CN111618036A - Two-step method cable ultrasonic automatic cleaning equipment - Google Patents
Two-step method cable ultrasonic automatic cleaning equipment Download PDFInfo
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- CN111618036A CN111618036A CN202010593896.4A CN202010593896A CN111618036A CN 111618036 A CN111618036 A CN 111618036A CN 202010593896 A CN202010593896 A CN 202010593896A CN 111618036 A CN111618036 A CN 111618036A
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- cleaning
- ultrasonic
- tank
- lifting
- basket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
Abstract
The invention discloses two-step cable ultrasonic automatic cleaning equipment which comprises a main rack, a cleaning and drying tank and a cleaning basket and is characterized in that two wire harness spaces of a wire body and a wire joint of a cable to be cleaned are arranged in the cleaning basket, the cleaning and drying tank is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning tank and a first drying tank, a second ultrasonic cleaning tank and a second drying tank, and a manipulator or a combined operating mechanism which is matched with the first ultrasonic cleaning tank and the second ultrasonic cleaning tank, the manipulator and the combined operating mechanism respectively at least comprise three mutually matched working mechanisms which move along a cleaning and drying direction, lift up and down in a vertical direction of cleaning and drying and rotate in a longitudinal direction relative to the two wire harness spaces, and the cleaning basket relatively forms three motion states of moving, lifting and rotating. The line body and the line joint are cleaned in two steps, so that the line joint and the line body are cleaned and dried by different cleaning liquids, and the risk that moisture enters the inside of the cable through the line joint part is reduced.
Description
Technical Field
The invention relates to the field of ultrasonic cleaning of circuits, in particular to an automatic ultrasonic cleaning machine for long cables and the like with joints.
Background
In industrial production, cables of most electrical components are exposed to air or harsh working environments for a long time to generate a large amount of stains, such as: because the static adsorbs dust in the air, the high-voltage discharge arc burns black and is polluted by oil stains and the like in the working environment. These stains may affect the working efficiency of electrical components, the service life of wires, and even may cause safety hazards.
Because most of the cables are special wires, replacement requires a large amount of cost, and only a cleaning mode is adopted. Most cleaning uses conventional cleaning processes such as: the method has the advantages that the cleanliness is low, or the cable is short-circuited and burnt out due to water residues at the position of a wire plug, or a large amount of working hours are consumed, and the efficiency is extremely low.
In the prior art, a large number of devices and methods for cleaning cables by using ultrasonic waves are searched and displayed from keywords such as ultrasonic waves, cleaning and cables, for example, CN201521137295.3 "an ultrasonic circulation cleaner" includes a machine body, a cleaning tank, an ultrasonic generator and an ultrasonic transducer, the machine body is provided with the cleaning tank, the ultrasonic transducers are arranged on the outer sides of four walls and the lower side of the bottom surface of the cleaning tank, the ultrasonic transducer is connected with the ultrasonic generator through a cable, one side of the cleaning tank is provided with a water injection port, the bottom of the cleaning tank is provided with a water outlet, the water injection port and the water outlet are communicated through a circulation pipeline, and the circulation pipeline is provided with a circulation.
CN201921134059.4 "an ultrasonic wave self-cleaning device" includes supersonic generator and washing basin, bottom one side of washing basin is connected with the outlet pipe, outlet pipe department is equipped with the water valve, the bottom of washing basin is equipped with a plurality of ultrasonic transducer, ultrasonic transducer is connected with supersonic generator through connecting cable, the pivot is installed in the bottom vertical rotation of washing basin, the bottom of washing basin is equipped with the rotatory actuating mechanism of drive pivot, the upper end of pivot is connected with the rectangle pole, the rectangle pole cartridge is intraductal at the rectangle sleeve, the perpendicular fixed connection in bottom of rectangle sleeve and material frame.
Therefore, the ultrasonic cleaning method is an essential process in many industrial processes, and compared with the traditional cleaning method, the ultrasonic cleaning method has extremely low cleaning residues and can save a great amount of time, water resources and manpower.
However, the cable and the electric wire are different from other cleaning parts, and especially the residual moisture in the wire connector after water-based cleaning can affect the later use of the cable.
Disclosure of Invention
The invention aims to provide two-step cable ultrasonic automatic cleaning equipment, which aims to solve the technical defects in the prior art and prevent water from entering the inside of a cable.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a two-step cable ultrasonic automatic cleaning device comprises a main rack, a cleaning and drying tank and a cleaning basket, wherein two wire harness spaces of a wire body and a wire joint of a cable to be cleaned are arranged in the cleaning basket, the cleaning and drying tank is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning tank and a first drying tank, a second ultrasonic cleaning tank and a second drying tank, and a manipulator or a combined operating mechanism which is matched with the first ultrasonic cleaning tank and the second ultrasonic cleaning tank, the manipulator and the combined operating mechanism respectively at least comprise three working mechanisms which are matched with each other, move along a cleaning and drying direction (an X axis), lift up and down along a vertical direction (a Y axis) of cleaning and drying, and rotate relative to the two wire harness spaces (a Z axis), and the cleaning basket relatively forms three motion states of moving, lifting and rotating.
Further, the combined operation mechanism comprises a lifting transmission mechanism and a rotating mechanism, the lifting transmission mechanism is connected with the main rack in a moving and walking mode along the cleaning and drying direction: the rotating mechanism is at least but not limited to be arranged above the second ultrasonic cleaning tank, and the cleaning basket is in grabbing fit with the lifting conveying mechanism through the rotating mechanism to form rotating motion in the lifting conveying mechanism.
Further, a material input rack is arranged in front of the first ultrasonic cleaning tank, a material output rack is arranged behind the second drying tank, the main rack is independently arranged or arranged on the tank edge of the cleaning and drying tank or on the tank edge of the cleaning and drying tank, and the material input rack and the material output rack are independently arranged or arranged and form a connection relation with the main rack or form a whole with the main rack.
Furthermore, the device also comprises a positioning sensor which is independently arranged in front of the moving and walking starting end of the lifting and conveying mechanism or between the front of the starting end and the second drying groove, and the positioning sensor is in signal communication with the lifting and conveying mechanism and the rotating mechanism through a control system.
Further, the cleaning basket comprises a positive lifting lug, a steel wire mesh, an inverted lifting lug, a support leg, a cover plate, a wire harness hinge and a lock bolt; steel wire meshes are arranged on the periphery and the bottom of the cleaning basket, and the hollow space in each steel wire mesh is a wire body bunching space; two cover plates are symmetrically arranged at the upper part of the cleaning basket, the cover plates and the basket edge of the cleaning basket form a loose leaf for connection, a wire bunching loose leaf is arranged at the middle part of the opening position of the loose leaf of the two cover plates, the wire bunching loose leaves at the two sides form a wire bunching device when being closed and are tied by a lock bolt at the edge of the basket, and the wire bunching device forms a wire bunching space of a wire binding joint; the upper part of the cleaning basket is provided with an upright lifting lug, and the lower part of the cleaning basket is provided with an inverted lifting lug.
Furthermore, the rotating mechanism comprises a rotary grabbing mechanism, a driving motor, a transmission belt, a transmission chain and a control motor; the driving motor is connected with the transmission chain through the transmission belt, the control motor is movably connected with the main rack in the longitudinal direction through the transmission chain, the rotary grabbing mechanism is connected with an output shaft of the control motor, the rotary grabbing mechanism forms feeding and withdrawing motions relative to the cleaning basket through the transmission chain in the direction of the output shaft of the control motor, and the rotary grabbing mechanism forms grabbing and rotating motions on the cleaning basket.
Further, a plurality of ultrasonic transducers are uniformly distributed at the bottoms of the first ultrasonic cleaning tank and the second ultrasonic cleaning tank respectively, and the ultrasonic transducers are connected with an ultrasonic generator.
After the wire tie is tied tightly by the wire tie, the wire tie part can not slide into the cleaning basket outside the cleaning basket, during cleaning, the part below the cleaning basket wire tie (steel wire mesh is hollow) is immersed into the wire body ultrasonic cleaning tank for ultrasonic cleaning, the wire tie and the wire tie part above the wire tie are remained outside the tank, therefore, the water content of the cleaning solution can enter the inside of the cable through the wire tie at least, after the wire body part is cleaned and dried, the wire tie part and the wire tie can enter the absolute alcohol ultrasonic cleaning tank through the rotation of the rotating mechanism, at the moment, the wire body and the wire tie transition part can be also placed into the absolute alcohol ultrasonic cleaning tank, namely, the transition overlapping part is cleaned again, so that the separation cleaning is realized, and the condition that the water content enters the.
The whole equipment cleaning process flow can be controlled manually or automatically by a control system. The controller is arranged in the machine body and is provided with a vibration isolation device, and the whole equipment is supported by a vibration attenuation support at the bottom.
The invention relates to an ultrasonic cleaning method, which is applied to the cable production and cleaning industry, generates cavitation bubbles by utilizing the cavitation effect of ultrasonic waves in liquid, generates local high-temperature high-pressure tearing during rupture and quickly peels off pollutants, and has extremely high cleaning efficiency and effect. But ultrasonic cleaning itself is not the focus of the present invention.
The invention has the advantages that the connector part of the cable is separated from other parts, the connector part of the cable is bound by the bundle loose-leaf, and the other parts, namely the cable body, are placed in the cleaning basket to start ultrasonic cleaning and drying. After the cleaning and drying of the wire body are finished, the cleaning basket is inverted through the cleaning basket rotating device, so that the part of the wire joint bundled by the bundle wires is lowered into the absolute alcohol cleaning solution to carry out ultrasonic cleaning on the wire joint. The lifting and conveying mechanism adopts a cylinder to control the mechanical arm to lift, and when the mechanical arm grapple reaches the cleaning basket lifting lug part, the other cylinder controls the grapple to grab the cleaning basket. The conveying is driven by a driving motor to convey the cleaning basket to each cleaning station. The whole process can be manually controlled, and full-automatic cleaning and drying can also be realized through a control system.
Especially, adopt purpose-made ultrasonic cleaning basket to separate two and walk to wash line body and line connector, make things convenient for cleaning basket rotary mechanism will wash the basket and invert for line connector adopts different washing liquids to wash the drying with the line body, reduces moisture and passes through the inside risk of line connector portion entering cable.
Drawings
FIG. 1 is a schematic diagram of the general structure of the present invention;
FIG. 2 is a side view of a part of the structure of the washer of the present invention;
FIG. 3 is a schematic view of the cleaning basket structure of the cleaning machine of the present invention;
FIG. 4 is a schematic view of a cover closing configuration of a cleaning basket of the cleaning machine of the present invention;
FIG. 5 is a schematic view of the rotational configuration of the wash basket of the present invention;
in the figure, a material input rack 1; an input drum 2; a first ultrasonic cleaning tank 3; a cleaning basket 4; a lifting lug 401 is arranged; a steel wire mesh 402; the lifting lug 403 is inverted; a leg 404; a cover plate 405; a wire harness hinge 406; a latch 407; a lifting and conveying mechanism 5; a rotating mechanism 6; a rotary gripping mechanism 601; a drive motor 602; a drive belt 603; a drive chain 604; controlling the motor 605; an ultrasonic transducer 7; a first drying tank 8; a second ultrasonic cleaning tank 9; a second drying tank 10; a material output rack 11; an output drum 12; the sensor 13 is positioned.
Detailed Description
The invention is further illustrated below with reference to specific examples. The technical solution of the present invention is not limited to the following specific embodiments, but includes any combination between the specific embodiments.
Example 1
A two-step cable ultrasonic automatic cleaning device comprises a main rack, a cleaning and drying tank and a cleaning basket 4, wherein two wire harness spaces of a wire body and a wire joint of a cable to be cleaned are arranged in the cleaning basket 4, the cleaning and drying tank is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning tank 3 and a first drying tank 8, and a second ultrasonic cleaning tank 9 and a second drying tank 10, wherein the first ultrasonic cleaning tank 3 is a wire body part ultrasonic cleaning tank; a first drying tank 8, namely a bobbin part drying tank; a second ultrasonic cleaning tank 9, i.e., a joint portion ultrasonic cleaning tank; a second drying tank 10, i.e., a wire-joint section drying tank; and supporting lift transport mechanism 5 and the rotary mechanism 6 that is equipped with, lift transport mechanism 5 forms to move the walking along washing dry direction and main rack and is connected: the rotating mechanism 6 is at least but not limited to be arranged above the second ultrasonic cleaning tank 9, and the rotating mechanism 6 and the lifting transmission mechanism 5 have a matching relationship of rotating motion and lifting motion relative to the cleaning basket 4. Install input cylinder 2 and position sensor 13 on the material input rack 1, position sensor 13 is used for discerning the position of washing basket 4, and the mechanism of snatching that the elevating conveyor 5 of being convenient for drops snatchs washing basket 4. The first ultrasonic cleaning tank 3 is used for cleaning the cable body part, and is internally provided with a water inlet and outlet, a liquid level sensor and a temperature control system. Then, the first drying tank 8 is used for drying by hot air circulation. The rotation of the cleaning basket is fixed by a rotary grabbing mechanism 601, the rotation is controlled by a control motor 605, and a driving motor 602 drives the grabbing mechanism to move forward and backward through a transmission belt 603 and a transmission chain 604.
The second drying tank 10 also employs hot air circulation drying. The ultrasonic transducer 7 is high temperature resistant and vibration resistant, is connected by bolts and is uniformly distributed at the bottom of the cleaning tank, so that the maintenance is convenient. The material output rack 11 is provided with an output roller 12, and the roller structure is convenient for manual movement of the cleaning basket.
A material input rack 1 is arranged in front of the first ultrasonic cleaning tank 3, a material output rack 11 is arranged behind the second drying tank 10, and a main rack is independently arranged on one side or two sides of the tank body part between the first ultrasonic cleaning tank 3 and the second drying tank 10; the rotating mechanism 6 is arranged above one side of the second ultrasonic cleaning tank 9, and the rotating mechanism 6 is provided with a mechanism frame body or is arranged on a main rack at one side of the second ultrasonic cleaning tank 9; the material input rack 1 and the material output rack 11 are independently arranged and form a connection relation with the main rack; the positioning sensor 13 is arranged on the material input rack 1; the second ultrasonic cleaning tank 9 is an absolute alcohol ultrasonic cleaning tank.
The cleaning basket 4 comprises a positive lifting lug 401, a steel wire mesh 402, an inverted lifting lug 403, a support leg 404, a cover plate 405, a wire harness loose leaf 406 and a locking bolt 407; the periphery and the bottom of the cleaning basket 4 are provided with a steel wire mesh 402, and the space in the steel wire mesh 402 is a wire body bunching space; two cover plates 405 are symmetrically arranged at the upper part of the cleaning basket 4, the cover plates 405 and the basket edge of the cleaning basket 4 form a loose leaf connection, a wire harness loose leaf 406 is arranged at the middle part of the opening position of the loose leaf of the two cover plates 405, the wire harness loose leaves 406 at the two sides form a wire harness device when being closed and are tied by a lock bolt 407 at the basket edge, and the wire harness device forms a wire harness space of a wire joint; the upper part of the cleaning basket 4 is provided with a positive lifting lug 401, and the lower part of the cleaning basket 4 is provided with an inverted lifting lug 403; the extraction of the cleaning basket is convenient;
the rotating mechanism 6 comprises a rotating grabbing mechanism 601, a driving motor 602, a driving belt 603, a driving chain 604 and a control motor 605; the driving motor 602 is in transmission connection with the transmission chain 604 through the transmission belt 603, the control motor 605 is in movable connection with the main rack in the longitudinal direction through the transmission chain 604, the rotary grabbing mechanism 601 is connected with an output shaft of the control motor 605, the rotary grabbing mechanism 601 forms feeding and withdrawing movement relative to the position of the cleaning basket 4 through the transmission chain 604 in the direction of the output shaft of the control motor 605, and the rotary grabbing mechanism 601 forms grabbing and rotating movement for the cleaning basket 4; the rotating mechanism 6 is controlled by a lower driving motor 602 to longitudinally move forward and backward, and then is controlled by another control motor 605 to rotate, the rotating mechanism 6 is fixed on a transmission chain 604 and is driven by the transmission chain, and the rotating mechanism is supported by a rack at a part close to the second ultrasonic cleaning tank 9 to bear the whole cleaning basket.
A plurality of ultrasonic transducers 7 are uniformly distributed at the bottoms of the first ultrasonic cleaning tank 3 and the second ultrasonic cleaning tank 9 respectively;
the positioning sensor 13 is in signal communication with the lifting and conveying mechanism 5 and the rotating mechanism 6 through a control system, the ultrasonic transducer 7 is connected with the ultrasonic generator through the control system, the control system controls the moving position of the cleaning basket 4 through the lifting and conveying mechanism 5 and controls the lifting and conveying mechanism 5 and the rotating mechanism 6 to work, the ultrasonic transducers 7 at the bottoms of the first ultrasonic cleaning tank 3 and the second ultrasonic cleaning tank 9 to work, and the first drying tank 8 and the second drying tank 10 to work;
a cleaning process: the cable ultrasonic cleaning equipment can be controlled in the whole process through the PLC.
Putting the cable into a cleaning basket 4, wherein a cable joint is put into a wire harness, and the cleaning basket 4 with the cable is placed on the material input rack 1;
after the positioning sensor 13 identifies the position of the cleaning basket 4 on the material input rack, the control system controls the lifting and conveying mechanism 5 to grab the cleaning basket 4 and send the cleaning basket 4 into the first ultrasonic cleaning tank 3, and an ultrasonic generator in the first ultrasonic cleaning tank 3 works to perform ultrasonic cleaning on the thread body;
after the cleaning of the thread body is finished, the lifting and conveying mechanism 5 grabs the cleaning basket 4 and enters the first drying tank 8 from the first ultrasonic cleaning tank 3 to dry the thread body;
after the thread body is dried, the lifting and conveying mechanism 5 grabs the cleaning basket 4 to the upper side of the second ultrasonic cleaning tank 9, the rotary grabbing mechanism 601 is driven to move forward by the driving motor 602, the rotary grabbing mechanism 601 grabs the cleaning basket 4 fixed on the lifting and conveying mechanism 5, the mechanical arms of the lifting and conveying mechanism 5 are loosened at the same time, the rotary grabbing mechanism 601 rotates the cleaning basket 180 degrees by controlling the output shaft of the motor 605, then the mechanical arms of the lifting and conveying mechanism 5 grab the inverted lifting lugs of the cleaning basket, the driving motor 602 controls the rotary grabbing mechanism 601 to loosen the cleaning basket and move back, and the lifting and conveying mechanism 5 conveys the rotated cleaning basket into the second ultrasonic cleaning tank 9 to clean the thread joint; at the moment, the transition part of the wire body and the wire joint is also placed in an absolute alcohol ultrasonic cleaning tank, and the transition overlapping part is cleaned again;
after the wire joint is cleaned, the lifting and conveying mechanism 5 conveys the rotated cleaning basket 4 into a second drying tank 10 to dry the wire joint;
after the wire joint is dried, the lifting and conveying mechanism 5 sends the rotated cleaning basket back to the position above the second ultrasonic cleaning tank 9, at the moment, the driving motor 602 drives the rotary grabbing mechanism 601 to move forward, the rotary grabbing mechanism 601 grabs and fixes the cleaning basket 4 after the wire joint is dried, the lifting and conveying mechanism 5 simultaneously loosens the mechanical arms, the rotary grabbing mechanism 601 rotates the cleaning basket by 180 degrees by controlling the output shaft of the motor 605, the cleaning basket 4 returns to the original normal position, the mechanical arms of the lifting and conveying mechanism grab the normal lifting lugs of the cleaning basket again, and the driving motor 602 drives the rotary grabbing mechanism 601 to loosen the cleaning basket and move back;
and finally, the lifting and conveying mechanism 5 conveys the cleaning basket to the material output port 11 to complete the ultrasonic cleaning and drying of the whole electric wire.
The whole equipment cleaning process flow can be controlled manually or automatically by a control system. The controller is arranged in the machine body and is provided with a vibration isolation device, and the whole equipment is supported by a vibration attenuation support at the bottom.
In the description of the present invention, it is to be understood that the terms "middle", "longitudinal", "upper", "lower", "front", "rear", "bottom", "X-axis", "Y-axis", "Z-axis", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
The terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "moved," "rotated," "operating mechanism," "motion state" are to be construed broadly, and those skilled in the art will understand the specific meaning of the above terms in the present invention in a specific context.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A two-step cable ultrasonic automatic cleaning device comprises a main rack, a cleaning and drying groove and a cleaning basket (4), and is characterized in that two wire harness spaces of a wire body and a wire joint of a cable to be cleaned are arranged in the cleaning basket (4), the cleaning and drying groove is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning groove (3) and a first drying groove (8), a second ultrasonic cleaning groove (9) and a second drying groove (10), and a manipulator or a combined operating mechanism which is arranged in a matched manner, the manipulator and the combined operating mechanism respectively at least comprise three mutually matched working mechanisms which move along a cleaning and drying direction (X axis), lift up and down along a cleaning and drying vertical direction (Y axis) and rotate relative to the two wire harness spaces in a longitudinal direction (Z axis), and the cleaning basket (4) relatively moves, lifts and rotates, Three motion states are rotated.
2. The ultrasonic automatic cleaning equipment for the two-step cable according to claim 1, wherein the combined operation mechanism comprises a lifting transmission mechanism (5) and a rotating mechanism (6), the lifting transmission mechanism (5) is connected with the main frame in a moving and walking way along the cleaning and drying direction: the rotating mechanism (6) is at least but not limited to be arranged above the second ultrasonic cleaning tank (9), the cleaning basket (4) is matched with the lifting conveying mechanism (5) through the rotating mechanism (6) in a grabbing mode, and rotating motion is formed in the lifting conveying mechanism (5).
3. The ultrasonic automatic cleaning equipment for cables in two-step method according to claim 2, wherein a material input rack (1) is provided in front of the first ultrasonic cleaning tank (3), a material output rack (11) is provided behind the second drying tank (10), the main rack is separately set up or set up at the tank edge of the cleaning and drying tank or at the tank edge of the cleaning and drying tank, and the material input rack (1) and the material output rack (11) are separately set up or set up and connected with the main rack or integrated with the main rack.
4. The ultrasonic automatic cleaning equipment for the two-step cable according to claim 2 or 3, further comprising a positioning sensor (13), wherein the positioning sensor (13) is independently arranged in front of the moving start end of the lifting and conveying mechanism (5) or between the front of the start end and the second drying tank (10), and the positioning sensor (13) is in signal communication with the lifting and conveying mechanism (5) and the rotating mechanism (6) through a control system.
5. A two-step cable ultrasonic automatic cleaning device according to claim 2 or 3, wherein the cleaning basket (4) comprises a positive lifting lug (401), a steel wire mesh (402), a reverse lifting lug (403), a support leg (404), a cover plate (405), a wire harness loose leaf (406) and a lock bolt (407); the periphery and the bottom of the cleaning basket (4) are provided with a steel wire mesh (402), and the hollow inside of the steel wire mesh (402) is a wire body bunching space; two cover plates (405) are symmetrically arranged at the upper part of the cleaning basket (4), the cover plates (405) are connected with the basket edge of the cleaning basket (4) in a hinge mode, a wire harness hinge (406) is arranged in the middle of the opening position of the hinge of the two cover plates (405), the wire harness hinges (406) at two sides form a wire harness device when being closed and are tied by a lock bolt (407) at the basket edge, and the wire harness device forms a wire connector wire harness space; the upper part of the cleaning basket (4) is provided with a positive lifting lug (401), and the lower part of the cleaning basket (4) is provided with an inverted lifting lug (403).
6. A two-step cable ultrasonic automatic cleaning device according to claim 2 or 3, wherein the rotating mechanism (6) comprises a rotating grabbing mechanism (601), a driving motor (602), a driving belt (603), a driving chain (604) and a control motor (605); the driving motor (602) is in transmission connection with the transmission chain (604) through the transmission belt (603), the control motor (605) is in moving connection with the main rack in the longitudinal direction through the transmission chain (604), the rotary grabbing mechanism (601) is connected with an output shaft of the control motor (605), in the direction of the output shaft of the control motor (605), the rotary grabbing mechanism (601) forms feeding and withdrawing motions relative to the cleaning basket (4) through the transmission chain (604), and the rotary grabbing mechanism (601) forms grabbing and rotating motions on the cleaning basket (4).
7. The two-step cable ultrasonic automatic cleaning device according to claim 1, wherein a plurality of ultrasonic transducers (7) are uniformly distributed on the bottoms of the first ultrasonic cleaning tank (3) and the second ultrasonic cleaning tank (9), and the ultrasonic transducers (7) are connected with an ultrasonic generator.
8. The two-step cable ultrasonic automatic cleaning equipment according to claim 1, wherein a material input rack (1) is arranged in front of the first ultrasonic cleaning tank (3), a material output rack (11) is arranged behind the second drying tank (10), a main rack is independently arranged on one side or two sides of a tank body part between the first ultrasonic cleaning tank (3) and the second drying tank (10), a rotating mechanism (6) is arranged above one side of the second ultrasonic cleaning tank (9), the rotating mechanism (6) is provided with a mechanism rack body or is arranged on the main rack on one side of the second ultrasonic cleaning tank (9), the material input rack (1) and the material output rack (11) are independently arranged and form a connection relation with the main rack, and a positioning sensor (13) is arranged on the material input rack (1);
the cleaning basket (4) comprises a positive lifting lug (401), a steel wire mesh (402), an inverted lifting lug (403), support legs (404), a cover plate (405), a wire harness loose leaf (406) and a lock bolt (407); the periphery and the bottom of the cleaning basket (4) are provided with a steel wire mesh (402), and the hollow inside of the steel wire mesh (402) is a wire body bunching space; two cover plates (405) are symmetrically arranged at the upper part of the cleaning basket (4), the cover plates (405) are connected with the basket edge of the cleaning basket (4) in a hinge mode, a wire harness hinge (406) is arranged in the middle of the opening position of the hinge of the two cover plates (405), the wire harness hinges (406) at two sides form a wire harness device when being closed and are tied by a lock bolt (407) at the basket edge, and the wire harness device forms a wire connector wire harness space; the upper part of the cleaning basket (4) is provided with a positive lifting lug (401), and the lower part of the cleaning basket (4) is provided with an inverted lifting lug (403);
the rotating mechanism (6) comprises a rotating grabbing mechanism (601), a driving motor (602), a transmission belt (603), a transmission chain (604) and a control motor (605); the driving motor (602) is in transmission connection with the transmission chain (604) through the transmission belt (603), the control motor (605) is in moving connection with the main rack in the longitudinal direction through the transmission chain (604), the rotary grabbing mechanism (601) is connected with an output shaft of the control motor (605), in the direction of the output shaft of the control motor (605), the rotary grabbing mechanism (601) forms feeding and withdrawing motions relative to the position of the cleaning basket (4) through the transmission chain (604), and the rotary grabbing mechanism (601) forms grabbing and rotating motions on the cleaning basket (4);
a plurality of ultrasonic transducers (7) are respectively and uniformly distributed at the bottoms of the first ultrasonic cleaning tank (3) and the second ultrasonic cleaning tank (9);
the positioning sensor (13) is in signal communication with the lifting and conveying mechanism (5) and the rotating mechanism (6) through a control system, the ultrasonic transducer (7) is connected with the ultrasonic generator through the control system, the control system controls the moving position of the cleaning basket (4) through the lifting and conveying mechanism (5) and controls the lifting and conveying mechanism (5) to work in a lifting mode, the rotating mechanism (6) to work in a rotating mode, the ultrasonic transducers (7) at the bottoms of the first ultrasonic cleaning tank (3) and the second ultrasonic cleaning tank (9) to work in a working mode, and the first drying tank (8) and the second drying tank (10) to work in a working mode;
the two-step cleaning process is as follows:
putting the cable into a cleaning basket (4), wherein a cable joint is put into a wire harness, and the cleaning basket (4) filled with the cable is arranged on the material input rack (1);
after the position of the cleaning basket (4) on the material input rack is identified by the positioning sensor (13), the lifting and conveying mechanism (5) is controlled by the control system to grab the cleaning basket (4) and send the cleaning basket into the first ultrasonic cleaning tank (3), and an ultrasonic generator in the first ultrasonic cleaning tank (3) works to perform ultrasonic cleaning on the thread body;
after the cleaning of the thread body is finished, the lifting and conveying mechanism (5) grabs the cleaning basket (4) and enters a first drying tank (8) from the first ultrasonic cleaning tank (3) to dry the thread body;
after the wire body is dried, the lifting and conveying mechanism (5) grabs the cleaning basket (4) to the upper side of the second ultrasonic cleaning tank (9), the rotary grabbing mechanism (601) is driven to move forward through the driving motor (602), the rotary grabbing mechanism (601) grabs the cleaning basket (4) fixed on the lifting and conveying mechanism (5), the mechanical arms are simultaneously loosened by the lifting and conveying mechanism (5), the rotary grabbing mechanism (601) rotates the cleaning basket for 180 degrees through the output shaft of the control motor (605), then the mechanical arms of the lifting and conveying mechanism (5) grab the inverted lifting lugs of the cleaning basket, the driving motor (602) controls the rotary grabbing mechanism (601) to loosen and retreat the cleaning basket, and the lifting and conveying mechanism (5) conveys the rotated cleaning basket into the second ultrasonic cleaning tank (9) to clean the wire joint; at the moment, the transition part of the wire body and the wire joint is also placed in an absolute alcohol ultrasonic cleaning tank, and the transition overlapping part is cleaned again;
after the wire joint is cleaned, the lifting conveying mechanism (5) conveys the rotated cleaning basket (4) into a second drying groove (10) to dry the wire joint;
after the wire joint is dried, the lifting and conveying mechanism (5) sends the rotated cleaning basket back to the upper part of the second ultrasonic cleaning tank (9), at the moment, the driving motor (602) drives the rotary grabbing mechanism (601) to move forward, the rotary grabbing mechanism (601) grabs and fixes the cleaning basket (4) after the wire joint is dried, the mechanical arm is loosened by the lifting and conveying mechanism (5), the rotary grabbing mechanism (601) rotates the cleaning basket by 180 degrees through the output shaft of the control motor (605), the cleaning basket (4) returns to the original normal position, the mechanical arm of the lifting and conveying mechanism grabs the normal lifting lug of the cleaning basket again, and the driving motor (602) rotates the grabbing mechanism (601) to loosen the cleaning basket and retreat;
and finally, the lifting and conveying mechanism (5) conveys the cleaning basket to a material output port (11) to finish the ultrasonic cleaning and drying of the whole electric wire.
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