CN111618036B - Two-step normal cable ultrasonic automatic cleaning equipment - Google Patents
Two-step normal cable ultrasonic automatic cleaning equipment Download PDFInfo
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- CN111618036B CN111618036B CN202010593896.4A CN202010593896A CN111618036B CN 111618036 B CN111618036 B CN 111618036B CN 202010593896 A CN202010593896 A CN 202010593896A CN 111618036 B CN111618036 B CN 111618036B
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- cleaning
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- basket
- tank
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
Abstract
The invention discloses two-step normal cable ultrasonic automatic cleaning equipment which comprises a main rack, a cleaning drying groove and a cleaning basket, and is characterized in that the cleaning basket is internally provided with a wire body and a wire joint of a cable to be cleaned, the cleaning drying groove is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning groove and a first drying groove, a second ultrasonic cleaning groove and a second drying groove, and a matched manipulator or a combined operating mechanism, the manipulator and the combined operating mechanism at least comprise three mutually matched working mechanisms which move along the cleaning drying direction, lift up and down in the vertical direction of cleaning drying and rotate in the longitudinal direction relative to the two wire joint spaces, and the cleaning basket relatively forms three moving, lifting and rotating motion states. According to the invention, the wire connector and the wire connector are cleaned in two steps, so that the wire connector and the wire connector are cleaned and dried by adopting different cleaning liquids, and the risk that moisture enters the cable through the wire connector is reduced.
Description
Technical Field
The invention relates to the field of ultrasonic cleaning of circuits, in particular to an ultrasonic automatic cleaning machine containing joints, such as longer cables.
Background
In industrial production, cables of most electrical components are exposed to air or in harsh working environments for a long period of time to produce a large amount of stains, such as: the dust in the air is adsorbed by static electricity, and the high-voltage discharge arc burns black and pollutes greasy dirt in the working environment. These stains can affect the working efficiency of the electrical parts, the service life of the wires, and even the potential safety hazards can be brought.
Because most of the cables are special wires, a great deal of cost is required for replacement, and only a cleaning mode is adopted. Most cleaning uses conventional cleaning processes such as: high-pressure water gun flushing, alcohol scrubbing and the like, the method is low in cleanliness, or the cable is burnt out due to the fact that water residues exist at the wire plug, or a large amount of working hours are consumed, and the efficiency is extremely low.
In the prior art, a large number of devices and methods for cleaning cables by utilizing ultrasonic waves are searched and displayed from keywords such as ultrasonic waves, cleaning, cables and the like, such as CN201521137295.3, namely an ultrasonic circulating cleaner, which comprises a machine body, a cleaning tank, an ultrasonic generator and an ultrasonic transducer, wherein the cleaning tank is arranged in the machine body, the ultrasonic transducers are arranged on the outer sides of four walls of the cleaning tank and the lower side of the bottom surface of the cleaning tank, the ultrasonic transducers are connected with the ultrasonic generator through cables, a water filling port is arranged on one side of the cleaning tank, a water outlet is arranged at the bottom of the cleaning tank, the water filling port and the water outlet are communicated through a circulating pipeline, and a circulating pump is arranged in the circulating pipeline.
CN201921134059.4 an ultrasonic automatic cleaning device comprises an ultrasonic generator and a cleaning water tank, wherein one side of the bottom of the cleaning water tank is connected with a water outlet pipe, a water valve is arranged at the water outlet pipe, a plurality of ultrasonic transducers are arranged at the bottom of the cleaning water tank and connected with the ultrasonic generator through connecting cables, a rotating shaft is vertically installed at the bottom of the cleaning water tank in a rotating mode, a driving mechanism for driving the rotating shaft to rotate is arranged at the bottom of the cleaning water tank, a rectangular rod is connected with the upper end of the rotating shaft, the rectangular rod is inserted into a rectangular sleeve, and the rectangular sleeve is vertically and fixedly connected with the bottom of a material frame.
Therefore, the ultrasonic cleaning method has become an indispensable process in many industrial processes, and compared with the traditional cleaning method, the ultrasonic cleaning method has extremely low cleaning residues, and can save a great deal of time, water resources and manpower.
However, the cables and wires are different from other cleaning members, and particularly, the residual moisture in the interior of the wire connector after water-based cleaning can affect the later use of the cables.
Disclosure of Invention
The invention aims to provide two-step normal cable ultrasonic automatic cleaning equipment so as to overcome the defects of the prior art and make water hardly enter the cable.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the ultrasonic automatic cleaning equipment for the two-step normal cables comprises a main rack, a cleaning drying tank and a cleaning basket, wherein the cleaning basket is internally provided with a wire body and a wire joint of the cable to be cleaned, the cleaning drying tank is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning tank and a first drying tank, a second ultrasonic cleaning tank and a second drying tank, and a matched manipulator or a combined operating mechanism, the manipulator and the combined operating mechanism at least comprise three mutually matched working mechanisms which move along the cleaning drying direction (X axis), lift up and down in the vertical direction (Y axis) of cleaning drying and rotate in the longitudinal direction (Z axis) relative to the two wire joint spaces, and the cleaning basket relatively forms three moving, lifting and rotating motion states.
Further, the combined operation mechanism comprises a lifting conveying mechanism and a rotating mechanism, and the lifting conveying mechanism is connected with the main bench in a movable walking manner along the cleaning and drying direction: the rotating mechanism is at least but not limited to arranged above the second ultrasonic cleaning tank, and the cleaning basket is in grabbing fit with the lifting conveying mechanism through the rotating mechanism, so that the rotating motion is formed in the lifting conveying mechanism.
Further, a material input rack is arranged in front of the first ultrasonic cleaning tank, a material output rack is arranged behind the second drying tank, and the main rack is independently arranged or established on the tank edge of the cleaning drying tank or is the tank edge of the cleaning drying tank, and the material input rack and the material output rack are independently established or independently established and form a connection relation with the main rack or form a whole with the main rack.
Further, the device also comprises a positioning sensor which is independently arranged in front of the starting end of the movable walking of the lifting conveying mechanism or is arranged between the front of the starting end and the second drying groove, and the positioning sensor is in signal communication with the lifting conveying mechanism and the rotating mechanism through a control system.
Further, the cleaning basket comprises a right lifting lug, a steel wire net, an inverted lifting lug, supporting legs, a cover plate, a wire binding loose-leaf and a lock bolt; the periphery and the bottom of the cleaning basket are provided with steel wire meshes, and the inner space of each steel wire mesh is a wire body wire binding space; the upper part of the cleaning basket is symmetrically provided with two cover plates, the cover plates are connected with the basket edges of the cleaning basket in a loose-leaf manner, the middle part of the opening position of each loose-leaf is provided with a wire binding loose-leaf, the wire binding loose-leaves on two sides form a wire binding device when being closed and are blocked by lock bolts on the basket edges, and the wire binding device forms a wire binding space of a wire connector; the upper part of the cleaning basket is provided with a vertically arranged lifting lug, and the lower part of the cleaning basket is provided with an inverted lifting lug.
Further, the rotating mechanism comprises a rotating grabbing mechanism, a driving motor, a driving belt, a driving chain and a control motor; the driving motor is in transmission connection with the transmission chain through the transmission belt, the control motor is in movable connection with the main rack in the longitudinal direction through the transmission chain, the rotary grabbing mechanism is connected with an output shaft of the control motor, and in the direction of the output shaft of the control motor, the rotary grabbing mechanism forms feeding and withdrawing motions relative to the position of the cleaning basket through the transmission chain, and the rotary grabbing mechanism forms grabbing and rotary motions to the cleaning basket.
Further, a plurality of ultrasonic transducers are uniformly distributed at the bottoms of the first ultrasonic cleaning tank and the second ultrasonic cleaning tank respectively, and the ultrasonic transducers are connected with an ultrasonic generator.
After the wire binding device is bound to the wire connector, the wire connector part cannot slide into the cleaning basket outside the cleaning basket, during cleaning, the part below the wire binding device (the hollow inside the steel wire mesh) of the cleaning basket is immersed into the wire body ultrasonic cleaning tank for ultrasonic cleaning, and the wire binding device and the wire connector part above are left outside the tank, so that water in cleaning liquid rarely enters the cable through the wire connector, after the wire body part is cleaned and dried, the wire binding device part and the wire connector enter the absolute alcohol ultrasonic cleaning tank through rotation of the rotating mechanism, at the moment, the wire body and the transition part of the wire connector can be also put into the absolute alcohol ultrasonic cleaning tank, namely the transition overlapping part is cleaned again, and the situation that water enters the cable can be reduced through separation cleaning.
The whole equipment cleaning process flow can be controlled manually or automatically by a control system. The controller is arranged in the machine body and is provided with a vibration isolation device, and the whole equipment is supported by a vibration reduction support at the bottom.
The ultrasonic cleaning device is applied to the production and cleaning industries of cables, cavitation bubbles are generated by utilizing cavitation effect of ultrasonic waves in liquid, local high-temperature and high-pressure tearing is generated when the ultrasonic cleaning device is broken, pollutants are rapidly stripped, and the cleaning efficiency and the cleaning effect are extremely high. Ultrasonic cleaning itself is not the focus of the present invention.
The invention has the advantages that the joint part of the cable is separated from other parts, the wire joint part is bound by the binding hinges, and other parts, namely the wire body, are placed in the cleaning basket to start ultrasonic cleaning and drying. After the wire body is cleaned and dried, the cleaning basket is turned upside down by the cleaning basket rotating device, so that the wire joint part bound by the wire binding loose-leaf is lowered into the absolute alcohol cleaning liquid for ultrasonic cleaning of the wire joint. The lifting conveying mechanism adopts an air cylinder to control the mechanical arm to lift, and when the mechanical arm grapple reaches the lifting lug part of the cleaning basket, the other air cylinder controls the grapple to grab the cleaning basket. The conveying is driven by a driving motor to convey the cleaning basket to each cleaning station. The whole process can be controlled manually, and full-automatic cleaning and drying can be realized through a control system.
In particular, a special ultrasonic cleaning basket is adopted to clean the wire body and the wire connector in two steps, so that the cleaning basket is inverted by the cleaning basket rotating mechanism conveniently, the wire connector and the wire body are cleaned and dried by different cleaning liquids, and the risk that moisture enters the cable through the wire connector is reduced.
Drawings
FIG. 1 is a schematic view of the general structure of the present invention;
FIG. 2 is a side view of a portion of the construction of the washer of the present invention;
FIG. 3 is a schematic view of the cleaning basket of the cleaning machine of the present invention;
FIG. 4 is a schematic view of the closure of the cover plate of the cleaning basket of the cleaning machine of the present invention;
FIG. 5 is a schematic view of the spin basket of the present invention;
in the figure, a material input rack 1; an input roller 2; a first ultrasonic cleaning tank 3; a cleaning basket 4; a lifting lug 401 is arranged upright; steel wire mesh 402; inverted lifting lugs 403; legs 404; a cover plate 405; a harness hinge 406; a latch 407; a lifting conveying mechanism 5; a rotation mechanism 6; a rotary grasping mechanism 601; a drive motor 602; a transmission belt 603; a drive chain 604; controlling the motor 605; an ultrasonic transducer 7; a first drying tank 8; a second ultrasonic cleaning tank 9; a second drying tank 10; a material output rack 11; an output roller 12; the sensor 13 is positioned.
Detailed Description
The invention is further illustrated below in connection with specific examples. The technical scheme of the invention is not limited to the specific embodiments listed below, and also includes any combination of the specific embodiments.
Example 1
The two-step normal cable ultrasonic automatic cleaning equipment comprises a main rack, a cleaning drying groove and a cleaning basket 4, wherein the cleaning basket 4 is internally provided with a wire body and a wire joint of a cable to be cleaned, the cleaning drying groove is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning groove 3 and a first drying groove 8, and a second ultrasonic cleaning groove 9 and a second drying groove 10, respectively, wherein the first ultrasonic cleaning groove 3 is a wire body part ultrasonic cleaning groove; the first drying groove 8 is a wire body part drying groove; the second ultrasonic cleaning tank 9 is a wire joint part ultrasonic cleaning tank; the second drying tank 10 is a wire joint part drying tank; and lifting conveying mechanism 5 and rotary mechanism 6 that the supporting is equipped with, lifting conveying mechanism 5 forms the removal along the washing dry direction and is walked with the main stand and be connected: the rotating mechanism 6 is at least but not limited to being arranged above the second ultrasonic cleaning tank 9, and the rotating mechanism 6 and the lifting conveying mechanism 5 have a matching relationship of rotating motion and lifting motion for the cleaning basket 4. The material input rack 1 is provided with an input roller 2 and a positioning sensor 13, wherein the positioning sensor 13 is used for identifying the position of the cleaning basket 4, and the lifting conveying mechanism 5 is convenient for descending the grabbing mechanism to grab the cleaning basket 4. The first ultrasonic cleaning tank 3 is used for cleaning the cable body part, and is internally provided with a water inlet and outlet, a liquid level sensor and a temperature control system. Then, the first drying tank 8 is dried by hot air circulation. The rotation of the cleaning basket is fixed by a rotary grabbing mechanism 601, the rotation is controlled by a control motor 605, and a driving motor 602 drives the grabbing mechanism to advance and retreat through a driving belt 603 and a driving chain 604.
The second drying tank 10 is also dried by hot air circulation. The ultrasonic transducers 7 are special high-temperature resistant and vibration resistant, are connected through bolts and are uniformly distributed at the bottom of the cleaning tank, so that the maintenance is convenient. The material output bench 11 is provided with an output roller 12, and the roller structure is convenient for manually moving the cleaning basket.
A material input rack 1 is arranged in front of the first ultrasonic cleaning tank 3, a material output rack 11 is arranged behind the second drying tank 10, and a main rack is independently arranged at one side or two sides of a tank body part between the first ultrasonic cleaning tank 3 and the second drying tank 10; the rotating mechanism 6 is arranged above one side of the second ultrasonic cleaning tank 9, and the rotating mechanism 6 is provided with a mechanism frame body or is arranged on a main rack at one side of the second ultrasonic cleaning tank 9; the material input rack 1 and the material output rack 11 are independently arranged and form a connection relation with the main rack; the positioning sensor 13 is arranged on the material input rack 1; the second ultrasonic cleaning tank 9 is an absolute alcohol ultrasonic cleaning tank.
The cleaning basket 4 comprises a right lifting lug 401, a steel wire mesh 402, an inverted lifting lug 403, supporting legs 404, a cover plate 405, a wire harness loose-leaf 406 and a lock bolt 407; the periphery and the bottom of the cleaning basket 4 are provided with steel wire meshes 402, and the inner space of the steel wire meshes 402 is a wire body wire harness space; two cover plates 405 are symmetrically arranged at the upper part of the cleaning basket 4, the cover plates 405 are connected with the basket edges of the cleaning basket 4 in a loose-leaf manner, the two cover plates 405 are provided with wire binding loose-leaves 406 at the middle part of the opening position of the loose-leaf, the wire binding loose-leaves 406 at the two sides form a wire binding device when being closed and are blocked by lock bolts 407 at the basket edges, and the wire binding device forms a wire binding space of a wire connector; the upper part of the cleaning basket 4 is provided with a right lifting lug 401, and the lower part of the cleaning basket 4 is provided with an inverted lifting lug 403; the extraction of the cleaning basket is facilitated;
the rotating mechanism 6 comprises a rotary grabbing mechanism 601, a driving motor 602, a driving belt 603, a driving chain 604 and a control motor 605; the driving motor 602 is in transmission connection with the transmission chain 604 through the transmission belt 603, the control motor 605 is in movable connection with the main rack in the longitudinal direction through the transmission chain 604, the rotary grabbing mechanism 601 is connected with an output shaft of the control motor 605, in the direction of the output shaft of the control motor 605, the rotary grabbing mechanism 601 forms feeding and withdrawing motions relative to the cleaning basket 4 through the position of the transmission chain 604, and the rotary grabbing mechanism 601 forms grabbing and rotating motions relative to the cleaning basket 4; the rotation mechanism 6 is controlled by the lower driving motor 602 to longitudinally forward and backward, and is controlled by the other controlling motor 605 to rotate, the rotation mechanism 6 is fixed on the transmission chain 604 and is driven along with the transmission chain, and the rotation mechanism is supported by the bench near the second ultrasonic cleaning tank 9 to bear the whole cleaning basket.
A plurality of ultrasonic transducers 7 are uniformly distributed at the bottoms of the first ultrasonic cleaning tank 3 and the second ultrasonic cleaning tank 9 respectively;
the positioning sensor 13 is in signal communication with the lifting conveying mechanism 5 and the rotating mechanism 6 through a control system, the ultrasonic transducer 7 is connected with the ultrasonic generator through the control system, the control system controls the moving position of the cleaning basket 4 through the lifting conveying mechanism 5 and controls the lifting conveying mechanism 5 and the rotating mechanism 6 to work, the ultrasonic transducers 7 at the bottoms of the first ultrasonic cleaning tank 3 and the second ultrasonic cleaning tank 9 work, and the first drying tank 8 and the second drying tank 10 work;
the cleaning process comprises the following steps: the cable ultrasonic cleaning equipment can be controlled through the whole process of the PLC.
Loading the cable into the cleaning basket 4, wherein the wire connector is loaded into the wire harness device, and placing the cleaning basket 4 loaded with the cable on the material input rack 1;
after the positioning sensor 13 recognizes the position of the cleaning basket 4 on the material input rack, the control system controls the lifting conveying mechanism 5 to pick up the cleaning basket 4 and send the cleaning basket into the first ultrasonic cleaning tank 3, and an ultrasonic generator in the first ultrasonic cleaning tank 3 works to carry out ultrasonic cleaning on the wire body;
after the wire body is cleaned, the lifting conveying mechanism 5 picks up the cleaning basket 4 and enters the first drying tank 8 from the first ultrasonic cleaning tank 3 to dry the wire body;
after the wire body is dried, the lifting conveying mechanism 5 picks up the cleaning basket 4 to the upper part of the second ultrasonic cleaning tank 9, the rotary grabbing mechanism 601 is driven to advance through the driving motor 602, the rotary grabbing mechanism 601 grabs and fixes the cleaning basket 4 on the lifting conveying mechanism 5, the lifting conveying mechanism 5 simultaneously loosens the mechanical arm, the output shaft of the motor 605 is controlled, the rotary grabbing mechanism 601 rotates the cleaning basket for 180 degrees, then the mechanical arm of the lifting conveying mechanism 5 grabs the inverted lifting lug of the cleaning basket again, the driving motor 602 controls the rotary grabbing mechanism 601 to loosen the cleaning basket and retreat, and the lifting conveying mechanism 5 sends the rotated cleaning basket into the second ultrasonic cleaning tank 9 for wire joint cleaning; at the moment, the transition part of the wire body and the wire joint is also put into an absolute alcohol ultrasonic cleaning tank, and the transition overlapping part is cleaned again;
after the wire joint is cleaned, the lifting conveying mechanism 5 sends the rotated cleaning basket 4 into the second drying groove 10 for wire joint drying;
after the wire joint is dried, the lifting conveying mechanism 5 sends the rotated cleaning basket back to the upper part of the second ultrasonic cleaning tank 9, at the moment, the driving motor 602 drives the rotary grabbing mechanism 601 to advance, the rotary grabbing mechanism 601 grabs and fixes the cleaning basket 4 after the wire joint is dried, the lifting conveying mechanism 5 simultaneously loosens the mechanical arm, the mechanical arm of the lifting conveying mechanism is controlled to output an output shaft of the motor 605, the rotary grabbing mechanism 601 rotates the cleaning basket 180 degrees, the cleaning basket 4 returns to the original normal position, the mechanical arm of the lifting conveying mechanism grabs the normal lifting lug of the cleaning basket again, and the driving motor 602 rotates the grabbing mechanism 601 to loosen the cleaning basket and retreats;
finally, the lifting conveying mechanism 5 conveys the cleaning basket to the material output port 11, and ultrasonic cleaning and drying of the whole electric wire are completed.
The whole equipment cleaning process flow can be controlled manually or automatically by a control system. The controller is arranged in the machine body and is provided with a vibration isolation device, and the whole equipment is supported by a vibration reduction support at the bottom.
In the description of the present invention, it should be understood that the terms "middle," "longitudinal," "upper," "lower," "front," "rear," "bottom," "X-axis," "Y-axis," "Z-axis," and the like indicate an orientation or a positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
The terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a number" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and defined otherwise, the terms "mounted", "connected", "moved", "rotated", "operating mechanism", "moving state" should be construed broadly, and the specific meaning of the above terms in the present invention can be understood by those skilled in the art in specific circumstances.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The ultrasonic automatic cleaning equipment for the two-step normal cables comprises a main rack, a cleaning drying groove and a cleaning basket (4), and is characterized in that the cleaning basket (4) is internally provided with a wire body and a wire joint of the cable to be cleaned, the cleaning drying groove is at least provided with a first part and a second part which are adjacent, namely a first ultrasonic cleaning groove (3) and a first drying groove (8), a second ultrasonic cleaning groove (9) and a second drying groove (10), and a manipulator or a combined operating mechanism which are matched with the first ultrasonic cleaning groove and the second ultrasonic cleaning groove are arranged, wherein the manipulator and the combined operating mechanism at least comprise three mutually matched working mechanisms which move along the cleaning drying direction (X axis), lift up and down in the vertical direction (Y axis) of cleaning drying and rotate in the longitudinal direction (Z axis) relative to the two wire joint spaces, and the cleaning basket (4) relatively forms three moving, lifting and rotating states;
a material input rack (1) is arranged in front of the first ultrasonic cleaning tank (3), a material output rack (11) is arranged behind the second drying tank (10), and a main rack is independently arranged at one side or two sides of a tank body part between the first ultrasonic cleaning tank (3) and the second drying tank (10); the rotating mechanism (6) is arranged above one side of the second ultrasonic cleaning tank (9), and the rotating mechanism (6) is provided with a machine frame body or is arranged on a main rack at one side of the second ultrasonic cleaning tank (9); the material input rack (1) and the material output rack (11) are independently arranged and form a connection relation with the main rack; the positioning sensor (13) is arranged on the material input bench (1);
the cleaning basket (4) comprises a right lifting lug (401), a steel wire mesh (402), an inverted lifting lug (403), supporting legs (404), a cover plate (405), a wire binding loose-leaf (406) and a lock bolt (407); the periphery and the bottom of the cleaning basket (4) are provided with steel wire meshes (402), and the inner space of each steel wire mesh (402) is a wire body wire binding space; two cover plates (405) are symmetrically arranged at the upper part of the cleaning basket (4), the cover plates (405) are connected with the basket edges of the cleaning basket (4) in a loose-leaf manner, the two cover plates (405) are provided with wire binding hinges (406) at the middle part of the opening position of the loose-leaf, the wire binding hinges (406) at the two sides form a wire binding device when being closed and are blocked by lock bolts (407) at the basket edges, and the wire binding device forms a wire binding space of a wire connector; the upper part of the cleaning basket (4) is provided with a right lifting lug (401), and the lower part of the cleaning basket (4) is provided with an inverted lifting lug (403);
the rotating mechanism (6) comprises a rotating grabbing mechanism (601), a driving motor (602), a transmission belt (603), a transmission chain (604) and a control motor (605); the driving motor (602) is in transmission connection with the transmission chain (604) through the transmission belt (603), the control motor (605) is in movable connection with the main rack in the longitudinal direction through the transmission chain (604), the rotary grabbing mechanism (601) is connected with an output shaft of the control motor (605), in the direction of the output shaft of the control motor (605), the rotary grabbing mechanism (601) forms feeding and withdrawing motions relative to the cleaning basket (4) through the position of the transmission chain (604), and the rotary grabbing mechanism (601) forms grabbing and rotary motions to the cleaning basket (4);
a plurality of ultrasonic transducers (7) are uniformly distributed at the bottoms of the first ultrasonic cleaning tank (3) and the second ultrasonic cleaning tank (9) respectively;
the positioning sensor (13) is in signal communication with the lifting conveying mechanism (5) and the rotating mechanism (6) through the control system, the ultrasonic transducer (7) is connected with the ultrasonic generator through the control system, the control system controls the moving position of the cleaning basket (4) through the lifting conveying mechanism (5) and controls the lifting conveying mechanism (5) to work, the rotating mechanism (6) to rotate, the ultrasonic transducers (7) at the bottoms of the first ultrasonic cleaning tank (3) and the second ultrasonic cleaning tank (9) work, and the first drying tank (8) and the second drying tank (10) work;
the two-step cleaning process is as follows:
the cable is arranged in the cleaning basket (4), wherein the wire connector is arranged in the wire binding device, and the cleaning basket (4) filled with the cable is arranged on the material input rack (1);
after the positioning sensor (13) identifies the position of the cleaning basket (4) on the material input rack, the control system controls the lifting conveying mechanism (5) to pick up the cleaning basket (4) and send the cleaning basket into the first ultrasonic cleaning tank (3), and an ultrasonic generator in the first ultrasonic cleaning tank (3) works to carry out ultrasonic cleaning of the wire body;
after the wire body is cleaned, the lifting conveying mechanism (5) picks up the cleaning basket (4) and enters the first drying groove (8) from the first ultrasonic cleaning groove (3) to dry the wire body;
after the wire body is dried, the lifting conveying mechanism (5) picks up the cleaning basket (4) to the upper part of the second ultrasonic cleaning tank (9), the rotary grabbing mechanism (601) is driven to advance through the driving motor (602), the rotary grabbing mechanism (601) grabs and fixes the cleaning basket (4) on the lifting conveying mechanism (5), the lifting conveying mechanism (5) simultaneously loosens the mechanical arm, the rotary grabbing mechanism (601) rotates the cleaning basket by 180 degrees through the output shaft of the control motor (605), then the mechanical arm of the lifting conveying mechanism (5) grabs the inverted lifting lug of the cleaning basket again, the driving motor (602) controls the rotary grabbing mechanism (601) to loosen the cleaning basket and retreat, and the lifting conveying mechanism (5) sends the rotated cleaning basket into the second ultrasonic cleaning tank (9) for wire joint cleaning; at the moment, the transition part of the wire body and the wire joint is also put into an absolute alcohol ultrasonic cleaning tank, and the transition overlapping part is cleaned again;
after the wire joint is cleaned, the lifting conveying mechanism (5) sends the rotated cleaning basket (4) into the second drying groove (10) for drying the wire joint;
after the wire joint is dried, the lifting conveying mechanism (5) sends the rotated cleaning basket back to the upper part of the second ultrasonic cleaning tank (9), at the moment, the driving motor (602) drives the rotary grabbing mechanism (601) to advance, the rotary grabbing mechanism (601) grabs and fixes the cleaning basket (4) after the wire joint is dried, the lifting conveying mechanism (5) simultaneously loosens the mechanical arm, the rotary grabbing mechanism (601) rotates the cleaning basket by 180 degrees through controlling the output shaft of the motor (605), the mechanical arm of the lifting conveying mechanism grabs the front lifting lug of the cleaning basket again, and the driving motor (602) rotates the grabbing mechanism (601) to loosen the cleaning basket and retreats;
finally, the lifting conveying mechanism (5) conveys the cleaning basket to the material output bench (11) to finish ultrasonic cleaning and drying of the whole electric wire.
2. A two-step normal cable ultrasonic automatic cleaning device according to claim 1, characterized in that the combined operating mechanism comprises a lifting conveying mechanism (5) and a rotating mechanism (6), the lifting conveying mechanism (5) forms a movable walking connection with the main bench along the cleaning and drying direction: the rotating mechanism (6) is at least but not limited to arranged above the second ultrasonic cleaning tank (9), and the cleaning basket (4) is in grabbing fit with the lifting conveying mechanism (5) through the rotating mechanism (6) to form rotary motion in the lifting conveying mechanism (5).
3. A two-step normal cable ultrasonic automatic cleaning device according to claim 2, characterized in that a material input rack (1) is arranged in front of the first ultrasonic cleaning tank (3), a material output rack (11) is arranged behind the second drying tank (10), the main rack is independently set up or established on or for cleaning the side of the drying tank, and the material input rack (1) and the material output rack (11) are independently set up or independently established and form a connection relationship with or are integrated with the main rack.
4. A two-step normal cable ultrasonic automatic cleaning device according to claim 2 or 3, characterized in that it further comprises a positioning sensor (13), wherein the positioning sensor (13) is separately arranged in front of the starting end of the movable traveling of the lifting and conveying mechanism (5) or between the front of the starting end and the second drying tank (10), and the positioning sensor (13) is in signal communication with the lifting and conveying mechanism (5) and the rotating mechanism (6) through a control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010593896.4A CN111618036B (en) | 2020-06-28 | 2020-06-28 | Two-step normal cable ultrasonic automatic cleaning equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010593896.4A CN111618036B (en) | 2020-06-28 | 2020-06-28 | Two-step normal cable ultrasonic automatic cleaning equipment |
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| Publication Number | Publication Date |
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| CN111618036A CN111618036A (en) | 2020-09-04 |
| CN111618036B true CN111618036B (en) | 2023-10-03 |
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| CN202010593896.4A Active CN111618036B (en) | 2020-06-28 | 2020-06-28 | Two-step normal cable ultrasonic automatic cleaning equipment |
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Citations (36)
| Publication number | Priority date | Publication date | Assignee | Title |
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