CN210280104U - Chemical barrel cleaning device - Google Patents
Chemical barrel cleaning device Download PDFInfo
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- CN210280104U CN210280104U CN201921087725.3U CN201921087725U CN210280104U CN 210280104 U CN210280104 U CN 210280104U CN 201921087725 U CN201921087725 U CN 201921087725U CN 210280104 U CN210280104 U CN 210280104U
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Abstract
Chemical drum belt cleaning device relates to chemical industry cleaning equipment technical field, has solved the problem that the cleaning efficiency is low, the effect is poor and waste water, including circulation track, support body, be equipped with actuating mechanism and chemical drum anchor clamps on the support body. The driving mechanism drives the frame body to slide along the circulating track and drives the chemical bucket clamp to rotate up and down and open and close. A placing platform, a first water tank, a second water tank, a third water tank, an air drying mechanism and a cleaning chemical barrel placing area are sequentially arranged below the circulating track. An ultrasonic generator, a first water outlet, a first water inlet and a second water inlet are arranged in the first water tank; a third water inlet, a fourth water inlet and a second water outlet are formed in the second water tank; and a water spraying assembly and a third water outlet are arranged in the third water tank, the first water inlet, the third water inlet and the water spraying assembly are connected with a tap water system, the first water outlet and the second water outlet are connected with a drainage pipeline, and the third water outlet is connected with the second water inlet, the fourth water inlet and the drainage pipeline. The utility model discloses the cleaning efficiency is high and it is extravagant to reduce water.
Description
Technical Field
The utility model relates to a chemical industry cleaning equipment technical field, concretely relates to chemical drum belt cleaning device.
Background
The chemical bucket is the container that mill such as chemical plant, sewage treatment plant, chemical industry liquid manufacturing plant or use factory commonly used, but chemical bucket reuse after wasing, for example the chemical bucket of splendid attire acidity solution, will splendid attire alkaline solution, then need wash the chemical bucket. Because the liquid outlet of chemical drum is located the top of chemical drum, and its diameter is less, the washing of chemical drum at present mainly utilizes a belt cleaning device, arranges the chemical drum in belt cleaning device, pours into a small amount of water into to the bucket, then the motor control brush is scrubbed, utilizes PLC control system control anchor clamps centre gripping chemical drum after the water of chemical drum the inside rises and overturns to fall after scrubbing, centre gripping chemical drum upset and decline, washes again, moves air-dry mechanism air-dries at last. Because the material of chemical drum splendid attire is different, appears the bucket inner wall often and is difficult to wash thorough problem, and the cleaning efficiency through the brush is low, the cleaning performance is poor, and this kind of cleaning method wastes water resource moreover. Therefore, it is necessary to design a chemical bucket cleaning device for cleaning a chemical bucket.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that current cleaning equipment cleaning efficiency is low, the cleaning performance is poor and the water resource is wasted, the utility model provides a chemical drum belt cleaning device.
The utility model discloses a solve the technical scheme that technical problem adopted as follows:
the chemical barrel cleaning device comprises an air drying mechanism, a circulating track and a plurality of frame bodies sliding along the circulating track, wherein each frame body is provided with a driving mechanism and a chemical barrel clamp;
the circulating track is provided with a barrel loading station, a cleaning station, a rinsing station, a flushing station, an air drying station and a barrel unloading station which are sequentially arranged along the sliding direction of the driving assembly,
a chemical barrel placing platform to be cleaned is arranged below the circulating track and corresponds to the barrel loading station; the placing platform is obliquely arranged so that the opening of the chemical barrel positioned on the placing platform is lower than the bottom of the chemical barrel;
a first water tank is correspondingly arranged below the circulating track in a cleaning mode, an ultrasonic generator and a first water outlet are arranged in the first water tank, a cleaning solution placing groove, a first water inlet and a second water inlet are arranged on the first water tank, the first water inlet is connected with a tap water system, and the first water outlet is connected with a drainage pipeline;
a second water tank is arranged below the circulating track and corresponds to the rinsing station; the second water tank is provided with a third water inlet, a fourth water inlet and a second water outlet, the third water inlet is connected with a tap water system, the second water outlet is connected with a drainage pipeline,
a third water tank is arranged below the circulating track and corresponding to a flushing station, a water spraying assembly and a third water outlet are arranged in the third water tank, the water spraying assembly is connected with a tap water system and used for flushing a chemical barrel in the third water tank, the third water tank is used for containing water sprayed by the water spraying assembly, the third water outlet is connected with a second water inlet through a first liquid guide pipe, is connected with a fourth water inlet through a second liquid guide pipe and is connected with a drainage pipeline through a third liquid guide pipe, the first liquid guide pipe is provided with a first water pump and a first water valve, the second liquid guide pipe is provided with a second water pump and a second water valve, and the third liquid guide pipe is provided with a third water valve;
the air drying mechanism is arranged below the circulating track and corresponds to the air drying station;
and a clean chemical barrel placing area is arranged below the circulating track and corresponding to the barrel unloading station.
Furthermore, the drainage pipeline is connected with a sewage treatment mechanism.
Furthermore, the included angle between the placing platform and the ground is 10-30 degrees.
Further, the air-drying mechanism comprises an air-drying frame and a fan arranged on the air-drying frame.
Further, the support body includes the steelframe and connects the pulley of steelframe, the pulley can slide along the circulation track, actuating mechanism and chemical bucket anchor clamps all set up on the steelframe, and the pulley is connected in the actuating mechanism drive.
Furthermore, actuating mechanism includes the second motor that driving pulley pivoted first motor, drive chemical drum anchor clamps go up and down, the rotatory 90 degrees third motor of driven chemical drum anchor clamps and the fourth motor that drives chemical drum anchor clamps and open class, first motor is used for driving the support body and follows the circular orbit and slide.
Furthermore, be equipped with the lift slide on the support body, chemical barrel anchor clamps sliding connection lift slide.
Further, the cleaning device also comprises a PLC control system for controlling the driving mechanism.
Furthermore, the PLC control system is connected with a timing module.
Furthermore, a first in-place sensor, a second in-place sensor, a third in-place sensor, a fourth in-place sensor, a fifth in-place sensor and a sixth in-place sensor are arranged on the circulating track, the first in-place sensor, the second in-place sensor, the third in-place sensor, the fourth in-place sensor, the fifth in-place sensor and the sixth in-place sensor are all connected with a PLC control system, the first in-place sensor is used for detecting that the frame body reaches the upper barrel station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism accordingly; the second in-place sensor is used for detecting that the frame body reaches the cleaning station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; the third in-place sensor is used for detecting that the frame body reaches a rinsing station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; the fourth in-place sensor is used for detecting that the frame body reaches the washing station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; the fifth in-place sensor is used for detecting that the frame body reaches the air drying station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; and the sixth in-place sensor is used for detecting that the rack body reaches the bucket unloading station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result.
The utility model has the advantages that:
1. the utility model discloses an ultrasonic generator has replaced the abluent mode of motor control brush and has realized ultrasonic cleaning, has improved the cleaning performance, and ultrasonic cleaning technology is ripe, the cost is not high simultaneously.
2. Reduce the chemical industry through second basin and water spray assembly cleaning performance and remain with the remaining of washing liquid, rinse once through the second basin, wash most chemical industry in the first basin and remain with the remaining of washing liquid, wash again, the water economy resource has improved efficiency by a wide margin.
3. Through the circulation track and along a plurality of support bodies of circulation track gliding, constituted and washd and produced the line, improved the efficiency of chemical industry bucket.
4. The water in the first water tank is used for multiple times, and the water in the second water tank is used for multiple times, so that water resources are saved.
5. Through third basin, first catheter, first water pump, first water valve, second catheter, second water pump and second water valve, under the prerequisite of guaranteeing the cleaning performance, the water economy resource reduces the waste of water resource.
Drawings
Fig. 1 is a first schematic perspective view of the chemical drum cleaning device of the present invention.
Fig. 2 is a second schematic perspective view of the chemical drum cleaning device of the present invention.
Fig. 3 is a connection relationship diagram of the inlet and outlet of the chemical bucket cleaning device of the present invention.
In the figure: 1. the device comprises a circulating track, 2.1, a steel frame, 2.2, a pulley, 2.3, a lifting slide way, 3.1, a first motor, 3.2, a second motor, 3.3, a third motor, 4, a chemical barrel clamp, 5, a placing platform, 6, a first water tank, 6.1, a first water inlet, 6.2, a second water inlet, 6.3, a first water outlet, 6.4, an ultrasonic generator, 6.5, a washing liquid placing groove, 7, a second water tank, 7.1, a third water inlet, 7.2, a fourth water inlet, 7.3, a second water outlet, 8, a third water tank, 8.1, a water spraying assembly, 8.2, a third water outlet, 8.3, a first liquid guide pipe, 8.4, a first water pump, 8.5, a first water valve, 8.6, a second liquid guide pipe, 8.7, a second water pump, 8.8.8, a second water valve, 8.9, a third water valve, 8.10, a third water guide pipe, 9.1, a first water guide pipe, a fan frame, a water guide pipe frame, a fan frame, a water drying.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Chemical barrel belt cleaning device, as shown in fig. 1 and fig. 2, includes circulation track 1, support body, actuating mechanism, place the platform 5, wiper mechanism, second basin 7 (can be called rinsing mechanism), bath mechanism, air-dry mechanism, clean chemical barrel and place district 10.
The circulation track 1 is long circle, circulation track 1 has set gradually the upper barrel station along drive assembly sliding direction, wash the station, rinse the station, electroplate the station, the station of washing by water, air-dry the station and unload the bucket station, circulation track 1 includes the upper barrel station, wash the station, electroplate the station, wash by water the station, air-dry the station and unload the bucket station, the upper barrel station, wash the station, electroplate the station, wash by water the station, air-dry the station and unload the bucket station and set up in order, and it is the upper barrel station to unload the next station of bucket station along drive assembly sliding direction, the upper barrel station, wash the station, electroplate the station, wash by water the station, air-dry the station and unload the bucket station and. The support body can be along 1 circulative sliding of circulation track, the quantity of support body is a plurality of, be equipped with actuating mechanism and chemical drum anchor clamps 4 on every support body, the support body is as actuating mechanism and chemical drum anchor clamps 4's support, the support body includes steelframe 2.1 and pulley 2.2 of connecting steelframe 2.1, pulley 2.2 can slide along circulation track 1, actuating mechanism and chemical drum anchor clamps 4 all set up on steelframe 2.1, actuating mechanism drive connection chemical drum anchor clamps 4, 2.2 of pulley are connected in the actuating mechanism drive. The driving mechanism can drive the pulley 2.2 to realize that the frame body slides along the circulating track 1, the driving mechanism can drive the chemical bucket clamp 4 to lift, the driving mechanism can drive the chemical bucket clamp 4 to rotate by 90 degrees, and the driving mechanism can drive the chemical bucket clamp 4 to open and close.
The placing platform 5 is arranged below the circulating track 1 and corresponds to the upper barrel station. The placing platform 5 is used for placing a chemical bucket to be cleaned. The mesa slope of place the platform 5 sets up, and the purpose makes the bung hole of the chemical industry bucket that is located it be less than the barrel head of chemical industry bucket, and the chemical industry bucket is and empties the state and place on place the platform 5, and the bung hole of chemical industry bucket is slightly less than the barrel head of chemical industry bucket. The one end of place platform 5 corresponds places the chemical industry bucket bung hole other end and corresponds places the chemical industry bucket bottom of the barrel, and place platform 5's mesa and ground nonparallel, place platform 5 is 10 ~ 30 with the contained angle on ground, for example is 20 jiaos with ground.
The cleaning mechanism is arranged below the circulating track 1 and corresponds to the cleaning mechanism. The wiper mechanism includes first basin 6, supersonic generator 6.4, first water inlet 6.1, second water inlet 6.2 and first delivery port 6.3, first basin 6 just corresponds the wiper mechanism setting in circulation track 1 below for splendid attire water and washing chemical drum, supersonic generator 6.4 sets up in first basin 6, first water inlet 6.1 and second water inlet 6.2 all set up on first basin 6, first delivery port 6.3 sets up in first basin 6, specifically be first basin 6 bottom. The first water inlet 6.1 is connected with a tap water system, the second water inlet 6.2 is connected with a flushing mechanism, and the first water outlet 6.3 is connected with a drainage pipeline 11. A washing liquid receiving tank 6.5 is provided in the first water tank 6.
The second water tank 7 is arranged below the circulating track 1 and corresponds to the rinsing station. The second water tank 7 is provided with a third water inlet 7.1, a fourth water inlet 7.2 and a second water outlet 7.3, the third water inlet 7.1 and the fourth water inlet 7.2 are arranged on the second water tank 7, and the second water outlet 7.3 is arranged at the bottom of the second water tank 7. The third water inlet 7.1 is connected with a tap water system, the fourth water inlet 7.2 is connected with a flushing mechanism, and the second water outlet 7.3 is positioned at the bottom of the second water tank 7 and is connected with a drain pipe. The second water tank 7 is used for containing water and rinsing the chemical barrel coming out of the first water tank 6.
The flushing mechanism is arranged below the circulating track 1 and corresponds to the flushing station. The flushing mechanism comprises a third water tank 8, a water spraying assembly 8.1 and a third water outlet 8.2. The third water tank 8 is arranged below the circulating track 1 and corresponds to the flushing station. The third water outlet 8.2 is arranged at the bottom of the third water tank 8. The water spraying component 8.1 is arranged in the third water tank 8, is arranged on the bottom surface and the side surface in the third water tank 8, the water spraying part on the bottom surface is vertical to the bottom surface in the third water tank 8, and the water spraying component 8.1 is used for washing the chemical bucket in the third water tank 8 and washing the inner side and the outer side of the chemical bucket. The third water tank 8 is used for containing water sprayed by the water spraying assembly 8.1. The water spraying assembly 8.1 comprises a water spraying pipeline, a spray head and a water spraying pump, the water spraying pipeline is connected with the spray head and a tap water system, the water spraying pump is arranged on the water spraying pipeline, and the spray head is arranged on the bottom surface and the side surface of the third water tank 8. The water spraying part on the bottom surface of the third water tank 8 sprays water to wash the inside of the chemical barrel above the water spraying part or covered on the chemical barrel, and the water spraying part on the inner side surface of the third water tank 8 sprays water to wash the outside of the chemical barrel. The water spray assembly 8.1 is connected to a tap water system for spraying water for flushing the chemical drum with water in order to flush away residual dirt and washing liquid. The spray head of the water spray assembly 8.1 may be a spout with a push-on self-cleaning function. The third water outlet 8.2 is connected with a first liquid guide pipe, a second liquid guide pipe 8.6 and a third liquid guide pipe 8.9, the third water outlet 8.2 is connected with a water outlet pipe, the water outlet pipe is connected with the first liquid guide pipe, the second liquid guide pipe 8.6 and the third liquid guide pipe 8.9, the first liquid guide pipe is connected with the second water inlet 6.2, the second liquid guide pipe 8.6 is connected with the fourth water inlet 7.2, the third liquid guide pipe 8.9 is connected with a water drainage pipe 11, the first liquid guide pipe is provided with a first water pump 8.4 and a first water valve 8.5 for conveying water in the third water tank 8 to the first water tank 6 of the cleaning mechanism, and the second liquid guide pipe 8.6 is provided with a second water pump 8.7 and a second water valve 8.8 for conveying water in the third water tank 8 to the. The third liquid guiding pipe 8.9 is provided with a third water valve 8.10 for conveying the water in the third water tank 8 to a water draining pipeline 11. The connection relationship of the water inlet and outlet pipelines of the chemical bucket cleaning device is shown in fig. 3. A water level detector is arranged in the third water tank 8, when the water level reaches a set value, a third water valve 8.10 is started, and water in the third water tank 8 is discharged to a water discharge pipeline 11. The first water pump 8.4 and the first water valve 8.5 are simultaneously turned on/off according to the requirements of the cleaning mechanism, and the second water pump 8.7 and the second water valve 8.8 are simultaneously turned on/off according to the requirements of the second water tank 7. Come out from first basin 6, if direct bath uses the water washing that flows then the quantity that needs is many, extravagant serious water resource, through second basin 7, rinses the residue that first basin 6 of barrel surface most left off, avoids directly washing by water, and the rethread is flushed water the mechanism and is guaranteed chemical industry bucket's no muddy water and remain, has compromise clean effect and water-saving.
Air-dry mechanism just corresponds air-dry station setting in circulation track 1 below. Air-dry mechanism is used for weathering the chemical industry bucket that is located on air-drying the station. Air-dry mechanism includes air-dry frame 9.1 and installs fan 9.2 on air-dry frame 9.1, and fan 9.2 is used for blowing dry the chemical industry bucket that washes through third basin 8.
Clean chemical barrel places district 10 and just corresponds and unload a bucket station setting in circulation track 1 below for connect the chemical barrel of chemical barrel anchor clamps 4 release greatly, clean chemical barrel places district 10 joinable chemical barrel transmission device. The clean chemical tank placing area 10 is a rectangular box body without an upper cover and with only three side walls.
The drainage pipeline 11 is connected with the sewage treatment mechanism, and the discharged water is discharged after being treated to be qualified.
The first water tank 6, the second water tank 7 and the third water tank 8 can be provided with water baffles, and water-absorbing anti-skid cushion plates are arranged on the ground among the first water tank 6, the second water tank 7, the third water tank 8 and the air drying mechanism.
The utility model discloses a working process: water is injected into the first water tank 6 and the second water tank 7 (through a tap water system), and a cleaning solution is injected into the first water tank 6. The driving mechanism drives the frame body to move to the upper barrel station along the circulating track 1, and the driving mechanism drives the chemical barrel clamp 4 to descend and the chemical barrel clamp 4 to close and clamp the chemical barrel to be cleaned on the placing platform 5. Actuating mechanism drive support body follows circulation track 1 and moves to the cleaning station, actuating mechanism drive chemical bucket anchor clamps 4 descend to the chemical bucket and dip in first basin 6, supersonic generator 6.4 starts to wash the chemical bucket, supersonic generator 6.4 can close after the washing, actuating mechanism drive chemical bucket anchor clamps 4 rise to the surface of water that leaves in the first basin 6, actuating mechanism drive chemical bucket anchor clamps 4 are rotatory simultaneously, make the chemical bucket empty the interior liquid of bucket, actuating mechanism drive chemical bucket anchor clamps 4 reset. Actuating mechanism drive support body moves to the rinsing station along circulation track 1, and actuating mechanism drive chemical bucket anchor clamps 4 descend to the chemical bucket and dip in second basin 7, and actuating mechanism drive chemical bucket anchor clamps 4 rise to the surface of water that leaves in the second basin 7, and actuating mechanism drive chemical bucket anchor clamps 4 are rotatory simultaneously, make the chemical bucket empty the interior liquid of bucket. Actuating mechanism drive support body moves to the station of washing by water along circulation track 1, and actuating mechanism drive chemical barrel anchor clamps 4 descend to the position that the chemical barrel can be fully washed by water spray component 8.1, and water spray component 8.1 washes the chemical barrel, washes the completion back, and actuating mechanism drive chemical barrel anchor clamps 4 rise. The driving mechanism drives the frame body to move to an air drying station along the circulating track 1, and the air drying mechanism air-dries the chemical barrel (the driving mechanism drives the chemical barrel clamp 4 to descend). The driving mechanism drives the frame body to move to the bucket unloading station along the circulating track 1, the driving mechanism drives the chemical bucket clamp 4 to descend and drives the chemical bucket clamp 4 to open and release the chemical bucket to the clean chemical bucket placing area 10. When the water in the first water tank 6 needs to be replaced, the water is drained through the first water outlet 6.3, the first water pump 8.4 and the first water valve 8.5 are opened, and the water in the third water tank 8 is transported to the first water tank 6 for cleaning. When the water in the second water tank 7 needs to be replaced, the water is drained through the second water outlet 7.3, after the water is drained or in the process of draining, the second water pump 8.7 and the second water valve 8.8 are opened, and the water in the third water tank 8 is transported to the second water tank 7 for rinsing. When the first water tank 6 and the second water tank 7 do not need to be changed, the third water valve 8.10 is opened to discharge the water in the third water tank 8 through the third water outlet 8.2 and the water discharge pipeline 11. When the first water tank 6 and/or the second water tank 7 need to be filled with water, if the third water tank 8 does not have water, the first water tank 6 is filled with water and changed with water through the first water inlet 6.1, and the second water tank 7 is filled with water and changed with water through the third water inlet 7.1.
The utility model realizes ultrasonic cleaning by the ultrasonic generator 6.4 instead of the cleaning mode of the brush controlled by the motor, improves the cleaning effect, and simultaneously, the ultrasonic cleaning technology is mature and the cost is not high; chemical product residues and washing liquid residues are reduced through the cleaning effect of the second water tank 7 and the water spraying assembly 8.1, most of the chemical product residues and the washing liquid residues in the first water tank 6 are washed off through the second water tank 7 for one time, and then the washing is carried out, so that water resources are greatly saved, and the efficiency is improved; through circulation track 1 and along a plurality of support bodies of circulation track 1 gliding, constituted and washed the production line, improved the efficiency of chemical industry bucket. The water in the first water tank 6 is reused, and the water in the second water tank 7 is reused, so that water resources are saved. Through third basin 8, first catheter, first water pump 8.4, first water valve 8.5, second catheter 8.6, second water pump 8.7 and second water valve 8.8, under the prerequisite of guaranteeing the cleaning performance, the water economy resource reduces the waste of water resource.
The driving mechanism comprises a first motor 3.1 for driving the pulley 2.2 of the frame body to rotate, a second motor 3.2 for driving the chemical bucket clamp 4 to lift, a third motor 3.3 for driving the chemical bucket clamp 4 to rotate 90 degrees relative to the frame body, and a fourth motor for driving the chemical bucket clamp 4 to open and close. The first motor 3.1 is used for driving the frame body to slide along the circulating track 1. The third motor 3.3 is a rotating electrical machine. First motor 3.1, second motor 3.2, third motor 3.3 and fourth motor all set up on the support body. Be equipped with chemical barrel anchor clamps 4 lifting slide 2.3 on the support body, chemical barrel anchor clamps 4 sliding connection lifting slide 2.3. The frame body is provided with a connecting piece which is rotationally connected with the chemical bucket clamp 4.
As a concrete implementation mode, a controller is arranged on the ground and is connected with and controls the driving mechanism, the ultrasonic generator 6.4 and the air drying mechanism, and an operator controls the driving mechanism through the controller so as to control the frame body to slide along the circulating track 1, the chemical barrel clamp 4 to lift, the chemical barrel clamp 4 to rotate (the rotation angle range is 0-90 degrees, the chemical barrel clamp 4 can rotate to 90 degrees and can also rotate and reset) and the chemical barrel clamp 4 to open and close. The controller is connected with and controls the opening and closing of the first water inlet 6.1, the second water inlet 6.2, the fourth water inlet 7.2, the third water inlet 7.1, the first water outlet 6.3, the second water outlet 7.3, the first water pump 8.4, the first water valve 8.5, the second water pump 8.7, the second water valve 8.8, the third water outlet 8.2 and the third water valve 8.10. As another specific implementation mode, the control can be realized through an existing PLC control system.
The circulating track 1 is provided with a first in-place sensor, a second in-place sensor, a third in-place sensor, a fourth in-place sensor, a fifth in-place sensor and a sixth in-place sensor, and the first in-place sensor, the second in-place sensor, the third in-place sensor, the fourth in-place sensor, the fifth in-place sensor and the sixth in-place sensor are all connected with a PLC control system. The first in-place sensor is used for detecting that the frame body reaches the barrel feeding station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism accordingly. The second in-place sensor is used for detecting that the frame body reaches the cleaning station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism accordingly. The third in-place sensor is used for detecting that the frame body reaches a rinsing station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism accordingly. The fourth sensor that targets in place is used for detecting the support body and reachs the station of washing to send testing result to PLC control system, PLC control system controls actuating mechanism in view of the above. The fifth in-place sensor is used for detecting that the frame body reaches the air drying station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism accordingly. The sixth in-place sensor is used for detecting that the rack body reaches the bucket unloading station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism accordingly. Be equipped with on the chemical barrel anchor clamps 4/the support body and be used for detecting whether chemical barrel anchor clamps 4 press from both sides the first sensor of getting the chemical barrel, this first sensor connection PLC control system. Be equipped with limit sensor and lower limit sensor on the chemical barrel anchor clamps 4 on the support body, go up limit sensor and be used for restricting the position that chemical barrel anchor clamps 4 rose, lower limit sensor is used for restricting the position that chemical barrel anchor clamps 4 descend.
PLC control system (the model is S7-300) includes first PLC control system and second PLC control system, and first PLC control system connects second PLC control system, and first PLC control system belongs to prior art to the control (going up and down and opening and shutting) of chemical drum anchor clamps 4 with being connected, and second PLC control system is all commonly used in the processing field to control support body follow circulation track 1' S removal and stop, belongs to prior art, the utility model discloses a PLC control system belongs to prior art.
Be equipped with pressure sensor on waiting to wash chemical drum place the platform 5, pressure sensor is used for detecting whether there is the chemical drum and send the testing result to PLC control system on waiting to wash chemical drum place the platform 5, and PLC control system controls actuating mechanism according to the testing result that the sensor that targets in place sent and the testing result that pressure sensor sent. The PLC control system is connected with a timing module and is used for controlling (starting) the timing module and controlling the driving mechanism according to set time on the timing module. When the frame body arrives at the upper barrel station and the chemical barrel is cleaned on the chemical barrel placing platform 5 according to the detection result sent by the in-place sensor and the detection result sent by the pressure sensor, the PLC control system starts the timing module, and controls the driving mechanism according to the time of the timing module so that the frame body slides along the circulating track 1, the chemical barrel clamp 4 goes up and down, the chemical barrel clamp 4 rotates and the chemical barrel clamp 4 is opened and closed. The PLC control system is also connected with a driving mechanism, an ultrasonic generator 6.4, a water spraying assembly 8.1 and an air drying mechanism.
PLC control system is equipped with chemical bucket anchor clamps 4 and rotates control circuit, chemical bucket anchor clamps 4 control circuit that rises, chemical bucket anchor clamps 4 decline control circuit, chemical bucket anchor clamps 4 open control circuit, chemical bucket anchor clamps 4 press from both sides and get control circuit etc. PLC control system belongs to ripe prior art, PLC control system's programming, to actuating mechanism's control, with the connection of timing module, with sensor etc. all do not belong to the utility model discloses an invention. The timing module belongs to the prior art, is provided with a plurality of time control mechanisms, is provided with a driving mechanism rising time control circuit, a driving mechanism falling time control circuit, a driving mechanism rotating time control circuit, a frame body circulating track 1 running time control circuit and the like, and is mature technology.
The chemical bucket clamp 4 is initially in an open state, when the detection result sent by the in-place sensor is that the frame body reaches the upper bucket station and the detection result sent by the pressure sensor is that the chemical bucket is on the chemical bucket cleaning platform 5, the PLC control system starts the timing module, after the PLC control system starts the timing module, the drive mechanism is started to lower the chemical bucket clamp 4, then the chemical bucket clamp 4 is controlled to clamp (the chemical bucket clamp 4 is closed) the chemical bucket to be cleaned on the chemical bucket cleaning platform 5, the chemical bucket clamp 4 is controlled to ascend, the bucket feeding process is completed, and at the moment, the opening of the chemical bucket is in a horizontal state but the opening of the chemical bucket is slightly downward, so that the chemical bucket is conveniently immersed in water; the PLC control system controls the driving mechanism to move the frame body to a cleaning station, the PLC control system controls the driving mechanism to enable the chemical bucket clamp 4 to descend, the ultrasonic generator 6.4 is controlled to start, the chemical bucket clamp 4 descends to a chemical bucket to be soaked in water in the first water tank 6, after the chemical bucket is cleaned for a certain time (according to the time of the timing module), the PLC control system controls the ultrasonic generator 6.4 to be closed, the driving mechanism is controlled to enable the chemical bucket clamp 4 to ascend, the driving mechanism is controlled to enable the chemical bucket clamp 4 to rotate, the chemical bucket clamp rotates until the opening of the chemical bucket faces downwards, the water in the chemical bucket is poured out for a certain time, the PLC control system controls the driving mechanism to enable the chemical bucket clamp 4 to rotate and reset until the opening of the chemical bucket is in a state of being slightly downward horizontally, and the cleaning process is completed; the PLC control system controls the driving mechanism to move the frame body to a rinsing station, the PLC control system controls the driving mechanism to enable the chemical barrel clamp 4 to descend, the chemical barrel clamp 4 descends until a chemical barrel is soaked in water in the second water tank 7, (after a certain time), the PLC control system controls the driving mechanism to enable the chemical barrel clamp 4 to ascend, controls the driving mechanism to enable the chemical barrel clamp 4 to rotate until a barrel opening of the chemical barrel descends, and after water in the chemical barrel is poured out, namely after a certain time, the rinsing process is finished; the PLC control system controls the driving mechanism to move the frame body to a washing station, the PLC control system controls the driving mechanism to enable the chemical bucket clamp 4 to descend until the chemical bucket can be sprayed and washed by the water spraying component 8.1, the PLC control system controls the water spraying component 8.1 to be opened, the PLC control system controls the water spraying component 8.1 to be closed after a certain time of water spraying or a certain amount of water is judged by other devices, the PLC control system controls the driving mechanism to enable the chemical bucket clamp 4 to ascend until the chemical bucket is not located in the third water tank 8, and the washing process is finished; the PLC control system controls the driving mechanism to enable the frame body to move to an air drying station, the PLC control system controls the air drying mechanism to dry the chemical barrel, and the air drying process is completed; the PLC control system controls the driving mechanism to move the frame body to the bucket unloading station, the PLC control system controls the driving mechanism to enable the chemical bucket clamp 4 to descend, the chemical bucket clamp 4 is controlled to be opened, a clean chemical bucket is released, the clean chemical bucket falls into the clean chemical bucket placing area 10, and the bucket unloading process is completed; the PLC control system controls the driving mechanism to enable the chemical barrel clamp 4 to ascend, controls the driving mechanism to enable the frame body to move to the upper barrel station along the circulating track 1, and repeats the steps described in the paragraph.
The PLC control system controls the driving mechanism according to the sensors, the timing module and the combination of the sensors and the timing module. The above-mentioned process of going up the bucket, cleaning process, rinse the process, wash process, air-dry process and unload the motion time that the bucket process mainly is the timing control support body according to the timing module, include: the removal time of support body, the time of the pause removal of support body, the chemical drum anchor clamps 4 of being of a specified duration of interval rise, the chemical drum anchor clamps 4 rise time, the chemical drum anchor clamps 4 of being of a specified duration of interval descend, the chemical drum anchor clamps 4 fall time, the chemical drum anchor clamps 4 of being of a specified duration of interval are rotatory, the chemical drum anchor clamps 4 of being of a specified duration of interval are opened, the chemical drum anchor clamps 4 of being of a specified duration of interval are closed etc..
The first in-place sensor, the second in-place sensor, the third in-place sensor, the fourth in-place sensor, the fifth in-place sensor and the sixth in-place sensor can all adopt a first laser transmitter and a first laser receiver. On waiting to wash the place the platform 5 of chemical industry bucket, on first basin 6, on second basin 7, air-dry on the mechanism and clean chemical industry bucket place district 10 and all be equipped with first laser emitter, the support body is equipped with first laser receiver. The driving mechanism and the first laser receiver are respectively connected with the PLC control system, the PLC control system is used for controlling the driving mechanism according to information sent by the first laser receiver, after the first laser receiver receives laser sent by the laser transmitter, the information is sent to the PLC control system, the PLC control system controls the driving mechanism, and the frame body is controlled by the driving mechanism to stop on a corresponding station along the circular motion.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The chemical bucket cleaning device comprises an air drying mechanism and is characterized by further comprising a circulating track (1) and a plurality of support bodies sliding along the circulating track (1), wherein each support body is provided with a driving mechanism and a chemical bucket clamp (4), the driving mechanism is in driving connection with the chemical bucket clamp (4), the driving mechanism can drive the support bodies to slide along the circulating track (1), can drive the chemical bucket clamps (4) to lift, can drive the chemical bucket clamps (4) to rotate by 90 degrees and can drive the chemical bucket clamps (4) to open and close;
the circulating track (1) is provided with a barrel loading station, a cleaning station, a rinsing station, a flushing station, an air drying station and a barrel unloading station which are sequentially arranged along the sliding direction of the driving assembly,
a chemical barrel placing platform (5) to be cleaned is arranged below the circulating track (1) and corresponds to the barrel loading station; the placing platform (5) is obliquely arranged so that the opening of the chemical barrel positioned on the placing platform is lower than the bottom of the chemical barrel;
a first water tank (6) is correspondingly arranged below the circulating track (1) in a cleaning mode, an ultrasonic generator (6.4) and a first water outlet (6.3) are arranged in the first water tank (6), a cleaning solution placing groove (6.5), a first water inlet (6.1) and a second water inlet (6.2) are arranged on the first water tank (6), the first water inlet (6.1) is connected with a tap water system, and the first water outlet (6.3) is connected with a drainage pipeline (11);
a second water tank (7) is arranged below the circulating track (1) and corresponds to the rinsing station; a third water inlet (7.1), a fourth water inlet (7.2) and a second water outlet (7.3) are arranged on the second water tank (7), the third water inlet (7.1) is connected with a tap water system, the second water outlet (7.3) is connected with a drainage pipeline (11),
a third water tank (8) is arranged below the circulating track (1) and corresponding to the flushing station, a water spraying component (8.1) and a third water outlet (8.2) are arranged in the third water tank (8), the water spray component (8.1) is connected with a tap water system and is used for flushing a chemical barrel in the third water tank (8), the third water tank (8) is used for containing water sprayed by the water spraying component (8.1), the third water outlet (8.2) is connected with the second water inlet (6.2) through a first liquid guide pipe (8.3), is connected with the fourth water inlet (7.2) through a second liquid guide pipe (8.6) and is connected with a drainage pipeline (11) through a third liquid guide pipe (8.9), a first water pump (8.4) and a first water valve (8.5) are arranged on the first liquid guide pipe (8.3), a second water pump (8.7) and a second water valve (8.8) are arranged on the second liquid guide pipe (8.6), and a third water valve (8.10) is arranged on the third liquid guide pipe (8.9);
the air drying mechanism is arranged below the circulating track (1) and corresponds to the air drying station;
and a clean chemical barrel placing area (10) is arranged below the circulating track (1) and corresponding to the barrel unloading station.
2. The chemical drum cleaning device according to claim 1, characterized in that the drainage pipeline (11) is connected with a sewage treatment mechanism.
3. The chemical bucket cleaning device according to claim 1, wherein the included angle between the placing platform (5) and the ground is 10-30 degrees.
4. The chemical drum cleaning device according to claim 1, characterized in that the air drying mechanism comprises an air drying frame (9.1) and a fan (9.2) mounted on the air drying frame (9.1).
5. The chemical bucket cleaning device according to claim 1, wherein the frame body comprises a steel frame (2.1) and a pulley (2.2) connected with the steel frame (2.1), the pulley (2.2) can slide along the circulating track (1), the driving mechanism and the chemical bucket clamp (4) are both arranged on the steel frame (2.1), and the driving mechanism drives the connecting pulley (2.2).
6. The chemical bucket cleaning device according to claim 5, wherein the driving mechanism comprises a first motor (3.1) for driving the pulley (2.2) to rotate, a second motor (3.2) for driving the chemical bucket clamp (4) to lift, a third motor (3.3) for driving the chemical bucket clamp (4) to rotate 90 degrees and a fourth motor for driving the chemical bucket clamp (4) to open the class, and the first motor (3.1) is used for driving the frame body to slide along the circulating track (1).
7. The chemical bucket cleaning device according to claim 1, wherein a lifting slideway (2.3) is arranged on the frame body, and the chemical bucket clamp (4) is slidably connected with the lifting slideway (2.3).
8. The chemical drum cleaning apparatus according to claim 1, further comprising a PLC control system for controlling the driving mechanism.
9. The chemical drum cleaning device according to claim 8, wherein the PLC control system is connected with a timing module.
10. The chemical bucket cleaning device according to claim 8, wherein a first in-place sensor, a second in-place sensor, a third in-place sensor, a fourth in-place sensor, a fifth in-place sensor and a sixth in-place sensor are arranged on the circulating track (1), the first in-place sensor, the second in-place sensor, the third in-place sensor, the fourth in-place sensor, the fifth in-place sensor and the sixth in-place sensor are all connected with a PLC (programmable logic controller) control system, the first in-place sensor is used for detecting that a rack body reaches a bucket loading station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; the second in-place sensor is used for detecting that the frame body reaches the cleaning station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; the third in-place sensor is used for detecting that the frame body reaches a rinsing station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; the fourth in-place sensor is used for detecting that the frame body reaches the washing station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; the fifth in-place sensor is used for detecting that the frame body reaches the air drying station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result; and the sixth in-place sensor is used for detecting that the rack body reaches the bucket unloading station and sending a detection result to the PLC control system, and the PLC control system controls the driving mechanism according to the detection result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921087725.3U CN210280104U (en) | 2019-07-12 | 2019-07-12 | Chemical barrel cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921087725.3U CN210280104U (en) | 2019-07-12 | 2019-07-12 | Chemical barrel cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210280104U true CN210280104U (en) | 2020-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921087725.3U Expired - Fee Related CN210280104U (en) | 2019-07-12 | 2019-07-12 | Chemical barrel cleaning device |
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| CN (1) | CN210280104U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770112A (en) * | 2021-11-12 | 2021-12-10 | 凯瑞电子(诸城)有限公司 | Self-cleaning type ultrasonic circulating cleaning device |
| CN115178552A (en) * | 2022-07-05 | 2022-10-14 | 中鑫城发建设集团有限公司 | Automatic cleaning equipment of cement bucket for construction ground |
-
2019
- 2019-07-12 CN CN201921087725.3U patent/CN210280104U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770112A (en) * | 2021-11-12 | 2021-12-10 | 凯瑞电子(诸城)有限公司 | Self-cleaning type ultrasonic circulating cleaning device |
| CN113770112B (en) * | 2021-11-12 | 2022-03-11 | 凯瑞电子(诸城)有限公司 | Self-cleaning type ultrasonic circulating cleaning device |
| CN115178552A (en) * | 2022-07-05 | 2022-10-14 | 中鑫城发建设集团有限公司 | Automatic cleaning equipment of cement bucket for construction ground |
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Granted publication date: 20200410 Termination date: 20210712 |