CN108263952A - The method of work of intelligent tower crane centralized control system based on Cloud Server - Google Patents

The method of work of intelligent tower crane centralized control system based on Cloud Server Download PDF

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Publication number
CN108263952A
CN108263952A CN201810192933.3A CN201810192933A CN108263952A CN 108263952 A CN108263952 A CN 108263952A CN 201810192933 A CN201810192933 A CN 201810192933A CN 108263952 A CN108263952 A CN 108263952A
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CN
China
Prior art keywords
lifting
cloud server
unit
tower crane
suspension hook
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Granted
Application number
CN201810192933.3A
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Chinese (zh)
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CN108263952B (en
Inventor
房淼森
钱弼违
房慧龙
逯静
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Changzhou Suotong Intelligent Technology Co ltd
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Changzhou College of Information Technology CCIT
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Priority to CN201810192933.3A priority Critical patent/CN108263952B/en
Publication of CN108263952A publication Critical patent/CN108263952A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/40Applications of devices for transmitting control pulses; Applications of remote control devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/46Position indicators for suspended loads or for crane elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/48Automatic control of crane drives for producing a single or repeated working cycle; Programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C2700/00Cranes
    • B66C2700/03Cranes with arms or jibs; Multiple cranes

Abstract

The present invention relates to a kind of method of work of the intelligent tower crane centralized control system based on Cloud Server, this intelligent tower crane centralized control system includes:Be stored with operating area plan view Cloud Server, several be distributed in the tower crane of operating area, and each tower crane is each equipped with control unit;The Cloud Server is suitable for sending corresponding lifting instruction to each control unit, and receives the lifting data of each control unit acquisition;The intelligent tower crane centralized control system and its method of work of the present invention is solved an operating area multitower hangs collaborative work the technical issues of, can find out material lifting situation, can multitower hang cooperation by material according to relay by way of carried at a distance.

Description

The method of work of intelligent tower crane centralized control system based on Cloud Server
Technical field
The tower crane used, in particular to a kind of intelligent tower crane collection control system based on Cloud Server are built the present invention relates to a kind of The method of work of system.
Background technology
Tower crane is most common a kind of lifting equipment on construction site, for carrying working reinforcing bar, concrete, steel pipe Etc. various building materials.Mainly using manually being manipulated between high-altitude application, there is automation in tower crane of the prior art The technical issues of degree is low, and lifting efficiency is low.
Invention content
The object of the present invention is to provide a kind of intelligent tower crane centralized control system for being suitable for cooperating and its method of works.
In order to solve the above technical problem, the present invention provides a kind of intelligent tower crane centralized control system, including:
Be stored with operating area plan view Cloud Server, several be distributed in the tower crane of operating area, and each tower crane assembles There is control unit;
The Cloud Server is suitable for sending corresponding lifting instruction to each control unit, and receives the lifting number of each control unit acquisition According to.
Further, the tower crane includes:Arm, suspension hook unit;Wherein
Described control unit is installed in tower crane operation room, and for controlling arm and suspension hook unit;
Described control unit includes:The controller and keyboard unit being connected with the controller, control action collecting unit and nothing Line communication module;Wherein
The keyboard unit is suitable for local input lifting instruction;
The control action collecting unit is suitable for the lifting rail that record instructs the body of tower hoist to match and suspension hook unit with lifting Mark.
It is suitable for receiving the corresponding lifting instruction of Cloud Server transmission and sending by wireless communication module lifting data;Its In
The lifting data include:The lifting track of body of tower hoist and suspension hook unit.
Further, the control action collecting unit includes:For detecting the geomagnetic sensor of arm steering, it is installed on change The first optical rotary encoder within the organization, to acquire travel distance of the corresponding loading trolley of suspension hook unit on arm, And
It further includes:For detecting the second optical rotary encoder of suspension hook suspention height, object weight is hung for detecting suspension hook Weighing sensor;
The Cloud Server memory contain with material type, weight data correspondence database, when weighing sensor obtains current institute When hanging the weight of object, and weight data is uploaded to Cloud Server, and pass through Cloud Server matching database to obtain the material Type;
The controller is suitable for after a material completes lifting for the first time, records the lifting track of the material, and the material is corresponded to Lifting track be uploaded in the database of Cloud Server;
When controller switches to automatic control mode, the controller is according to the lifting track of the first time of the material by material Carry out hoisting transportation.
Further, after each tower crane carries out hoisting material, the Cloud Server is suitable for corresponding to each tower crane all types of The storage point position of material is demarcated and the emptying point position of all types of materials is demarcated;
The Cloud Server learns all types of materials corresponding according to the lifting track of each tower crane, lifting number, weight of material Storage point position, the quantity of emptying point position, and quantity information is sent to each control unit, corresponding controllers is made to control each tower Hang collaborative work.
Further, the lifting track includes:The first arm turning track of point locality movement is stored to material, is carried First travel track of weight trolley and the first suspention track of suspension hook;And
The second arm turning track, the second travel track of loading trolley and the suspension hook moved to material emptying point locality Second suspention track;
Automatically the corresponding track performed is needed by keyboard unit selection;
If full choosing, for automatic control mode;
If part selects, for hybrid operational mode;
If non-selected, for artificial mode.
Another aspect, the present invention also provides a kind of method of works of intelligent tower crane centralized control system.
The method of work of the intelligent tower crane centralized control system includes:
The Cloud Server is suitable for sending corresponding lifting instruction to each control unit, and receives the lifting number of each control unit acquisition According to.
Further, the tower crane includes:Arm, suspension hook unit;Wherein
Described control unit is installed in tower crane operation room, and for controlling arm and suspension hook unit;
Described control unit includes:The controller and keyboard unit being connected with the controller, control action collecting unit and nothing Line communication module;Wherein
The keyboard unit is suitable for local input lifting instruction;
The control action collecting unit is suitable for the lifting rail that record instructs the body of tower hoist to match and suspension hook unit with lifting Mark.
It is suitable for receiving the corresponding lifting instruction of Cloud Server transmission and sending by wireless communication module lifting data;Its In
The lifting data include:The lifting track of body of tower hoist and suspension hook unit.
Further, the control action collecting unit includes:For detecting the geomagnetic sensor of arm steering, it is installed on change The first optical rotary encoder within the organization, to acquire travel distance of the corresponding loading trolley of suspension hook unit on arm, And
It further includes:For detecting the second optical rotary encoder of suspension hook suspention height, object weight is hung for detecting suspension hook Weighing sensor;
The Cloud Server memory contain with material type, weight data correspondence database, when weighing sensor obtains current institute When hanging the weight of object, and weight data is uploaded to Cloud Server, and pass through Cloud Server matching database to obtain the material Type;
The controller is suitable for after a material completes lifting for the first time, records the lifting track of the material, and the material is corresponded to Lifting track be uploaded in the database of Cloud Server;
When controller switches to automatic control mode, the controller is according to the lifting track of the first time of the material by material Carry out hoisting transportation.
Further, after each tower crane carries out hoisting material, the Cloud Server is suitable for corresponding to each tower crane all types of The storage point position of material is demarcated and the emptying point position of all types of materials is demarcated;
The Cloud Server learns all types of materials corresponding according to the lifting track of each tower crane, lifting number, weight of material Storage point position, the quantity of emptying point position, and quantity information is sent to each control unit, corresponding controllers is made to control each tower Hang collaborative work.
Further, the lifting track includes:The first arm turning track of point locality movement is stored to material, is carried First travel track of weight trolley and the first suspention track of suspension hook;And
The second arm turning track, the second travel track of loading trolley and the suspension hook moved to material emptying point locality Second suspention track;
Automatically the corresponding track performed is needed by keyboard unit selection;
If full choosing, for automatic control mode;
If part selects, for hybrid operational mode;
If non-selected, for artificial mode.
The invention has the advantages that the intelligent tower crane centralized control system and its method of work of the present invention are solved in an operation The technical issues of region multitower hangs collaborative work, can find out material lifting situation, can be hung by multitower cooperation by material by It is carried at a distance according to the mode of relay and this intelligent tower crane centralized control system also has the function of self-teaching, can be led to Weight identification material type is crossed, and track is lifted according to material class record, to realize automation lifting, improves tower crane Intelligence degree.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the floor map of the intelligent tower crane centralized control system of the present invention;
Fig. 2 is the structure diagram of the tower crane of the present invention;
Fig. 3 is the functional block diagram of the control unit of the present invention.
In figure:Operating area 1, tower crane 2, tower crane service range 3, storage point position 41, emptying point position 42;
Arm 10, jib lubbing mechanism 11, loading trolley 12, tower crane operation room 13, suspension hook unit 20, suspension hook 201, beacon generating device 30。
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with Illustration illustrates the basic structure of the present invention, therefore it only shows composition related to the present invention.
Embodiment 1
In Fig. 1, draw several tower cranes 2 for being distributed in operating area 1 and corresponding tower crane service range 3 schematic diagram and Several storage point positions 41, emptying point position 42 are there also is provided, is not marked out all in figure, i.e. storage point position, emptying point Position is not fixed, and being placed according to the material of operating area needs to be converted.
As shown in Figure 1, the present embodiment 1 provides a kind of intelligent tower crane centralized control system, including:It is stored with operating area plane The Cloud Server of figure, several be distributed in the tower crane of operating area, and each tower crane is each equipped with control unit;The Cloud Server Suitable for sending corresponding lifting instruction to each control unit, and receive the lifting data of each control unit acquisition.
As shown in Fig. 2, the tower crane includes:Arm, suspension hook unit;Wherein described control unit is installed on tower crane operation room It is interior, and for controlling arm and suspension hook unit;Described control unit includes:Controller and it is connected with the controller Keyboard unit, control action collecting unit and wireless communication module;Wherein described keyboard unit is suitable for local input lifting and refers to It enables;The control action collecting unit is suitable for the lifting rail that record instructs the body of tower hoist to match and suspension hook unit with lifting Mark;It is suitable for receiving the corresponding lifting instruction of Cloud Server transmission and sending by wireless communication module lifting data;It is wherein described Lifting data include:The lifting track of body of tower hoist and suspension hook unit.
Optionally, positioned at the beacon generating device 30 in handling operation area, the suspension hook unit 20 includes:Safe spacing detection is single Member, acousto-optic warning unit;And the suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, when away from During from less than limit value, the acousto-optic warning unit is alarmed, and alarm signal is sent to control unit.
The limit value includes safe distance and in safe distance in setting risk range, and the controller is also Alarm module is connected with, and after entering in the range of safe distance, the alarm signal of the first order is sent out by acousto-optic warning unit, After distance is more nearly, into risk range, alarm module and the same Times of acousto-optic warning unit that the controller is connected It is alert, and stop tower crane by force and run and switch to manual control.
The beacon generating device is such as, but not limited to carried on the body of handling operation area operating personnel or is placed on and builds Build object significant points.
The control action collecting unit includes:For detecting the geomagnetic sensor of arm steering, it is installed on jib lubbing mechanism The first optical rotary encoder in 11, with acquire travel distance of the corresponding loading trolley of suspension hook unit on arm and It further includes:For detecting the second optical rotary encoder of suspension hook suspention height, weighing for object weight is hung for detecting suspension hook Sensor;The Cloud Server memory contain with material type, weight data correspondence database, when weighing sensor obtain it is current During the weight of hung object, and by weight data(As one of lifting data)Cloud Server is uploaded to, and passes through Cloud Server With database to obtain the type of the material;The controller is suitable for after a material completes lifting for the first time, records the material Track is lifted, and the corresponding lifting track of the material is uploaded in the database of Cloud Server;When controller switches to automatically During control model, material is carried out hoisting transportation by the controller according to the lifting track of the first time of the material.
After each tower crane carries out hoisting material, the Cloud Server is suitable for depositing for all types of material corresponding to each tower crane A position is put to be demarcated and demarcate the emptying point position of all types of materials;The Cloud Server is according to each tower The lifting track hung, lifting number, weight of material learn number of all types of materials in a corresponding storage point position, emptying point position Amount, and by quantity information(Lifting instruction)Each control unit is sent to, makes corresponding controllers that each tower crane be controlled to cooperate;More When tower crane is cooperated, each material relay can be carried, avoid invalid action and the waiting time of tower crane, improve tower crane System working efficiency.
Specifically, the lifting track includes back and forth movement, specifically, storing the first of point locality movement to material Arm turning track(The corresponding lifting track of body of tower hoist), loading trolley 12 the first travel track and suspension hook 201 first Suspend track in midair(The corresponding lifting track of suspension hook unit);And the second arm moved to material emptying point locality turns to rail Mark(The corresponding lifting track of body of tower hoist), loading trolley the second travel track and suspension hook second suspention track(Suspension hook list The corresponding lifting track of member);Automatically the corresponding track performed is needed by keyboard unit selection;If full choosing, to automatically control Pattern;If part selects, for hybrid operational mode;If non-selected, for artificial mode.
Various track selections can carry out display operation by the display module being connected with controller.
Wherein, automatic control mode is without manual control, and lifting track is automatically controlled by controller;
Hybrid operational mode is semiautomatic control, the corresponding track of artificial selection, for example, individually the first arm of selection turns to rail Mark, the first travel track, then controller perform the action of above-mentioned track automatically, remaining action is then by being accomplished manually;Artificial mode, then Full manual control.
If above-mentioned material storage point position or material emptying point position are not unique, i.e., material storage point position or material unload Shots position is distributed for multiple spot, this Cloud Server can record each track and be stored, therefore, this intelligent tower crane centralized control system tool There is higher learning ability.
When suspension hook enters in the range of safe distance, the acousto-optic warning unit is alarmed, and the controller controls suspension hook Unit runs slowly;If suspension hook enters risk range, out of service and pressure is switched to manual control by tower crane.
Therefore, this intelligent tower crane centralized control system can split each running orbit of tower crane, and can be according to need It selectively to be set, so the degree of freedom higher of operation.
Optionally, the controller is such as, but not limited to the industrial control board formed using processor STM32F103ZET6, described Geomagnetic sensor is such as, but not limited to using WaveShareMAG3110 electrical compass modules;First, second photoelectricity rotary coding Device such as, but not limited to using Omron rotary encoder E6B2-CWZ6C, such as, but not limited to using tension and compression used by weighing sensor S type weighing sensors;The wireless communication module is such as, but not limited to using 4G communication modules.
Embodiment 2
As shown in Figure 1 to Figure 3, on the basis of embodiment 1, the present embodiment 2 provides a kind of intelligent tower crane centralized control system Method of work, wherein the Cloud Server is suitable for sending corresponding lifting instruction to each control unit, and receive each control unit The lifting data of acquisition.
The tower crane includes:Arm, suspension hook unit;Wherein described control unit is installed in tower crane operation room, and is used for Arm and suspension hook unit are controlled;Described control unit includes:Controller and the keyboard list being connected with the controller Member, control action collecting unit and wireless communication module;Wherein described keyboard unit is suitable for local input lifting instruction;The behaviour Control action collecting unit is suitable for recording the lifting track of the body of tower hoist to match with lifting instruction and suspension hook unit;By wireless Communication module is suitable for receiving the corresponding lifting instruction of Cloud Server transmission and sending lifting data;Wherein described lifting data packet It includes:The lifting track of body of tower hoist and suspension hook unit.
The control action collecting unit includes:For detecting the geomagnetic sensor of arm steering, it is installed on jib lubbing mechanism The first interior optical rotary encoder, to acquire travel distance of the corresponding loading trolley of suspension hook unit on arm and also Including:For detecting the second optical rotary encoder of suspension hook suspention height, for detecting the biography of weighing that suspension hook hangs object weight Sensor;The Cloud Server memory contain with material type, weight data correspondence database, when weighing sensor obtains current institute When hanging the weight of object, and weight data is uploaded to Cloud Server, and pass through Cloud Server matching database to obtain the material Type;The controller is suitable for after a material completes lifting for the first time, records the lifting track of the material, and by the material pair The lifting track answered is uploaded in the database of Cloud Server;When controller switches to automatic control mode, the controller Material is carried out hoisting transportation by the lifting track according to the first time of the material.
After each tower crane carries out hoisting material, the Cloud Server is suitable for depositing for all types of material corresponding to each tower crane A position is put to be demarcated and demarcate the emptying point position of all types of materials;The Cloud Server is according to each tower The lifting track hung, lifting number, weight of material learn number of all types of materials in a corresponding storage point position, emptying point position Amount, and quantity information is sent to each control unit, make corresponding controllers that each tower crane be controlled to cooperate.
Specifically, the lifting track includes back and forth movement, specifically, storing the first of point locality movement to material Arm turning track(The corresponding lifting track of body of tower hoist), loading trolley 12 the first travel track and suspension hook 201 first Suspend track in midair(The corresponding lifting track of suspension hook unit);And the second arm moved to material emptying point locality turns to rail Mark(The corresponding lifting track of body of tower hoist), loading trolley the second travel track and suspension hook second suspention track(Suspension hook list The corresponding lifting track of member);Automatically the corresponding track performed is needed by keyboard unit selection;If full choosing, to automatically control Pattern;If part selects, for hybrid operational mode;If non-selected, for artificial mode.
Using above-mentioned desirable embodiment according to the present invention as enlightenment, by above-mentioned description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property range is not limited to the content on specification, it is necessary to determine its technical scope according to right.

Claims (3)

1. a kind of method of work of intelligent tower crane centralized control system, which is characterized in that intelligent tower crane centralized control system includes:
Be stored with operating area plan view Cloud Server, several be distributed in the tower crane of operating area, and each tower crane assembles There is control unit;
The Cloud Server is suitable for sending corresponding lifting instruction to each control unit, and receives the lifting number of each control unit acquisition According to;
The tower crane includes:Arm, suspension hook unit;Wherein
Described control unit is installed in tower crane operation room, and for controlling arm and suspension hook unit;
Described control unit includes:The controller and keyboard unit being connected with the controller, control action collecting unit and nothing Line communication module;Wherein
The keyboard unit is suitable for local input lifting instruction;
The control action collecting unit is suitable for the lifting rail that record instructs the body of tower hoist to match and suspension hook unit with lifting Mark;
It is suitable for receiving the corresponding lifting instruction of Cloud Server transmission and sending by wireless communication module lifting data;
The lifting data include:The lifting track of body of tower hoist and suspension hook unit;
The control action collecting unit includes:For detecting the geomagnetic sensor of arm steering, it is installed in jib lubbing mechanism First optical rotary encoder, to acquire travel distance of the corresponding loading trolley of suspension hook unit on arm;
It further includes:For detecting the second optical rotary encoder of suspension hook suspention height, object weight is hung for detecting suspension hook Weighing sensor;
The Cloud Server memory contain with material type, weight data correspondence database, when weighing sensor obtains current institute When hanging the weight of object, and weight data is uploaded to Cloud Server, and pass through Cloud Server matching database to obtain the material Type;
The method of work of the intelligent tower crane centralized control system, including:
The controller records the lifting track of the material after a material completes lifting for the first time, and hangs the material is corresponding Dress track is uploaded in the database of Cloud Server;
When controller switches to automatic control mode, the controller is according to the lifting track of the first time of the material by material Carry out hoisting transportation;
The Cloud Server is suitable for sending corresponding lifting instruction to each control unit, and receives the lifting number of each control unit acquisition According to;
Described control unit is installed in tower crane operation room, and for controlling arm and suspension hook unit;
Described control unit includes:The controller and keyboard unit being connected with the controller, control action collecting unit and nothing Line communication module;Wherein
The keyboard unit is suitable for local input lifting instruction;
The control action collecting unit is suitable for the lifting rail that record instructs the body of tower hoist to match and suspension hook unit with lifting Mark;
It is suitable for receiving the corresponding lifting instruction of Cloud Server transmission and sending by wireless communication module lifting data;Wherein, institute Lifting data are stated to include:The lifting track of body of tower hoist and suspension hook unit.
2. method of work according to claim 1, which is characterized in that
The control action collecting unit includes:For detecting the geomagnetic sensor of arm steering, it is installed in jib lubbing mechanism First optical rotary encoder, to acquire travel distance of the corresponding loading trolley of suspension hook unit on arm and further include: For detecting the second optical rotary encoder of suspension hook suspention height, for detecting the weighing sensor that suspension hook hangs object weight;
The Cloud Server memory contain with material type, weight data correspondence database, when weighing sensor obtains current institute When hanging the weight of object, and weight data is uploaded to Cloud Server, and pass through Cloud Server matching database to obtain the material Type.
3. method of work according to claim 2, which is characterized in that
The controller is suitable for after a material completes lifting for the first time, records the lifting track of the material, and the material is corresponded to Lifting track be uploaded in the database of Cloud Server;
When controller switches to automatic control mode, the controller is according to the lifting track of the first time of the material by material Carry out hoisting transportation.
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