CN219805097U - Automatic sample bottle pouring and cleaning device - Google Patents
Automatic sample bottle pouring and cleaning device Download PDFInfo
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- CN219805097U CN219805097U CN202320839480.5U CN202320839480U CN219805097U CN 219805097 U CN219805097 U CN 219805097U CN 202320839480 U CN202320839480 U CN 202320839480U CN 219805097 U CN219805097 U CN 219805097U
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- sample bottle
- spray washing
- cleaning
- pouring
- cleaning device
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- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000007921 spray Substances 0.000 claims abstract description 46
- 238000005406 washing Methods 0.000 claims abstract description 42
- 239000002351 wastewater Substances 0.000 claims abstract description 5
- 239000000428 dust Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000003245 coal Substances 0.000 description 10
- 230000006872 improvement Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 238000004506 ultrasonic cleaning Methods 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model discloses an automatic sample bottle pouring and cleaning device, which comprises a water tank, a water inlet system, a water drainage system, a spray washing mechanism, a spray washing lifting driving mechanism and a sample bottle clamping and overturning mechanism, wherein the water tank is connected with the water inlet system; the spray washing mechanism is arranged in the water tank; the water inlet system is used for providing cleaning water for the spray washing mechanism; the drainage system is used for draining the waste water after the sample bottle is cleaned; the spray washing lifting driving mechanism is connected with the spray washing mechanism and is used for driving the spray washing mechanism to do lifting motion so as to enter and leave and wash the sample bottle; the sample bottle clamping and overturning mechanism is used for clamping the sample bottle to pour out residual samples. The utility model can realize automatic pouring and cleaning of sample bottles and has the advantages of good cleaning effect, high efficiency, high reliability and the like.
Description
Technical Field
The utility model mainly relates to the technical field of cleaning equipment, in particular to an automatic sample bottle pouring and cleaning device.
Background
In the technical field of sample collection and preparation, taking a coal sample as an example, the coal sample is usually required to be sampled and analyzed, a plastic bottle is generally adopted to store the coal sample, and the cost of the bottle for storing the coal sample is relatively high, so the bottle is required to be recycled.
At present, most of the cases are that the bottles are brushed manually and then dried in the natural state, or semi-automatic equipment is adopted, manual intervention is needed to put the bottles into frames or directly put into an ultrasonic pool for ultrasonic cleaning, then the bottles are manually placed into a cleaning station for flushing, and then the bottles are transferred to other positions for natural drying. The modes are all required to be manually interfered, so that the working environment is relatively poor, the cleaning is difficult to thoroughly clean, the efficiency is low, and the intelligent development requirement of the coal burning industry is not met. Therefore, designing an automatic sample bottle pouring and cleaning device capable of meeting the requirements of an automatic sample bottle cleaning system is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
Aiming at the technical problems in the prior art, the utility model provides the automatic sample bottle pouring and cleaning device which can meet the requirements of an automatic sample bottle cleaning system, can realize automatic pouring and cleaning, and has good cleaning effect, high efficiency and high reliability.
In order to solve the technical problems, the utility model adopts the following technical scheme:
an automatic sample bottle pouring and cleaning device comprises a water tank, a water inlet system, a drainage system, a spray washing mechanism, a spray washing lifting driving mechanism and a sample bottle clamping and overturning mechanism; the spray washing mechanism is arranged in the water tank; the water inlet system is used for providing cleaning water for the spray washing mechanism; the drainage system is used for draining the waste water after the sample bottle is cleaned; the spray washing lifting driving mechanism is connected with the spray washing mechanism and is used for driving the spray washing mechanism to do lifting motion so as to go in and out and clean the sample bottle; the sample bottle clamping and overturning mechanism is used for clamping the sample bottle to pour out residual sample
As a further improvement of the utility model: the water inlet system comprises a water inlet pipe.
As a further improvement of the utility model: and the water inlet pipe is provided with a supercharger.
As a further improvement of the utility model: the spray washing mechanism comprises a nozzle and a cleaning brush, wherein the nozzle is connected with the water inlet pipe and is used for spraying water to the sample bottle to clean the inner wall of the sample bottle, and the cleaning brush is used for cleaning samples adhered to the wall of the sample bottle.
As a further improvement of the utility model: the cleaning brushes are at least two groups and are symmetrically arranged on two sides of the nozzle.
As a further improvement of the utility model: and a rotation driving part for driving the cleaning brush to rotate.
As a further improvement of the utility model: the drainage system comprises a drain pipe, and a drainage pump is arranged on the drain pipe.
As a further improvement of the utility model: and a material pouring dust cover is further arranged above the water tank and used for preventing samples from splashing during material pouring.
As a further improvement of the utility model: the sample bottle clamping and overturning mechanism comprises a clamping jaw and an overturning driving mechanism.
Compared with the prior art, the utility model has the advantages that:
the automatic sample bottle pouring and cleaning device can realize automatic water feeding and draining, is provided with the spray washing mechanism, the spray washing lifting driving mechanism and the sample bottle clamping and overturning mechanism, the sample bottle clamping and overturning mechanism can drive the sample bottle to automatically overturn to pour out the sample in the sample bottle, the spray washing lifting driving mechanism drives the spray washing mechanism to enter and exit the sample bottle, the automatic cleaning of the interior of the sample bottle is realized, the manual intervention is not needed, the labor intensity is greatly reduced, the device can be matched with a full-automatic sample bottle cleaning system, and the requirement of automatic cleaning equipment for automatically pre-cleaning the sample bottle is met.
Drawings
Fig. 1 is a perspective view of a pour rinse module of the present utility model.
Fig. 2 is a schematic diagram of a state before pouring of the pouring and flushing module according to the present utility model.
Fig. 3 is a schematic diagram of a state of the utility model when the pouring and flushing module is flushed.
Legend description:
1. a water tank; 2. a water inlet system; 21. a water inlet pipe; 211. a supercharger; 3. a drainage system; 31. a blow-down pipe; 311. a draining pump; 4. a spray washing mechanism; 41. a nozzle; 42. a cleaning brush; 5. a spray washing lifting driving mechanism; 6. a sample bottle clamping and overturning mechanism; 61. a clamping jaw; 62. a turnover driving mechanism; 7. and a dust cover for pouring materials.
Detailed Description
The utility model is further described below in connection with the drawings and the specific preferred embodiments, but the scope of protection of the utility model is not limited thereby.
In the description of the present utility model, it should be understood that the terms "side," "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the utility model.
The utility model will be described in further detail with reference to the drawings and the specific examples.
As shown in fig. 1 to 3, the embodiment provides an automatic sample bottle pouring and cleaning device, which comprises a water tank 1, a water inlet system 2, a water drainage system 3, a spray washing mechanism 4, a spray washing lifting driving mechanism 5 and a sample bottle clamping and overturning mechanism 6; the spray washing mechanism 4 is arranged in the water tank 1; the water inlet system 2 is used for supplying cleaning water to the spray washing mechanism 4; the drainage system 3 is used for draining the waste water after the sample bottle is cleaned; the spray washing lifting driving mechanism 5 is connected with the spray washing mechanism 4 and is used for driving the spray washing mechanism 4 to do lifting movement so as to go in and out and wash the sample bottle; the sample bottle clamping and overturning mechanism 6 is used for clamping the sample bottle to pour out the residual sample.
The automatic sample bottle pouring and cleaning device in the embodiment can realize automatic water feeding and water discharging, is provided with a spray washing mechanism 4, a spray washing lifting driving mechanism 5 and a sample bottle clamping and overturning mechanism 6, the sample bottle clamping and overturning mechanism 6 can drive the sample bottle to automatically overturn so as to pour out a sample in the bottle, the spray washing lifting driving mechanism 5 drives the spray washing mechanism 4 to enter and exit the sample bottle, automatic cleaning of the inside of the sample bottle is realized, manual intervention is not needed, labor intensity is greatly reduced, the equipment can be matched with a full-automatic sample bottle cleaning system, and the automatic cleaning equipment can meet the requirement of automatic pre-cleaning of the sample bottle.
In this embodiment, the sample bottle clamping and turning mechanism 6 includes a clamping jaw 61 and a turning driving mechanism 62. When the sample bottle is placed on the sample bottle clamping and overturning assembly 6, the sample bottle is clamped by the clamping jaw 61, the overturning driving mechanism 62 drives the clamping jaw 61 and the sample bottle to overturn, and samples remained in the sample bottle are poured out, so that the subsequent cleaning difficulty is reduced.
In this embodiment, the water inlet system 2 includes a water inlet pipe 21, and a supercharger 211 is provided on the water inlet pipe 21. The pressure is increased by the supercharger 211 to realize high-pressure spray washing, and the cleaning effect of the spray washing mechanism 4 is improved.
In this embodiment, the drainage system 3 includes a drain pipe 31, and a drainage pump 311 is disposed on the drain pipe 31. The wastewater is pumped away in time by the drain pump 311.
In this embodiment, the spray mechanism 4 includes a nozzle 41 and a cleaning brush 42, the nozzle 41 being connected to the water inlet pipe 21 for spraying water to the sample bottle to clean the inner wall of the sample bottle, and the cleaning brush 42 being used for cleaning the sample adhered to the wall of the sample bottle. Further, in the preferred embodiment, the cleaning brushes 42 are provided in at least two groups symmetrically disposed on both sides of the nozzle 41, and further include a rotation driving member for driving the cleaning brushes 42 to rotate. When the nozzle 41 stretches into the sample bottle, the symmetrically arranged cleaning brushes 42 are used for cleaning the outer wall of the sample bottle, the nozzle 41 can rapidly enter and exit the sample bottle under the drive of the spray washing lifting driving mechanism 5, and the cleaning brushes 42 rotate around the outer wall of the sample bottle under the drive of the rotary driving piece, so that the inside and outside of the sample bottle are cleaned.
In this embodiment, the top of the water tank 1 is also provided with a dust cover 7 for preventing the sample from splashing during pouring.
The working principle is as follows: manually or through manipulator module place the sample bottle on sample bottle clamp turnover mechanism 6, sample bottle clamp turnover mechanism 6 overturn sample bottle, pour the coal sample in the sample bottle, then, spray wash lifting drive mechanism 5 drive spray nozzle 41 and cleaning brush 42 clean the inside and outside of sample bottle, when clean, make the high-pressure water clean the coal sample adhered to sample bottle wall through booster 211, at the same time, cleaning brush 42 rotates up and down, clean the coal sample adhered to sample bottle outer wall; after the cleaning is completed, the sample bottle clamping and overturning mechanism 6 overturns to upwards take the bottle mouth of the sample bottle, the manual or mechanical arm module takes the sample bottle out, the drainage system 3 is started, and the drainage pump 311 pumps away sewage.
The automatic sample bottle pouring and cleaning device is mainly used in an automatic sample bottle cleaning system, particularly before ultrasonic cleaning, residual coal samples in the sample bottles can be poured through the device, then the inside and outside of the sample bottles are sprayed and brushed by adopting high-pressure water spraying and a cleaning brush 42, so that residual samples in the sample bottles can be reduced to the greatest extent, and the problem that the more and more black sample bottles are washed due to the fact that sewage is embedded into the surfaces of sample bottle materials due to the effect of ultrasonic waves in the subsequent ultrasonic cleaning process is avoided; firstly, the material is poured and pre-washed, and excessive coal sample particles can be prevented from falling into an ultrasonic cleaning tank, so that a drain valve or a pipeline is prevented from being blocked.
The above is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the utility model without departing from the principles thereof are intended to be within the scope of the utility model as set forth in the following claims.
Claims (9)
1. The automatic sample bottle pouring and cleaning device is characterized by comprising a water tank (1), a water inlet system (2), a water drainage system (3), a spray washing mechanism (4), a spray washing lifting driving mechanism (5) and a sample bottle clamping and overturning mechanism (6); the spray washing mechanism (4) is arranged in the water tank (1); the water inlet system (2) is used for supplying cleaning water to the spray washing mechanism (4); the drainage system (3) is used for draining the waste water after the sample bottle is cleaned; the spray washing lifting driving mechanism (5) is connected with the spray washing mechanism (4) and is used for driving the spray washing mechanism (4) to do lifting motion so as to enter and leave and wash the sample bottle; the sample bottle clamping and overturning mechanism (6) is used for clamping the sample bottle to pour out residual samples.
2. The automatic sample bottle pouring and cleaning device according to claim 1, wherein the water inlet system (2) comprises a water inlet pipe (21).
3. The automatic sample bottle pouring and cleaning device according to claim 2, wherein a pressurizer (211) is arranged on the water inlet pipe (21).
4. The automatic sample bottle pouring and cleaning device according to claim 1, wherein the spray mechanism (4) comprises a nozzle (41) and a cleaning brush (42), the nozzle (41) is connected with the water inlet pipe (21) and is used for spraying water to the sample bottle to clean the inner wall of the sample bottle, and the cleaning brush (42) is used for cleaning samples adhered to the wall of the sample bottle.
5. The automatic sample bottle pouring and cleaning device according to claim 4, wherein the cleaning brushes (42) are at least two groups and symmetrically arranged at two sides of the nozzle (41).
6. The automatic sample bottle pouring and cleaning device according to claim 4, further comprising a rotary driving member for driving the cleaning brush (42) to rotate.
7. The automatic sample bottle pouring and cleaning device according to claim 1, wherein the drainage system (3) comprises a drain pipe (31), and a drainage pump (311) is arranged on the drain pipe (31).
8. The automatic sample bottle pouring and cleaning device according to any one of claims 1 to 7, wherein a pouring dust cover (7) is further arranged above the water tank (1) and is used for preventing samples from splashing during pouring.
9. The automatic sample bottle pouring and cleaning device according to any one of claims 1 to 7, characterized in that the sample bottle clamping and turning mechanism (6) comprises a clamping jaw (61) and a turning driving mechanism (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320839480.5U CN219805097U (en) | 2023-04-14 | 2023-04-14 | Automatic sample bottle pouring and cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320839480.5U CN219805097U (en) | 2023-04-14 | 2023-04-14 | Automatic sample bottle pouring and cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219805097U true CN219805097U (en) | 2023-10-10 |
Family
ID=88209475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320839480.5U Active CN219805097U (en) | 2023-04-14 | 2023-04-14 | Automatic sample bottle pouring and cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219805097U (en) |
-
2023
- 2023-04-14 CN CN202320839480.5U patent/CN219805097U/en active Active
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