle charging tray 503 front end directly shake 502 with the terminal respectively and the steel needle directly shake the end of 504 and be connected, the flexible cylinder support of pay-off 505 erects the upper end that the terminal directly shakes 502 and the steel needle directly shakes 504, terminal steel needle blowing telescopic guide 40 fixed mounting is on flexible cylinder support of pay-off 505, terminal steel needle blowing finger 36 and slider are fixed jointly on terminal steel needle blowing telescopic guide 40, terminal steel needle blowing telescopic cylinder 37 one end connecting terminal steel needle blowing finger 36, other end fixed connection is on flexible cylinder support of pay-off 505. The steel needle feeding rotary cylinder 39 drives the steel needle feeding finger 38 to move for material conveying.
As shown in fig. 10, as a preferred embodiment of the present invention, the fixing module 4 includes a fastening cylinder bracket 82, a fastening assembly, a fastening cylinder 83, and a wire feeding assembly; the fastening cylinder 83 is fixedly connected to the lower end face of the fastening cylinder support 82, an output shaft of the fastening cylinder 83 penetrates through the fastening cylinder support 82 and is fixedly connected to the lower portion of the fastening assembly, the fastening assembly comprises a fastening terminal clamp 77, a terminal placing table 78, a fastening terminal clamp mounting table 79, a fastening assembly support 80 and a fastening lever force arm 81, the fastening lever force arm 81 penetrates through the side face of the fastening assembly support 80, the fastening terminal clamp 77 and the terminal placing table 78 form an arm clamp on the upper portion of the fastening lever force arm 81, and the fastening terminal clamp mounting table 79 form another arm clamp on the upper portion of the fastening lever force arm 81. The wire feeding assembly comprises a wire clamping telescopic cylinder 84 and a wire clamping support 87, the wire clamping telescopic cylinder 84 is fixedly connected to the upper portion of the wire clamping support 87, the output end of the wire clamping telescopic cylinder 84 is connected with a wire clamping lifting assembly, the wire clamping lifting assembly comprises a wire clamping lifting cylinder 86 and wire clamping fingers 85, and the wire clamping lifting cylinder 86 is used for driving the wire clamping fingers to clamp wires and move up and down. The fastening module also comprises a bent wire component; the wire bending component comprises a wire bending clamp telescopic cylinder 88, a wire bending clamp rotating cylinder 89, a wire bending clamp 90, a wire bending component support 91, a wire bending clamp rotating support 92, a second guide rail, a second sliding block and the like; the bent wire component bracket 91 is arranged on one side of the conveying module, is arranged in parallel with the conveying module and is fixed on the rack iron plate platform; the second guide rail and the wire bending clamp telescopic cylinder 88 are fixedly connected to the outer side of the wire bending assembly support 91; the wire bending clamp rotating bracket 92 is arranged perpendicular to the wire bending component bracket 91 and is fixedly connected to the other side of the wire bending component bracket 91, and the side edge of the wire bending clamp rotating bracket 92 is also fixedly connected with the wire bending clamp rotating cylinder 89; the output shaft of the curved wire clamp rotating cylinder 89 is provided with a rack, the top of the curved wire clamp rotating support 92 is also provided with a curved wire clamp 90, and the tail end of the curved wire clamp 90 penetrates through the curved wire clamp rotating support 92 and is provided with a gear meshed with the rack.
As a preferred embodiment of the present invention, the stamping module 5 includes a stamping terminal machine 131 and a stamping die 132, the stamping die 132 is fixedly connected to the inner side of the stamping terminal machine 131; the stamping terminal machine is parallel to the transmission module and is fixed on the iron plate platform of the rack; and the feeding is carried out through the wire feeding assembly. The wire clamping telescopic cylinder 84 is fixedly connected to the upper portion of the wire clamping support 87, the output end of the wire clamping telescopic cylinder 84 is connected with the wire clamping lifting assembly, the wire clamping lifting assembly comprises a wire clamping lifting cylinder 86 and wire clamping fingers 85, and the wire clamping lifting cylinder 86 is used for driving the wire clamping fingers to clamp wires and move up and down.
As shown in fig. 6, as a preferred embodiment of the present invention, the transfer module 6 includes a transfer cylinder 44, a transfer nip 45, a transfer moving nip 46, a transfer moving nip fixing plate 49, a third slider, a third guide rail, a transfer fixing bracket 47, a transfer bracket 43, a transfer moving bracket 47, and the like; the conveying bracket 43 is arranged on the rack platform; the conveying cylinder 44 and the third guide rail are arranged on the conveying bracket 43, and the third guide rail is arranged on two sides of the conveying cylinder 44 and parallel to each other; the fixed plate of the conveying movable clamp and the third slide block are fixed on a third guide rail together, and one end of the fixed plate of the conveying movable clamp 46 is connected with the conveying cylinder 44; the transfer grippers 45 are installed on both sides of the fixed plate of the transfer moving gripper 46, the transfer grippers 45 and the transfer moving gripper 46 are installed at equal intervals, and the transfer moving gripper 46 is installed on the transfer moving gripper fixing plate 47.
As shown in fig. 7, as a preferred embodiment of the present invention, the cannula module 7 includes a cannula holder 51, a cannula telescopic holder 52, a cannula lifting cylinder 53, a cannula lifting finger 54, a cannula lifting finger fixing plate, a cannula fixing finger 55, a cannula lifting slider 56, cannula scissors 57, a cannula scissors fixing plate, a cannula telescopic cylinder 58, a cannula telescopic cylinder fixing plate, a cannula blanking holder 59, a cannula telescopic rail 60, a cannula blanking cylinder 61, a cannula blanking cylinder holder, a cannula blanking guide pin 62, a multifunctional turntable clamp 63, a multifunctional turntable divider 64, a multifunctional turntable 65, a fourth guide rail, a fifth slider, etc.; the sleeve support 51 is fixed on the frame platform; the fourth rail is arranged on one side of the sleeve bracket; the sleeve lifting slide block 56 and the sleeve lifting finger fixing plate are arranged on the fourth guide rail, and the tail end of the sleeve lifting finger fixing plate is connected with the front end of the sleeve lifting cylinder 53; the sleeve lifting finger 54 is vertically arranged on the sleeve lifting finger fixing plate; the sleeve fixing finger 55 is arranged at the lower end of the sleeve lifting cylinder 53; the sleeve scissors fixing plate is arranged at the right upper end of the sleeve lifting finger 54 and is parallel to the sleeve lifting finger 54, and the sleeve scissors 57 are arranged on the sleeve scissors fixing plate in parallel; the sleeve telescopic cylinder fixing plate is fixed above the sleeve bracket 51 and is parallel to the sleeve lifting finger fixing plate; the casing telescopic guide rail 60 is arranged on the casing telescopic bracket 52, the casing telescopic cylinder 58 drives the casing telescopic guide rail 60 to move, and the casing telescopic guide rail 60 is in sliding sleeve joint with the casing blanking bracket 59; and the fifth slide block and the sleeve blanking cylinder support are jointly installed on the fifth guide rail, and the sleeve blanking guide pin 62 is fixed at the front end of the sleeve blanking cylinder support. The sleeve blanking cylinder 61 is arranged on a sleeve blanking cylinder bracket and used for driving the sleeve blanking guide pin 62 to carry out sleeve blanking. The multifunctional plate divider 64 comprises a multifunctional plate 65 and a multifunctional plate clamp 63, and the multifunctional plate clamp 63 is fixed on the side wall of the multifunctional plate 65 for clamping materials.
As shown in fig. 8, as a preferred embodiment of the present invention, the hot melt module 8 includes a hot melt gun 66 and an isolation net 67; an isolation net 67 is sleeved outside the hot melting gun, a hot melting gun heat conducting plate 68 is arranged in the middle of the hot melting gun, two air guide pipes extend from the lower end of the hot melting gun to form an air outlet 69, and the air outlet 69 is aligned with one turntable clamp on the multi-station turntable 11.
As shown in fig. 9, as a preferred embodiment of the present invention, the blanking module 9 comprises a blanking telescopic cylinder 70, a blanking telescopic cylinder support, a blanking rotary cylinder 71, a blanking rotary cylinder support, a blanking finger 72, a blanking assembly support 73, a blanking telescopic support 74, a blanking rotary support 75, a blanking telescopic guide rail 76, a blanking finger support, a sixth slider, etc.;
the blanking assembly support 73 is fixedly connected to the rack platform, the blanking telescopic support 74 is fixedly arranged on the upper surface of the blanking assembly support 73, and the blanking rotary support 75 is slidably arranged on the upper surface of the blanking telescopic support 74 through a blanking telescopic guide rail 76; the blanking telescopic cylinder 70 is fixedly connected to the blanking telescopic bracket 74, the blanking rotary cylinder 71 is fixedly arranged on the blanking rotary bracket 75, and the blanking finger 72 is connected to the output end of the blanking rotary cylinder 71 and is spatially and vertically connected with the blanking rotary cylinder; the feeding telescopic guide rail 76 is arranged in parallel with the feeding telescopic cylinder 70, and the feeding telescopic cylinder 70 drives the feeding telescopic bracket 74 to slide back and forth along the feeding telescopic guide rail 76.
An antitheft rope production apparatus, comprising:
the frame supports each part of the equipment and provides a working platform; and the number of the first and second groups,
the rope processing device;
the wire cutting module, the peeling module, the feeding module, the fastening module, the stamping module, the conveying module, the sleeve module, the hot melting module and the blanking module are sequentially arranged on the rack along the conveying direction of the conveying module. The anti-theft rope production equipment is electrically connected with a PLC system, each driving part driving program is set through the PLC system, and full-automatic anti-theft rope production is achieved through the driving programs.
A production and processing method of an anti-theft rope comprises the following steps:
the steel wire rope penetrates through the wire cutting module 1 to be cut, and is automatically transmitted to the peeling module 2 to be peeled;
the feeding module 3 transmits the steel wire rope subjected to peeling treatment to the fastening module 4;
the fastening module 4 finishes the feeding of the fixing piece and the terminal and fixes the fixing piece and the terminal together with the rope;
the punching module 5 punches the fixed rope, the fixed terminal and the fixed piece;
the transmission module 6 transmits each processed accessory;
the sleeve module 7 adds a sleeve to the punched rope;
the hot melting module 8 is used for carrying out hot melting on the added sleeve and completing shaping;
the blanking module 9 completes the blanking of the processing rope.
Firstly, the steel wire rope passes through the staggered wire feeding roller 15, then passes through the middle of the wire feeding finger 19, extends to be flush with the wire feeding ceramic ring 20, and presses the felt in the middle of the guide wheel after passing through the wire feeding ceramic ring 20. The wire feeding telescopic cylinder 16 is started, the wire feeding finger support 18 is pushed to move forwards, the wire feeding finger 19 is driven to pass through the rear end of a wire feeding ceramic ring 20 which is arranged at the front end of a wire rope, the rear end of the wire feeding ceramic ring 20 exceeds a small section at the rear end of the wire feeding ceramic ring, the wire pulling finger 25 at the front end of the wire feeding ceramic ring 20 clamps the wire rope tightly, the wire pulling servo motor 21 drives the wire pulling lead screw bearing 24 to rotate through a built-in coupler, the wire pulling finger 25 is driven to move forwards, the wire is pulled to a set length, the wire cutting cylinder 29 at the front end of the threading ceramic ring is started, and the wire cutting clamp 26 is controlled to cut the. The wire pulling motor 21 continues to move, the wire is pulled to a wire end peeling position, after the peeling telescopic cylinder 34 is started in place, the peeling finger 30 at the upper end of the peeling telescopic cylinder 34 is folded, the cutting edge on the peeling finger 30 clamps the steel wire rope skin, the peeling telescopic cylinder 34 retreats to drive the blade to move, the steel wire rope skin is peeled off, after peeling is completed, the conveying clamp 45 is installed at the extending position of the conveying module, after the steel wire rope is tightly clamped by the conveying clamp 45, the wire pulling finger 25 is opened, the servo motor returns to the zero position, all cylinders reset, and the wire cutting function is completed.
2) After the wire cutting is finished, the conveying movable clamp 46 is arranged right below the steel wire rope, the conveying clamps 45 are arranged at two ends of the steel wire rope, the conveying movable clamp 46 is started to clamp the middle of the steel wire rope, the conveying clamps 45 release two ends of the steel wire rope, the conveying air cylinder 44 is started to convey the steel wire rope to the next conveying clamp 45, the distance between the steel wire rope and the next conveying clamp is fixed and equal, after the conveying air cylinder 44 is in place, the conveying clamps 45 clamp two ends of the steel wire rope, the middle conveying movable clamp 46 is closed, the conveying air cylinder 44 is closed again to reset, and the steel wire rope is moved to the next station through the relative movement of the.
3)501, 502 through vibration, the terminal, the steel needle are sent from the bottom of the vibration plate along the rail to the end of the terminal straight vibration guide rail 41 and the steel needle straight vibration guide rail 42, the detection optical fiber is installed on the feeding straight vibration, the optical fiber is installed right above the guide rail, when the terminal, the steel needle pass through the optical fiber, the optical fiber generates the induction signal, the vibration of the feeding vibration plate is stopped, the stainless steel sheet is blocked at the end, the terminal, the steel needle is prevented from running out of the rail, then the terminal (steel needle) discharging lifting cylinder diagram 56, the terminal (steel needle) discharging finger 36 and the steel needle feeding finger 38 are started, the terminal and the steel needle are successively placed to the terminal placing platform 78, the terminal is at the lower end, the steel needle is in the middle, the wire clamping lifting cylinder 86 is started, the wire clamping finger 85 clamps the middle part of the wire rope, the wire clamping lifting cylinder 86 is closed and reset, the wire clamping telescopic cylinder 84 is started, the wire rope is sent to 78, after, the fastening cylinder 83 is started to drive the fastening terminal clamp 77, the fastening terminal clamp mounting table 79 and the fastening lever force arm 81 to be linked, so that the terminal, the steel wire rope and the steel needle are pressed together, and after the fastening cylinder 83 is closed and reset, the fastening action is finished;
after the wire clamping telescopic cylinder 84 is closed in place, the wire clamping lifting cylinder 86 is started, the steel wire rope is placed above the conveying clamp 45, the conveying clamp 45 clamps two ends of the steel wire rope, the wire clamping lifting cylinder 86 is closed, the wire clamping lifting cylinder 86 is reset, the conveying moving clamp 46 and the conveying clamp 45 in the conveying module perform relative motion, and the steel wire rope is moved to the foot bending station.
4) After the wire ends are fastened, the wire rope is conveyed to the wire bending assembly by the corresponding wire conveying assembly on the wire bending station, the front end of the fastening clamp is provided with a detection optical fiber, the optical fiber is vertically arranged with the wire rope, and at the lower end of the wire rope, when the wire rope is not detected, the processes of wire bending, fastening and the like are not executed; if the steel wire rope is detected, performing processes of wire bending, fastening and the like; the wire bending clamp telescopic cylinder 88 is started, after the wire bending clamp 90 clamps a steel wire rope, the wire bending clamp rotating cylinder 89 is started, a rack connected to the upper end of the cylinder moves downwards, grooves are formed in two sides of the rack, the rack moves in parallel in the middle, a gear is arranged at the rear end of the wire bending clamp 90 and is meshed with the rack, when the rack moves, the gear is driven to rotate, so that one end of the steel wire rope is bent, after a wire tail fastening assembly is lifted, the fastening cylinder 83 is started to drive the fastening terminal clamp 77, the fastening terminal clamp mounting table 79 and the fastening lever force arm 81 to be linked, so that the terminal and the bent steel wire rope are pressed together, after the fastening cylinder 83 is closed and reset, after the fastening action is completed, the wire bending clamp 90 is closed and reset first, the wire bending clamp telescopic cylinder 88 returns, and all; after the wire bending of the steel wire rope is completed and the related components return to reset, the wire clamping lifting cylinder 86 is started, the steel wire rope is placed above the conveying clamp 45, the conveying clamp 45 clamps two ends of the steel wire rope, the wire bending clamp telescopic cylinder 88 is closed, the wire clamping lifting cylinder 86 resets, the conveying moving clamp 46 and the conveying clamp 45 in the conveying module perform relative motion, and the steel wire rope is moved to a stamping station.
5) When a steel wire rope is positioned at a wire end stamping station, the steel wire rope is conveyed to a stamping die, a cam is arranged at the upper end of a terminal machine, a screw rod is connected below the cam, the screw rod is sleeved on a die core at the upper end of the die, the die core consists of six die cores, four die cores can slide, two die cores are fixed, a spring is arranged in the slidable die cores, the die cores retract when being extruded, a groove is covered on the die, the supporting die core cannot shake left and right, the stamping terminal machine is started, a motor of the terminal machine rotates to drive the cam to rotate, the die cores connected with the screw rod move up and down, the die cores reset upwards after moving to a limit position, a stamping cycle is completed, after stamping is completed, a wire clamping component puts the steel wire rope back to a conveying clamp; after the tail of the wire is stamped, the steel wire rope is conveyed to the tail end by the conveying module and is connected with the multi-station turntable 11, the steel wire rope is conveyed to a multi-functional turntable clamp 63 by the wire clamping assembly in fig. 14, the multi-station clamp is arranged in eight directions and is arranged at each position at an equal angle of 45 degrees, the stepping driving motor on the divider is arranged at the lower end of the divider and is connected with one end of the divider by a belt and a belt pulley, a key groove is formed in the output shaft of the motor, the key groove is also formed in the belt pulley, and the stepping driving motor and the belt pulley are connected; the decollator power input shaft is also provided with a key groove which is connected with the belt pulley through a key; after the stepping driving motor is started, the power input shaft of the divider is driven to rotate, and the multi-station turntable arranged on the load plane of the divider rotates horizontally by 45 degrees and moves to the sleeve station.
6) The whole disk of casing pipes are arranged below the rack platform and correspond to the upper end casing pipe assembly; one end of the sleeve penetrates through a small hole of a rack platform and is fixed by a sleeve fixing finger 55, one way of the sleeve extends upwards and penetrates through a porcelain ring to reach the position right below the scissors, when a sleeve lifting cylinder 53 is started, a sleeve lifting finger 54 is driven to move upwards and penetrate into a sleeve blanking guide pin 62, a thimble is arranged in the sleeve and has the function of preventing the sleeve from being bent, a sleeve scissors 57 is started, after the sleeve is cut off, a detection optical fiber is arranged on the side surface of the scissors, when the sleeve is cut off by the scissors, detection is needed, if no sleeve detection signal exists, an alarm signal is triggered, and if a signal is detected, subsequent functions are performed; the sleeve telescopic cylinder 58 is restarted, after the sleeve is conveyed to the position right above the product, the sleeve blanking cylinder 61 is started, the sleeve is sleeved into the product, all cylinders are reset, after the sleeve action is completed, the divider stepping motor is started, the product is rotated to the next sleeve station, and secondary sleeve is completed.
7) When the multi-station turntable rotates a product to be hot-melted to a hot-melting station, a small opening is formed in the upper end of the hot-melting gun heat-conducting plate 68, hot air can pass through the small opening, the hot air is aligned with the position of the upper-end sleeve, and the upper-end heat-shrinkable tube is hot-melted; the lower end of the hot melting module is connected with 2 guide pipes, heated air is discharged, the position of the lower end sleeve is aligned, a lower end heat shrinkage pipe is melted, a temperature control box is arranged at the lower end of the hot melting module, a temperature measuring instrument is arranged at an air outlet 69, the heating function is stopped when the temperature reaches a set temperature, and the heating function is started if the temperature is lower than the set temperature; after wrapping the punched terminals, the stepping drive on the divider is started to drive the multi-station turntable to rotate by 45 degrees and move to a blanking station.
8) The bearing and the rotation axis are arranged in the support of the blanking rotary support 75 connected cylinder in the blanking assembly of the blanking module, the left end of the rotation axis is provided with a finger fixing position, the right end connecting plate is provided with a guide rail groove, the tail end part of the rotation axis is provided with the bearing, the bearing is clamped in the guide rail groove, after the blanking rotary cylinder 71 is started, the rotation axis rotates to drive the blanking finger 72 to rotate, the blanking finger 72 clamps a steel wire rope, a clamp on a multi-station turntable is opened, after the blanking rotary cylinder 71 is closed to a proper position, the blanking telescopic cylinder 70 is started, the steel wire rope is shifted to an idle position, the blanking finger 72 releases the steel wire rope again, the product is placed on one side in order, the.
In this embodiment, the multifunctional tray 65 is provided with a plurality of fixing members for fixing the products to perform sleeving, hot melting, blanking and the like at equal intervals, and the equal intervals are used for adjusting the working time of the products and other processing equipment when the subsequent equipment is transported, so that the coordinated production of each part of the whole equipment is facilitated.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A rope processing apparatus, characterized in that the rope processing apparatus includes:
the wire cutting module is used for cutting the rope to be processed;
the peeling module is used for peeling the processing rope;
the feeding module is used for conveying the peeled rope to the next station;
a fastening module; completing the feeding of the fixing piece and the terminal and fixing the fixing piece and the terminal together with the rope;
the punching module is used for punching the fixed rope, the fixed terminal and the fixed piece;
the transmission module is used for transmitting each processed accessory;
the sleeve module is used for adding a sleeve to the punched rope;
the hot melting module is used for carrying out hot melting on the added sleeve to finish shaping;
and the blanking module is used for finishing blanking of the processing rope.
2. The rope processing apparatus of claim 1, wherein the wire cutting module comprises:
the wire pulling finger is used for clamping materials and driving the rope to convey;
the wire pulling motor is used for driving the wire pulling finger to reciprocate in the transmission direction;
the wire cutting clamp is arranged in a lifting manner and used for cutting the rope;
the wire cutting cylinder is used for driving the wire cutting clamp to lift and provide power;
the wire feeding finger is used for clamping and conveying the rope;
the wire feeding telescopic cylinder drives the wire feeding finger to reciprocate in the conveying direction;
wherein, the wire drawing finger and the wire feeding finger are positioned at two sides of the wire cutting clamp.
3. The rope processing apparatus of claim 1, wherein the stripping module includes: the peeling fingers are internally provided with peeling blades for peeling;
the peeling telescopic cylinder drives the peeling fingers to slide to provide peeling power.
4. The rope processing apparatus of claim 1, wherein the feed module comprises: the terminal tray carries out terminal feeding through terminal direct vibration;
the steel needle charging tray is used for feeding the terminals through the direct vibration of the steel needles;
the terminal (steel needle) discharging finger is used for conveying the terminal (steel needle); and the terminal (steel needle) discharging telescopic cylinder is used for driving the terminal (steel needle) discharging fingers to slide for feeding.
5. The rope processing apparatus of claim 1, wherein the fastening module pack:
the fastening assembly is used for clamping the rope terminal;
the fastening air cylinder is used for driving the opening and closing of the fastening assembly to fasten;
the wire feeding assembly is used for pulling the rope to carry out transmission;
a wire bending assembly; used for bending the end part of the rope;
the fastening cylinder is connected with the fastening assembly through a fastening lever force arm, and the fastening lever force arm is arranged to be a scissor type; the curved line subassembly includes: the wire bending clamp is provided with a gear and is used for clamping a rope end; the bent wire clamp rotating cylinder is provided with a rack on an output shaft and used for driving the bent wire clamp to rotate.
6. The rope processing device of claim 1, wherein the device comprises a conveying cylinder, a conveying clamp, a conveying moving clamp fixing plate, a third slide block, a third guide rail, a conveying fixing bracket and a conveying bracket; the conveying cylinder and the third guide rail are arranged on the conveying support, the conveying moving clamp fixing plate and the third sliding block are jointly fixed on the third guide rail, and one end of the conveying moving clamp fixing plate is connected with the conveying cylinder; the conveying clamps are arranged on two sides of the conveying movable clamp fixing plate, and the conveying movable clamps are arranged on the conveying movable clamp fixing plate.
7. The rope processing apparatus of claim 1, wherein the sleeve module includes:
a multifunctional disc cutter for clamping and conveying the rope;
the sleeve lifting finger is used for clamping the sleeve;
the sleeve lifting cylinder provides power for the sleeve lifting fingers and reciprocates up and down;
the sleeve fixing finger is used for fixing the rope of the sleeve to be treated;
the sleeve scissors are used for shearing the sleeve;
the sleeve feeding cylinder drives the sleeve to move below the rope;
the sleeve blanking mold core is used for nesting the sleeve on the rope;
the sleeve blanking cylinder drives the sleeve to be nested on the rope;
the multifunctional disc divider comprises a multifunctional disc and a multifunctional disc clamp, and the multifunctional disc clamp is fixed on the side wall of the multifunctional disc and used for clamping materials.
8. The rope processing apparatus of claim 1, wherein the blanking module comprises:
the blanking finger is used for clamping the rope and transmitting the rope for blanking;
the blanking rotary cylinder is used for providing power by the rotation of a blanking finger;
and the blanking telescopic cylinder is used for providing power for the sliding of blanking fingers.
9. The utility model provides an anti-theft rope production facility which characterized in that, anti-theft rope production facility includes:
the frame supports each part of the equipment and provides a working platform; and the number of the first and second groups,
a rope processing apparatus as claimed in any one of claims 1 to 8;
the wire cutting module, the peeling module, the feeding module, the fastening module, the stamping module, the conveying module, the sleeve module, the hot melting module and the blanking module are sequentially arranged on the rack along the conveying direction of the conveying module.
10. The anti-theft rope production and processing method is applied to the anti-theft rope production equipment as claimed in claim 9, and is characterized by comprising the following steps:
the steel wire rope penetrates through the wire cutting module to be cut, and is automatically transmitted to the peeling module to be peeled;
the feeding module transmits the steel wire rope subjected to peeling treatment to the fastening module;
the fastening module finishes the feeding of the fixing piece and the terminal and fixes the fixing piece and the terminal together with the rope;
the punching module punches the fixed rope, the fixed terminal and the fixed piece;
the transmission module transmits each processed accessory;
the sleeve module adds a sleeve to the punched rope;
the hot melting module is used for carrying out hot melting on the added sleeve and completing shaping;
and the blanking module is used for finishing blanking of the processing rope.
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| CN202010514345.4A CN111633387B (en) | 2020-06-08 | 2020-06-08 | Rope processing device, anti-theft rope production equipment and processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010514345.4A CN111633387B (en) | 2020-06-08 | 2020-06-08 | Rope processing device, anti-theft rope production equipment and processing method |
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| CN111633387B CN111633387B (en) | 2021-12-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117038205A (en) * | 2023-10-08 | 2023-11-10 | 沧州荣盛达电器有限公司 | Production equipment and production method of high-conductivity automobile wire harness |
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|---|---|
| CN111633387B (en) | 2021-12-28 |
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