CN103420291A - Tower crane safety monitoring system capable of carrying out remote parameter diagnosis - Google Patents

Tower crane safety monitoring system capable of carrying out remote parameter diagnosis Download PDF

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Publication number
CN103420291A
CN103420291A CN2013103786191A CN201310378619A CN103420291A CN 103420291 A CN103420291 A CN 103420291A CN 2013103786191 A CN2013103786191 A CN 2013103786191A CN 201310378619 A CN201310378619 A CN 201310378619A CN 103420291 A CN103420291 A CN 103420291A
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CN
China
Prior art keywords
sensor
tower crane
remote
module
wireless module
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013103786191A
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Chinese (zh)
Inventor
吴光荣
毛立泉
李昆仑
吴海建
郭泓达
钟平
夏仁峰
徐剑
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ZHEJIANG KAIKANG TECHNOLOGY Co Ltd
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ZHEJIANG KAIKANG TECHNOLOGY Co Ltd
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Priority to CN2013103786191A priority Critical patent/CN103420291A/en
Publication of CN103420291A publication Critical patent/CN103420291A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a safety monitoring system, in particular to a tower crane safety monitoring system capable of carrying out remote parameter diagnosis. The tower crane safety monitoring system capable of carrying out remote parameter diagnosis comprises a control mainboard, a sensor, wireless modules, a remote monitoring platform, a displayer, a tower crane electric cabinet and a wireless hand set, wherein the wireless modules comprise a short-distance wireless module and a remote wireless module. The tower crane safety monitoring system capable of carrying out remote parameter diagnosis has the advantages that due to the fact that the wireless hand set is designed, debugging and maintenance of the tower crane safety monitoring system are convenient, the frequency of aloft working of workers is reduced, and safety of the workers is protected; the remote monitoring platform can carry out analysis on reported false alarms and missed alarms, and can timely send alarm information to related personnel through a short message platform; the control mainboard can detect abnormal signals of the sensor, and can timely discover a fault of the sensor; the remote monitoring platform can carry out diagnosis to judge whether parameters of the control mainboard are falsified, and can effectively prevent man-made amplification of an alarm threshold value.

Description

But a kind of tower crane safety monitoring system of remote parameter diagnosis
Technical field
The present invention relates to a kind of safety monitoring system, but relate in particular to a kind of tower crane safety monitoring system of remote parameter diagnosis.
Background technology
Tower crane also is called tower crane, is widely used in the fields such as commercial production, building operation.Tower crane in actual use, exists the construction safety problem.But nowadays, the research of tower crane mainly is on physical construction and load carrier thereof with improving, and fewer for the improvement of the safety monitoring system in the tower crane use procedure.Along with a large amount of uses of construction trade tower crane in recent years, all kinds of tower crane safe in operation accidents of the initiations such as operation and tower crane group interference and collision of transfiniting in violation of rules and regulations due to tower crane frequently occur, and have caused huge life and property loss.The experience and lessons of safety misadventure show, must carry out in time danger factor and the potential safety hazard in the practical control convenience operational process of actv. supervision ability to tower crane use procedure and behavior, and prevention and the industrial accident of minimizing safety of tower crane occur.
At present, for fear of the generation of tower crane accident, usually safety monitoring system can be installed on tower crane, so that whether the monitoring tower crane normally moves.The safety monitoring system of tower crane is mainly that the potential safety hazards such as accuracy of the cantilever-rotating state in use related to for tower crane, peripheral obstacle situation and lifting position and discharge location are monitored, existing tower crane monitoring system, generally comprise sensor, controller and remote management platform.Sensor and controller are installed on tower crane, and remote management platform is connected with controller by the remote transmission module.
Many application machine of tower crane operation formula inhibiting device protection at present, performance is general, and unit in charge of construction's shielding destruction inhibiting device is close to normality; The tower crane recording instrument is installed, the tower crane black box is monitored, employing be enclosed recording mode, easily suffer that shielding destroys and be difficult to supervision, and be mainly used in the accident lags analysis, existence has little significance; In system debug with while safeguarding, personnel's ascend operation need to be arranged, more inconvenient, and also more dangerous.In addition, breakdown of equipment and alarm parameters are falsification by the people, can not find in time, and a whole set of safety system was lost efficacy.
Summary of the invention
The present invention overcomes above-mentioned weak point; but purpose is to provide a kind of tower crane safety monitoring system of remote parameter diagnosis; commissioning staff and plant maintenance personnel such as can not need just can be debugged system easily and safeguard at the tower crane; minimizing personnel's aloft work, protection personnel's safety.
The present invention achieves the above object by the following technical programs: but the tower crane safety monitoring system of a kind of remote parameter diagnosis comprises: control mainboard, sensor, wireless module, remote monitoring platform, telltale, tower crane electric cabinet, wireless handset; Described wireless module comprises: short-distance wireless module, long distance wireless module; The input end of described control mainboard is connected with sensor, and the mouth of controlling mainboard is connected with the input end of telltale, tower crane electric cabinet; Short-distance wireless module, long distance wireless module are arranged on to be controlled on mainboard, and wireless handset is connected with the control mainboard by the short-distance wireless module, and remote monitoring platform is connected with the control mainboard by the long distance wireless module; Voltage signal, configuration parameter and alarm parameters that described control mainboard collects sensor upload to remote monitoring platform by the long distance wireless module, the information exchange that sensor collects is crossed telltale and is shown, remote monitoring platform sends to the staff by data analysis by alarm message, the staff, by wireless handset, debugs and safeguards controlling mainboard.
As preferably, described sensor comprises: height sensor, amplitude sensor, rotary sensor, LOAD CELLS, air velocity transducer, obliquity sensor; The mouth of described height sensor, amplitude sensor, rotary sensor, LOAD CELLS, air velocity transducer, obliquity sensor is connected with the input end of controlling mainboard.
As preferably, described telltale is touch display.
As preferably, described remote monitoring platform sends to the staff to alarm message by note.
As preferably, described remote monitoring platform comprises data analysis module, data memory module, read-out, short message alarm module; Described data analysis module, data memory module, read-out, short message alarm module are carried out data interaction by long distance wireless module and control mainboard.
Beneficial effect of the present invention is: 1, system wireless handset of the present invention, and conveniently system is debugged and safeguarded, reduce personnel's aloft work, protection personnel's safety; 2, control mainboard the operating data and the alarming value that calculate are uploaded to remote monitoring platform, remote monitoring platform can be analyzed the mistake police and the false dismissal that report, divides alarm level, and in time alarm message is sent to the related personnel by SMS platform; 3, control the abnormal signal that mainboard can detecting sensor, find in time sensor fault; 4, control mainboard the voltage signal of each sensor collected, configuration parameter and alarm parameters upload to remote monitoring platform, and the parameter that platform can the diagnosis control mainboard, whether by falsification, can effectively prevent from artificially amplifying alarm threshold value.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is touch display interface display schematic diagram;
Fig. 3 is wireless handset interface schematic diagram;
Fig. 4 is the statistics interface schematic diagram of reporting to the police;
Fig. 5 is fault assay surface schematic diagram;
The specific embodiment
Below in conjunction with specific embodiment, the present invention is described further, but protection scope of the present invention is not limited in this:
Embodiment 1: as shown in Figure 1, but the tower crane safety monitoring system of a kind of remote parameter diagnosis comprises: control mainboard, sensor, wireless module, remote monitoring platform, touch display, tower crane electric cabinet, wireless handset; Described wireless module comprises: short-distance wireless module, long distance wireless module; Described sensor comprises: height sensor, amplitude sensor, rotary sensor, LOAD CELLS, air velocity transducer, obliquity sensor; Described remote monitoring platform comprises data analysis module, data memory module, read-out, short message alarm module; The mouth of described height sensor, amplitude sensor, rotary sensor, LOAD CELLS, air velocity transducer, obliquity sensor is connected with the input end of controlling mainboard, and the mouth of controlling mainboard is connected with the input end of touch display, tower crane electric cabinet; Short-distance wireless module, long distance wireless module are arranged on to be controlled on mainboard, and wireless handset is connected with the control mainboard by the short-distance wireless module, and remote monitoring platform is connected with the control mainboard by the long distance wireless module; Voltage signal, configuration parameter and alarm parameters that described control mainboard collects each sensor upload to remote monitoring platform by the long distance wireless module, the described data analysis module of remote monitoring platform, data memory module, read-out, short message alarm module processed, stored, shown data respectively, and to alert generation SMS alarm; The information exchange that each sensor collects is crossed touch display and is shown, remote monitoring platform sends to the staff by data analysis by alarm message, and the staff, by wireless handset, debugs and safeguards controlling mainboard.
Shown in Figure 2, the touch display of system can show each state parameter of tower crane operation, comprising: moment values, load carrying ability, height under hook, dolly amplitude, large boom slew, tower body inclination angle, and alarm condition and faulty condition.The parameter collected when each sensor reaches alarming value, or when controlling mainboard and the sensor et out of order having been detected, touch display can send sound and light alarm prompting driver; When overload warning, amplitude spacing alarm and height spacing alarm, control mainboard to tower crane electric cabinet output control signal, stop driver's dangerous play.
Shown in Figure 3, when system need to debug and safeguard, the staff can use wireless handset to carry out the configuration of parameter.The embedded wireless transport module of this wireless handset, dock with the control mainboard by the wireless short-distance module of controlling on mainboard.The wireless handset radical function comprises: the parameter of controlling mainboard read with configure, control that mainboard real time data and alarm condition read, system time configuration and power management module.Use this wireless handset, use in the time of can and safeguarding in system debug, reduce personnel's ascend operation, improved the safety that system is used.
Shown in Figure 4, real time data and the alerting signal controlled on mainboard are transferred to remote monitoring platform by the long distance wireless module, remote monitoring platform is to data analysis, obtain mistake police and false dismissal information, and alerting signal is divided into to three grades according to yellow orange is red, for red alarm, can pass through immediately the note cat, send to the safety of tower crane operating personal reporting to the police by the note form immediately; , all data, signal are preserved, so that tower crane operating personal and repair and maintenance personnel consult, for the management of tower crane provides basic data simultaneously.
Shown in Figure 5, for improving the reliability of system, native system has remote fault detection function.The voltage signal of sensor detected when abnormal when controlling mainboard, system can produce sensor fault signal prompt driver, and reports and submits remote monitoring platform.In remote monitoring platform, stored the configuration parameter of controlling mainboard, when real time data and alerting signal are transferred to remote monitoring platform, remote monitoring platform can the analysis configuration parameter and alerting signal between logic, revising without authorization alarm threshold value for the tower crane operating personal can find in time, prevent that data from playing tricks, guarantee authenticity and the validity of system data.
Above described be specific embodiments of the invention and the know-why used, if the change of doing according to conception of the present invention, when its function produced does not exceed spiritual that specification sheets and accompanying drawing contain yet, must belong to protection scope of the present invention.

Claims (5)

1. but the tower crane safety monitoring system of a remote parameter diagnosis, is characterized in that comprising: control mainboard, sensor, wireless module, remote monitoring platform, telltale, tower crane electric cabinet, wireless handset; Described wireless module comprises: short-distance wireless module, long distance wireless module; The input end of described control mainboard is connected with sensor, and the mouth of controlling mainboard is connected with the input end of telltale, tower crane electric cabinet; Short-distance wireless module, long distance wireless module are arranged on to be controlled on mainboard, and wireless handset is connected with the control mainboard by the short-distance wireless module, and remote monitoring platform is connected with the control mainboard by the long distance wireless module; Voltage signal, configuration parameter and alarm parameters that described control mainboard collects sensor upload to remote monitoring platform by the long distance wireless module, the information exchange that sensor collects is crossed telltale and is shown, remote monitoring platform sends to the staff by data analysis by alarm message, the staff, by wireless handset, debugs and safeguards controlling mainboard.
2. but the tower crane safety monitoring system of a kind of remote parameter diagnosis according to claim 1, is characterized in that, described sensor comprises: height sensor, amplitude sensor, rotary sensor, LOAD CELLS, air velocity transducer, obliquity sensor; The mouth of described height sensor, amplitude sensor, rotary sensor, LOAD CELLS, air velocity transducer, obliquity sensor is connected with the input end of controlling mainboard.
3. but the tower crane safety monitoring system of a kind of remote parameter diagnosis according to claim 2, is characterized in that, described telltale is touch display.
4. but the tower crane safety monitoring system of a kind of remote parameter diagnosis according to claim 3, is characterized in that, described remote monitoring platform sends to the staff to alarm message by note.
5. but the tower crane safety monitoring system of a kind of remote parameter diagnosis according to claim 1, is characterized in that, described remote monitoring platform comprises data analysis module, data memory module, read-out, short message alarm module; Described data analysis module, data memory module, read-out, short message alarm module are carried out data interaction by long distance wireless module and control mainboard.
CN2013103786191A 2013-08-27 2013-08-27 Tower crane safety monitoring system capable of carrying out remote parameter diagnosis Pending CN103420291A (en)

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Cited By (16)

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CN104192712A (en) * 2014-08-15 2014-12-10 徐州重型机械有限公司 Method, handheld terminal and system for producing engineering mechanical control signal
CN104310229A (en) * 2014-08-20 2015-01-28 四川建设机械(集团)股份有限公司 Remote monitoring system of tower crane
CN104536315A (en) * 2014-12-08 2015-04-22 湖南星邦重工有限公司 Aerial work platform
WO2015086912A1 (en) * 2013-12-13 2015-06-18 Konecranes Plc Wireless communications with a payload handling apparatus
CN104851254A (en) * 2015-05-28 2015-08-19 深圳市欣横纵数码科技有限公司 Alarm signal processing method for physical protection system
CN104994346A (en) * 2015-07-06 2015-10-21 重庆昊广重工机械有限公司 Intelligent construction safety management monitoring system and image alarm processing method thereof
CN105203343A (en) * 2014-11-28 2015-12-30 徐州重型机械有限公司 Crane hoisting weight detection system and crane hoisting weight detection method
CN105608641A (en) * 2016-01-10 2016-05-25 杭州德澜科技有限公司 Intelligent hanging basket management system
CN105632095A (en) * 2016-01-10 2016-06-01 杭州德澜科技有限公司 High altitude construction intelligent early warning method
CN105654161A (en) * 2016-01-10 2016-06-08 杭州德澜科技有限公司 Method for managing high-altitude operation equipment based on geographic position
CN106032994A (en) * 2015-03-16 2016-10-19 大陆汽车电子(长春)有限公司 Sensor function detection method and device
CN104310229B (en) * 2014-08-20 2016-11-30 四川建设机械(集团)股份有限公司 The long distance control system of derrick crane
CN109019333A (en) * 2018-07-02 2018-12-18 吴思 A kind of hand-held positioning of intelligent tower crane and controlling terminal
CN110482410A (en) * 2019-08-28 2019-11-22 江苏海湾电气科技有限公司 It is a kind of for marine worker around the electric control system of stake formula crane
CN112180810A (en) * 2020-10-22 2021-01-05 上海振华重工(集团)股份有限公司 Port equipment remote debugging system
CN112346378A (en) * 2020-10-21 2021-02-09 无锡瑞吉德机械有限公司 Intelligent management and control system for overhead suspension working platform

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Cited By (22)

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CN105939956A (en) * 2013-12-13 2016-09-14 科尼全球公司 Low-construction trolley for wire rope hoist
US9944501B2 (en) 2013-12-13 2018-04-17 Konecranes Global Corporation Wireless communications with a payload handling apparatus
WO2015086912A1 (en) * 2013-12-13 2015-06-18 Konecranes Plc Wireless communications with a payload handling apparatus
CN105939956B (en) * 2013-12-13 2019-05-10 科尼全球公司 With the wireless communication of payload handler
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CN104310229B (en) * 2014-08-20 2016-11-30 四川建设机械(集团)股份有限公司 The long distance control system of derrick crane
CN104310229A (en) * 2014-08-20 2015-01-28 四川建设机械(集团)股份有限公司 Remote monitoring system of tower crane
CN105203343A (en) * 2014-11-28 2015-12-30 徐州重型机械有限公司 Crane hoisting weight detection system and crane hoisting weight detection method
CN104536315A (en) * 2014-12-08 2015-04-22 湖南星邦重工有限公司 Aerial work platform
CN106032994B (en) * 2015-03-16 2019-01-25 大陆汽车电子(长春)有限公司 A kind of sensor function detection method and equipment
CN106032994A (en) * 2015-03-16 2016-10-19 大陆汽车电子(长春)有限公司 Sensor function detection method and device
CN104851254A (en) * 2015-05-28 2015-08-19 深圳市欣横纵数码科技有限公司 Alarm signal processing method for physical protection system
CN104994346B (en) * 2015-07-06 2018-05-01 重庆昊广重工机械有限公司 Construction safety manages intelligent monitor system and its image alarm processing method
CN104994346A (en) * 2015-07-06 2015-10-21 重庆昊广重工机械有限公司 Intelligent construction safety management monitoring system and image alarm processing method thereof
CN105632095A (en) * 2016-01-10 2016-06-01 杭州德澜科技有限公司 High altitude construction intelligent early warning method
CN105608641A (en) * 2016-01-10 2016-05-25 杭州德澜科技有限公司 Intelligent hanging basket management system
CN105654161A (en) * 2016-01-10 2016-06-08 杭州德澜科技有限公司 Method for managing high-altitude operation equipment based on geographic position
CN109019333A (en) * 2018-07-02 2018-12-18 吴思 A kind of hand-held positioning of intelligent tower crane and controlling terminal
CN110482410A (en) * 2019-08-28 2019-11-22 江苏海湾电气科技有限公司 It is a kind of for marine worker around the electric control system of stake formula crane
CN110482410B (en) * 2019-08-28 2021-08-20 江苏海湾电气科技有限公司 Electrical control system for pile-winding type crane for maritime work
CN112346378A (en) * 2020-10-21 2021-02-09 无锡瑞吉德机械有限公司 Intelligent management and control system for overhead suspension working platform
CN112180810A (en) * 2020-10-22 2021-01-05 上海振华重工(集团)股份有限公司 Port equipment remote debugging system

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Application publication date: 20131204