CN206751218U - A kind of intelligent tower crane system - Google Patents
A kind of intelligent tower crane system Download PDFInfo
- Publication number
- CN206751218U CN206751218U CN201720429915.3U CN201720429915U CN206751218U CN 206751218 U CN206751218 U CN 206751218U CN 201720429915 U CN201720429915 U CN 201720429915U CN 206751218 U CN206751218 U CN 206751218U
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- CN
- China
- Prior art keywords
- unit
- suspension hook
- tower crane
- track
- controller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
A kind of intelligent tower crane system is the utility model is related to, this intelligent tower crane system includes：Arm, control unit, suspension hook unit and the beacon generating device positioned at handling operation area；Control unit is installed in tower crane operation room, and for being controlled to arm and suspension hook unit；Suspension hook unit includes：Safe spacing detection unit, acousto-optic warning unit；Suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, and when distance is less than limit value, acousto-optic warning unit is alarmed, and alarm signal is sent to control unit；Intelligent tower crane system of the present utility model passes through safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, alarmed, avoid that lifting accident occurs, and this intelligent tower crane system also has self-teaching function, i.e., material type can be identified by weight, and track is lifted according to material class record, to realize automation lifting, the intelligence degree of tower crane is improved.
Description
Technical field
It the utility model is related to tower crane, in particular to a kind of safe tower with self-teaching function that a kind of building uses
Hang.
Background technology
Tower crane is a kind of crane gear the most frequently used on construction site, for carrying working reinforcing bar, concrete, steel pipe
Etc. various building materials.Tower crane of the prior art between high-altitude application mainly using manually being manipulated, to operator
Proficiency and manipulation accuracy require it is higher, protection is relatively low.Also, the goods carried in many cases is relatively fixed,
Tower crane manipulation is repetition, dull, heavy intensive work, easily causes fatigue, brings potential safety hazard.
Utility model content
The purpose of this utility model is to provide a kind of intelligent tower crane system, to improve the security in tower crane running.
In order to solve the above-mentioned technical problem, the utility model provides a kind of intelligent tower crane system, including：Arm, control
Unit, suspension hook unit and the beacon generating device positioned at handling operation area；Wherein described control unit is installed in tower crane operation room,
And for being controlled to arm and suspension hook unit；The suspension hook unit includes：Safe spacing detection unit, sound and light alarm list
Member；And the suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value
When, the acousto-optic warning unit is alarmed, and alarm signal is sent to control unit.
Further, described control unit includes：Controller, and keyboard unit, the control action being connected with the controller
Collecting unit；Wherein described keyboard unit is suitable to input lifting instruction；The control action collecting unit is suitable to record and lifting
Instruct the lifting track of the body of tower hoist to match and suspension hook unit.
Further, the control action collecting unit includes：For detecting the geomagnetic sensor of arm steering, change is installed on
In-house first optical rotary encoder, to gather travel distance of the loading trolley on arm corresponding to suspension hook unit,
And also include：For detecting the second optical rotary encoder of suspension hook suspention height, thing weight is hung for detecting suspension hook
Weighing sensor；The controller internal memory contain with material type, weight data correspondence database, when weighing sensor is worked as
During the weight of preceding hung thing, that is, obtain the type of the material；The controller is suitable to after a material completes lifting first, record
The lifting track of the material, and will be lifted corresponding to the material in the write into Databasce of track；Automatically controlled when controller switches to
During pattern, material is carried out hoisting transportation by the controller according to the lifting track of the first time of the material.
Further, the controller is suitable to demarcate a material storage point position, and material emptying point position is entered
Rower is determined；The lifting track includes, the first arm turning track, loading trolley to material storage point locality movement
First suspention track of the first travel track and suspension hook；And the second arm moved to material emptying point locality turns to rail
Second suspention track of mark, the second travel track of loading trolley and suspension hook；Need what is performed automatically by keyboard unit selection
Corresponding track；If full choosing, for automatic control mode；If part selects, for hybrid operational mode；If non-selected, for people
Work pattern.
Further, the limit value includes：Safe distance scope, and delimit dangerous model again in the range of safe distance
Enclose, i.e., when suspension hook enters in the range of safe distance, acousto-optic warning unit is alarmed, and the controller control suspension hook unit slows down
Operation；If suspension hook enters risk range, out of service and pressure is switched to manual control by tower crane.
The beneficial effects of the utility model are, intelligent tower crane system of the present utility model by safe spacing detection unit with
Beacon generating device real time distance, when distance is less than limit value, alarmed, avoid that lifting accident occurs.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of intelligent tower crane system of the present utility model；
Fig. 2 is the theory diagram of intelligent tower crane system of the present utility model.
In figure：Arm 1, jib lubbing mechanism 11, loading trolley 12, tower crane operation room 13, suspension hook unit 2, suspension hook 201, beacon
Generator 3.
Embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Only illustrate basic structure of the present utility model in a schematic way, therefore it only shows the composition relevant with the utility model.
As depicted in figs. 1 and 2, the present embodiment 1 provides a kind of intelligent tower crane system, including：Arm 1, control unit, hangs
Hook unit 2 and the beacon generating device 3 positioned at handling operation area；Wherein described control unit is installed in tower crane operation room 13, and
For being controlled to arm 1 and suspension hook unit 2；The suspension hook unit 2 includes：Safe spacing detection unit, sound and light alarm list
Member；And the suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value
When, the acousto-optic warning unit is alarmed, and alarm signal is sent to control unit.
The limit value includes safe distance, and in setting risk range in safe distance, the controller is also
Alarm module is connected with, and after entering in the range of safe distance, the alarm signal of the first order is sent by acousto-optic warning unit,
After distance is more nearly, into risk range, alarm module and the same Times of acousto-optic warning unit that the controller is connected
It is alert.
The beacon generating device is such as, but not limited to carried on the body of handling operation area operating personnel, or is placed on and is built
Build thing significant points.
Further, described control unit includes：Controller, and keyboard unit, the control action being connected with the controller
Collecting unit；Wherein described keyboard unit is suitable to input lifting instruction；The control action collecting unit is suitable to record and lifting
Instruct the lifting track of the body of tower hoist to match and suspension hook unit.
The control action collecting unit includes：For detecting the geomagnetic sensor of arm steering, jib lubbing mechanism is installed on
The first optical rotary encoder in 11, to gather travel distance of the loading trolley on arm corresponding to suspension hook unit, and
Also include：For detecting the second optical rotary encoder of suspension hook suspention height, weighing for thing weight is hung for detecting suspension hook
Sensor；The controller internal memory contain with material type, weight data correspondence database, when weighing sensor obtains current institute
When hanging the weight of thing, that is, obtain the type of the material；The controller is suitable to after a material completes lifting first, records the thing
The lifting track of material, and will be lifted corresponding to the material in the write into Databasce of track；When controller switches to automatic control mode
When, material is carried out hoisting transportation by the controller according to the lifting track of the first time of the material.
The controller is suitable to demarcate a material storage point position, and material emptying point position is demarcated；
The lifting track includes back and forth movement, specifically, depositing the first arm turning track of point locality movement to material（Tower
Hang lifting track corresponding to main body）, loading trolley 12 the first travel track and suspension hook 201 first suspention track（Suspension hook list
Lifting track corresponding to first）；And the second arm turning track to the movement of material emptying point locality（Body of tower hoist is corresponding
Lifting track）, loading trolley the second travel track and suspension hook second suspention track（Lifting rail corresponding to suspension hook unit
Mark）；The corresponding track for needing to perform automatically by keyboard unit selection；If full choosing, for automatic control mode；If part is selected
Select, be then hybrid operational mode；If non-selected, for artificial mode.
Various track selections can carry out display operation by the display module being connected with controller.
Wherein, automatic control mode is without manual control, and lifting track is automatically controlled by controller；
Hybrid operational mode is semiautomatic control, the corresponding track of artificial selection, for example, individually the first arm of selection turns to
Track, the first travel track, then controller perform the action of above-mentioned track automatically, remaining action is then by being accomplished manually；Artificial mode,
Then full manual control.
If above-mentioned material storage point position or material emptying point position are not unique, i.e., material storage point position or material unload
Shots position is distributed for multiple spot, and this controller can also equally record each track and be stored, therefore, this intelligent tower crane system tool
There is higher learning ability.
When suspension hook enters in the range of safe distance, acousto-optic warning unit is alarmed, and the controller controls suspension hook unit
Run slowly；If suspension hook enters risk range, out of service and pressure is switched to manual control by tower crane.
Therefore, this intelligent tower crane system can be split each running orbit of tower crane, and can be had as needed
Selection set, so the free degree of operation is higher.
Optionally, the controller is such as, but not limited to the industrial control board formed using processor STM32F103ZET6, described
Geomagnetic sensor such as, but not limited to uses WaveShare MAG3110 electrical compass modules；The rotation of first, second photoelectricity is compiled
Code device such as, but not limited to uses Omron rotary encoder E6B2-CWZ6C, and weighing sensor such as, but not limited to uses tension and compression
With S type weighing sensors.
Using it is above-mentioned according to desirable embodiment of the present utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this item utility model technological thought completely.This item is real
The content being not limited to new technical scope on specification, it is necessary to which its technology is determined according to right
Property scope.
Claims (5)
- A kind of 1. intelligent tower crane system, it is characterised in that including：Arm, control unit, suspension hook unit and the beacon generating device positioned at handling operation area；WhereinDescribed control unit is installed in tower crane operation room, and for being controlled to arm and suspension hook unit；The suspension hook unit includes：Safe spacing detection unit, acousto-optic warning unit；AndThe suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, The acousto-optic warning unit is alarmed, and alarm signal is sent to control unit.
- 2. intelligent tower crane system according to claim 1, it is characterised in thatDescribed control unit includes：Controller, and keyboard unit, the control action collecting unit being connected with the controller；Its InThe keyboard unit is suitable to input lifting instruction；The control action collecting unit is suitable to the lifting rail that record instructs the body of tower hoist to match and suspension hook unit with lifting Mark.
- 3. intelligent tower crane system according to claim 2, it is characterised in thatThe control action collecting unit includes：For detecting the geomagnetic sensor of arm steering, it is installed in jib lubbing mechanism First optical rotary encoder, to gather travel distance of the loading trolley on arm corresponding to suspension hook unit, andAlso include：For detecting the second optical rotary encoder of suspension hook suspention height, thing weight is hung for detecting suspension hook Weighing sensor；The controller internal memory contain with material type, weight data correspondence database, when weighing sensor obtain currently hung During the weight of thing, that is, obtain the type of the material；The controller is suitable to after a material completes lifting first, records the lifting track of the material, and the material is corresponding Lifting track write into Databasce in；When controller switches to automatic control mode, the controller is according to the lifting track of the first time of the material by material Carry out hoisting transportation.
- 4. intelligent tower crane system according to claim 3, it is characterised in thatThe controller is suitable to demarcate a material storage point position, and material emptying point position is demarcated；The lifting track includes, to material deposit a first arm turning track of point locality movement, loading trolley the First suspention track of one travel track and suspension hook；AndThe second arm turning track, the second travel track of loading trolley and the suspension hook moved to material emptying point locality Second suspention track；The corresponding track for needing to perform automatically by keyboard unit selection；If full choosing, for automatic control mode；If part selects, for hybrid operational mode；If non-selected, for artificial mode.
- 5. intelligent tower crane system according to claim 4, it is characterised in thatThe limit value includes：Safe distance scope, and delimit risk range again in the range of safe distance, i.e.,When suspension hook enters in the range of safe distance, acousto-optic warning unit is alarmed, and the controller control suspension hook unit slows down Operation；If suspension hook enters risk range, out of service and pressure is switched to manual control by tower crane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720429915.3U CN206751218U (en) | 2017-04-22 | 2017-04-22 | A kind of intelligent tower crane system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720429915.3U CN206751218U (en) | 2017-04-22 | 2017-04-22 | A kind of intelligent tower crane system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206751218U true CN206751218U (en) | 2017-12-15 |
Family
ID=60615199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720429915.3U Expired - Fee Related CN206751218U (en) | 2017-04-22 | 2017-04-22 | A kind of intelligent tower crane system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206751218U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108190749A (en) * | 2018-03-27 | 2018-06-22 | 山东天星北斗信息科技有限公司 | A kind of remote control apparatus of tower crane, control method and intelligent tower crane |
| CN108358082A (en) * | 2017-04-22 | 2018-08-03 | 常州信息职业技术学院 | Intelligent tower crane system with self-teaching function |
| CN110775826A (en) * | 2019-09-11 | 2020-02-11 | 浙江交工新材料有限公司 | Automatic identification system and method for dangerous source |
| CN113682966A (en) * | 2021-07-19 | 2021-11-23 | 杭州大杰智能传动科技有限公司 | Operation data monitoring and identifying system and method for intelligent tower crane |
-
2017
- 2017-04-22 CN CN201720429915.3U patent/CN206751218U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108358082A (en) * | 2017-04-22 | 2018-08-03 | 常州信息职业技术学院 | Intelligent tower crane system with self-teaching function |
| CN108358082B (en) * | 2017-04-22 | 2020-06-05 | 常州信息职业技术学院 | Intelligent tower crane system with self-learning function |
| CN108190749A (en) * | 2018-03-27 | 2018-06-22 | 山东天星北斗信息科技有限公司 | A kind of remote control apparatus of tower crane, control method and intelligent tower crane |
| CN110775826A (en) * | 2019-09-11 | 2020-02-11 | 浙江交工新材料有限公司 | Automatic identification system and method for dangerous source |
| CN113682966A (en) * | 2021-07-19 | 2021-11-23 | 杭州大杰智能传动科技有限公司 | Operation data monitoring and identifying system and method for intelligent tower crane |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171215 Termination date: 20190422 |