CN111578396A - 一种内置热泵自循环再生转轮除湿系统 - Google Patents
一种内置热泵自循环再生转轮除湿系统 Download PDFInfo
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Abstract
本发明公开了一种内置热泵自循环再生转轮除湿系统,包括转轮除湿前功能段箱体、转轮除湿处理段箱体和再冷处理功能段箱体;转轮除湿处理段箱体内部分别设置有除湿转轮、再生风循环风机和热泵除湿装置;转轮除湿处理段箱体内部空间分为转轮除湿再生自循环段和转轮除湿处理段;除湿转轮的一端设置于转轮除湿处理段,另一端设置于转轮除湿再生自循环段;再生风循环风机和热泵除湿装置分别设置于转轮除湿再生自循环段;本发明对转轮除湿再生自循环段的再生风道的空气除湿、加热的流程合理组合,完全取代了传统转轮除湿系统的再生风加热装置,大幅减少了转轮除湿再生自循环段的能量消耗。
Description
技术领域
本发明涉及除湿技术领域,特别地是一种内置热泵自循环再生转轮除湿系统。
背景技术
转轮除湿机广泛的应用于工业和民用建筑的低湿环境的除湿。转轮式除湿机的除湿原理系利用涂布在转轮上的硅胶将空气中的水分以物理方式吸附于具多孔性之合成硅胶上,然后在转轮再生区,将吸附在硅胶孔洞的水气加热汽化,至交流式热交换器入口处,形成高温高湿的空气,接着再经过已被室内冷湿空气降温冷却的热交换器时,由于露点差异而成凝结水排出。
转轮除湿机在我国大部分地区使用很广泛。尤其在档案室、图书馆、实验室、计算机房、中药材仓库、医院CT科、工厂储藏室等要求保持一定干燥度的环境里均有配置。
尽管转轮除湿可以获得比较低湿的空气,除湿效果明显,但是转轮的再生区需要高温空气进行再生,用于再生空气加热的热源往往是蒸汽或者电加热,能耗巨大。需要提供一种不但能够保证除湿效果,同时节能效果也十分明显的内置热泵自循环再生转轮除湿系统。
发明内容
针对上述现有转轮除湿机存在的不足,本发明的目的在于提供一种节能高效的内置热泵自循环再生转轮除湿系统,无需从外界取再生风,不用外接再生风进风风管和排风风管。通过在转轮除湿再生自循环段设置热泵除湿装置,对转轮除湿再生自循环段的再生风道的空气除湿、加热的流程合理组合,利用热泵除湿装置的制冷功能给再生空气进行除湿,热泵除湿装置的加热功能给除湿后的空气进行加热,完全取代了传统转轮除湿系统的再生风加热装置,大幅减少了转轮除湿再生自循环段的能量消耗,且系统不受室外气候的影响,更加稳定。采用内置热泵自循环再生转轮除湿系统比现有同等除湿能力的机组节能达50%以上。
本发明通过以下技术方案实现的:
一种内置热泵自循环再生转轮除湿系统,包括依次连接的转轮除湿前功能段箱体、转轮除湿处理段箱体和再冷处理功能段箱体;其中:所述转轮除湿处理段箱体内部分别设置有除湿转轮、再生风循环风机和热泵除湿装置;所述转轮除湿处理段箱体内部空间分为转轮除湿再生自循环段和转轮除湿处理段;所述除湿转轮的一端设置于所述转轮除湿处理段,另一端设置于所述转轮除湿再生自循环段;所述再生风循环风机和所述热泵除湿装置分别设置于所述转轮除湿再生自循环段;所述热泵除湿装置将进入所述转轮除湿再生自循环段的空气进行除湿和加热。
进一步地,所述热泵除湿装置包括压缩机、一级冷凝器、可调冷凝模块、膨胀阀和蒸发器;所述蒸发器通过管道连接有气液分离器;所述气液分离器通过管道连接所述压缩机;所述压缩机通过管道连接有油分离器;所述油分离器通过管道连接所述一级冷凝器;所述一级冷凝器通过管道连接所述可调冷凝模块;所述可调冷凝模块通过管道连接有储液罐;所述储液罐通过管道连接有干燥过滤器;所述干燥过滤器通过管道连接所述膨胀阀;所述膨胀阀通过管道连接所述蒸发器。
进一步地,所述转轮除湿前功能段箱体的内部空间为转轮除湿前功能段;所述转轮除湿前功能段设置有预冷处理翅片式换热器。
进一步地,所述再冷处理功能段箱体的内部空间为转轮除湿后功能段;所述转轮除湿后功能段设置有再冷处理翅片式换热器。
进一步地,所述可调冷凝模块为二级冷凝器;所述可调冷凝模块设置于转轮除湿前功能段并位于所述预冷处理翅片式换热器前,或设置于所述转轮除湿处理段箱体的外部,或设置于转轮除湿后功能段并位于所述再冷处理翅片式换热器前,或设置于所述转轮除湿处理段箱体内部的所述转轮除湿再生自循环段。
进一步地,所述预冷处理翅片式换热器通过管道外接有预冷处理外接冷源。
进一步地,所述再冷处理翅片式换热器通过管道外接有再冷处理外接冷源。
进一步地,所述蒸发器、一级冷凝器和可调冷凝模块均为翅片式换热器。
进一步地,所述除湿转轮为硅胶除湿转轮、氯化锂除湿转轮、活性硅胶除湿转轮、分子筛除湿转轮和有机合成材料除湿转轮中的一种。
进一步地,所述可调冷凝模块根据所设置的位置不同以及根据所需调节的热量不同采用水冷式或风冷式冷凝模块。
进一步地,所述可调冷凝模块自带有风机,风机的驱动电机为交流电机或直流无刷EC电机;再生风循环风机的驱动电机为交流电机或直流无刷EC电机。
本发明的有益效果:
与现有技术相比,本发明通过在转轮除湿再生自循环段设置热泵除湿装置,对转轮除湿再生自循环段的再生风道的空气除湿、加热的流程合理组合,利用热泵除湿装置的制冷功能给再生空气进行除湿,热泵除湿装置的加热功能给除湿后的空气进行加热,完全取代了传统转轮除湿系统的再生风加热装置,大幅减少了转轮除湿再生自循环段的能量消耗,且系统不受室外气候的影响,更加稳定;无需从外界取再生风,不用外接再生风进风风管和排风风管。采用内置热泵自循环再生转轮除湿系统比现有同等除湿能力的机组节能达50%以上。
附图说明
图1为本发明实施例1内置热泵自循环再生转轮除湿系统的结构示意图;
图2为本发明实施例2内置热泵自循环再生转轮除湿系统的结构示意图;
图3为本发明实施例3内置热泵自循环再生转轮除湿系统的结构示意图;
图4为本发明实施例4内置热泵自循环再生转轮除湿系统的结构示意图。
附图中:1-转轮除湿前功能段箱体;2-预冷处理翅片式换热器;3-预冷处理外接冷源;4-除湿转轮;5-转轮除湿处理段箱体;6-再冷处理外接冷源;7-再冷处理翅片式换热器;8-再冷处理功能段箱体;9-再生风循环风机;10-压缩机;11-油分离器;12-一级冷凝器;13-可调冷凝模块;14-储液罐;15-干燥过滤器;16-膨胀阀;17-蒸发器;18-气液分离器;19-转轮除湿再生自循环段;20-转轮除湿处理段;21-转轮除湿前功能段;22-转轮除湿后功能段。
具体实施方式
下面将结合附图以及具体实施例来详细说明本发明,在此以本发明的示意下面将结合附图以及具体实施例来详细说明本发明,在此以本发明的示意性实施例及说明用来解释本发明,但并不作为对本发明的限定。
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后、上端、下端、顶部、底部……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
在本发明中,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征;另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。
实施例1,如图1所示,一种内置热泵自循环再生转轮除湿系统,包括依次连接的转轮除湿前功能段箱体1、转轮除湿处理段箱体5和再冷处理功能段箱体8;其中:所述转轮除湿处理段箱体5内部分别设置有除湿转轮4、再生风循环风机9和热泵除湿装置;所述转轮除湿处理段箱体5内部空间分为转轮除湿再生自循环段19和转轮除湿处理段20;所述除湿转轮4的一端设置于所述转轮除湿处理段20,另一端设置于所述转轮除湿再生自循环段19;所述再生风循环风机9和所述热泵除湿装置分别设置于所述转轮除湿再生自循环段19;所述热泵除湿装置将进入所述转轮除湿再生自循环段19的空气进行除湿和加热。需要说明的是,转轮除湿处理段20以外可按需求配置空气过滤、预冷、调温(再冷)等功能。转轮除湿再生自循环段19无需从外界取再生风,不用外接再生风进风风管和排风风管。
需要说明的是,所述除湿转轮4的一端设置于所述转轮除湿处理段20,另一端设置于所述转轮除湿再生自循环段19,除湿转轮4通过自带的驱动装置使其进行旋转,除湿转轮4从转轮除湿处理段20转到转轮除湿再生自循环段19,再从转轮除湿再生自循环段19转到转轮除湿处理段20,不断循环转动的除湿转轮4实现通过转轮除湿处理段20和通过转轮除湿再生自循环段19的两种不同工况的气流进行热交换,处于转轮除湿再生自循环段19的除湿转轮4与高温的干燥空气进行换热,将除湿转轮4进行烘干;处于转轮除湿处理段20的除湿转轮4与蒸发器(经翅片式换热器)处理后的低温湿空气进行换热,吸收空气中的水蒸气,给空气除湿。
具体的,本实施例方案中,所述热泵除湿装置包括压缩机10、一级冷凝器12、可调冷凝模块13、膨胀阀16和蒸发器17;所述蒸发器17通过管道连接有气液分离器18;所述气液分离器18通过管道连接所述压缩机10;所述压缩机10通过管道连接有油分离器11;所述油分离器11通过管道连接所述一级冷凝器12;所述一级冷凝器12通过管道连接所述可调冷凝模块13;所述可调冷凝模块13通过管道连接有储液罐14;所述储液罐14通过管道连接有干燥过滤器15;所述干燥过滤器15通过管道连接所述膨胀阀16;所述膨胀阀16通过管道连接所述蒸发器17。
需要说明的是,热泵除湿装置负责给进入转轮除湿再生自循环段19的空气进行除湿和加热;进入转轮除湿再生自循环段19的空气先经过热泵除湿装置的蒸发器17进行降温除湿,再通过热泵除湿装置的一级冷凝器12进行升温达到需要的温度,变成高温的干燥空气后再进入转轮的再热端。热泵除湿装置的冷凝热经过一级冷凝器12进行散热后,多余的冷凝热通过可调冷凝模块13(二级冷凝器)排到转轮除湿再生自循环段19的外部,保持热泵系统稳定运行。再生风循环风机9负责提供输配再生空气的动力。可调冷凝模块13(二级冷凝器)自带风机负责提供散热空气的动力。
具体的,本实施例方案中,所述转轮除湿前功能段箱体1的内部空间为转轮除湿前功能段21;所述转轮除湿前功能段21设置有预冷处理翅片式换热器2。需要说明的是,通过设置预冷处理翅片式换热器2对进入转轮除湿前功能段21箱体1的空气进行预冷处理。
具体的,本实施例方案中,所述再冷处理功能段箱体8的内部空间为转轮除湿后功能段22;所述转轮除湿后功能段22设置有再冷处理翅片式换热器7。需要说明的是,通过设置再冷处理翅片式换热器7对进入再冷处理功能段箱体8的空气进行再冷处理;通过配置转轮除湿前功能段21、转轮除湿后功能段22、外接冷源段等满足空气的过滤、预冷、调温、加湿等功能。
具体的,本实施例方案中,所述可调冷凝模块13为二级冷凝器;所述可调冷凝模块13设置于转轮除湿前功能段21并位于所述预冷处理翅片式换热器2前。需要说明的是,可根据需求调节热量,多余的冷凝热通过可调冷凝模块13(二级冷凝器)排到转轮除湿前功能段21,可调冷凝模块13自带风机负责提供散热空气的动力。
具体的,本实施例方案中,所述预冷处理翅片式换热器2通过管道外接有预冷处理外接冷源3。需要说明的是,预冷处理外接冷源3可以根据实际需求进行灵活配置,可以配置冷水主机或风冷直膨机组或水冷直膨机组。
具体的,本实施例方案中,所述再冷处理翅片式换热器7通过管道外接有再冷处理外接冷源6。需要说明的是,再冷处理外接冷源6可以根据实际需求进行灵活配置,可以配置冷水主机或风冷直膨机组或水冷直膨机组。
具体的,本实施例方案中,所述蒸发器17、一级冷凝器12和可调冷凝模块13均为翅片式换热器。翅片式换热器因采用机械绕片,散热翅片与散热管接触面大而紧,传热性能良好、稳定,空气通过阻力小,蒸气或热水流经钢管管内,热量通过紧绕在钢管上翅片传给经过翅片间的空气,达到加热和冷却空气的作用。
具体的,本实施例方案中,所述除湿转轮4为硅胶除湿转轮、氯化锂除湿转轮、活性硅胶除湿转轮、分子筛除湿转轮和有机合成材料除湿转轮中的一种。需要说明的是,根据使用场合不同,可以选择适合使用场合的除湿转轮,可以进一步提高除湿效率和除湿效果。
具体的,本实施例方案中,所述可调冷凝模块13根据所设置的位置不同以及根据所需调节的热量不同采用水冷式或风冷式冷凝模块。
具体的,本实施例方案中,所述可调冷凝模块13自带有风机,风机的驱动电机为交流电机或直流无刷EC电机;再生风循环风机9的驱动电机为交流电机或直流无刷EC电机。需要说明的是,EC电机为内置智能控制模块的直流无刷式免维护型电机,自带RS485输出接口、0-10V传感器输出接口、4-20mA调速开关输出接口、报警装置输出接口及主从信号输出接口。该产品具有高智能、高节能、高效率、寿命长、振动小、噪声低以及可连续不间断工作等特点。
实施例2,参照图2,实施例2与实施例1总体相同,不同之处在于:实施例2中,所述可调冷凝模块13设置于所述转轮除湿处理段20箱体5的外部,可根据需求调节热量,多余的冷凝热通过可调冷凝模块13(二级冷凝器)排到转轮除湿处理段20箱体5的外部,可调冷凝模块13自带风机负责提供散热空气的动力。
实施例3,参照图3,实施例3与实施例1总体相同,不同之处在于:实施例3中,所述可调冷凝模块13设置于转轮除湿后功能段22并位于所述再冷处理翅片式换热器7前,可根据需求调节热量,多余的冷凝热通过可调冷凝模块13(二级冷凝器)排到转轮除湿后功能段22,可调冷凝模块13自带风机负责提供散热空气的动力。
实施例4,参照图4,实施例4与实施例1总体相同,不同之处在于:实施例4中,所述可调冷凝模块13设置于所述转轮除湿处理段20箱体5内部的所述转轮除湿再生自循环段19。可根据需求调节热量,多余的冷凝热通过可调冷凝模块13(二级冷凝器)排到转轮除湿处理段20箱体5内部,可调冷凝模块13采用水冷冷却散热的形式。
与现有技术相比,本发明通过在转轮除湿再生自循环段19设置热泵除湿装置,对转轮除湿再生自循环段19的再生风道的空气除湿、加热的流程合理组合,利用热泵除湿装置的制冷功能给再生空气进行除湿,热泵除湿装置的加热功能给除湿后的空气进行加热,完全取代了传统转轮除湿系统的再生风加热装置,大幅减少了转轮除湿再生自循环段19的能量消耗,且系统不受室外气候的影响,更加稳定;无需从外界取再生风,不用外接再生风进风风管和排风风管。采用内置热泵自循环再生转轮除湿系统比现有同等除湿能力的机组节能达50%以上。
以上对本发明实施例所提供的技术方案进行了详细介绍,本文中应用了具体个例对本发明实施例的原理以及实施方式进行了阐述,以上实施例的说明只适用于帮助理解本发明实施例的原理;同时,对于本领域的一般技术人员,依据本发明实施例,在具体实施方式以及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。
Claims (10)
1.一种内置热泵自循环再生转轮除湿系统,包括依次连接的转轮除湿前功能段箱体、转轮除湿处理段箱体和再冷处理功能段箱体;其特征在于:所述转轮除湿处理段箱体内部分别设置有除湿转轮、再生风循环风机和热泵除湿装置;所述转轮除湿处理段箱体内部空间分为转轮除湿再生自循环段和转轮除湿处理段;所述除湿转轮的一端设置于所述转轮除湿处理段,另一端设置于所述转轮除湿再生自循环段;所述再生风循环风机和所述热泵除湿装置分别设置于所述转轮除湿再生自循环段;所述热泵除湿装置将进入所述转轮除湿再生自循环段的空气进行除湿和加热。
2.根据权利要求1所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述热泵除湿装置包括压缩机、一级冷凝器、可调冷凝模块、膨胀阀和蒸发器;所述蒸发器通过管道连接有气液分离器;所述气液分离器通过管道连接所述压缩机;所述压缩机通过管道连接有油分离器;所述油分离器通过管道连接所述一级冷凝器;所述一级冷凝器通过管道连接所述可调冷凝模块;所述可调冷凝模块通过管道连接有储液罐;所述储液罐通过管道连接有干燥过滤器;所述干燥过滤器通过管道连接所述膨胀阀;所述膨胀阀通过管道连接所述蒸发器。
3.根据权利要求2所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述转轮除湿前功能段箱体的内部空间为转轮除湿前功能段;所述转轮除湿前功能段设置有预冷处理翅片式换热器。
4.根据权利要求3所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述再冷处理功能段箱体的内部空间为转轮除湿后功能段;所述转轮除湿后功能段设置有再冷处理翅片式换热器。
5.根据权利要求4所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述可调冷凝模块为二级冷凝器;所述可调冷凝模块设置于转轮除湿前功能段并位于所述预冷处理翅片式换热器前,或设置于所述转轮除湿处理段箱体的外部,或设置于转轮除湿后功能段并位于所述再冷处理翅片式换热器前,或设置于所述转轮除湿处理段箱体内部的所述转轮除湿再生自循环段。
6.根据权利要求4所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述预冷处理翅片式换热器通过管道外接有预冷处理外接冷源;所述再冷处理翅片式换热器通过管道外接有再冷处理外接冷源。
7.根据权利要求1所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述再生风循环风机的驱动电机为交流电机或直流无刷EC电机中的一种。
8.根据权利要求1所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述蒸发器、一级冷凝器和可调冷凝模块均为翅片式换热器。
9.根据权利要求1所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述除湿转轮为硅胶除湿转轮、氯化锂除湿转轮、活性硅胶除湿转轮、分子筛除湿转轮和有机合成材料除湿转轮中的一种。
10.根据权利要求5所述的一种内置热泵自循环再生转轮除湿系统,其特征在于:所述可调冷凝模块根据所设置的位置不同以及根据所需调节的热量不同采用水冷式或风冷式冷凝模块。
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Application publication date: 20200825 |