CN111589729A - Automatic shaft detection and correction device - Google Patents
Automatic shaft detection and correction device Download PDFInfo
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- CN111589729A CN111589729A CN202010348278.3A CN202010348278A CN111589729A CN 111589729 A CN111589729 A CN 111589729A CN 202010348278 A CN202010348278 A CN 202010348278A CN 111589729 A CN111589729 A CN 111589729A
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- Prior art keywords
- pivot
- rotating shaft
- detection
- correction
- corrected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/12—Sorting according to size characterised by the application to particular articles, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention provides an automatic shaft detection and correction device which comprises a device main body, a detection and correction device box and a qualified product conveyor belt, wherein the detection and correction device box is arranged on the device main body; the device main body comprises a shell, an automatic detection and classification device and a rotating shaft conveying device; the rotating shaft conveying device is communicated with the inlet end and the outlet end, and the middle part of the rotating shaft conveying device is connected with the outlet end of a qualified product; the automatic detection and classification device is embedded in the top of the shell; detect orthotic devices case and connect in the exit end, including storing platform, pivot centre gripping subassembly, beating the mechanism, and store the platform rear end and be equipped with the correction product collection box. The beneficial effects are that: through pivot conveyer transportation pivot, the automated inspection sorter detects the pivot and divide into qualified pivot and treat to correct the pivot, and in qualified pivot was pushed into the qualified product conveyer belt, treat that the pivot of correcting gets into and detects the orthotic devices case, carries out crooked position, curved surface orientation coordinate location and detects, gets into after correcting and corrects in the product collection box.
Description
Technical Field
The invention relates to an automatic shaft detection and correction device.
Background
In the industrial production process of pivot, the crookedness of pivot influences the qualification rate of product, and under general condition, can appear many in the product production of pivot and have crooked products, makes the industry standard of product not reach the requirement, and need the manual correction of beating, but manual operation is more loaded down with trivial details, and the condition of the crookedness of pivot is observed by the people's eye, lacks a device that can carry out instrument recognition and automatic correction to the pivot.
Disclosure of Invention
In view of the above, the present invention provides an automatic shaft detection and correction device to solve at least one of the problems in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: the automatic shaft detection and correction device comprises a device main body, a detection and correction device box and a qualified product conveyor belt; the device main body comprises a shell, an automatic detection and classification device and a rotating shaft conveying device, wherein the automatic detection and classification device and the rotating shaft conveying device are arranged in the shell; the rotating shaft conveying device is communicated with the inlet end and the outlet end of the device main body, the middle part of the rotating shaft conveying device is connected with the outlet end of a qualified product, and the rotating shaft conveying device conveys the rotating shaft; the automatic detection and classification device is embedded in the top of the shell and is used for detecting and automatically classifying the rotating shaft conveyed by the rotating shaft conveying device, the detected qualified products are pushed into the qualified product conveying belt through the qualified product outlet end, and the products to be corrected are continuously conveyed into the detection and correction device box; the detection and correction device box is connected to the outlet end and comprises a storage table for placing a rotating shaft to be corrected, a rotating shaft clamping assembly and a hammering mechanism for hammering and correcting the rotating shaft, the storage table is connected to the tail end of the conveying belt, and a correction product recovery box is arranged at the rear end of the storage table; the rotating shaft clamping assemblies are arranged on two sides of the detection and correction device box and can be used for fixedly clamping rotating shafts to be corrected placed on the storage table one by one; the utility model discloses a correcting device, including detection orthotic devices incasement top, beat the mechanism and carry out the coordinate location to the pivot of treating of pivot centre gripping subassembly centre gripping, beat the mechanism and set up at detection orthotic devices incasement top, be in pivot centre gripping subassembly directly over, beat the mechanism and carry out the coordinate location to the pivot of treating after the coordinate location detects and correct the beat to the straightness of waiting, after the pivot of treating to correct is corrected and is accomplished, electronic clamping jaw loosens, and the pivot after correcting gets into and corrects in the product collection box.
Further, pivot conveyer includes asynchronous machine, asynchronous machine driven a plurality of cylinders, the transmission band on a plurality of cylinders is located to the cover, and transmission band one end is connected in the entrance point, and the other end is connected in the exit end.
Further, automatic detect sorter includes that the pivot straightness accuracy that can go on detecting ultrasonic detector, first microcontroller, to the pivot after detecting carries out categorised screening subassembly, and ultrasonic detector sets up and inlays in the casing top directly over the conveyer belt, and the setting of screening subassembly is in conveyer belt one side and aim at qualified product exit end, and first microcontroller sets up in the casing, and ultrasonic detector, first microcontroller, screening subassembly all pass through electric connection.
Further, the screening subassembly includes flexible motor, screening board, connecting axle, and flexible motor setting is in conveyer belt one side, and flexible motor is connected to connecting axle one end, and the screening board is connected to the other end, and the screening board is the level vertical setting with the transmission band, and is relative with qualified product exit end, detects the back through ultrasonic detector, can push into qualified product conveyer belt with detecting qualified product.
Further, the exit end of conveyer belt is connected to storage platform one end, and the other end is equipped with and stops the baffle of treating the correction pivot, stores platform and transmission band formation inclination, can make and treat to correct the pivot and roll into and store in the storage platform one by one, and the end baffle of storing the platform is connected with corrects the product collection box.
Further, pivot centre gripping subassembly is including treating the electric clamping jaw that the correction pivot carries out the centre gripping, a plurality of electric telescopic handle, second microcontroller, and electric clamping jaw is connected to electric telescopic handle one end, and the other end sets up respectively in detecting orthotic devices case both sides, and the setting of second microcontroller is in detecting orthotic devices incasement to with electric clamping jaw, a plurality of electric telescopic handle electric connection, and be equipped with and detect orthotic devices case both sides junction and remove the rotary device that removes, rotatory about can driving pivot centre gripping subassembly.
Further, the baffle passes through the activity hinge and articulates at the end of storing the platform, and electronic clamping jaw centre gripping is treated to correct the pivot and when moving backward, can directly open the baffle, and after treating to correct the pivot and cross the baffle, the initial position was pulled back rapidly to the baffle.
Further, remove rotary device including setting up at the spout that detects orthotic devices case horizontal direction both sides, set up the first linear electric motor in the spout, the slide rail that agrees with mutually with the spout, the rotation motor of setting on the slide rail, electric telescopic handle's end sets up on the slide rail to be connected with the rotation motor, first linear electric motor is fixed at the spout end, through connecting axle and sliding rail connection, first linear electric motor can drive electric telescopic handle and carry out horizontal migration, and the rotation motor can drive electric telescopic handle and rotate.
Further, beat the mechanism and include vertical down can aim at the portable flexible subassembly of treating the correction pivot, treat the rubber tup of correcting the pivot bending position and carrying out the hammering, can treat the bending position of correcting the pivot, the crooked face orientation carries out the laser profile sensor that the coordinate location detected, laser profile sensor sets up on detecting the inner wall about the orthotic devices case about, and all aim at the fixed pivot of treating of pivot centre gripping subassembly centre gripping, the detectable goes out the coordinate that the crooked face orientation of treating the correction pivot, bending position were located.
Further, portable flexible subassembly is including inlaying at the linear guide who detects orthotic devices roof portion, the second linear electric motor of cooperation on linear guide, can treating the telescopic link that the pivot was stretched out and drawn back and was beaten, be equipped with a plurality of coordinate regions that can correspond in treating the correction pivot on the linear guide respectively, and all be equipped with in every coordinate region can with laser profile sensor complex sensor signal receiver, on linear guide telescopic link one end was connected on second linear electric motor, the rubber tup is connected to the other end, circuit signal cooperation through laser profile sensor and sensor signal receiver, can aim at the detection coordinate of treating the correction pivot and correct the beat.
The invention has the beneficial effects that: the rotating shaft is transported through the rotating shaft transporting device, the automatic detection and classification device detects the bending degree of the rotating shaft and divides the rotating shaft into a qualified detection rotating shaft and a rotating shaft to be corrected, the qualified detection rotating shaft is pushed into a qualified product conveying belt, the rotating shaft to be corrected enters a detection and correction device box for further omnibearing detection, the rotating shaft clamping assembly clamps the rotating shaft to be corrected, the rotating shaft to be corrected is moved backwards through a movable rotating device to turn over a baffle plate, the rotating shaft to be corrected is moved to be under a beating mechanism, a laser profile sensor carries out coordinate positioning detection on the bending position and the bending surface orientation of the rotating shaft to be corrected, when the laser profile sensor detects that the bending surface of the rotating shaft to be corrected is upward, a second linear motor is controlled to move to a coordinate region corresponding to the bending position of the rotating shaft to be corrected, and a telescopic rod drives; when the bending surface of the rotating shaft to be corrected is detected to be downward, rightward and leftward, the rotating motor is controlled to drive the rotating shaft to be corrected to be bent and rotated, the bending surface is made to rotate towards the rubber hammer head, the second linear motor is controlled to move to a coordinate region corresponding to the bending position of the rotating shaft to be corrected, the telescopic rod drives the rubber hammer head to correct and beat the bending position of the rotating shaft to be corrected, when the bending position of the rotating shaft to be corrected is restored to be flat, the rotating shaft to be corrected is detected to be qualified by the laser profile sensor, the electric clamping jaw is controlled to be loosened, the corrected rotating shaft enters the correction product recycling box, the produced rotating shaft is detected, classified and automatically beaten and corrected, the qualification rate of the rotating shaft is improved, and the rotating shaft with the bending can be.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a side view of the automatic detection and classification apparatus.
FIG. 3 is a side view of a test orthotic device case.
Fig. 4 is a diagram of the process of the force applied to the baffle of the storage table by the clamping of the rotating shaft to be corrected by the electric clamping jaws.
Fig. 5 is a flow chart of the operation of the spindle to be straightened, the mobile rotating device and the hammering mechanism.
Fig. 6 is a schematic structural view of the mobile rotary device.
Fig. 7 is a circuit flow diagram of the present invention.
In the figure, 1, a rotating shaft conveying device, 2, a shell, 3, a detection and correction device box, 4, an ultrasonic detector, 5, a laser profile sensor, 6, a screening plate, 7, a qualified product outlet end, 8, a qualified product conveying belt, 9, a storage table, 10, a baffle, 11, a sliding chute, 12, a correction product recovery box, 13, a telescopic rod, 14, a rubber hammer head, 15, an electric clamping jaw, 16, a rotating motor, 17, an electric telescopic rod, 18, a to-be-corrected rotating shaft, 19, a telescopic motor, 20, a starting switch, 21, a detection and correction switch, 22, an inlet end, 23, an outlet end, 24, an asynchronous motor, 25, a first micro controller, 26, a second micro controller, 27, a first linear motor, 28, a connecting shaft, 29, a sliding rail, 30, a movable hinge, 31, a second linear motor, 32, a linear guide rail, 33, a sensor signal receiving device and 34 are coordinate regions.
Detailed Description
The invention is further illustrated below with reference to the figures and some embodiments.
In fig. 1 to 7, there is provided an automatic shaft inspection and correction device, which comprises a device body, an inspection and correction device box 3, and a qualified product conveyor belt 8; the device main body comprises a shell 2, an automatic detection and classification device and a rotating shaft conveying device 1 which are arranged in the shell 2, wherein the front end and the rear end of the shell 2 are respectively provided with an inlet end 22 and an outlet end 23, one side surface of the shell 2 is provided with a qualified product outlet end 7 which can be connected with a qualified product conveyor belt 8, and a detection and correction device box 3 is connected with the outlet end 23; the rotating shaft conveying device 1 is communicated with an inlet end 22 and an outlet end 23 of the device main body, the middle part of the rotating shaft conveying device is connected with a qualified product outlet end 7, and a conveying belt conveys the rotating shaft; the automatic detection and classification device is embedded in the top of the shell 2 and is used for detecting and automatically classifying the rotating shaft on the conveying belt, the detected qualified products are pushed into the qualified product conveying belt 8, and the products to be corrected are continuously conveyed into the detection and correction device box 3; the detection and correction device box 3 is connected to the outlet end 23 and comprises a storage table 9 capable of placing a rotating shaft 18 to be corrected, a rotating shaft clamping assembly and a hammering mechanism for hammering and correcting the rotating shaft, the storage table 9 is connected to the tail end of the conveying belt, and a correction product recovery box 12 is arranged at the rear end of the storage table 9; the rotating shaft clamping components are arranged at two sides of the detection and correction device box 3 and can fixedly clamp the rotating shaft 18 to be corrected, which is placed on the storage table 9; the hammering mechanism is arranged at the top in the detection and correction device box 3 and is positioned right above the rotating shaft clamping assembly, the hammering mechanism carries out coordinate positioning on a rotating shaft 18 to be corrected clamped by the rotating shaft clamping assembly, the hammering mechanism carries out curvature and straightness correction hammering on the rotating shaft 18 to be corrected after coordinate positioning detection, after the rotating shaft 18 to be corrected is corrected, the electric clamping jaw 15 is loosened, and the rotating shaft after correction can enter the correction product recycling box 12.
In fig. 2, the rotating shaft transporting device 1 includes an asynchronous motor 24, a plurality of rollers driven by the asynchronous motor 24, and a conveying belt sleeved on the plurality of rollers, wherein one end of the conveying belt is connected to the inlet end 22, and the other end is connected to the outlet end 23; the automatic detection and classification device comprises an ultrasonic detector 4 capable of detecting the bending and the straightness of the rotating shaft, a first microcontroller 25 and a screening assembly for classifying the detected rotating shaft, wherein the ultrasonic detector 4 is arranged right above the conveyor belt and embedded in the top of the inside of the shell 2, the screening assembly is arranged on one side of the conveyor belt and is aligned to the outlet end 7 of a qualified product, the first microcontroller 25 is arranged in the shell 2, and the ultrasonic detector 4, the first microcontroller 25 and the screening assembly are electrically connected; the screening assembly comprises a telescopic motor 19, a screening plate 6 and a connecting shaft, wherein the telescopic motor 19 is arranged on one side of the conveying belt, one end of the connecting shaft is connected with the telescopic motor 19, the other end of the connecting shaft is connected with the screening plate 6, the screening plate 6 is horizontally and vertically arranged with the conveying belt and is opposite to the qualified product outlet end 7, and after being detected by the ultrasonic detector 4, the detected qualified product can be pushed into the qualified product conveying belt 8; pressing the starting switch 20 to control the asynchronous motor 24 to drive the conveyor belt to transport, when the rotating shaft is placed on the conveyor belt and enters the shell 2 from the inlet end 22, the ultrasonic detector 4 emits ultrasonic waves with high ultrasonic frequency and short wavelength to the rotating shaft on the conveyor belt, then the ultrasonic waves are contacted with the rotating shaft and quickly reflected back to the ultrasonic detector 4, the ultrasonic detector 4 detects the reflected ultrasonic signals, the rotating shaft is classified into a qualified rotating shaft to be detected and a rotating shaft 18 to be corrected after detection, the detection signals are transmitted to the first microcontroller 25, the first microcontroller 25 converts the detection signals into control signals and transmits the control signals to the telescopic motor 19, the telescopic motor 19 drives the screening plate 6 to transversely perform telescopic pushing action along the horizontal plane of the conveyor belt, when the rotating shaft detected by the ultrasonic detector 4 is the qualified rotating shaft, the first microcontroller 25 controls the telescopic motor 19 to perform action, screening board 6 pastes tight conveyer belt and transversely will detect qualified pivot and push into qualified product conveyer belt 8 through qualified product exit end 7 in, and need correct after the detection treat that to correct pivot 18 continues to transport to exit end 23 through the conveyer belt, then get into and detect orthotic device case 3 in, further detection is corrected, carry out automatic transportation through the countershaft, detect, it is categorised, the work load of treating to correct pivot 18 has been reduced, can be quick, the convenient discernment needs the pivot of correcting and the difference of qualified pivot, the direct recovery processing of qualified pivot, the pivot that needs to correct carries out the correction of second step again and handles, the work efficiency of pivot correction has been improved, repeated correction work has been avoided.
In this embodiment, automatic baling equipment is connected to qualified product conveyer belt 8 one end, detects qualified pivot and pushes away qualified product conveyer belt 8 in through qualified product exit end 7, and qualified product conveyer belt 8 will detect qualified pivot and transport to automatic baling equipment in, and automatic baling equipment packs the processing with the pivot.
In this embodiment, one end of the storage table 9 is connected to the outlet end 23 of the conveyor belt, the other end of the storage table is provided with a baffle 10 capable of blocking the rotating shaft 18 to be corrected, the storage table 9 and the conveyor belt form an inclined angle, so that the rotating shaft 18 to be corrected can roll into the storage table 9 to be stored one by one, and the end baffle 10 of the storage table 9 is connected with a corrected product recycling box 12; the storage table 9 and the outlet end 23 of the conveyor belt form an inclined angle of 15 degrees/10 degrees, a baffle plate 10 is movably mounted at the tail end of the storage table 9, when the rotating shaft 18 to be corrected is conveyed out from the outlet end 23 of the conveyor belt, the rotating shaft sequentially rolls down at the tail end of the storage table 9 under the action of self gravity, and the rotating shaft clamping assemblies are arranged one by one under the blocking of the baffle plate 10 to be stored, so that the rotating shaft clamping assemblies can be clamped and fixed one by one.
In fig. 3, the rotating shaft clamping assembly includes an electric clamping jaw 15 capable of clamping the rotating shaft 18 to be corrected, a plurality of electric telescopic rods 17, and a second microcontroller 26, one end of each electric telescopic rod 17 is connected with the electric clamping jaw 15, the other end of each electric telescopic rod is arranged on two sides of the detection and correction device box 3, the second microcontroller 26 is arranged in the detection and correction device box 3 and is electrically connected with the electric clamping jaw 15 and the plurality of electric telescopic rods 17, and a moving and rotating device capable of driving the rotating shaft clamping assembly to move left and right and rotate is arranged at the connection position of the two sides of the detection and correction device box 3; when treating to correct pivot 18 and arrange at the end of storage platform 9 one by one, press and detect correction switch 21, through circuit transmission, control electric telescopic handle 17 and electronic clamping jaw 15 take place the action, electric telescopic handle 17 sets up in detecting orthotic devices case 3 both sides, and aim at and place at the terminal pivot 18 of treating of storage platform 9, electric telescopic handle 17 drives electronic clamping jaw 15 and moves toward the pivot 18 department of treating to correct, when the electronic clamping jaw 15 of both sides is located the both ends of the pivot 18 of treating to correct respectively, electronic clamping jaw 15 takes place the centre gripping action, will treat the both ends centre gripping of correcting pivot 18, treat to correct pivot 18 and carry out the centre gripping fixed, conveniently treat to correct pivot 18 to beat the mechanism and beat and correct.
In fig. 6, the moving and rotating device includes sliding grooves 11 disposed on two sides of the detection and correction device box 3 in the horizontal direction, a first linear motor 27 disposed in the sliding grooves 11, a sliding rail 29 engaged with the sliding grooves 11, and a rotating motor 16 disposed on the sliding rail 29, wherein the end of the electric telescopic rod 17 is disposed on the sliding rail 29 and connected to the rotating motor 16, the first linear motor 27 is fixed at the end of the sliding grooves 11 and connected to the sliding rail 29 through a connecting shaft 28, the first linear motor 27 can drive the electric telescopic rod 17 to move horizontally, and the rotating motor 16 can drive the electric telescopic rod 17 to rotate; after the electric clamping jaw 15 clamps and fixes the rotating shaft 18 to be corrected, the first linear motor 27 is controlled to drive the sliding rail 29 to move to the right side in the sliding groove 11 through circuit signal transmission, the rotating motor 16 arranged on the sliding rail 29 drives the electric telescopic rod 17 to rotate, and under the action of the first linear motor 27 and the rotating motor 16, the electric telescopic rod 17 is driven to move and rotate left and right, so that the clamped rotating shaft 18 to be corrected moves and rotates left and right under the driving of the electric telescopic rod 17.
In fig. 4, the baffle 10 is hinged at the end of the storage platform 9 through a movable hinge 30, the baffle 10 can be directly turned over when the electric clamping jaws 15 clamp the rotating shaft 18 to be corrected to move backwards, and the baffle 10 is quickly pulled back to the initial position after the rotating shaft 18 to be corrected passes over the baffle 10; the living hinge 30 is a torsion spring type hinge, and the ends of a torsion spring are fixed to the ends of the storage table 9, and when the baffle 10 rotates around the center of the spring, the spring pulls them back to the original position, generating a torque or a rotating force, and the torsion spring can store and release angular energy or statically fix a certain device by rotating the arm around the central axis of the spring body; when electronic clamping jaw 15 centre gripping is waited to correct pivot 18 and is down moved to the right under the effect of first linear electric motor 27, under first linear electric motor 27's effort, electronic clamping jaw 15 directly opens baffle 10, makes and waits to correct pivot 18 and cross baffle 10, when treating that correction pivot 18 crosses baffle 10, under the effort of torsional spring formula hinge, the spring pulls back initial position fast with baffle 10, stops other correction pivots on the storage platform 9, waits that electronic clamping jaw 15 centre gripping is fixed once more.
In fig. 5, the hammering mechanism comprises a movable telescopic component which is vertically downward and can be aligned with a rotating shaft to be corrected, a rubber hammer 14 for hammering the bending position of the rotating shaft to be corrected, and a laser profile sensor 5 for coordinate positioning detection of the bending position and the bending surface orientation of the rotating shaft to be corrected, wherein the laser profile sensor 5 is arranged at the upper, lower, left and right inner walls of the detection and correction device box 3, is aligned with the rotating shaft 18 to be corrected, and can detect the bending surface orientation of the rotating shaft 18 to be corrected and the coordinates of the bending position; the movable telescopic assembly comprises a linear guide rail 32 embedded at the top of the detection and correction device box 3, a second linear motor 31 matched on the linear guide rail 32 and a telescopic rod 13 capable of conducting telescopic hammering on the rotating shaft 18 to be corrected, a plurality of coordinate areas 34 capable of corresponding to the rotating shaft 18 to be corrected are respectively arranged on the linear guide rail 32, a sensor signal receiving device 33 capable of being matched with the laser profile sensor 5 is arranged in each coordinate area 34, one end of the telescopic rod 13 on the linear guide rail 32 is connected to the second linear motor 31, the other end of the telescopic rod is connected with the rubber hammer 14, and the detection coordinates of the rotating shaft 18 to be corrected can be aligned to be corrected and hammered through the matching of the laser profile sensor 5 and a circuit signal of the sensor signal receiving device 33; when the rotating shaft 18 to be corrected clamped by the electric clamping jaws 15 moves to the position right below the hammering mechanism under the action of the first linear motor 27, the laser profile sensor 5 carries out coordinate positioning detection on the bending position and the orientation of the bending surface of the rotating shaft 18 to be corrected, the laser profile sensors 5 are arranged on the upper, lower, left and right inner walls of the detection and correction device box 3, the laser ray is emitted out of the rotating shaft 18 to be corrected, and then is quickly reflected back to the laser profile sensor 5 after contacting the rotating shaft 18 to be corrected, the coordinate positioning detection is carried out on the bending position and the bending surface orientation of the rotating shaft 18 to be corrected, and the detection signal is transmitted to the second micro-controller 26, the second micro-controller 26 converts the detection signal into a control signal, transmitting control signals to the rotating motor 16, the second linear motor 31 and the telescopic rod 13, and controlling the second linear motor 31 to move to a coordinate area corresponding to the bending position of the rotating shaft to be corrected; when the laser profile sensor 5 detects that the curved surface of the rotating shaft 18 to be corrected faces upwards, the second linear motor 31 is controlled to move to a coordinate area corresponding to the curved position of the rotating shaft 18 to be corrected, and the telescopic rod 13 drives the rubber hammer 14 to correct and beat the curved position of the rotating shaft 18 to be corrected; when the bending surface of the rotating shaft 18 to be corrected is detected to face downwards, to face right and to face left, the rotating motor 16 is controlled to drive the rotating shaft 18 to be corrected to rotate, the bending surface is enabled to rotate to face the rubber hammer 14, then the second linear motor 31 is controlled to move to a coordinate region corresponding to the bending position of the rotating shaft 18 to be corrected, the telescopic rod 13 drives the rubber hammer 14 to correct and beat the bending position of the rotating shaft 18 to be corrected, the beating force of the rubber hammer 14 on the correcting rotating shaft 18 is 10N-20N, after the bending position of the rotating shaft 18 to be corrected is restored to be flat, the laser profile sensor 5 detects the qualified rotating shaft 18 to be corrected, and after the electric clamping jaw 15 is controlled to be loosened, the corrected rotating shaft enters the correcting product recycling box 12 through circuit signal transmission, the qualified rate of the rotating shaft is improved, and the rotating shaft.
In fig. 7, the automatic detection and classification device further comprises a starting switch 20 and a detection and correction switch 21, which are both arranged on one side of the automatic detection and classification box 3, wherein the starting switch 20 is connected with an asynchronous motor 24 and an input end of the ultrasonic detector 4, an output end of the ultrasonic detector 4 is connected with an input end of a first microcontroller 25, and an output end of the first microcontroller 25 is connected with an input end of a telescopic motor 19; the detection correction switch 21 is connected with the input end of the laser profile sensor 5, the output end of the laser profile sensor 5 is connected with the input end of the second micro-controller 26, and the output end of the second micro-controller 26 is connected with the electric telescopic rod 17, the first linear motor 27, the second linear motor 31, the rotating motor 16 and the telescopic rod 13; the control circuit of the present invention is a common circuit in the circuit field, and can be implemented by those skilled in the art, and will not be described herein.
In this embodiment, the ultrasonic detection device further comprises a power supply which is a storage battery, wherein the storage battery is arranged in the device main body and supplies electric energy to electric components such as the ultrasonic detector 4, the laser profile sensor 5, the microcontroller, the telescopic rod 13, the rotating motor 16 and the like, for example, a storage battery with a model of 4AH-12V, a storage battery with a model of ultra-wei 60V20AH and the like.
In this embodiment, the microcontroller is a programmable single chip microcomputer of AT89C2051 or TMS320VC5509A, and the like.
In the present embodiment, the asynchronous motor 24 is a common three-phase asynchronous motor, for example, an asynchronous motor model YS7124-0.37KWB 5.
In the present embodiment, the linear motor 27 is a common motor device, such as a 25BYZ series linear motor 27.
In the present embodiment, the ultrasonic testing apparatus 4 is A common ultrasonic testing apparatus, such as JITAI991 model, KES-FB2-AUTO-A model ultrasonic testing apparatus, and the like.
In the present embodiment, the laser profile sensor 5 is a common laser profile sensor device, such as a laser profile sensor of the LMIGocotor 2100 series, pl-02 series, or the like.
In the present embodiment, the sensor signal receiver 33 is a common sensor signal receiving and processing device, such as a UWTC-2A-NEMA model, a UWTC-REC4 model sensor signal receiver, and so on.
In the embodiment, the telescopic rod 13, the electric telescopic rod 17 and the telescopic motor 19 are all common electric telescopic devices, such as telescopic rods 13 devices of HB-DJ806 model, HTKC-55 model, NKLA34 model and the like.
In the present embodiment, the electric clamping jaw 15 is a common electric clamping device, such as an electric clamping jaw of model MCHB-16.
In the present embodiment, the rotary motor 16 is a common rotary motor 16 device, such as a GB/T4831-2016 model, a Y160M-4 model rotary motor 16, and the like.
The invention is implemented as follows: pressing a starting switch 20 to control an asynchronous motor 24 to drive a conveyor belt to transport, when a rotating shaft is placed on the conveyor belt and enters a shell 2 from an inlet end 22, an ultrasonic detector 4 emits ultrasonic waves with high ultrasonic frequency and short wavelength to the rotating shaft on the conveyor belt, the ultrasonic waves are quickly reflected back to the ultrasonic detector 4 by contacting the rotating shaft, the ultrasonic detector 4 detects the reflected ultrasonic signals, the rotating shaft is classified into a qualified detecting rotating shaft and a rotating shaft 18 to be corrected after detection, the detection signals are transmitted to a first microcontroller 25, the telescopic motor 19 is controlled to drive a screening plate 6 to perform telescopic pushing action along the horizontal plane of the conveyor belt, when the rotating shaft detected by the ultrasonic detector 4 is the qualified detecting rotating shaft, the first microcontroller 25 controls the telescopic motor 19 to perform action, the screening plate 6 is tightly attached to the conveyor belt to transversely push the qualified detecting rotating shaft into the qualified product conveyor belt 8 through a qualified product outlet end 7, the qualified product conveyor belt 8 conveys the qualified rotating shaft to be detected to automatic packaging equipment, and the rotating shaft to be corrected 18 which needs to be corrected after detection is continuously conveyed to the outlet end 23 through the conveyor belt and then enters the detection and correction device box 3 for further detection and correction; when the rotating shaft 18 to be corrected is conveyed out from the outlet end 23 of the conveyor belt, the rotating shaft sequentially falls on the tail end of the storage table 9 under the action of self gravity, and is arranged and stored one by one under the blocking of the baffle plate 10, so that the rotating shaft clamping components can be conveniently clamped and fixed one by one; when the rotating shafts 18 to be corrected are arranged at the tail end of the storage table 9 one by one, the detection and correction switch 21 is pressed, the electric telescopic rod 17 and the electric clamping jaws 15 are controlled to move through circuit transmission, the electric telescopic rods 17 are arranged on two sides of the detection and correction device box 3 and are aligned to the rotating shafts 18 to be corrected, which are arranged at the tail end of the storage table 9, the electric telescopic rods 17 drive the electric clamping jaws 15 to move towards the rotating shafts 18 to be corrected, when the electric clamping jaws 15 on the two sides are respectively positioned at two ends of the rotating shafts 18 to be corrected, the electric clamping jaws 15 perform clamping movement to clamp two ends of the rotating shafts 18 to be corrected, the rotating shafts 18 to be corrected are clamped and fixed, and the hammering mechanism can conveniently hammer and correct the rotating shafts; after the electric clamping jaw 15 clamps and fixes the rotating shaft 18 to be corrected, the first linear motor 27 is controlled to drive the sliding rail 29 to move towards the right side in the sliding groove 11 through circuit signal transmission, the rotating motor 16 arranged on the sliding rail 29 drives the electric telescopic rod 17 to rotate, and the electric telescopic rod 17 is driven to move left and right and rotate under the action of the linear motor 27 and the rotating motor 16; when the rotating shaft 18 to be corrected clamped by the electric clamping jaws 15 moves to the position right below the hammering mechanism under the action of the first linear motor 27, the laser profile sensor 5 carries out coordinate positioning detection on the bending position and the orientation of the bending surface of the rotating shaft 18 to be corrected, the laser profile sensors 5 are arranged on the upper, lower, left and right inner walls of the detection and correction device box 3, the laser ray is emitted out of the rotating shaft 18 to be corrected, and then is quickly reflected back to the laser profile sensor 5 after contacting the rotating shaft 18 to be corrected, the coordinate positioning detection is carried out on the bending position and the bending surface orientation of the rotating shaft 18 to be corrected, and the detection signal is transmitted to the second micro-controller 26, the second micro-controller 26 converts the detection signal into a control signal, the control signals are transmitted to the rotating motor 16, the second linear motor 31 and the telescopic rod 13, and the second linear motor 31 is controlled to move to a coordinate area corresponding to the bending position of the rotating shaft 18 to be corrected; when the laser profile sensor 5 detects that the curved surface of the rotating shaft 18 to be corrected faces upwards, the second linear motor 31 is controlled to move to a coordinate area corresponding to the curved position of the rotating shaft 18 to be corrected, and the telescopic rod 13 drives the rubber hammer 14 to correct and beat the curved position of the rotating shaft 18 to be corrected; when the bending surface of the rotating shaft 18 to be corrected is detected to face downwards, to face right and to face left, the rotating motor 16 is controlled to drive the rotating shaft 18 to be corrected to rotate, the bending surface is enabled to rotate to face the rubber hammer 14, then the second linear motor 31 is controlled to move to a coordinate region corresponding to the bending position of the rotating shaft 18 to be corrected, the telescopic rod 13 drives the rubber hammer 14 to correct and beat the bending position of the rotating shaft 18 to be corrected, the beating force of the rubber hammer 14 on the correcting rotating shaft 18 is 10N-20N, after the bending position of the rotating shaft 18 to be corrected is restored to be flat, the laser profile sensor 5 detects the qualified rotating shaft 18 to be corrected, and after the electric clamping jaw 15 is controlled to be loosened, the corrected rotating shaft enters the correcting product recycling box 12 through circuit signal transmission, the qualified rate of the rotating shaft is improved, and the rotating shaft.
It is worth mentioning that: in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. In the present invention, unless otherwise explicitly specified or limited, terms
The terms "mounted," "connected," "fixed," and the like are to be construed broadly and may include, for example, fixed connections, removable connections, or integral connections; mechanical connection is possible, and a person of ordinary skill in the art can understand the specific meaning of the above terms in the present invention according to specific situations.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides an axle automated inspection orthotic devices which characterized in that: comprises a device main body, a detection and correction device box and a qualified product conveyor belt; the device main body comprises a shell, an automatic detection and classification device and a rotating shaft conveying device, wherein the automatic detection and classification device and the rotating shaft conveying device are arranged in the shell;
the rotating shaft conveying device is communicated with the inlet end and the outlet end of the device main body, the middle part of the rotating shaft conveying device is connected with the outlet end of a qualified product, and the rotating shaft conveying device conveys the rotating shaft;
the automatic detection and classification device is embedded in the top of the shell and is used for detecting and automatically classifying the rotating shaft conveyed by the rotating shaft conveying device, the detected qualified products are pushed into the qualified product conveying belt through the qualified product outlet end, and the products to be corrected are continuously conveyed into the detection and correction device box;
the detection and correction device box is connected to the outlet end and comprises a storage table for placing a rotating shaft to be corrected, a rotating shaft clamping assembly and a hammering mechanism for hammering and correcting the rotating shaft, the storage table is connected to the tail end of the conveying belt, and a correction product recovery box is arranged at the rear end of the storage table; the rotating shaft clamping assemblies are arranged on two sides of the detection and correction device box and can be used for fixedly clamping rotating shafts to be corrected placed on the storage table one by one; the utility model discloses a correcting device, including detection orthotic devices incasement top, beat the mechanism and carry out the coordinate location to the pivot of treating of pivot centre gripping subassembly centre gripping, beat the mechanism and set up at detection orthotic devices incasement top, be in pivot centre gripping subassembly directly over, beat the mechanism and carry out the coordinate location to the pivot of treating after the coordinate location detects and correct the beat to the straightness of waiting, after the pivot of treating to correct is corrected and is accomplished, electronic clamping jaw loosens, and the pivot after correcting gets into and corrects in the product collection box.
2. The automatic shaft detection and correction device of claim 1, wherein: the rotating shaft conveying device comprises an asynchronous motor, a plurality of rollers driven by the asynchronous motor and a conveying belt sleeved on the rollers, wherein one end of the conveying belt is connected with the inlet end, and the other end of the conveying belt is connected with the outlet end.
3. The automatic shaft detection and correction device of claim 1, wherein: automatic detect sorter includes that the pivot straightness that can go on detecting ultrasonic detector, first microcontroller, after detecting carries out categorised screening subassembly, and ultrasonic detector sets up and inlays in the casing top directly over the conveyer belt, and the setting of screening subassembly is in conveyer belt one side and aim at qualified product exit end, and first microcontroller sets up in the casing, and ultrasonic detector, first microcontroller, screening subassembly all pass through electric connection.
4. The automatic shaft detection and correction device of claim 3, wherein: screening subassembly includes flexible motor, screening board, connecting axle, and flexible motor setting is in conveyer belt one side, and flexible motor is connected to connecting axle one end, and the screening board is connected to the other end, and the screening board is the level vertical setting with the transmission band, and relative with qualified product exit end, after ultrasonic detector detected, can push into qualified product conveyer belt with detecting qualified product.
5. The automatic shaft detection and correction device of claim 1, wherein: the exit end of conveyer belt is connected to storage platform one end, and the other end is equipped with and stops the baffle of treating the correction pivot, stores platform and transmission band formation inclination, can make and treat that the correction pivot rolls into and stores the platform in one by one, and the end baffle of storing the platform is connected with corrects the product collection box.
6. The automatic shaft detection and correction device of claim 1, wherein: the pivot centre gripping subassembly carries out the electronic clamping jaw of centre gripping including treating the correction pivot, a plurality of electric telescopic handle, second microcontroller, and electric telescopic handle one end is connected the electronic clamping jaw, and the other end sets up respectively in detecting orthotic devices case both sides, and the setting of second microcontroller is detecting orthotic devices incasement to with electronic clamping jaw, a plurality of electric telescopic handle electric connection, and with detect orthotic devices case both sides junction be equipped with can drive the removal rotary device that removes, rotatory about pivot centre gripping subassembly.
7. The automatic shaft detection and correction device according to claim 5 or 6, wherein: the baffle passes through the activity hinge and articulates at the end of storage platform, and when electronic clamping jaw centre gripping was treated to correct the pivot and is removed backward, can directly open the baffle, after treating to correct the pivot and cross the baffle, initial position was pulled back rapidly to the baffle.
8. The automatic shaft detection and correction device of claim 6, wherein: remove rotary device including setting up the spout in detecting orthotic devices case horizontal direction both sides, set up the first linear electric motor in the spout, the slide rail that agrees with mutually with the spout, the rotation motor of setting on the slide rail, electric telescopic handle's end sets up on the slide rail to be connected with the rotation motor, first linear electric motor is fixed at the spout end, be connected with the slide rail through the connecting axle, first linear electric motor can drive electric telescopic handle and carry out horizontal migration, and rotate the motor and can drive electric telescopic handle and rotate.
9. The automatic shaft detection and correction device of claim 1, wherein: beat the mechanism and include vertical down can aim at the portable flexible subassembly of treating the correction pivot, treat the rubber tup that corrects pivot bending position and carry out the beat, can treat the bending position of correcting the pivot, the crooked face orientation carries out the laser profile sensor that coordinate location detected, laser profile sensor sets up on detecting the inner wall about the orthotic devices case, and all aim at the fixed pivot of treating of pivot centre gripping subassembly centre gripping, the detectable goes out the coordinate that the crooked face orientation of treating the correction pivot, bending position were located.
10. The automatic shaft inspection orthotic device of claim 9, wherein: but portable flexible subassembly is including inlaying at the linear guide who detects orthotic devices roof portion, the second linear electric motor of cooperation on linear guide, can treating the telescopic link that the correction pivot was stretched out and drawn back and is beaten, be equipped with a plurality of coordinate regions that can correspond in treating the correction pivot on the linear guide respectively, and all be equipped with in every coordinate region can with laser profile sensor complex sensor signal receiver, on linear guide telescopic link one end connect on second linear electric motor, the rubber tup is connected to the other end, circuit signal cooperation through laser profile sensor and sensor signal receiver, can aim at the detection coordinate of treating the correction pivot and correct and beat.
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| CN202010348278.3A CN111589729A (en) | 2020-04-28 | 2020-04-28 | Automatic shaft detection and correction device |
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| CN202010348278.3A CN111589729A (en) | 2020-04-28 | 2020-04-28 | Automatic shaft detection and correction device |
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| CN111589729A true CN111589729A (en) | 2020-08-28 |
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| CN113477546A (en) * | 2021-07-22 | 2021-10-08 | 合肥恒业家具有限公司 | Front-mounted material selecting and processing integrated device for wooden furniture |
| CN117019655A (en) * | 2023-10-08 | 2023-11-10 | 甘肃百瑞祥工程检测有限公司 | Reinforcing steel bar performance detection device for construction engineering detection and detection method thereof |
| CN117772854A (en) * | 2024-02-26 | 2024-03-29 | 昆山康尔亿工业设备有限公司 | Automatic straightening machine for batch head |
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