CN201873469U - Safety control device for tower crane - Google Patents
Safety control device for tower crane Download PDFInfo
- Publication number
- CN201873469U CN201873469U CN2010202389878U CN201020238987U CN201873469U CN 201873469 U CN201873469 U CN 201873469U CN 2010202389878 U CN2010202389878 U CN 2010202389878U CN 201020238987 U CN201020238987 U CN 201020238987U CN 201873469 U CN201873469 U CN 201873469U
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- tower crane
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- remote monitoring
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Abstract
The utility model provides a safety control device for a tower crane, which comprises electrical control equipment, a tower crane anti-collision alarm system and a tower crane group remote monitoring system, wherein the electrical control equipment is used for collecting a height signal of a tower arm, an operation position signal of a car, a signal of the distance between the car of the tower crane and a standard section, and a signal of the horizontal rotation angle of the tower arm, processing various collected signals to obtain a data signal, displaying the data signal and controlling the tower crane; the tower crane anti-collision alarm system is conveyed to a tower crane group remote monitoring system, and is used for detecting operation behaviors of an operator, prompting the operator the operation and safety states of the tower crane, receiving a signal sent by the tower crane group remote monitoring system, and giving an alarm; and the tower crane group remote monitoring system is used for receiving and displaying the data signal sent by the tower crane anti-collision alarm system, receiving an instruction of monitoring personnel, and sending the instruction to respective tower cranes in the same construction field. A monitoring system of the safety control device is used for the tower crane with a plurality of tower cranes in cross operation at a complex construction environment, and can be used for preventing the collision between the tower cranes and between the tower cranes and other objects.
Description
Technical field
The utility model belongs to the electronic monitoring technical field, relates to a kind of monitored control system that is used for tower crane, is specifically related to a kind of safety of tower crane control setup.
Background technology
At present, construction site often is the housing-group construction, makes to form the construction environment complexity multitower and hang cross-operation.In this case, occur the serious even fatal accident that the human operational error causes easily, self dynamic is collided attempt and self illegally entered peripheral forbidden district etc. as any other tower crane among the tower crane group.Collision in the complicated construction environment between the tower crane is badly in need of a kind ofly monitoring the tower crane running state in real time, and can be in time reported to the police, and prevents the system that tower crane bumps.
Summary of the invention
In order to overcome above-mentioned problems of the prior art, the purpose of this utility model provides a kind of safety of tower crane control setup, can monitor the running state of tower crane in real time, in time reports to the police, remote monitor and control prevents between tower machine and the tower machine, the collision between tower machine and other objects.
For achieving the above object, the technical scheme that the utility model adopted is, the safety of tower crane control setup, comprise tower crane anticollision warning 1 and tower crane group long distance control system 2, tower crane anticollision warning 1 comprises central controller 9, alarm controller 3, height sensor 4, amplitude sensor 5, angular transducer 6, wireless communicator 10 and Operation display module 11, central controller 9 adopts the microprocessor of SPS32, wherein
Tower crane anticollision warning 1, be used to gather the altitude signal of tower arm, be used to gather the signal of distance between the run location signal of tower crane dolly and tower crane dolly and the standard knot, be used to gather the angle signal that the tower arm horizontally rotates, be used to handle the various signals that collect, data-signal after obtaining handling, and this data-signal shown, the electrical apparatus control equipment of control tower machine and be transported to tower crane group long distance control system 2, the operation behavior that also is used for the detecting operation personnel, be used to operating personal to pass through operation of tower machine and safe condition prompting, be used to receive the signal that tower crane group long distance control system 2 sends, and report to the police;
Tower crane group long distance control system 2 is used to receive the data-signal that tower crane anticollision warning 1 sends, and this data-signal is shown, is used to receive monitor staff's instruction, and this instruction is sent to each tower machine of same camp site.
Tower crane anticollision warning 1 also comprises displacement pickup 7, and displacement pickup 7 is used to measure the position of running type tower machine walking.
The utility model intelligent monitor system has following characteristics:
1. systemic-function is powerful, based on the 6 big class safety precaution strategies that real-time monitoring and risk are estimated, surpasses existing like product level.
2. performance is outstanding, and networking can reach 72 station terminals (tower crane), and response time is 50～500ms.
3. based on the built-in terminal of ARM, real-time is good, the integrated level height, and volume is little, and is in light weight, low in energy consumption, is suitable for on-the-spot Fast Installation.
4. support high accuracy data harvesters such as coder, be suitable for multiple tower crane drive apparatus, anti-collision early warning accuracy and precision height.
5. wireless networking communication can dynamically add and withdraw from, simple installation, speed of transmission height.
6. terminal is supported graphic interface, telltale directly perceived and Multi-Function Keyboard, man-machine interaction close friend.
7. the ground program designs based on virtual instrument technique, can realize functions such as long distance wireless setting tower crane parameter and monitoring in real time.
8. system stability is reliable, and design has the moment self-shield, fault self-diagnosis, power down self-shield and dynamic partition parameter memory function.
Description of drawings
Fig. 1 is the structural representation of the utility model intelligent monitor system.
Fig. 2 is the structural representation of tower crane anticollision warning in the utility model intelligent monitor system.
Among the figure, 1. tower crane anticollision warning, 2. tower crane group long distance control system, 3. alarm controller, 4. height sensor, 5. amplitude sensor, 6. angular transducer, 7. displacement pickup, 8. control output module, 9. central controller, 10. wireless communicator, 11. Operation display modules.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
As shown in Figure 1, the utility model safety of tower crane control setup comprises tower crane anticollision warning 1 and tower crane group long distance control system 2.The structure of tower crane anticollision warning 1, as shown in Figure 2, comprise central controller 9, central controller 9 is connected with alarm controller 3, height sensor 4, amplitude sensor 5, angular transducer 6, displacement pickup 7, wireless communicator 10 and Operation display module 11 respectively.Wireless communicator 10 is connected with tower crane group long distance control system 2 by transmission over radio.
Tower crane anticollision warning 1, be used to gather the altitude signal of tower arm, be used to gather the signal of distance between the run location signal of tower crane dolly and tower crane dolly and the standard knot, be used to gather the angle signal that the tower arm horizontally rotates, for running type tower machine, the position signal that is used for the walking of collection capacity tower machine, be used to handle the various signals that collect, data-signal after obtaining handling, and this data-signal shown, the electrical apparatus control equipment of control tower machine and be transported to tower crane group long distance control system 2, the operation behavior that also is used for the detecting operation personnel, be used to operating personal to pass through operation of tower machine and safe condition prompting, be used to receive the signal that tower crane group long distance control system 2 sends, and report to the police;
Tower crane group long distance control system 2 is used to receive the data-signal that tower crane anticollision warning 1 sends, and this data-signal is shown, is used to receive monitor staff's instruction, and this instruction is sent to each tower machine of same camp site.
Amplitude sensor 5 is used to detect the run location of tower crane dolly, measures the distance of tower crane dolly apart from standard knot.Its precision is 0.30m, and working temperature range is-20 ℃～60 ℃.
Angular transducer 6 is used to measure the angle that the tower arm horizontally rotates, and measures the angle (positive east is 0 degree, and the positive north is 90 °, and a week is 360 °) of tower crane arm, and its precision is 0.35 °, and working temperature range is-20 ℃～60 ℃.
Corresponding running type tower machine, displacement pickup 7 is used to measure the position of this tower machine walking.
Each sensor is installed on the relevant position of tower machine, and each sensor is connected with central controller 9, start this intelligent monitor system, the debugging wireless frequency makes wireless telecommunications device 10 and tower crane group long distance control system 2 keep unimpeded.After the tower crane operation, each sensor realizes gathering the various signals of tower crane running state, and the signal of being gathered transferred to central controller 9, the various signals that 9 pairs of central controllers receive are handled, data-signal after obtaining handling, and with this data-signal: 1) shown, make operating personal learn in time whether the real-time running state of tower crane and this tower machine and other tower machine exist the attempt that bumps, if dangerous, then send alerting signal; 2) be delivered to the electrical apparatus control equipment of tower crane, control this equipment and operate accordingly; 3) transfer to tower crane group long distance control system 2 by wireless communicator 10, be convenient to monitoring and control centre and in time grasp between the running state of each tower crane among the tower crane group of camp site and the close tower crane whether have the possibility that bumps, and in time send corresponding instruction at the existing condition of each tower crane, remind operating personal to operate the generation of crash-avoidance accident accordingly by tower crane anticollision warning 1.
The demonstration and the radical function of this intelligent monitor system comprise:
1. the anti-collision of realizing number control, tower crane and the peripheral building of work tower crane in the anti-collision control, cross-operation district between the cross-operation tower crane is controlled, the scope qualification of tower crane work area, the Control for Speed Limitation of tower crane work and 6 kinds of functions such as force moment protection of tower crane;
2. on-site terminal and ground control cabinet all can be realized graphical real-time dynamic monitoring and the device parameter setting to operation tower crane group;
Tower crane information (initial setting) with collision possibility;
Tower crane state (real-time update) with collision possibility;
Can pass through the safe condition indicator lamp, annunciator, telltale indication directly perceived such as each degree of freedom control loop indicator lamp workman execute-in-place.
3. when collision risk, system can cut off the tower crane running control circuit automatically, reduces the tower crane running velocity or stops tower crane dangerous play tendency, and the on-site terminal design has the indication of control output state.
The utility model safety of tower crane control setup is used for that multitower hangs the tower crane of cross-operation under the complicated building operation environment, prevent between tower machine and the tower machine, the collision between tower machine and other objects, prevent that tower crane from trespassing the integrated electronic system of restricted areas.May provide real-time early warning with forcible entry to all collisions, remote monitor and control, floor control, the intelligent observing and controlling system of multiple media manifestation such as transmission over radio, has intellectuality, networked and patterned characteristics, low cost of manufacture, function is strong, the precision height, speed is fast, easy to operate, collection building tower crane brachium pontis, the orientation of dolly and loading, highly, speed, several data information acquisition such as weight and forbidden district is handled in one, adopt the wireless communication mode, realizing that the tower crane group unites intersects the real-time security dynamic monitoring of work compound, having improved constructions work efficient greatly and safer construction environment is provided, is a kind of safety precaution measure of control of modern architecture heavy duty crane.
Claims (2)
1. safety of tower crane control setup, it is characterized in that, this device comprises tower crane anticollision warning (1) and tower crane group long distance control system (2), described tower crane anticollision warning (1) comprises central controller (9), central controller (9) respectively with alarm controller (3), height sensor (4), amplitude sensor (5), angular transducer (6), wireless communicator (10) and Operation display module (11), wireless communicator (10) is connected with tower crane group long distance control system (2) signal, and central controller (9) adopts the microprocessor of SPS32.
2. safety of tower crane control setup according to claim 1 is characterized in that, described tower crane anticollision warning (1) also comprises displacement pickup (7), and displacement pickup (7) is connected with central controller (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202389878U CN201873469U (en) | 2010-06-25 | 2010-06-25 | Safety control device for tower crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202389878U CN201873469U (en) | 2010-06-25 | 2010-06-25 | Safety control device for tower crane |
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| Publication Number | Publication Date |
|---|---|
| CN201873469U true CN201873469U (en) | 2011-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010202389878U Expired - Fee Related CN201873469U (en) | 2010-06-25 | 2010-06-25 | Safety control device for tower crane |
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| CN (1) | CN201873469U (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102275850A (en) * | 2011-06-29 | 2011-12-14 | 湖南坤宇重工集团天德机械有限公司 | Operating personnel protective device for ascending equipment |
| CN102515044A (en) * | 2012-01-04 | 2012-06-27 | 杭州鸿泉数字设备有限公司 | Device for realizing security of image-monitoring and anti-collision integrated tower crane |
| CN102621993A (en) * | 2012-04-01 | 2012-08-01 | 三一重工股份有限公司 | Cantilever crane control system, control method and concrete pump truck |
| CN103264715A (en) * | 2013-06-05 | 2013-08-28 | 株洲时代电子技术有限公司 | Alarming method for safety of ultralimit construction operation of railway ballast cleaning vehicle |
| CN103264713A (en) * | 2013-06-05 | 2013-08-28 | 株洲时代电子技术有限公司 | Alarming system for safety of ultralimit construction operation of railway ballast cleaning vehicle |
| CN103613014A (en) * | 2013-11-21 | 2014-03-05 | 中联重科股份有限公司 | Tower crane, and anti-collision system, anti-collision method and anti-collision device thereof |
| CN103646505A (en) * | 2013-12-25 | 2014-03-19 | 中国水电顾问集团成都勘测设计研究院有限公司 | Site safety monitoring and early warning method in operational process of vibration trolley |
| CN103680060A (en) * | 2013-12-25 | 2014-03-26 | 中国水电顾问集团成都勘测设计研究院有限公司 | Field safety monitoring pre-warning system during running process of vibrating trolley |
| CN104444824A (en) * | 2013-09-16 | 2015-03-25 | 武汉承拓电子科技有限公司 | Safety management monitoring system for hoisting equipment |
| CN106395653A (en) * | 2016-06-20 | 2017-02-15 | 宜昌市微特电子设备有限责任公司 | Offshore platform crane cluster collision prevention method and system |
| CN108263952A (en) * | 2017-04-22 | 2018-07-10 | 常州信息职业技术学院 | The method of work of intelligent tower crane centralized control system based on Cloud Server |
| CN109584504A (en) * | 2018-12-04 | 2019-04-05 | 三峡大学 | One kind conflicts method for early warning in cable machine cage with concrete construction machinery risk |
| CN110615368A (en) * | 2017-08-11 | 2019-12-27 | 北京建筑大学 | Building construction tower crane anti-collision early warning system considering wind speed influence |
| CN114348876A (en) * | 2022-03-17 | 2022-04-15 | 杭州杰牌传动科技有限公司 | Dynamic adjustment method and system for amplitude variation process of intelligent tower crane |
| CN116852340A (en) * | 2023-09-05 | 2023-10-10 | 昆山智能装备研究院 | High-speed transfer arm mechanism |
-
2010
- 2010-06-25 CN CN2010202389878U patent/CN201873469U/en not_active Expired - Fee Related
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102275850A (en) * | 2011-06-29 | 2011-12-14 | 湖南坤宇重工集团天德机械有限公司 | Operating personnel protective device for ascending equipment |
| CN102515044A (en) * | 2012-01-04 | 2012-06-27 | 杭州鸿泉数字设备有限公司 | Device for realizing security of image-monitoring and anti-collision integrated tower crane |
| CN102621993A (en) * | 2012-04-01 | 2012-08-01 | 三一重工股份有限公司 | Cantilever crane control system, control method and concrete pump truck |
| CN103264715A (en) * | 2013-06-05 | 2013-08-28 | 株洲时代电子技术有限公司 | Alarming method for safety of ultralimit construction operation of railway ballast cleaning vehicle |
| CN103264713A (en) * | 2013-06-05 | 2013-08-28 | 株洲时代电子技术有限公司 | Alarming system for safety of ultralimit construction operation of railway ballast cleaning vehicle |
| CN103264713B (en) * | 2013-06-05 | 2016-03-23 | 株洲时代电子技术有限公司 | Railway ballast cleaning car transfinites construction operation sacurity alarm system |
| CN103264715B (en) * | 2013-06-05 | 2015-10-21 | 株洲时代电子技术有限公司 | Railway ballast cleaning car transfinites construction operation safety alarm method |
| CN104444824A (en) * | 2013-09-16 | 2015-03-25 | 武汉承拓电子科技有限公司 | Safety management monitoring system for hoisting equipment |
| CN103613014B (en) * | 2013-11-21 | 2016-01-27 | 中联重科股份有限公司 | Tower crane anti-collision system, method, device and tower crane |
| CN103613014A (en) * | 2013-11-21 | 2014-03-05 | 中联重科股份有限公司 | Tower crane, and anti-collision system, anti-collision method and anti-collision device thereof |
| CN103680060A (en) * | 2013-12-25 | 2014-03-26 | 中国水电顾问集团成都勘测设计研究院有限公司 | Field safety monitoring pre-warning system during running process of vibrating trolley |
| CN103646505A (en) * | 2013-12-25 | 2014-03-19 | 中国水电顾问集团成都勘测设计研究院有限公司 | Site safety monitoring and early warning method in operational process of vibration trolley |
| CN103646505B (en) * | 2013-12-25 | 2016-01-27 | 中国电建集团成都勘测设计研究院有限公司 | Vibrate site safety monitoring and pre-alarming method in chassis operational process |
| CN103680060B (en) * | 2013-12-25 | 2016-06-22 | 中国电建集团成都勘测设计研究院有限公司 | Vibrate site safety monitoring and warning system in chassis running |
| CN106395653A (en) * | 2016-06-20 | 2017-02-15 | 宜昌市微特电子设备有限责任公司 | Offshore platform crane cluster collision prevention method and system |
| CN108263952A (en) * | 2017-04-22 | 2018-07-10 | 常州信息职业技术学院 | The method of work of intelligent tower crane centralized control system based on Cloud Server |
| CN110615368A (en) * | 2017-08-11 | 2019-12-27 | 北京建筑大学 | Building construction tower crane anti-collision early warning system considering wind speed influence |
| CN110615368B (en) * | 2017-08-11 | 2020-08-28 | 北京建筑大学 | Building construction tower crane anti-collision early warning system considering wind speed influence |
| CN109584504A (en) * | 2018-12-04 | 2019-04-05 | 三峡大学 | One kind conflicts method for early warning in cable machine cage with concrete construction machinery risk |
| CN109584504B (en) * | 2018-12-04 | 2020-09-08 | 三峡大学 | Early warning method for risk conflict between cable crane tank crane and warehouse construction machinery |
| CN114348876A (en) * | 2022-03-17 | 2022-04-15 | 杭州杰牌传动科技有限公司 | Dynamic adjustment method and system for amplitude variation process of intelligent tower crane |
| CN114348876B (en) * | 2022-03-17 | 2022-08-05 | 杭州杰牌传动科技有限公司 | Dynamic adjustment method and system for amplitude variation process of intelligent tower crane |
| CN116852340A (en) * | 2023-09-05 | 2023-10-10 | 昆山智能装备研究院 | High-speed transfer arm mechanism |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110622 Termination date: 20120625 |