CN111570165A - Monitoring assembly of velvet spraying production equipment - Google Patents
Monitoring assembly of velvet spraying production equipment Download PDFInfo
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- CN111570165A CN111570165A CN202010444534.9A CN202010444534A CN111570165A CN 111570165 A CN111570165 A CN 111570165A CN 202010444534 A CN202010444534 A CN 202010444534A CN 111570165 A CN111570165 A CN 111570165A
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- Prior art keywords
- glue
- flock
- spraying
- negative pressure
- monitoring assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/124—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
Abstract
The invention discloses a monitoring assembly of a flock spraying cloth production device, which comprises a pretreatment mechanism, a conveyor belt, a flock spraying mechanism, a monitoring unit and a control unit, wherein the pretreatment mechanism is arranged at the feeding side of the flock spraying mechanism; the monitoring unit is used for shooting the velvet spraying image of the velvet spraying mechanism and sending the velvet spraying image to the control unit, and the control unit is used for controlling the preprocessing mechanism and the conveyor belt to be in a working state or a stop working state. Because the monitoring unit is arranged in the flock spraying mechanism, the flock spraying process can be monitored through the monitoring unit, and the processing efficiency is improved.
Description
Technical Field
The invention discloses a monitoring assembly of a piece of sprayed flannelette production equipment, and belongs to the field of sprayed flannelette processing equipment.
Background
The existing flock spraying technology is used for knitting products and artistic works, and in the existing flock spraying technology, fine and short flock threads are vertically erected on a flock sprayed object by utilizing attraction of positive and negative charges through discharging between narrow distances. Certainly, glue is sprayed on a sprayed velvet object according to a set pattern before velvet spraying, then velvet is sprayed on a pulp molding product (three-dimensional or planar), particularly the three-dimensional pulp molding product, because the pulp molding product is not placed well due to the three-dimensional structure, the planar movement is not good, the operation is difficult, gluing in the first step cannot be realized through a printing machine, the space and the movement of the velvet spraying need to be monitored in real time to ensure the quality rate, the velvet spraying generation process cannot be monitored in the prior art, the production efficiency is low, and the defective rate is high.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a monitoring assembly of a flock spraying production device, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the utility model provides a spout fine hair cloth production facility monitoring subassembly, includes pretreatment mechanism, conveyer belt and spouts fine hair mechanism, pretreatment mechanism sets up in spouting fine hair mechanism feeding side, and the pulp moulding product transports to spouting fine hair mechanism through the conveyer belt and spouts the fine hair after pretreatment mechanism rubberizing, wherein, still be provided with the monitoring unit in spouting the fine hair mechanism, the monitoring unit is used for right spout the fine hair image of fine hair mechanism and shoot, and send to the control unit, the control unit is used for control pretreatment mechanism with the conveyer belt is in operating condition or is in the stop work state.
The more specific technical scheme is as follows: the utility model provides a spout flannelette production facility control subassembly, includes UV desiccator, conveyer belt two, pretreatment mechanism and spouts flannelette mechanism, conveyer belt two sets up and is spouting flannelette mechanism discharge side, and in conveyer belt two extended to the UV desiccator, the UV desiccator setting was spouting flannelette mechanism discharge side, pretreatment mechanism sets up and spouts flannelette mechanism material entering side, pretreatment mechanism includes fixed platform, conveyer belt one, support, spouts gluey unit, scraper, collection and glues fill, heat preservation cover, electric heating pipe, transfer line and storage and glues the case, spout flannelette mechanism and set up on the fixed platform right flank, spout flannelette mechanism and include workstation, guide rail, material frame, spout flannelette mechanism, bevel gear one, bevel gear two, recess, nut seat and lead screw.
Optionally, in the embodiment of the application, in the preliminary treatment mechanism, fixed platform fixes on the supporting legs up end, a conveyer belt sets up in the fixed platform top, the support is fixed on fixed platform, it installs top middle part position in the support to spout gluey unit, the scraper is fixed in album and is glued the fill top, album is glued the fill and is set up at fixed platform up end middle part, the insulation cover is inlayed middle part in fixed platform, electric heating pipe sets up in insulation cover inner wall, the transfer line sets up and is fought terminal surface middle part under album is glued, and the transfer line lower extreme extends to and stores up in the glue box, it fixes terminal surface middle part position under fixed platform to store up the glue box.
Optionally, in this embodiment of the application, an infrared distance sensor is installed above the glue collecting hopper, the infrared distance sensor is connected with a single chip microcomputer through a data line, the single chip microcomputer is connected with a conveying pump and a conveying belt control unit through the data line respectively, the glue spraying unit is connected with the conveying pump through a connecting pipe, the conveying pump is connected with the glue storage unit through a connecting line, when the glue collecting hopper is in actual use, the conveying belt control unit controls a first conveying belt to move, the first conveying belt moves to drive a pulp molded product to move, after the infrared distance sensor senses that the pulp molded product moves to a glue applying position, the single chip microcomputer sends a control instruction, the conveying belt control unit stops operating the first conveying belt, the single chip microcomputer controls the conveying pump to operate, glue in the glue storage unit is conveyed to the glue spraying unit, and the glue spraying unit sprays glue on the pulp molded product, thereby realizing the function of automatic gluing.
Optionally, in this embodiment of the application, multiunit hourglass jiao kou has been seted up to conveyer belt one top, scraper top and conveyer belt side closely laminate once, install the water conservancy diversion sloping platform on the collection jiao dou downside, install control switch on the fixed platform leading flank, control switch is connected with electric heating pipe and external power supply respectively through the connecting wire, and when the in-service use, unnecessary glue solution on the pulp moulding product drips to the collection jiao dou in through multiunit hourglass jiao kou, and when the conveyer belt moved simultaneously, the scraper struck off the glue solution of adhesion on the conveyer belt surface once through frictional force, and falls to in the collection jiao dou, and the water conservancy diversion sloping platform gathers the glue solution to in the transfer line simultaneously, then, switches on the circuit on the electric heating pipe through control switch, and electric heating pipe converts the transfer line into heat energy with the transfer line to heat energy, and carry the glue solution to melt after absorbing the heat, the liquid is conveyed to the glue storage box through the liquid conveying pipe for storage, so that the recovery function of the residual glue solution is realized.
Optionally, in this application embodiment, spout fine hair mechanism, the workstation is fixed on the fixed platform right flank, the guide rail is fixed above the workstation, the material frame sets up in the guide rail top, spout fine hair mechanism and install in workstation right part position, bevel gear one is installed in lead screw annular side right part, and bevel gear one meshes with bevel gear two, bevel gear two sets up the right part in the recess, the recess is seted up at workstation up end middle part, the nut seat sets up on lead screw annular side, and nut seat up end and material frame lower extreme face welded fastening, the lead screw assembly middle part in the recess.
Optionally, in this embodiment of the application, a driving shaft is fixed to the lower end face of the second bevel gear, the lower end of the driving shaft is connected to a servo motor through a speed reducer, the servo motor is disposed at the right position of the lower end face of the workbench, the nut seat is connected to the lead screw through a ball nut pair, a pulley is mounted on the lower end face of the material frame, the pulley is assembled in the guide rail, in actual use, the glued paper pulp molded product is placed in the material frame, the servo motor is operated, the servo motor drives a driving shaft rotating shaft, the driving shaft drives the second bevel gear to rotate, the second bevel gear rotates to drive the first bevel gear to rotate, the first bevel gear rotates to drive the lead screw to rotate in the groove, the ball nut pair converts the rotary motion of the lead screw into linear motion, the nut seat moves to drive the material frame to move, the material frame moves to drive the, thereby realizing the function of fast moving of the pulp molding product.
Optionally, in the embodiment of the present application, a displacement sensor is installed in the flock spraying mechanism, the displacement sensor is connected with the single chip microcomputer through a data line, the singlechip is connected with the down spray machine controller and the relay through data lines, the relay is connected with the servo motor through a connecting line, when the paper pulp molding machine is in actual use, after the displacement sensor detects that the paper pulp molding product moves to the flock spraying position, the single chip microcomputer sends out a control instruction to control the relay and the flock spraying machine controller, the relay cuts off a servo motor circuit, the servo motor stops running, the flock spraying control machine controller controls the flock spraying mechanism to run, the flock spraying mechanism conducts flock spraying operation on the paper pulp molding product, after flock spraying is completed, the paper pulp molding product is placed on the second conveying belt, the second conveying belt moves the paper pulp molding product into the UV drying machine, and the UV drying machine conducts rapid drying processing on the paper pulp molding product.
The invention also claims a flock spraying method of the flock spraying device on a pulp molding product, which comprises the following steps: the conveying belt drives the paper pulp molding product to move, and after the infrared distance sensor senses that the paper pulp molding product moves to the glue applying position, the glue solution in the glue storage unit is conveyed to the glue spraying unit and sprayed onto the paper pulp molding product; and after the displacement sensor detects that the pulp molding product moves to the flock spraying position, the flock spraying mechanism performs flock spraying operation on the pulp molding product.
A plurality of groups of glue leaking holes are formed above the conveyor belt, and redundant glue solution on the paper pulp molding product drops into the glue collecting hopper through the plurality of groups of glue leaking holes; the scraper scrapes off the adhesive liquid adhered to the lower surface of the conveyor belt and drops into the adhesive collecting hopper.
The invention has the beneficial effects that: according to the monitoring assembly for the flock spraying cloth production equipment, the monitoring unit is arranged in the flock spraying mechanism, so that the flock spraying process can be monitored through the monitoring unit, and the processing efficiency is improved.
According to the monitoring assembly for the flock spraying cloth production equipment, the fixing platform, the first conveyor belt, the support, the glue spraying unit, the scraper, the glue collecting hopper, the heat insulation sleeve, the electric heating pipe, the liquid conveying pipe and the glue storage box are added, so that the functions of automatic gluing and residual glue collecting of a pulp molding product are realized.
Because the automatic down spraying device is added with the fixed platform, the first conveyor belt, the bracket, the glue spraying unit, the scraper, the glue collecting hopper, the heat insulation sleeve, the electric heating pipe, the liquid conveying pipe and the glue storage box, the automatic down spraying function of the paper pulp molding product is realized, and the processing efficiency is high.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a monitoring assembly of a flock spraying production apparatus according to the present invention;
FIG. 2 is a schematic structural diagram of a pretreatment mechanism in a monitoring assembly of a flocked fabric spraying production apparatus according to the present invention;
FIG. 3 is a schematic cross-sectional view of a monitoring assembly of a down spraying mechanism of a down spraying cloth production apparatus according to the present invention;
FIG. 4 is a second schematic sectional view of a monitoring assembly of a monitoring device for a flock sprayer according to the present invention;
FIG. 5 is a schematic right-side sectional view of a down spraying mechanism in a monitoring assembly of a down spraying cloth production apparatus according to the present invention;
FIG. 6 is a second schematic right-side sectional view of a down-spraying mechanism in a monitoring assembly of a down-spraying cloth production apparatus according to the present invention.
FIG. 7 is a schematic structural diagram of a pretreatment mechanism with a closed space according to the present invention;
FIG. 8 is a schematic view of a negative pressure head according to the present invention;
fig. 9 is a control schematic block diagram of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a spout fine hair cloth production facility monitoring subassembly, also disclose control system based on monitoring subassembly simultaneously, including UV desiccator 3, conveyer belt two 4, pretreatment mechanism 1 and spout fine hair mechanism 2, conveyer belt two 4 sets up in the ejection of compact side (the right side in the drawing) of spouting fine hair mechanism 2, and conveyer belt two 4 extends to in the UV desiccator 3, UV desiccator 3 sets up in the ejection of compact side of spouting fine hair mechanism 2, pretreatment mechanism 1 sets up and spouts the material side (the left side in the drawing) of fine hair mechanism 2, pretreatment mechanism 1 includes fixed platform 101, conveyer belt one 102, support 103, spout gluey unit 104, scraper 105, album of glue fill 106, insulation cover 107, electric heating pipe 108, transfer line 109 and storage glue case 110, spout fine hair mechanism 2 and set up on fixed platform 101, spout fine hair mechanism 2 and include workstation 21, guide rail 22, material frame 23, spout fine hair mechanism 24, bevel gear one 25, bevel gear two 26, bevel gear, A groove 27, a nut seat 28 and a lead screw 29.
Optionally, in this embodiment of the application, the preprocessing mechanism 1 includes: the glue spraying device comprises a fixed platform 101, a first conveyor belt 102, a support 103, a glue spraying unit 104, a scraper 105, a glue collecting hopper 106, a heat insulating sleeve 107, an electric heating pipe 108, a liquid conveying pipe 109 and a glue storage box 110. In pretreatment mechanism 1, fixed platform 101 is fixed on the supporting legs up end, conveyer belt 102 sets up in fixed platform 101 top, support 103 is fixed in conveyer belt 102 top, spout gluey unit 104 and install middle part position in support 103, scraper 105 is fixed in album and is glued the top that fill 106 is close to ejection of compact position, album is glued fill 106 and is set up in conveyer belt 102 below, insulation cover 107 inlays middle part in fixed platform 101, electric heating pipe 108 sets up in insulation cover 107 inner wall, transfer line 109 sets up terminal surface middle part under album is glued fill 106, and transfer line 109 lower extreme extends to in storing up gluey case 110, it fixes terminal surface middle part position under fixed platform 101 to store up gluey case 110, it communicates with gluey unit 104 through pipeline and force (forcing) pump to store up gluey case 110.
In the embodiment of the application, the glue is sprayed out of the glue spraying unit 104 from the glue storage tank 110 through a pipeline and a pressure pump, is attached to the pulp molded product on the first conveyor belt 102 and covers the surface of the pulp molded product, and the excess glue falls on the first conveyor belt 102 and seeps down from glue leaking holes of the first conveyor belt 102, is scraped by the scraper 105 during the operation of the first conveyor belt 102 and is collected in the liquid conveying pipe 109, and finally is collected in the glue storage tank 110 from the liquid conveying pipe 109. The thermal insulation sleeve 107 and the electric heating tube 108 are used to keep the temperature in the infusion tube 109 in a suitable range so that the excess glue can flow back from the infusion tube 109 into the glue reservoir 110.
Optionally, in the embodiment of the present application, the end of the scraper 105 is disposed closely to the lower surface of the first conveyor belt 102.
Optionally, in this embodiment, an infrared distance sensor is installed above the glue collecting hopper 106, the infrared distance sensor is connected to a single chip microcomputer through a data line, the single chip microcomputer is connected to a conveying pump and a conveying belt control unit through a data line, the glue spraying unit 104 is connected to the conveying pump through a connecting pipe, the conveying pump is connected to the glue storage unit through a connecting line, when the glue spraying machine is in actual use, the conveying belt control unit controls the conveying belt 102 to move, the conveying belt 102 moves to drive the pulp molded product to move, after the infrared distance sensor senses that the pulp molded product moves to the glue spraying position, the single chip microcomputer sends out a control instruction, the conveying belt control unit stops operating the conveying belt 102, the single chip microcomputer controls the conveying pump to operate, the glue solution in the glue storage unit is conveyed to the glue spraying unit 104, the glue spraying unit 104 sprays the glue solution onto the pulp molded product, thereby realizing the function of automatic gluing.
Optionally, in this embodiment, as shown in fig. 7 with reference to fig. 5, a plurality of sets of glue leaking holes are formed above the first conveyor belt 102, the upper side of the scraper 105 is tightly attached to the lower side surface of the first conveyor belt 102, a diversion ramp is installed on the lower side surface of the glue collecting hopper 106, a control switch is installed on the front side surface of the fixed platform 101, the control switch is respectively connected to the electric heating pipe 108 and an external power supply through a connection line, when the tape feeder is actually used, redundant glue on the pulp molded product drips into the glue collecting hopper 106 through the plurality of sets of glue leaking holes, meanwhile, when the first conveyor belt 102 moves, the scraper 105 scrapes off the glue adhered to the lower surface of the first conveyor belt 102 through friction force and drops into the glue collecting hopper 106, and the diversion ramp collects the glue into the liquid conveying pipe 109, then, the control switch connects a circuit on the electric heating pipe 108, the electric heating pipe 108 converts electric, the glue solution is melted after the infusion tube 109 absorbs heat, and the liquid is conveyed to the glue storage tank 110 for storage through the infusion tube 109, so that the recovery function of the residual glue solution is realized.
A negative pressure structure is arranged between the rubber collecting hopper 106 and the first conveyor belt 102, a sealing edge 205 is clamped on the outer edge of the rubber collecting hopper 106, the sealing edge 205 is an elastic latex edge and is connected with the edge of the rubber collecting hopper 106 through a clamping head 206, and a clamping groove matched with the clamping head 206 is arranged on the sealing edge 205; the sealing edge 205 is attached to the lower surface of the first conveyor belt 102, so that a closed space is formed by the first conveyor belt 102, the glue collecting hopper 106 and the conveying infusion tube 109, and only the glue leaking holes in the first conveyor belt 102 are communicated with the outside;
the sealing edge 205 has elasticity, and can still keep a close fit when the first conveyor belt 102 runs;
a negative pressure head 201 is arranged in the closed space, the negative pressure head 201 comprises an upper connecting pipe and a lower adsorption head, the bottom of the adsorption head 201 is an inwards concave adsorption surface, a plurality of adsorption holes are formed in the adsorption surface, a main adsorption channel 211 is formed in the connecting pipe, the adsorption holes 212 are all communicated with the main adsorption channel 211, and the main adsorption channel 211 is connected with a negative pressure generator 202 through a negative pressure connecting pipeline 203;
such design, through negative pressure head 201 production negative pressure in airtight space, can be with drippage the glue solution on conveyer belt 102 in adsorbing to album glue hopper 106 fast, avoid the glue solution to transport to other stations along with conveyer belt 102, cause pollution and interference.
Optionally, in this embodiment of the application, with reference to fig. 7, as shown in fig. 8, the bottom of the adsorption head 201 is a concave adsorption surface, so that the glue solution dropping from the first conveyor belt 102 can be effectively prevented from blocking the adsorption hole 212.
Optionally, in this embodiment of the application, an air pressure sensor 210 is installed in the closed space, a hydraulic sensor 209 is installed at the lower portion of the infusion tube 109, the negative pressure connection pipeline 203 is connected with the negative pressure branch tube and the positive pressure branch tube through a three-way joint, the negative pressure branch tube is connected with the negative pressure generator 202, and a negative pressure valve 207 is arranged on the negative pressure branch tube; the positive pressure branch pipe is connected with a positive pressure air pump 213, and a positive pressure valve 208 is arranged on the positive pressure branch pipe.
Optionally, in this embodiment of the application, when the air pressure sensor 210 detects that the negative pressure value decreases, the hydraulic pressure value of the infusion tube 109 is detected at the same time, and if the hydraulic pressure value detected by the hydraulic pressure sensor 209 is normal, it indicates that the negative pressure head 201 is blocked (after the service time is prolonged, the blockage cannot be avoided), the negative pressure valve 207 is closed, the positive pressure valve 208 is opened, the positive pressure air pump 213 operates, and the positive air pressure blows out the blockage from the adsorption hole 212; the positive pressure valve 208 is closed, the negative pressure valve 207 is opened, and normal operation is resumed.
Optionally, in this embodiment of the application, when the air pressure sensor 210 detects that the negative pressure value decreases, the hydraulic value of the infusion tube 109 is detected at the same time, and if the hydraulic value detected by the hydraulic sensor 209 is greater than a normal value, it indicates that the detection that the glue solution in the infusion tube 109 is excessive would submerge the negative pressure head 201; at this time, the negative pressure valve 207 is closed, the positive pressure valve 208 is opened, the positive pressure air pump 213 operates, and the glue solution is blown out from the adsorption hole 212 by positive air pressure, so that the glue solution is prevented from being sucked backwards; simultaneously discharging the internal glue solution in the glue storage tank 110; after the hydraulic pressure value detected by the hydraulic pressure sensor 209 is normal, the positive pressure valve 208 is closed, the negative pressure valve 207 is opened, and normal operation is resumed.
In the flock spraying mechanism 2, a workbench 21 is fixed on a fixed platform 101, a guide rail 22 is fixed above the workbench 21, a material frame 23 is arranged above the guide rail 22, the bottom of the material frame 23 is matched with the guide rail 22 through a roller, a flock spraying mechanism 24 is arranged above the workbench 21, a first bevel gear 25 is arranged at the discharging end part of a screw rod 29, the first bevel gear 25 is meshed with a second bevel gear 26, the second bevel gear 26 is arranged in a groove 27, the groove 27 is formed in the middle of the upper end surface of the workbench 21, a nut seat 28 is arranged on the annular side surface of the screw rod 29, the upper end surface of the nut seat 28 is welded and fixed with the lower end surface of the material frame 23, and the screw rod 29 is assembled; a monitoring unit 30 is further arranged in the flock spraying mechanism 2, the monitoring unit 30 is used for shooting flock spraying images of the flock spraying mechanism 2 and sending the images to the control unit, and the control unit is used for controlling the pretreatment mechanism 1 and the conveyor belt to be in a working state or a stop working state.
In the embodiment of the application, the feeding end of the material frame 23 is connected with the discharging end of the first conveyor belt 102, and a paper pulp molding product (after being glued) runs along with the material frame 23; the second bevel gear 26 is in driving connection with the private clothes motor, the second bevel gear 26 is meshed with the first bevel gear 25 to drive the screw rod 29 to rotate, the nut seat 28 is matched with the screw rod 29 and the groove 27 to form a screw rod transmission assembly, the outer edge of the nut seat 28 is matched with the inner wall of the groove 27 to slide, the screw rod 29 rotates, the nut seat 28 is driven to drive the material frame 23 to reciprocate, the velvet is sprayed below the velvet spraying mechanism 24, and the material frame 23 and the velvet spraying mechanism 24 are respectively connected with the positive electrode and the negative electrode.
In the embodiment of the application, an operator can observe images shot by the monitoring unit 30 through eyes or compare the images with the images of the processor, the time and the position of flock spraying are controlled, and qualified flock spraying at all positions is ensured to be discharged from the material frame 23 to the feeding end of the second conveyor belt 4.
Optionally, in this embodiment of the application, a driving shaft is fixed on the lower end face of the second bevel gear 26, the lower end of the driving shaft is connected to a private clothes motor through a reducer, a servo motor is arranged at the right position of the lower end face of the workbench 21, a nut seat 28 is connected to the screw rod 29 through a ball nut pair, a pulley is mounted on the lower end face of the material frame 23, the pulley is assembled in the guide rail 22, in actual use, the glued paper pulp molded product is placed in the material frame 23, the servo motor is operated, the servo motor drives a driving shaft rotating shaft, the driving shaft drives the second bevel gear 26 to rotate, the second bevel gear 26 rotates to drive the first bevel gear 25 to rotate, the first bevel gear 25 rotates to drive the screw rod 29 to rotate 27 in the groove, the ball nut pair converts the rotational motion of the screw rod 29 into a linear motion, the nut seat 28 moves to drive the material frame 23, the material frame 23 moves to, thereby realizing the function of fast moving of the pulp molding product.
Optionally, in this embodiment of the application, a displacement sensor is installed in the flock spraying mechanism 24, the displacement sensor is connected to a single chip microcomputer through a data line, the single chip microcomputer is connected to a flock spraying machine controller and a relay through a data line, the relay is connected to a servo motor through a connection line, when in actual use, after the displacement sensor detects that the pulp molded product moves to a flock spraying position, the single chip microcomputer sends a control instruction to control the relay and the flock spraying machine controller, the relay cuts off a servo motor circuit, the servo motor stops running, the flock spraying machine controller controls the flock spraying mechanism 24 to run, the flock spraying mechanism 24 performs flock spraying operation on the pulp molded product, after flock spraying is completed, the pulp molded product is placed on the conveyor belt two 4, the conveyor belt two 4 moves the pulp molded product into the UV dryer 3, and the UV dryer 3 performs fast drying treatment on the pulp molded product, thereby realizing the automatic flock spraying function of the paper pulp molding product.
Optionally, in an embodiment of the present application, referring to fig. 9, a method for spraying flock on a pulp molding product by using the flock spraying device includes the following steps: the conveyer belt drives the pulp molded product to move, after the infrared distance sensor senses that the pulp molded product moves to the glue applying position, the glue solution in the glue storage unit is conveyed to the glue spraying unit 104, the glue solution is sprayed on the pulp molded product, and after the displacement sensor detects that the pulp molded product moves to the flock spraying position, the flock spraying mechanism 24 performs flock spraying operation on the pulp molded product.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a spout fine hair cloth production facility monitoring subassembly, includes pretreatment mechanism, conveyer belt, spouts fine hair mechanism, monitoring unit and the control unit, its characterized in that: the pretreatment mechanism is arranged on the feeding side of the flock spraying mechanism, and the pretreatment mechanism is connected with the flock spraying mechanism through a conveying belt;
the monitoring unit is used for shooting the velvet spraying image of the velvet spraying mechanism and sending the velvet spraying image to the control unit, and the control unit is used for controlling the preprocessing mechanism and the conveyor belt to be in a working state or a stop working state.
2. The monitoring assembly of the flock production equipment according to claim 1, characterized in that: the monitoring unit is a camera, and the camera is arranged in the flock spraying mechanism.
3. The monitoring assembly of the flocked fabric production apparatus according to claim 1 or 2, characterized in that: the preprocessing mechanism comprises: the device comprises a fixed platform, a first conveyor belt, a support, a glue spraying unit, a scraper, a glue collecting hopper, a heat insulation sleeve, an electric heating pipe, a liquid conveying pipe and a glue storage box;
wherein in the preliminary treatment mechanism, conveyer belt one sets up in fixed platform top, the support is fixed on fixed platform, it installs top middle part position in the support to spout gluey unit, the scraper is fixed in album and is glued the fill top, album is glued the fill and is set up at fixed platform up end, the insulation cover is inlayed middle part in fixed platform, electric heating pipe sets up in the insulation cover inner wall, the transfer line sets up terminal surface middle part under album is glued and is fought, and the transfer line lower extreme extends to and stores up gluey incasement, it fixes terminal surface middle part position under fixed platform to store up gluey case.
4. The monitoring assembly of the flock production equipment according to claim 3, characterized in that: the glue collecting hopper is characterized in that an infrared distance sensor is installed above the glue collecting hopper and connected with a single chip microcomputer through a data line, the single chip microcomputer is respectively connected with a conveying pump and a conveying belt control unit, a glue spraying unit is connected with the conveying pump, and the conveying pump is connected with a glue storage unit.
5. The monitoring assembly of the flock production equipment according to claim 4, characterized in that: the multi-group glue leaking holes are formed in the upper portion of the conveying belt, the upper portion of the scraper is tightly attached to one lateral surface of the conveying belt, and the lower lateral surface of the glue collecting hopper is provided with a flow guide inclined table.
6. The monitoring assembly of the flock production equipment according to claim 5, characterized in that: a negative pressure structure is arranged between the glue collecting hopper and the first conveyor belt, a sealing edge is clamped at the outer edge of the glue collecting hopper, the sealing edge is connected with the edge of the glue collecting hopper through a clamping head, and a clamping groove matched with the clamping head is formed in the sealing edge; the sealing edge is attached to the lower surface of the conveyor belt, so that a closed space is formed by the conveyor belt I, the rubber collecting hopper and the conveying infusion tube, and the closed space is communicated with the outside through rubber leakage holes in the conveyor belt I; the negative pressure head is arranged in the closed space and comprises a connecting pipe on the upper portion and an adsorption head on the lower portion, the bottom of the adsorption head is an inward concave adsorption surface, a plurality of adsorption holes are formed in the adsorption surface, a main adsorption channel is formed in the connecting pipe and communicated with the main adsorption channel, and the main adsorption channel is connected with a negative pressure generator through a negative pressure connecting pipeline.
7. The monitoring assembly of the flock production equipment according to claim 6, characterized in that: an air pressure sensor is installed in the closed space, a hydraulic sensor is installed at the lower part of the infusion tube, the negative pressure connecting pipeline is connected with a negative pressure branch tube and a positive pressure branch tube through a tee joint, the negative pressure branch tube is connected with a negative pressure generator, and a negative pressure valve is arranged on the negative pressure branch tube; the positive pressure branch pipe is connected with a positive pressure air pump, and a positive pressure valve is arranged on the positive pressure branch pipe.
8. The monitoring assembly of the flock production equipment according to claim 7, characterized in that: spout fine hair mechanism, the workstation is fixed on fixed platform, and the guide rail is fixed on the workstation, material frame and guide rail sliding fit, spout fine hair mechanism and install at workstation ejection of compact position, bevel gear one is installed in lead screw annular side right part, and bevel gear one and the meshing of bevel gear two, bevel gear two sets up right part in the recess, the recess is seted up at workstation up end middle part, nut seat and lead screw ring thread fit, and nut seat up end and material frame lower extreme face welded fastening, the lead screw assembly is in the recess.
9. The monitoring assembly of the flock production equipment according to claim 8, characterized in that: the lower end face of the second bevel gear is fixedly provided with a driving shaft, the lower end of the driving shaft is connected with a servo motor through a speed reducer, the servo motor is arranged at the right position of the lower end face of the workbench, the nut seat is connected with the screw rod through a ball nut pair, a pulley is mounted on the lower end face of the material frame, and the pulley is assembled in the guide rail.
10. The monitoring assembly of the flock production equipment according to claim 9, characterized in that: install displacement sensor in the fine hair mechanism of spouting, displacement sensor links to each other with the singlechip, the singlechip links to each other with a fine hair machine controller and relay, the relay links to each other with servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010444534.9A CN111570165A (en) | 2020-05-23 | 2020-05-23 | Monitoring assembly of velvet spraying production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010444534.9A CN111570165A (en) | 2020-05-23 | 2020-05-23 | Monitoring assembly of velvet spraying production equipment |
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| Publication Number | Publication Date |
|---|---|
| CN111570165A true CN111570165A (en) | 2020-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202010444534.9A Pending CN111570165A (en) | 2020-05-23 | 2020-05-23 | Monitoring assembly of velvet spraying production equipment |
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| CN (1) | CN111570165A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114558760A (en) * | 2022-04-27 | 2022-05-31 | 南通益莱宏盛纺织有限公司 | Defective fluff regulating device for textiles and regulating detection process thereof |
-
2020
- 2020-05-23 CN CN202010444534.9A patent/CN111570165A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114558760A (en) * | 2022-04-27 | 2022-05-31 | 南通益莱宏盛纺织有限公司 | Defective fluff regulating device for textiles and regulating detection process thereof |
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