CN205634669U - Bridge crane intelligence automatic operation control system - Google Patents
Bridge crane intelligence automatic operation control system Download PDFInfo
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- CN205634669U CN205634669U CN201620399043.6U CN201620399043U CN205634669U CN 205634669 U CN205634669 U CN 205634669U CN 201620399043 U CN201620399043 U CN 201620399043U CN 205634669 U CN205634669 U CN 205634669U
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- control
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- bridge crane
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- driver
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Abstract
The utility model belongs to the technical field of crane machinery, a bridge crane intelligence automatic operation control system is related to. Include engine control room control station, driver's cabin control station and handheld device control station, the driver's cabin control station is provided with operation controller, the handheld device control station is stood with engine control room control, driver's cabin control station wireless two -way is connected, the engine control room control station is provided with the partial -automatic control module and acts on the full automatic control module of driver's cabin control station, handheld device control station, realizes the combination control between three control station after the partial -automatic control module is launched, makes the engine control room control station gain bridge crane automatic operation's complete partial -automatic control 0 power after full automatic control module launches. Through setting up many control stations, make its independence or cooperate with each other and accomplish the control that bridge crane does not have humanization automatic operation separately, make things convenient for operating personnel to select optimal operation place and operation, the quick control overall situation, improve work efficiency greatly.
Description
Technical field
This utility model belongs to technical field of crane machinery, relates to a kind of bridge crane intelligence and automatically runs
Control system.
Background technology
Bridge crane takes as a kind of to hang optional position material in whole work space, transports
Wanting the equipment of function, build is huge, and operator's quantity on duty is less;Operator can only be at certain distance
In the range of, select more conveniently place to carry out the operation of bridge crane, often because cannot select most preferably to grasp
Make place and mode of operation, it is difficult to control working global at short notice, make material handling work efficiency low.
Existing crane control system still suffers from following deficiency: 1) mode of operation of bridge crane has office
Sex-limited and unicity, as driven in-house operation, or driver's cabin coordinates hand-held set operation;2) cannot be complete
Become the long-range control of crane major function, it is achieved automatization is unmanned to be run;3) control model is single, it is impossible to
Size according to workload selects optimum control model, and this is accomplished by control system and has many control stations
Control the operation function of crane.
Publication date is on November 4th, 2015, the Chinese patent of Publication No. CN105016211A, open
A kind of patent of invention of entitled " a kind of crane remote control and control method thereof ".This patent includes
The machine RCU and Hand held remote control units;Described Hand held remote control units includes microcontroller, rate signal
To cell, Hand held remote control units Attitute detecting device and Hand held remote control units wireless transmitter, described
The machine RCU includes the machine Attitute detecting device and the machine wireless transmitter;Described hand-held remote control list
Unit's Attitute detecting device includes micro-electro-mechanical sensors gyroscope, accelerometer and gaussmeter.Although this patent hands
Hold remote operation hoist easier, but hand-held remote control provides only miscellaneous function, it is still necessary to the operation of driver's cabin
Coordinate, and the operation of complete remote automation cannot be realized.
Therefore, for drawbacks described above present in currently available technology, it is necessary to study, to provide one in fact
The scheme of kind, solves defect present in prior art, it is to avoid cause bridge crane control model single, behaviour
That makees mode and operatively point selection has limitation, inefficiency, it is difficult to realize that automatization is unmanned to be run.
Utility model content
For solving the problems referred to above, the purpose of this utility model is to provide one to be capable of many control stations each
The unmanned automatic operation of complete independently or the main function of bridge crane of having cooperated with each other controls, bridge-type
Crane intelligent automatic operation control system.
For achieving the above object, the technical solution of the utility model is: a kind of bridge crane intelligence fortune automatically
Row control system, including centralized-control station, driver's cabin control station and handheld device control station,
Wherein, described driver's cabin control station is provided with operation controller;Described handheld device control station and collection control
Room control station, driver's cabin control station wireless two-way connect.
Preferably, described centralized-control station be provided with semiautomatic control module and act on driver's cabin control station,
The Automatic Control module of handheld device control station.
Preferably, described driver's cabin control station is further provided with artificial half lock cell and can make driver's cabin
The manual operation module that control station complete independently bridge crane runs.
Preferably, described handheld device control station is provided with manual locking unit and can make handheld device control
The manual control module that complete independently bridge crane of standing runs automatically.
Preferably, described centralized-control station is further provided with carrying out running orbit data process, Xiang Yun
The central data processing unit of line control unit transmission operating instruction, and obtained for one of three control stations
With the display unit of display global optimum routing information after full control.
Preferably, described operation controller includes converter, frequency conversion motor, position sensor, velocity pick-up
Device and safety limit switch, control the lengthwise movement of traveling mechanism of the larger traveller after operation controller receives instruction
Transverse movement with wheeling mechanism.
Preferably, described operation controller is further provided with moving to target for large and small car travelling mechanism
The obstacle avoidance sensor of real-time Transmission detection data during position.
Preferably, described operation controller farther includes load cell, lifting motor, and pneumatic system
System or hydraulic system, the elevating control of suspender group after large and small car travelling mechanism arrives target location.
Coordinate compared with driver's cabin control with the Hand held remote control units that prior art uses, of the present utility model useful
Effect is as follows:
(1) each control station can be with the unmanned automatic operating of separately or combined control realization bridge crane.
(2) the bridge crane intelligence automatic operation control system that this utility model embodiment provides is operation
Personnel provide the selection of more mode of operation and control model, including driver's cabin manual operation and control, complete
Complete long-range unmanned control, completely manual Automated condtrol, and driver's cabin and manual engagement control model,
Can be with preferably selecting;It is not limited to the distance of command range, facilitates operator to select according to practical situation optimal
Operation place, quickly controls working global, is greatly improved the work efficiency of material handling.
Accompanying drawing explanation
Fig. 1 is the bridge crane intelligence automatic operation control system structure chart of this utility model embodiment 1.
Fig. 2 is the bridge crane intelligence automatic operation control system structure chart of this utility model embodiment 2.
Fig. 3 is the bridge crane intelligence automatic operation control system structure chart of this utility model embodiment 3.
Description of reference numerals: 1-centralized-control station;11-central data processing unit;12-display unit;13-
Semiautomatic control module;14-Automatic Control module;2-driver's cabin control station;21-operation controller;211-
Converter;212-frequency conversion motor;213-position sensor;214-velocity sensor;215-safety limit switch;
216-obstacle avoidance sensor;217-load cell;218-lifting motor;219-pneumatic system or hydraulic system;
22-manual operation module;3-handheld device control station;31-manual control module;4-traveling mechanism of the larger traveller;5-
Wheeling mechanism;6-suspender group.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing
And embodiment, this utility model is further elaborated.Should be appreciated that described herein specifically
Embodiment, only in order to explain this utility model, is not used to limit this utility model.
On the contrary, this utility model contain any be defined by the claims in spirit and scope of the present utility model
On replacement, amendment, equivalent method and the scheme made.Further, in order to make the public that this utility model to be had
It is better understood by, in below details of the present utility model being described, detailed describes some specific details
Part.The description not having these detail sections for a person skilled in the art can also understand this practicality completely
Novel.
Embodiment 1
Bridge crane intelligence automatic operation control system structure chart for embodiment 1 shown in Figure 1, bag
Including centralized-control station 1, driver's cabin control station 2 and handheld device control station 3, driver's cabin control station 2 is arranged
Having operation controller 21, handheld device control station 3 is with centralized-control station 1, driver's cabin control station 2 is wireless
It is bi-directionally connected;Centralized-control station 1 be provided with semiautomatic control module 13 and act on driver's cabin control station,
The Automatic Control module 14 of handheld device control station, semiautomatic control module 13 realizes three controls after enabling
Combination between system station controls, and is also that driver's cabin control station 2 obtains complete control with handheld device control station 3
Precondition, it is automatic that Automatic Control module 14 makes centralized-control station 1 obtain bridge crane after enabling
The most remotely control run;Driver's cabin control station 2 is further provided with artificial half lock cell 23 and energy
Enough make the manual operation module 22 that driver's cabin control station complete independently bridge crane runs, manual operation module
22 enable after make driver's cabin control station 2 obtain bridge crane run complete Artificial Control power;Handheld device
Control station 3 is provided with manual locking unit 32 and can make handheld device control station complete independently bridge crane
Automatically the manual control module 31 run, manual control module 31 makes handheld device control station 3 take after enabling
Obtain the most closely control that bridge crane runs automatically;Centralized-control station 1 is further provided with can
Carry out running orbit data process, to operation controller transmission operating instruction central data processing unit 11,
And with the display list of display global optimum routing information after one of three control stations obtain complete control
Unit 12;Operation controller 21 includes converter 211, frequency conversion motor 212, position sensor 213, speed
Sensor 214 and safety limit switch 215, control cart after operation controller receives instruction and run machine
The lengthwise movement of structure 4 and the transverse movement of wheeling mechanism 5;Operation controller 21 is further provided with using
The obstacle avoidance sensor of real-time Transmission detection data in target location processes is moved in large and small car travelling mechanism
216, automatic avoiding obstacles when making bridge crane run by global optimum path;Operation controller 21 enters
One step includes load cell 217, lifting motor 218, and pneumatic system or hydraulic system 219, is used for
The elevating control of suspender group 6 behind large and small car travelling mechanism arrival target location.
After Automatic Control module 14 enables, centralized-control station 1 obtains what bridge crane ran automatically
The most remotely control, central data unit 11 triggers manual locking unit 32 and makes handheld device control station 3
It is in the lock state, triggers artificial half lock cell 23 simultaneously and make the driver's cabin control station can only be by central station of floating dock control
The long-range control at system station 1, this situation is applicable to the radiation of high temperature height and bridge-type should not rise under conditions of manual work
The long-range unmanned Automated condtrol of heavy-duty machine, is conducive to controlling working global, is greatly improved work efficiency.
Embodiment 2
Bridge crane intelligence automatic operation control system structure chart for embodiment 2 shown in Figure 2, with
The difference of embodiment 1 is, after semiautomatic control module 13 enables, for making driver's cabin control station 2 obtain
The complete Artificial Control power that bridge crane runs automatically, now operator need entrance driver's cabin to enable people
Work operation module 22, system meeting automatic feedback information, to CPU 11, triggers manual locking unit
32 make handheld device control station 3 be in the lock state, and this situation is applicable to that workload is less, operator
Occasion at the scene.
Embodiment 3
Bridge crane intelligence automatic operation control system structure chart for embodiment 3 shown in Figure 3, with
Embodiment 1, the difference of embodiment 2 are, after semiautomatic control module 13 enables, for making handheld device
Control station 3 obtains the most closely control that bridge crane runs automatically, and now operator may select
The optimal place of distance operation area, enables manual control module 31, and system meeting automatic feedback information is to centre
Reason unit 11, triggers artificial half lock cell 23 and makes the driver's cabin control station can only be by centralized-control station 1
With the control of handheld device control station 3, this situation is convenient selects optimal point of operation, can effectively reduce because of
What distance operation field too long-range guided missile caused makes mistakes and accidentally injures risk.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model,
All any amendment, equivalent and improvement etc. made within spirit of the present utility model and principle, all should
Within being included in protection domain of the present utility model.
Claims (8)
1. a bridge crane intelligence automatic operation control system, it is characterised in that include centralized-control
Stand (1), driver's cabin control station (2) and handheld device control station (3),
Wherein, described driver's cabin control station (2) is provided with operation controller (21);Described handheld device control
System station (3) is connected with centralized-control station (1), driver's cabin control station (2) wireless two-way.
Bridge crane intelligence automatic operation control system the most according to claim 1, it is characterised in that
Described centralized-control station (1) be provided with semiautomatic control module (13) and act on driver's cabin control station,
The Automatic Control module (14) of handheld device control station.
Bridge crane intelligence automatic operation control system the most according to claim 1, it is characterised in that
Described driver's cabin control station (2) is further provided with artificial half lock cell (23) and can make driver's cabin control
The manual operation module (22) that system station complete independently bridge crane runs.
Bridge crane intelligence automatic operation control system the most according to claim 1, it is characterised in that
Described handheld device control station (3) is provided with manual locking unit (32) and can make handheld device control station
The manual control module (31) that complete independently bridge crane runs automatically.
5. according to the arbitrary described bridge crane intelligence automatic operation control system of Claims 1-4, its
Be characterised by, described centralized-control station (1) be further provided with carrying out running orbit data process, to
The central data processing unit (11) of operation controller transmission operating instruction, and for three control stations it
With the display unit (12) of display global optimum routing information after the one complete control of acquirement.
Bridge crane intelligence automatic operation control system the most according to claim 1, it is characterised in that
Described operation controller (21) include converter (211), frequency conversion motor (212), position sensor (213),
Velocity sensor (214) and safety limit switch (215), control after operation controller receives instruction
The lengthwise movement of traveling mechanism of the larger traveller (4) and the transverse movement of wheeling mechanism (5).
Bridge crane intelligence automatic operation control system the most according to claim 6, it is characterised in that
Described operation controller (21) is further provided with moving to target location mistake for large and small car travelling mechanism
The obstacle avoidance sensor (216) of real-time Transmission detection data in journey.
Bridge crane intelligence automatic operation control system the most according to claim 7, it is characterised in that
Described operation controller (21) farther includes load cell (217), lifting motor (218), with
And pneumatic system or hydraulic system (219), suspender group after large and small car travelling mechanism arrives target location
(6) elevating control.
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CN201620399043.6U CN205634669U (en) | 2016-05-05 | 2016-05-05 | Bridge crane intelligence automatic operation control system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106395635A (en) * | 2016-12-08 | 2017-02-15 | 深圳市招科智控科技有限公司 | RTG remote operation control system and method |
CN106542438A (en) * | 2017-01-13 | 2017-03-29 | 上海振华重工电气有限公司 | Ship shape scanning monitor |
CN109887397A (en) * | 2019-03-16 | 2019-06-14 | 柳州飞熊网络科技有限公司 | A kind of artificial intelligence control built-up pattern |
-
2016
- 2016-05-05 CN CN201620399043.6U patent/CN205634669U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106395635A (en) * | 2016-12-08 | 2017-02-15 | 深圳市招科智控科技有限公司 | RTG remote operation control system and method |
CN106542438A (en) * | 2017-01-13 | 2017-03-29 | 上海振华重工电气有限公司 | Ship shape scanning monitor |
CN109887397A (en) * | 2019-03-16 | 2019-06-14 | 柳州飞熊网络科技有限公司 | A kind of artificial intelligence control built-up pattern |
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