CN111588071A - Low-strength cut stem processing technology - Google Patents

Low-strength cut stem processing technology Download PDF

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Publication number
CN111588071A
CN111588071A CN202010436057.1A CN202010436057A CN111588071A CN 111588071 A CN111588071 A CN 111588071A CN 202010436057 A CN202010436057 A CN 202010436057A CN 111588071 A CN111588071 A CN 111588071A
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China
Prior art keywords
stem
stems
cut
tobacco
soaking
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CN202010436057.1A
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Inventor
郑茜
林盈
关爱章
张胜华
袁海霞
兰志超
王姗姗
曾伟中
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China Tobacco Hubei Industrial LLC
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China Tobacco Hubei Industrial LLC
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Priority to CN202010436057.1A priority Critical patent/CN111588071A/en
Publication of CN111588071A publication Critical patent/CN111588071A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B5/00Stripping tobacco; Treatment of stems or ribs
    • A24B5/16Other treatment of stems or ribs, e.g. bending, chopping, incising
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B5/00Stripping tobacco; Treatment of stems or ribs

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Abstract

The invention provides a low-strength cut stem processing technology, which comprises the following steps of (1) stem matching: adding tobacco stem raw materials; (2) screening: the raw material formula stems in the step (1) pass through a grading screening machine, and the raw material formula stems with the length specification of 20 mm-70 mm are obtained according to the cut stem process requirement; (3) stem washing: washing the raw material stems obtained in the step (2) to remove dust on the surfaces of the tobacco stems and various impurities wrapped inside the tobacco stems; (4) soaking stalks; (5) pressing the stems; (6) drying tobacco stems; (7) cutting cut stems; (8) drying the cut stems; (9) and (5) storing the cut stems. The method takes water as a carrier, adopts the tobacco stems to be soaked, expanded and added at normal temperature, the tobacco stems are extruded and deformed at high moisture content, the stem pieces (shreds) are dried at low temperature, the characteristic of flexible processing treatment is highlighted, the processing time is short, the energy consumption is low, the loss is small, and the practicability is high.

Description

Low-strength cut stem processing technology
Technical Field
The invention belongs to the technical field of tobacco stem treatment, and particularly relates to a low-strength cut stem processing technology.
Background
The tobacco stems are important raw materials of cigarettes, and generally the mass of the tobacco stems accounts for about 25% of the mass of tobacco leaves. The cut stems have good filling property and combustibility, have very important functions in the aspects of reducing harm and tar, reducing cost and consumption, improving cigarette quality and the like, and are more researched on cut stem processing technology at present. Because the tobacco stems contain a large amount of pectic substances and moisture is difficult to permeate under the conventional stem washing and steaming process conditions, the traditional stem shred processing process mainly adopts a high-temperature, high-humidity and long-time storage processing method, and has the disadvantages of complex stem shred process flow, large floor area, long processing time, low processing and production efficiency and high energy consumption.
The prior document CN107836745A provides a processing technology of steaming stems and cut stems under high pressure, which sequentially comprises the procedures of stem screening, stem washing, stem expansion, stem pressing, stem cutting, stem cut feeding, stem cut drying and stem cut perfuming. However, the technology has the following defects: (1) in the tobacco stem expansion link, the tobacco stems are steamed under the condition of steam pressure of 1.4-1.8mpa, and the tobacco stems are expanded under the pressure of 0.4-0.6mpa, so that although the requirement of the cut stem processing process on the moisture permeability of the tobacco stems is met, the high-pressure mode has high requirement on equipment and high energy consumption; (2) the pressed tobacco stem gap is large, the thickness of the pressed tobacco stem needs to be improved, and the shredding rate is not high; (3) the stem drying mode is fluidized bed, roller drying or airflow drying, and has high processing strength and high energy consumption.
Disclosure of Invention
Aiming at the problems in the background art, the invention provides a low-strength cut stem processing technology which takes water as a carrier and adopts normal-temperature soaking, expansion and low-temperature drying treatment on tobacco stems (cut stems).
In order to solve the technical problems, the invention adopts the following technical scheme:
a low-strength cut stem processing technology comprises the following steps:
(1) stem matching: adding tobacco stem raw materials;
(2) screening: the raw material formula stems in the step (1) pass through a grading screening machine, and the raw material formula stems with the length specification of 20 mm-70 mm are obtained according to the cut stem process requirement;
(3) stem washing: washing the raw material stems obtained in the step (2) to remove dust on the surfaces of the tobacco stems and various impurities wrapped inside the tobacco stems;
(4) stem soaking: after the step (3) is finished, injecting water into the stem soaking roller to soak stems, swinging the stem soaking roller, and adding sugar; after soaking, the water and the sugar in the stem soaking roller are completely absorbed, stem fibers are fully swelled, the tobacco stems are soft, and the surface has no free water;
(5) stem pressing: the material treated in the step (4) enters a stem pressing procedure, and is pressed by a stem pressing machine with the diameter of a pressing roller being 1000mm, the pressed tobacco stems have no open water seepage, the water content is about 57 percent, the tobacco stems are flaky, and the deformation of the tobacco stems does not rebound;
(6) drying tobacco stems: drying the materials treated in the step (5) by using low-strength mesh belts through drying equipment, wherein the equipment is divided into five drying areas and five mesh belts, and the materials are conveyed to run in a reciprocating mode; baking with hot air at a temperature of less than or equal to 80 ℃ in a lower air inlet mode; the water content of the dried tobacco stems is 32-35%;
(7) cutting cut stems: feeding the material treated in the step (6) into a cut stem shredding machine, and setting shredding thickness according to different production process requirements;
(8) drying the cut stems: drying the cut stems obtained in the step (7) by adopting the drying equipment in the step (6) in a lower air inlet mode at a low temperature of less than or equal to 100 ℃, wherein the water content of the dried cut stems is 12-13%;
(9) storing the cut stems: and (5) storing the dried cut stems in the step (8) for later use.
The water in the step (4) is at normal temperature, and the temperature range is 20-50 ℃.
The stem soaking rollers in the step (4) are arranged in three groups in parallel, and swing at an amplitude of less than 70 degrees;
the proportion of water to tobacco stems is 1:1.35, and the soaking time is 60-70 minutes; the water in the stem soaking cylinder is completely absorbed after soaking, the water content of the tobacco stems is about 46-50%, the stem fibers are fully swelled, the volume is increased by about 1.4 times, the tobacco stems are soft, and the surfaces of the tobacco stems have no free water;
after adding water, injecting sugar into a stem soaking roller, wherein the temperature of the sugar is normal temperature, the ratio of tobacco stems to the sugar is about 1:0.20, and the total soaking time of the stem soaking and the sugar adding is 60-70 minutes; the sugar in the stem soaking cylinder is completely absorbed after soaking, and the final water content of the tobacco stems is about 55-58%.
A cut rolled stem prepared by a process for the manufacture of a low-strength cut rolled stem according to any one of claims 1 to 3.
Compared with the prior art, the invention has the beneficial effects that:
1. the method takes water as a carrier, adopts the tobacco stems to be soaked, expanded and added at normal temperature, the tobacco stems are extruded and deformed at high moisture, the stem pieces (shreds) are dried at low temperature, the characteristic of flexible processing treatment is highlighted, the processing time is short, the energy consumption is low, and the loss is small;
2. the stem soaking and soaking device adopts a vibration roller device for processing, and soaking at normal temperature to ensure that the tobacco stems are rolled and soaked in the device, so that the moisture of the tobacco stems is quickly and uniformly permeated, and the stem fibers are fully swelled;
3. the sugar adding equipment and the stem soaking roller are in the same device and are used for low-temperature soaking treatment, so that the feed liquid slowly and uniformly permeates into the tobacco stems, the utilization rate of the stem materials is improved, the investment is saved, and the occupied area is saved;
4. the total proportion of the sugar-adding material and the water-adding material is proper, so that the absorption speed and the absorption proportion of the water and the material liquid are improved;
5. the stem pressing machine with the diameter of the compression roller being 1000mm is adopted, the diameter of the compression roller is increased, the clearance of the stem pressing machine is smaller, the contact area of the pressed stems is increased, and the stem pressing pressure is higher, so that the pressed tobacco stems are flaky, and the deformation of the tobacco stems is not rebounded;
6. the invention adopts mesh belt type low temperature drying, keeps the extension of the stem pieces and the high filling property of the stem shreds, and can meet the requirements of different processing techniques.
7. The tobacco stem expansion device has the advantages that the tobacco stem expansion effect is achieved without stem storage and high-temperature and high-pressure conditions, the cut stem forming proportion is high, the cut stem process flow is simplified, the cut stem process line layout and processing time are shortened, the cut stem production line investment cost is reduced, the equipment floor area is reduced, and the cut stem production efficiency is improved.
Drawings
FIG. 1 is a process flow diagram of the present invention.
FIG. 2 is a diagram of a product produced by the present invention.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings.
Example 1:
as shown in the attached figure 1, the invention comprises (1) matching peduncles: adding tobacco stem raw materials;
(2) screening: the raw material formula stems in the step (1) pass through a grading screening machine, and the raw material formula stems with the length specification of 20 mm-70 mm are obtained according to the cut stem process requirement;
(3) stem washing: washing the raw material stems obtained in the step (2) to remove dust on the surfaces of the tobacco stems and various impurities wrapped inside the tobacco stems;
(4) stem soaking: after the step (3) is finished, injecting water into the stem soaking roller to soak stems, swinging the stem soaking roller, and adding sugar; after soaking, the water and the sugar in the stem soaking roller are completely absorbed, stem fibers are fully swelled, the tobacco stems are soft, and the surface has no free water;
(5) stem pressing: the material treated in the step (4) enters a stem pressing procedure, and is pressed by a stem pressing machine with the diameter of a pressing roller being 1000mm, the pressed tobacco stems have no open water seepage, the water content is about 57 percent, the tobacco stems are flaky, and the deformation of the tobacco stems does not rebound;
(6) drying tobacco stems: drying the materials treated in the step (5) by using low-strength mesh belts through drying equipment, wherein the equipment is divided into five drying areas and five mesh belts, and the materials are conveyed to run in a reciprocating mode; baking with hot air at a temperature of less than or equal to 80 ℃ in a lower air inlet mode; the water content of the dried tobacco stems is 32-35%;
(7) cutting cut stems: feeding the material treated in the step (6) into a cut stem shredding machine, and setting shredding thickness according to different production process requirements;
(8) drying the cut stems: drying the cut stems obtained in the step (7) by adopting the drying equipment in the step (6) in a lower air inlet mode at a low temperature of less than or equal to 100 ℃, wherein the water content of the dried cut stems is 12-13%;
(9) storing the cut stems: and (5) storing the dried cut stems in the step (8) for later use.
Example 2:
the invention comprises (1) matching peduncles: adding tobacco stem raw materials;
(2) screening: the raw material formula stems in the step (1) pass through a grading screening machine, and the raw material formula stems with the length specification of 20 mm-70 mm are obtained according to the cut stem process requirement;
(3) stem washing: washing the raw material stems obtained in the step (2) to remove dust on the surfaces of the tobacco stems and various impurities wrapped inside the tobacco stems;
(4) stem soaking: after the step (3) is finished, injecting water into the stem soaking roller to soak stems, wherein the water is at normal temperature and has the temperature range of 20-50 ℃, the stem soaking roller swings, and sugar is added; after soaking, the water and the sugar in the stem soaking roller are completely absorbed, stem fibers are fully swelled, the tobacco stems are soft, and the surface has no free water;
(5) stem pressing: the material treated in the step (4) enters a stem pressing procedure, and is pressed by a stem pressing machine with the diameter of a pressing roller being 1000mm, the pressed tobacco stems have no open water seepage, the water content is about 57 percent, the tobacco stems are flaky, and the deformation of the tobacco stems does not rebound;
(6) drying tobacco stems: drying the materials treated in the step (5) by using low-strength mesh belts through drying equipment, wherein the equipment is divided into five drying areas and five mesh belts, and the materials are conveyed to run in a reciprocating mode; baking with hot air at a temperature of less than or equal to 80 ℃ in a lower air inlet mode; the water content of the dried tobacco stems is 32-35%;
(7) cutting cut stems: feeding the material treated in the step (6) into a cut stem shredding machine, and setting shredding thickness according to different production process requirements;
(8) drying the cut stems: drying the cut stems obtained in the step (7) by adopting the drying equipment in the step (6) in a lower air inlet mode at a low temperature of less than or equal to 100 ℃, wherein the water content of the dried cut stems is 12-13%;
(9) storing the cut stems: and (5) storing the dried cut stems in the step (8) for later use.
Example 3:
the invention comprises (1) matching peduncles: adding tobacco stem raw materials;
(2) screening: the raw material formula stems in the step (1) pass through a grading screening machine, and the raw material formula stems with the length specification of 20 mm-70 mm are obtained according to the cut stem process requirement;
(3) stem washing: washing the raw material stems obtained in the step (2) to remove dust on the surfaces of the tobacco stems and various impurities wrapped inside the tobacco stems;
(4) stem soaking: after the step (3) is finished, injecting water into the stem soaking roller to soak stems, wherein the water is at normal temperature and has the temperature range of 20-50 ℃, the stem soaking roller is arranged in three groups in parallel, so that the continuity of discharging during stem soaking is ensured, and the stem soaking roller swings at the amplitude of less than 70 ℃;
the proportion of water to tobacco stems is 1:1.35, and the soaking time is 60-70 minutes; the water in the stem soaking cylinder is completely absorbed after soaking, the water content of the tobacco stems is about 46-50%, the stem fibers are fully swelled, the volume is increased by about 1.4 times, the tobacco stems are soft, and the surfaces of the tobacco stems have no free water;
a feeding pipe is arranged above the stem soaking roller, after water is added, sugar is injected into the stem soaking roller through the feeding pipe, the temperature of the sugar is normal temperature, the proportion of tobacco stems to the sugar is about 1:0.20, and the total soaking time of the stem soaking roller and the sugar adding roller is 60-70 minutes; the sugar in the stem soaking cylinder is completely absorbed after soaking, and the final water content of the tobacco stems is about 55-58%.
(5) Stem pressing: the material treated in the step (4) enters a stem pressing procedure, and is pressed by a stem pressing machine with a compression roller diameter of 1000mm, so that the gap of the stem pressing machine is reduced, the contact area of the pressed stem is increased, the surface of the compression roller is cleaned without atomized water in the stem pressing process, the compression roller is free of adhesion, the pressed tobacco stems are free of open water seepage, the water content is about 57%, the tobacco stems are flaky, and the tobacco stems are not deformed and rebound;
(6) drying tobacco stems: drying the material treated in the step (5) by using low-strength mesh belts through drying equipment, wherein the equipment is divided into five drying areas and five mesh belts, the material is conveyed to perform reciprocating operation, and the tobacco stems are turned and stirred up and down in the reciprocating operation process, so that the dehydration is more uniform; a lower air inlet mode is adopted, and the tobacco stems are baked by hot air at a temperature of less than or equal to 80 ℃, so that the volume of the tobacco stems is ensured not to retract; the moisture content of the dried tobacco stems is 32-35%, and the dried tobacco stems are suitable for cutting cut stems;
(7) cutting cut stems: feeding the material treated in the step (6) into a cut stem shredding machine, and setting shredding thickness according to different production process requirements;
(8) drying the cut stems: drying the cut stems obtained in the step (7) by adopting the drying equipment in the step (6) in a lower air inlet mode at a low temperature of less than or equal to 100 ℃, wherein the water content of the dried cut stems is 12-13%;
(9) storing the cut stems: and (5) storing the dried cut stems in the step (8) for later use.
The protective scope of the present invention is not limited to the above-described embodiments, and it is apparent that various modifications and variations can be made to the present invention by those skilled in the art without departing from the scope and spirit of the present invention. It is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

Claims (4)

1. A low-strength cut stem processing technology is characterized in that: the method comprises the following steps:
(1) stem matching: adding tobacco stem raw materials;
(2) screening: the raw material formula stems in the step (1) pass through a grading screening machine, and the raw material formula stems with the length specification of 20 mm-70 mm are obtained according to the cut stem process requirement;
(3) stem washing: washing the raw material stems obtained in the step (2) to remove dust on the surfaces of the tobacco stems and various impurities wrapped inside the tobacco stems;
(4) stem soaking: after the step (3) is finished, injecting water into the stem soaking roller to soak stems, swinging the stem soaking roller, and adding sugar; after soaking, the water and the sugar in the stem soaking roller are completely absorbed, stem fibers are fully swelled, the tobacco stems are soft, and the surface has no free water;
(5) stem pressing: the material treated in the step (4) enters a stem pressing procedure, and is pressed by a stem pressing machine with the diameter of a pressing roller being 1000mm, the pressed tobacco stems have no open water seepage, the water content is about 57 percent, the tobacco stems are flaky, and the deformation of the tobacco stems does not rebound;
(6) drying tobacco stems: drying the materials treated in the step (5) by using low-strength mesh belts through drying equipment, wherein the equipment is divided into five drying areas and five mesh belts, and the materials are conveyed to run in a reciprocating mode; baking with hot air at a temperature of less than or equal to 80 ℃ in a lower air inlet mode; the water content of the dried tobacco stems is 32-35%;
(7) cutting cut stems: feeding the material treated in the step (6) into a cut stem shredding machine, and setting shredding thickness according to different production process requirements;
(8) drying the cut stems: drying the cut stems obtained in the step (7) by adopting the drying equipment in the step (6) in a lower air inlet mode at a low temperature of less than or equal to 100 ℃, wherein the water content of the dried cut stems is 12-13%;
(9) storing the cut stems: and (5) storing the dried cut stems in the step (8) for later use.
2. The processing technology of low-strength cut rolled stems according to claim 1, wherein the processing technology comprises the following steps: the water in the step (4) is at normal temperature, and the temperature range is 20-50 ℃.
3. The processing technology of low-strength cut rolled stems according to claim 2, characterized in that: the stem soaking rollers in the step (4) are arranged in three groups in parallel, and swing at an amplitude of less than 70 degrees;
the proportion of water to tobacco stems is 1:1.35, and the soaking time is 60-70 minutes; the water in the stem soaking cylinder is completely absorbed after soaking, the water content of the tobacco stems is about 46-50%, the stem fibers are fully swelled, the volume is increased by about 1.4 times, the tobacco stems are soft, and the surfaces of the tobacco stems have no free water;
after adding water, injecting sugar into a stem soaking roller, wherein the temperature of the sugar is normal temperature, the ratio of tobacco stems to the sugar is about 1:0.20, and the total soaking time of the stem soaking and the sugar adding is 60-70 minutes; the sugar in the stem soaking cylinder is completely absorbed after soaking, and the final water content of the tobacco stems is about 55-58%.
4. A cut rolled stem prepared by a process for the manufacture of a low-strength cut rolled stem according to any one of claims 1 to 3.
CN202010436057.1A 2020-05-21 2020-05-21 Low-strength cut stem processing technology Pending CN111588071A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114982999A (en) * 2022-07-18 2022-09-02 云南中烟工业有限责任公司 Processing method of fine tobacco stems by taking permanent deformation as index

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GB1284795A (en) * 1969-05-09 1972-08-09 Amf Inc Wet processing of tobacco stems
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CN106723297A (en) * 2017-02-24 2017-05-31 云南中烟工业有限责任公司 A kind of preparation method of ramuscule cigarette cut stem
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CN106723297A (en) * 2017-02-24 2017-05-31 云南中烟工业有限责任公司 A kind of preparation method of ramuscule cigarette cut stem
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Publication number Priority date Publication date Assignee Title
CN114982999A (en) * 2022-07-18 2022-09-02 云南中烟工业有限责任公司 Processing method of fine tobacco stems by taking permanent deformation as index

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