CN111613022B - Production monitoring system - Google Patents
Production monitoring system Download PDFInfo
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- CN111613022B CN111613022B CN201910487297.1A CN201910487297A CN111613022B CN 111613022 B CN111613022 B CN 111613022B CN 201910487297 A CN201910487297 A CN 201910487297A CN 111613022 B CN111613022 B CN 111613022B
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/182—Level alarms, e.g. alarms responsive to variables exceeding a threshold
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B19/00—Alarms responsive to two or more different undesired or abnormal conditions, e.g. burglary and fire, abnormal temperature and abnormal rate of flow
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
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- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Alarm Systems (AREA)
Abstract
The application provides a production monitoring system, includes: the core working area monitoring subsystem comprises a plurality of first sensors which are respectively arranged at the robot and the storage platform; the open area monitoring subsystem comprises a plurality of second sensors which are respectively arranged at the open door and the passing door; the equipment running area monitoring subsystem comprises a plurality of third sensors which are respectively arranged at the assembling platform, the storing platform, the cutter and the robot; the peripheral monitoring subsystem comprises a plurality of fourth sensors which are respectively arranged at the position of the enclosure and the storage platform; the operation platform is respectively connected with each monitoring subsystem, reads the sensor data of each monitoring subsystem and displays the alarm grade; and the alarm system is connected with the operating platform, and the operating platform controls the alarm system to send out alarm instructions of different grades.
Description
Technical Field
The application relates to but is not limited to the field of building material production, in particular to a production monitoring system.
Background
On the production line of the existing wall boards and other building materials, the situation of accidental damage caused by the fact that operating personnel or transport vehicles are close to important equipment often occurs, so that production failure and shutdown are caused, and great economic loss is caused. Therefore, a proper early warning means should be adopted to perform early warning on various dangerous situations so as to avoid larger accidents.
Disclosure of Invention
The application provides a production monitoring system, can effectively protect production line equipment and operating personnel's safety.
In order to achieve the purpose of the application, the technical scheme adopted by the application is as follows:
the application provides a production monitoring system for guarantee production line equipment and operating personnel's safety, production monitoring system includes:
the core working area monitoring subsystem comprises a plurality of first sensors, the first sensors are respectively arranged at the robot and the storage platform, and the first sensors are used for detecting whether a person or an object approaches the robot and the storage platform;
the open area monitoring subsystem comprises a plurality of second sensors, the second sensors are respectively arranged at the open door and the passing door, and the second sensors are used for detecting whether people or objects pass through the open door and the passing door;
the equipment operation area monitoring subsystem comprises a plurality of third sensors, the third sensors are respectively arranged on the assembling platform, the storage platform, the cutter and the robot, and the third sensors are used for detecting the fault condition of each piece of equipment in the monitoring area and whether a person or an object approaches the equipment;
the peripheral monitoring subsystem comprises a plurality of fourth sensors, the fourth sensors are respectively arranged at the enclosure and the storage platform, and the fourth sensors are used for detecting the damage condition of the enclosure and whether people or objects are close to the storage platform;
the operation platform is respectively connected with each monitoring subsystem, reads the sensor data of each monitoring subsystem and displays the alarm grade;
and the alarm system is connected with the operating platform, and the operating platform controls the alarm system to send out alarm instructions of different grades.
Compared with the prior art, the method has the following beneficial effects:
the application provides a production monitoring system, including four control subsystems of core workspace control subsystem, open area control subsystem, equipment running area control subsystem and peripheral control subsystem, the regional division is clear and definite, more is favorable to carrying out regional monitoring to whole production line, improves monitoring efficiency to connect a control subsystem and alarm system through operation platform, operation platform collects, discerns and takes notes the monitoring system of each subsystem, sends out the police dispatch newspaper through alarm system, reminds corresponding staff. The production monitoring system can effectively protect the safety of production line equipment and operators, and greatly improves the production efficiency of the production line and the safety of equipment personnel. In addition, the production monitoring system that this application provided simple structure relatively, the operational reliability is high, and long service life has improved this production monitoring system's practicality greatly.
Other features and advantages of the present application will be set forth in the description that follows.
Drawings
The accompanying drawings are included to provide a further understanding of the claimed subject matter and are incorporated in and constitute a part of this specification, illustrate embodiments of the subject matter and together with the description serve to explain the principles of the subject matter and not to limit the subject matter.
Fig. 1 is a schematic structural diagram of a production monitoring system according to an embodiment of the present application.
Illustration of the drawings:
11-a first robot, 12-a second robot, 13-a gypsum board storage platform, 14-a finished product storage platform, 21-a first opening door, 22-a second opening door, 23-a third opening door, 24-a first passing door, 25-a second passing door, 31-an assembly platform, 32-a glass wool cutter, 41-a keel cache platform, 42-a glass wool storage platform, 43-a fence and 51-an operation platform.
Detailed Description
To make the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The embodiment of the application provides a production monitoring system, as shown in fig. 1 for ensure production line equipment and operating personnel's safety, production monitoring system includes:
the core working area monitoring subsystem comprises a plurality of first sensors, the first sensors are respectively arranged at the robot and the storage platform, and the first sensors are used for detecting whether people or objects are close to the robot and the storage platform;
the open area monitoring subsystem comprises a plurality of second sensors, the second sensors are respectively arranged at the open door and the passing door, and the second sensors are used for detecting whether people or objects pass through the open door and the passing door;
the equipment operation area monitoring subsystem comprises a plurality of third sensors, the plurality of third sensors are respectively arranged at the assembling platform 31, the storage platform, the cutter and the robot, and the third sensors are used for detecting the fault condition of each equipment in the monitoring area and whether people or objects approach the equipment;
the peripheral monitoring subsystem comprises a plurality of fourth sensors which are respectively arranged at the enclosure 43 and the storage platform, and the fourth sensors are used for detecting the damage condition of the enclosure 43 and whether people or objects are close to the storage platform;
the operation platform 51, the operation platform 51 couples to every monitoring subsystem separately, the operation platform 51 reads the sensor data of every monitoring subsystem and reveals the warning grade;
and the alarm system is connected with the operating platform 51, and the operating platform 51 controls the alarm system to send out alarm instructions of different levels.
In the embodiment of the present application, the level 1 alarm is the highest level alarm, and the level 3 alarm is the low level alarm. The operation platform 51 may be disposed in the main control room.
The application provides a production monitoring system, as shown in fig. 1, including four control subsystems of core workspace control subsystem, open area control subsystem, equipment running area control subsystem and peripheral control subsystem, the area division is clear and definite, be more favorable to carrying out regional monitoring to whole production line, improve monitoring efficiency, and connect a control subsystem and alarm system through operation platform 51, operation platform 51 collects, discerns and takes notes the monitoring system of each subsystem, send out the police dispatch newspaper through alarm system, remind corresponding staff. The production monitoring system can effectively protect the safety of production line equipment and operators, and greatly improves the production efficiency of the production line and the safety of equipment personnel. In addition, the production monitoring system that this application provided simple structure relatively, the operational reliability is high, and long service life has improved this production monitoring system's practicality greatly.
In an exemplary embodiment, the number of the first sensors (not shown in the drawings) is four, and four first sensors are respectively provided at the first robot 11, the second robot 12, the gypsum board storage platform 13, and the finished product storage platform 14.
The robot comprises a first robot 11 and a second robot 12, and the storage platform comprises a plasterboard storage platform 13 and a finished product storage platform 14. First sensors are arranged at the first robot 11, the second robot 12, the gypsum board storage platform 13 and the finished product storage platform 14. It should be noted that not only one first sensor is provided at each device, but several first sensors may be provided according to actual situations or needs, for example: a plurality of first sensors are arranged around the gypsum board storage platform 13. When an operator or a transport vehicle enters the periphery of the equipment, the core working area monitoring subsystem collects signals of the first sensor at the position, sends out a level 1 alarm and transmits the alarm to the operating platform 51, and the operating platform 51 displays and records the alarm and simultaneously informs corresponding operators through the alarm system.
In an exemplary embodiment, the number of the second sensors (not shown in the drawings) is five, and the five second sensors are respectively provided at the first opening door 21, the second opening door 22, the third opening door 23, the first pass door 24, and the second pass door 25.
The opening doors include a first opening door 21, a second opening door 22, and a third opening door 23, and the passing doors include a first passing door 24 and a second passing door 25. The first opening door 21, the second opening door 22, the third opening door 23, the first passing door 24 and the second passing door 25 are all provided with a second sensor. It should be noted that the specific number of the opening doors and the passing doors may be changed according to actual situations on site, but it is required to ensure that at least one second sensor is arranged at each opening door or passing door to monitor the entering and exiting situations of operators or transport vehicles. When people or other articles pass through each opening door or passing door, the opening area monitoring subsystem collects signals of the second sensor at the opening area monitoring subsystem, sends out 2-level alarm and transmits the 2-level alarm to the operating platform 51, and the operating platform 51 displays and records the 2-level alarm.
In an exemplary embodiment, the number of the third sensors (not shown in the drawings) is six, and the six third sensors are respectively provided at the first robot 11, the second robot 12, the gypsum board storage platform 13, the finished product storage platform 14, the assembling platform 31, and the glass wool cutter 32.
And third sensors are arranged at the first robot 11, the second robot 12, the gypsum board storage platform 13, the finished product storage platform 14, the assembly platform 31 and the glass wool cutter 32. The nailing mechanism and gantry platform movements are mainly monitored at the assembly platform 31, for example: when the drill bit of the nailing mechanism is broken, the equipment running area monitoring subsystem collects the signal of the third sensor at the position, sends out a level 1 alarm and transmits the alarm to the operating platform 51, and the operating platform 51 displays and records the alarm and simultaneously informs corresponding staff through the alarm system.
The rotary motion is mainly monitored at the finished product storage platform 14 and the plasterboard storage platform 13, for example: when the finished product storage platform 14 or the gypsum board storage platform 13 has a fault, the equipment operation area monitoring subsystem collects signals of a third sensor at the position, sends out a level 1 alarm and transmits the alarm to the operation platform 51, and the operation platform 51 displays and records the alarm.
The glass wool cutting and the person entry into the area are monitored mainly at the glass wool cutter 32, for example: when the glass wool cannot be cut off or a person enters the area (including the condition that the overhaul personnel enter the area), the monitoring subsystem of the equipment running area collects the signal of the third sensor at the area, sends out a level 1 alarm and transmits the alarm to the operation platform 51, and the operation platform 51 displays and records the alarm and simultaneously informs corresponding workers through the alarm system.
The vacuum and oil-water separation conditions are mainly monitored at the first robot 11 and the second robot 12, for example: when the vacuum degree is insufficient or the oil-water separation is insufficient, the equipment operation area monitoring subsystem collects signals of a third sensor at the position, sends out a level 1 alarm and transmits the signals to the operation platform 51, the operation platform 51 displays and records the signals, and the operation platform 51 analyzes and judges the signals according to the position of the first or second robot 12: the grabber is quickly placed on the assembly platform 31 or returned to the original position, and meanwhile, corresponding workers are informed through an alarm system. In particular, the equipment operating area monitoring subsystem further comprises resetting means arranged for resetting the first robot 11 and the second robot 12 upon occurrence of an alarm.
In an exemplary embodiment, the number of the fourth sensors (not shown in the drawings) is six, one fourth sensor is arranged at each of the keel cache platform 41 and the glass wool storage platform 42, and four fourth sensors are arranged around the enclosure 43.
Fourth sensors are arranged on the keel cache platform 41, the glass wool storage platform 42 and the surrounding baffle 43. It should be noted that the number of the fourth sensors arranged around the keel cache platform 41, the glass wool storage platform 42 and the enclosure 43 is not limited, and may be adjusted according to the actual situation, and the present application is not limited to the above manner. The keel cache platform 41 and the glass wool storage platform 42 mainly monitor the loading conditions, for example: when keel feeding is carried out manually or glass wool replacement is carried out manually, the peripheral monitoring subsystem collects signals of the fourth sensor at the position, sends out a 3-level alarm and transmits the 3-level alarm to the operating platform 51, and the operating platform 51 displays the alarm. The enclosure 43 is mainly used for monitoring damage conditions of the enclosure 43, such as: when the enclosure 43 is damaged, the peripheral monitoring subsystem collects the signal of the fourth sensor, gives a 2-level alarm, and transmits the signal to the operating platform 51, and the operating platform 51 displays and records the signal.
In an exemplary embodiment, the first sensor, the second sensor, the third sensor and the fourth sensor are photosensors.
The photoelectric sensor has the advantages of high precision, quick response, simple structure, high working reliability and lower cost, and is suitable for mass use.
In an exemplary embodiment, the alarm system (not shown) includes a plurality of alarm horns disposed adjacent to each of the devices being tested.
When each monitoring subsystem sends out a level 1 alarm, the corresponding staff is informed through the alarm system, and at the moment, the alarm system can make the alarm horn at the position send out an alarm according to the position of the fault (namely, which detected equipment has the fault), so that the operator can know the fault position more quickly.
In an exemplary embodiment, as shown in fig. 1, the enclosure 43 is disposed around the device under test.
The enclosure 43 encloses the detected device, so that an operator can enter the operable range of the device behind the enclosure 43, it should be noted that the enclosure 43 does not completely enclose the detected device, for example, as shown in fig. 1, the keel cache platform 41 and the glass wool storage platform 42 are partially or wholly disposed outside the enclosure 43, but the device needs to be operable inside the enclosure 43.
In an exemplary embodiment, the operation platform 51 includes a PLC (Programmable Logic Controller) having a high frequency output interface.
The PLC is simple and reliable, secondary development is conveniently carried out, unnecessary research and development cost is reduced, and the PLC is mature and reliable, so that signal processing and instruction generation are more stable and reliable.
In the description of the present application, it should be noted that the term "plurality" refers to two or more, and the directions or positional relationships indicated by "upper", "lower", and the like are based on the directions or positional relationships shown in the drawings, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the structures referred to have a specific direction, are constructed and operated in a specific direction, and thus, cannot be construed as limiting the present application.
In the description of the embodiments of the present application, unless explicitly stated or limited otherwise, the terms "connected" and "connected" are to be construed broadly, e.g., the term "connected" may be a fixed connection, a detachable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in this application will be understood to be a specific case for those of ordinary skill in the art.
The embodiments described herein are exemplary rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or instead of any other feature or element in any other embodiment, unless expressly limited otherwise.
The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in this application may also be combined with any conventional features or elements to form a unique inventive concept as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other inventive aspects to form yet another unique inventive aspect, as defined by the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Furthermore, various modifications and changes may be made within the scope of the appended claims.
Claims (10)
1. The utility model provides a production monitoring system for guarantee production line equipment and operating personnel's safety, its characterized in that includes:
the core working area monitoring subsystem comprises a plurality of first sensors, the first sensors are respectively arranged at the robot and the storage platform, and the first sensors are used for detecting whether people or objects are close to the robot and the storage platform;
the open area monitoring subsystem comprises a plurality of second sensors, the second sensors are respectively arranged at the open door and the passing door, and the second sensors are used for detecting whether people or objects pass through the open door and the passing door;
the equipment operation area monitoring subsystem comprises a plurality of third sensors, the third sensors are respectively arranged on the assembling platform, the storage platform, the cutter and the robot, and the third sensors are used for detecting the fault condition of each piece of equipment in the monitoring area and whether a person or an object approaches the equipment;
the peripheral monitoring subsystem comprises a plurality of fourth sensors, the fourth sensors are respectively arranged at the position of the enclosure, the cache platform and the storage platform, a part or the whole of the cache platform and the storage platform is arranged outside the enclosure, and the fourth sensors are used for detecting the damage condition of the enclosure and whether people or objects are close to the cache platform and the storage platform;
the operation platform is respectively connected with each monitoring subsystem, reads the sensor data of each monitoring subsystem and displays the alarm grade;
the alarm system is connected with the operating platform, and the operating platform controls the alarm system to send out alarm instructions of different grades;
the core working area monitoring subsystem collects signals of the first sensor, sends out a level 1 alarm and transmits the level 1 alarm to the operating platform; the open area monitoring subsystem collects signals of the second sensor, sends out a 2-level alarm and transmits the 2-level alarm to the operating platform; the equipment running area monitoring subsystem collects signals of the third sensor, sends out a level 1 alarm and transmits the level 1 alarm to the operating platform; and the peripheral monitoring subsystem collects the signal of the fourth sensor, sends out a 2-level or 3-level alarm and transmits the alarm to the operating platform.
2. The production monitoring system of claim 1, wherein the number of the first sensors is four, and four first sensors are respectively disposed at the first robot, the second robot, the plasterboard storage platform, and the finished product storage platform.
3. The production monitoring system of claim 1, wherein the number of the second sensors is five, and the five second sensors are respectively disposed at the first open door, the second open door, the third open door, the first pass door, and the second pass door.
4. The production monitoring system of claim 1, wherein the number of the third sensors is six, and the six third sensors are respectively arranged at the first robot, the second robot, the gypsum board storage platform, the finished product storage platform, the assembly platform and the glass wool cutter.
5. The production monitoring system of claim 1, wherein the number of the fourth sensors is six, one fourth sensor is arranged at each of the keel cache platform and the glass wool storage platform, and four fourth sensors are arranged around the enclosure.
6. The production monitoring system of claim 1, wherein the first sensor, the second sensor, the third sensor, and the fourth sensor are photosensors.
7. The production monitoring system of claim 1 wherein the equipment operating area monitoring subsystem further comprises a reset device configured to reset the first robot and the second robot upon the occurrence of an alarm.
8. The production monitoring system of claim 1, wherein the alarm system comprises a plurality of alarm horns disposed adjacent to each of the devices being monitored.
9. The production monitoring system of claim 8, wherein the enclosure is disposed about the periphery of the device under test.
10. The production monitoring system of any one of claims 1 to 9, wherein the operating platform comprises a PLC having a high frequency output interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910487297.1A CN111613022B (en) | 2019-06-05 | 2019-06-05 | Production monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910487297.1A CN111613022B (en) | 2019-06-05 | 2019-06-05 | Production monitoring system |
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| CN111613022A CN111613022A (en) | 2020-09-01 |
| CN111613022B true CN111613022B (en) | 2022-06-21 |
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| CN201910487297.1A Active CN111613022B (en) | 2019-06-05 | 2019-06-05 | Production monitoring system |
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| CN114326489B (en) * | 2021-12-15 | 2024-02-02 | 北新建材(苏州)有限公司 | Voice broadcasting system |
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