CN111802601B - Seaweed product powdering device with dismantling-free machine cleaning function and cleaning method thereof - Google Patents
Seaweed product powdering device with dismantling-free machine cleaning function and cleaning method thereof Download PDFInfo
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- CN111802601B CN111802601B CN202010740515.0A CN202010740515A CN111802601B CN 111802601 B CN111802601 B CN 111802601B CN 202010740515 A CN202010740515 A CN 202010740515A CN 111802601 B CN111802601 B CN 111802601B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 38
- 241001474374 Blennius Species 0.000 title claims abstract description 22
- 238000000227 grinding Methods 0.000 title claims description 59
- 238000010410 dusting Methods 0.000 claims abstract description 172
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims description 80
- 239000000843 powder Substances 0.000 claims description 74
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 70
- 239000007921 spray Substances 0.000 claims description 43
- 238000011084 recovery Methods 0.000 claims description 41
- 238000007599 discharging Methods 0.000 claims description 39
- 238000009434 installation Methods 0.000 claims description 28
- 230000008569 process Effects 0.000 claims description 28
- 238000005507 spraying Methods 0.000 claims description 21
- 230000002457 bidirectional effect Effects 0.000 claims description 16
- 210000002268 wool Anatomy 0.000 claims description 15
- 239000003595 mist Substances 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 12
- 238000001802 infusion Methods 0.000 claims description 12
- 241000541656 Carex marina Species 0.000 claims description 11
- 238000005485 electric heating Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 235000013409 condiments Nutrition 0.000 claims 4
- 239000000428 dust Substances 0.000 claims 1
- 239000000779 smoke Substances 0.000 claims 1
- 239000002699 waste material Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 210000004209 hair Anatomy 0.000 description 4
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- 230000008901 benefit Effects 0.000 description 2
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- 244000000231 Sesamum indicum Species 0.000 description 1
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- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
- A23P20/25—Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
-
- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
Abstract
The invention discloses a seaweed product dusting device with a machine-dismantling-free cleaning function and a cleaning method thereof, wherein a dusting box is fixedly connected to the top end of a conveying belt, seasoning boxes are symmetrically and fixedly installed at positions, corresponding to the top of the conveying belt, of the top end of the inner side of the dusting box, and a quick cleaning mechanism is arranged at a position, corresponding to the oblique upper side of one side of a dusting rough roller, of the inner side of the dusting box.
Description
Technical Field
The invention relates to the technical field of processing of seaweed products, in particular to a seaweed product powdering device with a disassembly-free machine cleaning function and a cleaning method thereof.
Background
The sandwich seaweed belongs to one of seaweed processing products, and during processing, grouped or fine auxiliary filling materials are filled in two seaweed raw materials, wherein the sandwich filling material of the seaweed is formed by mixing peanut, sesame and other raw materials;
but the sea sedge product dusting device in the existing market is lack of a corresponding convenient cleaning mechanism, so that the normal dusting of the dusting device is influenced by the attached powder on the lower trough roller and the dusting rough roller, the lower trough roller and the dusting rough roller are required to be detached for cleaning, the operation is complex, the efficiency is low, and the normal progress of dusting work of the dusting device is influenced.
Disclosure of Invention
The invention provides a seaweed product dusting device with a disassembly-free machine cleaning function and a cleaning method thereof, which can effectively solve the problems that the normal dusting of a dusting device is influenced by powder attached to a feed chute roller and a dusting rough roller due to the lack of a corresponding convenient cleaning mechanism, the feed chute roller and the dusting rough roller are required to be disassembled for cleaning after the normal dusting of the dusting device is influenced by the powder attached to the feed chute roller and the dusting rough roller, the operation is complicated, the efficiency is low, and the normal progress of dusting work of the dusting device is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: a seaweed product dusting device with a dismantling-free machine cleaning function comprises a supporting base, wherein the top end of the supporting base is fixedly connected with a conveying belt, the top end of the conveying belt is fixedly connected with a dusting box, the top end of the inner side of the dusting box is symmetrically and fixedly provided with seasoning boxes corresponding to the top positions of the conveying belt, the bottom end of the seasoning box is rotatably connected with a discharging groove roller corresponding to the top position of the conveying belt, the bottom end of the seasoning box is rotatably connected with a dusting rough roller corresponding to one side of the discharging groove roller, a quick cleaning mechanism is arranged at the position of the inner side of the dusting box corresponding to the oblique upper position of one side of the dusting rough roller, and deep cleaning mechanisms are arranged at positions corresponding to one sides of two seasoning boxes in the dusting box;
the quick cleaning mechanism comprises a long trough plate, a driving motor, a bidirectional screw rod, a guide block, a gas guide hose, a gas nozzle, an installation air pipe and a high-pressure fan;
the inner side of the dusting box is fixedly connected with a long groove plate corresponding to the position obliquely above one side of the dusting rough roller, one side of the dusting box is fixedly connected with a driving motor corresponding to the position of the bottom of the long groove plate, the input end of the driving motor is electrically connected with the output end of commercial power, the output shaft of the driving motor is fixedly connected with a bidirectional screw corresponding to the position of the bottom of the long groove plate, and the outer side of the bidirectional screw is movably connected with a guide block corresponding to the position of the inner side of the long groove plate through threads;
the powder spraying device is characterized in that one end of the guide block is fixedly connected with an air guide hose, one end of the air guide hose corresponds to a gas nozzle fixedly connected with the position of the other end of the guide block, the other end of the air guide hose corresponds to a powder spraying box top position fixedly connected with an installation air pipe, one end of the installation air pipe corresponds to a high-pressure fan fixedly connected with the position of the top end of the outer side of the powder spraying box, and the input end of the high-pressure fan is electrically connected with the output end of a mains supply.
Preferably, the observation notch has all been seted up to dusting case both sides, it has the glass board to inlay in the observation notch, the feed chute roller all drives through the motor with the flouring hair roller, closely laminate between feed chute roller and the flouring hair roller.
Preferably, the top of the guide block is positioned in an elongated slot in the middle of the elongated slot plate, and the air outlet of the air nozzle faces the dusting roller.
Preferably, the deep cleaning mechanism comprises a mounting fixed block, a short trough plate, a driving screw rod, a driving turntable, a driving block, a liquid guide hose, a high-pressure spray head, a mounting liquid guide pipe, a liquid feed pipe, a high-pressure pump, a cleaning water tank and an electric heating pipe;
the positions of the two sides of the seasoning box, which correspond to the two sides of the seasoning box, in the powder scattering box are fixedly connected with mounting fixed blocks, the positions of one side of each mounting fixed block, which corresponds to one side of the discharging groove roller and one side of the powder scattering fluff roller, are fixedly connected with short groove plates, the position of the middle part of one side of each mounting fixed block, which corresponds to the bottom of each short groove plate, is rotatably connected with a driving screw rod, and the position of one end of each driving screw rod, which corresponds to the outer side of the powder scattering box, is fixedly connected with a driving turntable;
a driving block is movably connected to the position, corresponding to the inner part of the short slotted plate, of the outer side of the driving screw through threads, one end of the driving block is fixedly connected with a liquid guiding hose, and one end of the liquid guiding hose is fixedly connected with a high-pressure spray head corresponding to the other end of the driving block;
the utility model discloses a powder spraying box, including drain hose, stand, pedestal, lead the equal even fixedly connected with electrothermal tube in equal fixedly connected with of support base one side position department, the drain hose top corresponds dusting box top position department fixedly connected with installation catheter, installation catheter one side middle part fixedly connected with liquid delivery pipe, liquid delivery pipe one end fixedly connected with high-pressure pump, the input of high-pressure pump and the output electric connection of commercial power, high-pressure pump one end corresponds support base one side position department and has the washing water tank through pipe connection, wash the inside both sides of water tank equal fixedly connected with electrothermal tube.
Preferably, the short slotted plate is positioned below the plane of the bottom end of the long slotted plate, and the outlets of the high-pressure spray heads are respectively aligned with the middle parts of the side surfaces of the blanking slot roller and the powdering roughing roller.
Preferably, a spraying mechanism is arranged at the position, corresponding to one side of the seasoning box, of the top end of the inner side of the dusting box;
the spraying mechanism comprises a spraying water tank, a liquid adding port, a liquid conveying pump, a liquid conveying pipe, a liquid guide transverse pipe and a water mist spray head;
a spraying water tank is fixedly arranged at the top end of the inner side of the dusting box corresponding to one side of the seasoning box, a liquid adding port is arranged at one side of the top of the spraying water tank, an infusion pump is fixedly connected at one end of the spraying water tank corresponding to one side of the outer part of the dusting box, and the input end of the infusion pump is electrically connected with the output end of commercial power;
the automatic seasoning box is characterized in that a liquid conveying pipe is fixedly connected to one end of the liquid conveying pump corresponding to the inner side of the seasoning box, a liquid guide transverse pipe is fixedly connected to the bottom end of the liquid conveying pipe corresponding to the top of the conveying belt, and water mist nozzles are uniformly and fixedly connected to the bottom end of the liquid guide transverse pipe.
Preferably, two ends of the transverse liquid guide pipe are fixedly connected with two sides of the powder scattering box respectively, and an outlet of the water mist spray head faces to the plane of the top end of the conveying belt.
Preferably, the inner side of the supporting base is provided with a recovery mechanism;
the recovery mechanism comprises a recovery tank, a connecting pipe, a collecting bucket, a collecting hopper and a recovery box;
a recovery tank is fixedly connected to the position, corresponding to the bottom of the water mist spray head, of one end of the inner side of the supporting base, a connecting pipe is fixedly connected to the middle of one end of the recovery tank, and a collecting barrel is fixedly connected to the position, corresponding to one side of the outer portion of the supporting base, of the bottom end of the connecting pipe;
the other end of the inner side of the supporting base is fixedly connected with a collecting hopper corresponding to the bottom of the seasoning box, and the position of the inner side of the supporting base corresponding to the bottom of the collecting hopper is movably connected with a recycling box.
Preferably, the feed chute roller and the powdering fluff roller are both positioned in the top area of the collecting hopper, and the top plane of the recovery box is tightly attached to the bottom plane of the collecting hopper.
A cleaning method of a seaweed product dusting device with a disassembly-free machine cleaning function specifically comprises the following steps:
s1, rapidly cleaning a blanking groove roller and a dusting roller through a rapid cleaning mechanism;
s2, deep cleaning is carried out on the blanking groove roller and the powdering wool roller through a deep cleaning mechanism;
in the S1, in the processing process of the dusting device, when powder attached to the discharging groove roller and the dusting rough roller influences the uniform dusting of the dusting device, the conveying belt stops feeding, and the discharging groove roller and the dusting rough roller continue to rotate;
supplying high-pressure airflow to the mounting air pipe through a high-pressure fan, guiding the high-pressure airflow in the mounting air pipe into a body spray head through an air guide hose, and blowing the high-pressure airflow to the dusting rough roller through the air spray head;
the guide block is driven to move along the long groove plate under the action of the driving motor and the bidirectional screw rod, so that the gas nozzle is driven to move along the axial direction of the dusting rough roller, and powder between brush hair gaps of the dusting rough roller is separated from the dusting rough roller;
the powder in the channel at the outer side of the feeding groove roller is swept out through the rotation of the powdering roughing roller;
in S2, after the powder scattering device is used for a long time, when bonding substances appear on the discharging groove roller and the powder scattering rough roller, the powder collected in the recovery box is cleaned firstly, and meanwhile, water in the cleaning water tank is heated through the electric heating tube;
after the recovery box is cleaned, high-temperature water in the cleaning water tank is guided into the liquid guide pipe, the liquid conveying pipe and the liquid guide hose through the high-pressure pump and sprayed to the discharging chute roller and the powdering roughing roller through the high-pressure spray head, and powder adhered to the discharging chute roller and the powdering roughing roller is dissolved and falls off under the action of the high temperature and the high pressure of water flow, so that the discharging chute roller and the powdering roughing roller are cleaned.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the quick cleaning mechanism is arranged, high-pressure airflow is supplied to the installation air pipe through the high-pressure fan, the high-pressure airflow in the installation air pipe is guided into the body spray head through the air guide hose and is blown to the dusting rough roller through the air spray head, the guide block is driven to move along the long groove plate under the action of the driving motor and the bidirectional screw rod, so that the air spray head is driven to move along the axial direction of the dusting rough roller, powder between brush hair gaps of the dusting rough roller is separated from the dusting rough roller, the powder in a channel at the outer side of the feeding groove roller is swept out through the rotation of the dusting rough roller, and the quick cleaning of the feeding groove roller and the dusting rough roller under the state that the machine is not disassembled is realized;
the effectual attached powder influence dusting device that has avoided on lower feed chute roller and the dusting matte roller evenly spreads the powder back, the phenomenon that needs just can clear up lower feed chute roller and dusting matte roller appears, has simplified the clearance process of lower feed chute roller and dusting matte roller, makes the clearance of lower feed chute roller and dusting matte roller more convenient, has reduced the influence of the clearance process of lower feed chute roller and dusting matte roller to dusting device dusting progress.
2. The deep cleaning mechanism is arranged, high-temperature water in the cleaning water tank is guided into the liquid guide pipe, the liquid conveying pipe and the liquid guide hose through the high-pressure pump and is sprayed to the discharging groove roller and the powdering wool roller through the high-pressure spray head, and powder adhered to the discharging groove roller and the powdering wool roller is dissolved and falls off under the high-temperature and high-pressure action of water flow, so that the cleaning of the discharging groove roller and the powdering wool roller is completed, and the cleaning process of the discharging groove roller and the powdering wool roller is more convenient;
the effectual feed chute roller of having solved and the unrestrained problem of dusting matte roller washing inconvenience makes still can clear up under the condition of not tearing open the machine after having bonded stubborn powder on feed chute roller and the dusting matte roller, has shortened the time that dusting device maintained the consumption, has promoted dusting device's work efficiency, and then has improved dusting device's work efficiency.
3. The screw rod and the driving turntable are driven to rotate through manual driving, so that the driving block is driven to move along the short trough plate, and the high-pressure nozzle is driven to move axially along the blanking trough roller and the powdering roughing roller, the position of a flushing point of the high-pressure nozzle is adjusted, and the cleaning process of the deep cleaning mechanism is optimized;
the phenomenon that the high-pressure spray head washes the discharging groove roller and the powder spraying fluff roller uselessly is effectively avoided, the high-pressure spray head can accurately wash powder standing positions, the cleaning efficiency of a deep cleaning mechanism is improved, and the waste of resources in the cleaning process is reduced.
4. Through the design of quick clearance mechanism and deep wiper mechanism, make the feed chute roller and spill whitewashed roller can select suitable clearance mode according to actual conditions, the phenomenon that the clearance appears in the clearance in-process of having avoided feed chute roller and spill whitewashed roller and excessively clear up, through reasonable selection clearance mode, can improve the efficiency of clearance under the quality prerequisite of guaranteeing the clearance to the use of dusting device has been optimized.
5. The spraying mechanism is arranged, water in the spraying water tank is conveyed into the liquid conveying pipe and the liquid guide transverse pipe through the liquid conveying pump, and water is sprayed to the top of the powder on the sea sedge through the water mist spray head, so that the powder on the top is hardened under the action of water drops, the adhesion strength between the powder and the sea sedge is enhanced, the powder falling off from the sea sedge in the subsequent conveying process is effectively reduced, the resource waste is reduced, the production cost of the sea sedge is saved, and the economic benefit of enterprises is improved.
6. The recovery mechanism is arranged, the scattered powder is collected through the collecting hopper and the recovery box, the sprayed liquid is collected through the recovery tank, the connecting pipe and the collecting barrel, the waste of production raw materials is effectively avoided, the cleanness of the powder scattering device is kept, and the using process of the powder scattering device is optimized.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the installation structure of the powdering rougher roll of the present invention;
FIG. 3 is a schematic view of the internal structure of the powdering box of the present invention;
FIG. 4 is a schematic view of a gas shower mounting structure of the present invention;
FIG. 5 is a schematic view of the quick clean mechanism of the present invention;
FIG. 6 is a schematic view of the deep cleaning mechanism of the present invention;
FIG. 7 is a schematic view of the spray mechanism of the present invention;
FIG. 8 is a schematic view of the recovery mechanism of the present invention;
the reference numbers in the figures: 1. a support base; 2. a conveyor belt; 3. a dusting box; 4. a seasoning box; 5. a feed chute roller; 6. a powdering roughing roller;
7. a quick cleaning mechanism; 701. a long slot plate; 702. a drive motor; 703. a bidirectional lead screw; 704. a guide block; 705. an air guide hose; 706. a gas shower; 707. installing an air pipe; 708. a high pressure fan;
8. a deep cleaning mechanism; 801. mounting a fixed block; 802. a short slot plate; 803. driving a lead screw; 804. driving the turntable; 805. a drive block; 806. a liquid guiding hose; 807. a high pressure spray head; 808. installing a liquid guide pipe; 809. a liquid delivery pipe; 810. a high pressure pump; 811. cleaning a water tank; 812. an electric heating tube;
9. a spraying mechanism; 901. a spray water tank; 902. a liquid adding port; 903. an infusion pump; 904. a transfusion tube; 905. a liquid guide transverse pipe; 906. a water mist spray head;
10. a recovery mechanism; 1001. a recovery tank; 1002. a connecting pipe; 1003. a collection barrel; 1004. a collecting hopper; 1005. and (6) recovering the box.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
The embodiment is as follows: as shown in fig. 1-8, the invention provides a technical scheme, a seaweed product powdering device with a disassembly-free machine cleaning function comprises a supporting base 1, wherein the top end of the supporting base 1 is fixedly connected with a conveyer belt 2, the top end of the conveyer belt 2 is fixedly connected with a powdering box 3, the top end of the inner side of the powdering box 3, corresponding to the top position of the conveyer belt 2, is symmetrically and fixedly provided with a seasoning box 4, the bottom end of the seasoning box 4, corresponding to the top position of the conveyer belt 2, is rotatably connected with a lower chute roller 5, the bottom end of the seasoning box 4, corresponding to one side of the lower chute roller 5, is rotatably connected with a powdering brush roller 6, two sides of the powdering box 3 are respectively provided with an observation notch, a glass plate is embedded in each observation notch, the lower chute roller 5 and the powdering brush roller 6 are both driven by a motor, and the lower chute roller 5 and the powdering brush roller 6 are tightly attached to each other;
a quick cleaning mechanism 7 is arranged at a position on the inner side of the dusting box 3 corresponding to the oblique upper part of one side of the dusting rough roller 6, and deep cleaning mechanisms 8 are arranged at positions corresponding to one sides of the two seasoning boxes 4 in the dusting box 3;
the quick cleaning mechanism 7 comprises a long groove plate 701, a driving motor 702, a bidirectional screw 703, a guide block 704, an air guide hose 705, an air spray head 706, an installation air pipe 707 and a high-pressure fan 708;
a long groove plate 701 is fixedly connected to the position, corresponding to the oblique upper position of one side of the powdering roller 6, of the inner side of the powdering box 3, a driving motor 702 is fixedly connected to the position, corresponding to the bottom of the long groove plate 701, of one side of the powdering box 3, the input end of the driving motor 702 is electrically connected with the output end of mains supply, a bidirectional screw 703 is fixedly connected to the position, corresponding to the bottom of the long groove plate 701, of the output shaft of the driving motor 702, and a guide block 704 is movably connected to the position, corresponding to the inner side of the long groove plate 701, of the outer side of the bidirectional screw 703;
an air guide hose 705 is fixedly connected to one end of the guide block 704, an air nozzle 706 is fixedly connected to a position, corresponding to the other end of the guide block 704, of one end of the air guide hose 705, an installation air pipe 707 is fixedly connected to a position, corresponding to the top of the dusting box 3, of the other end of the air guide hose 705, a high-pressure fan 708 is fixedly connected to a position, corresponding to the top of the dusting box 3, of one end of the installation air pipe 707, of the top of the high-pressure fan 708, the input end of the high-pressure fan 708 is electrically connected with the output end of mains supply, the top of the guide block 704 is located in a long groove in the middle of the long groove plate 701, the air outlet of the air nozzle 706 faces the dusting rough roller 6, in the processing process of the dusting device, when powder attached to the dusting device is affected by the powder, the conveying belt 2 stops supplying the powder, the lower groove roller 5 and the dusting roller 6 continue to rotate, the high-pressure air flow is supplied to the installation air pipe 708, the high-pressure air flow in the installation air nozzle 707 through the air nozzle 706, the air nozzle 706 blows the dusting roller 6 to the dusting roller 6 through the dusting roller 706, the dusting roller 702 and the effect of the drive the guide block 704 and the bidirectional screw 703 to move along the long groove plate, so that the air nozzle 706 can move the dusting roller 706 can separate the dusting roller 6, the dusting roller 706, and the dusting roller can separate the dusting roller 6 in the gap between the dusting roller 706;
the deep cleaning mechanism 8 comprises a mounting fixed block 801, a short trough plate 802, a driving screw 803, a driving turntable 804, a driving block 805, a liquid guide hose 806, a high-pressure spray head 807, a mounting liquid guide pipe 808, a liquid feed pipe 809, a high-pressure pump 810, a cleaning water tank 811 and an electric heating pipe 812;
the positions of the two sides of the two seasoning boxes 4 inside the dusting box 3 are fixedly connected with mounting fixed blocks 801, the positions of one side of each mounting fixed block 801, which correspond to the positions of the lower chute roller 5 and one side of the dusting rough roller 6, are fixedly connected with short chute plates 802, the position of the middle part of one side of each mounting fixed block 801, which corresponds to the bottom of each short chute plate 802, is rotatably connected with a driving screw 803, and the position of one end of each driving screw 803, which corresponds to the outer side of the dusting box 3, is fixedly connected with a driving turntable 804;
a driving block 805 is movably connected to the position, corresponding to the inner portion of the short slotted plate 802, of the outer side of the driving screw 803 through threads, a liquid guiding hose 806 is fixedly connected to one end of the driving block 805, a high-pressure nozzle 807 is fixedly connected to the other end of the liquid guiding hose 806, and the driving screw 803 and the driving turntable 804 are driven to rotate through manual driving in the process that the high-pressure nozzle 807 washes the discharging slotted roller 5 and the powdering feather roller 6, so that the driving block 805 is driven to move along the short slotted plate 802, the high-pressure nozzle 807 is driven to move axially along the discharging slotted roller 5 and the powdering feather roller 6, the position of the washing point of the high-pressure nozzle 807 is adjusted, and the cleaning process of the deep cleaning mechanism 8 is optimized;
the top end of a liquid guide hose 806 is fixedly connected with an installation liquid guide pipe 808 corresponding to the top end of a powder scattering box 3, the middle part of one side of the installation liquid guide pipe 808 is fixedly connected with a liquid feeding pipe 809, one end of the liquid feeding pipe 809 is fixedly connected with a high-pressure pump 810, the input end of the high-pressure pump 810 is electrically connected with the output end of a commercial power, one end of the high-pressure pump 810 is connected with a cleaning water tank 811 corresponding to one side of a support base 1 through a pipe, two sides inside the cleaning water tank 811 are uniformly and fixedly connected with electric heating pipes 812, a short groove plate 802 is positioned below the bottom end plane of a long groove plate 701, the outlet of a high-pressure nozzle 807 is respectively aligned with the middle parts of the side surfaces of a discharging groove roller 5 and a powdering rough roller 6, after the powder scattering device is used for a long time, when adhesive substances appear on the discharging groove roller 5 and the powdering rough roller 6, the powder collected in the recovery box is cleaned, water in the cleaning water tank 811 is guided into the installation liquid guide pipe 808, the liquid guide hose 1005 and the high-pressure nozzle 1005 and is sprayed to the high-temperature water flow of the discharging groove roller 5 and the high-pressure nozzle 5, the high-pressure water-spraying roller 807 is sprayed to more conveniently dissolve the discharging rough roller 5 and the discharging roller 5, and the rough roller 5, and the discharging roller 6, thereby more conveniently completing the processes of the discharging groove roller 5 and the discharging roller 6;
a spraying mechanism 9 is arranged at the position of the top end of the inner side of the dusting box 3, which corresponds to one side of the seasoning box 4;
the spraying mechanism 9 comprises a spraying water tank 901, a liquid adding port 902, an infusion pump 903, an infusion tube 904, a transverse liquid guide tube 905 and a water mist spray head 906;
a spray water tank 901 is fixedly arranged at the position of the top end of the inner side of the dusting tank 3, which corresponds to one side of the seasoning box 4, a liquid adding port 902 is arranged at the position of one side of the top of the spray water tank 901, an infusion pump 903 is fixedly connected at the position of one end of the spray water tank 901, which corresponds to one side of the outer part of the dusting tank 3, and the input end of the infusion pump 903 is electrically connected with the output end of commercial power;
a liquid conveying pipe 904 is fixedly connected to one end of the liquid conveying pump 903 corresponding to the position of the inner side of the seasoning box 4, a liquid guide transverse pipe 905 is fixedly connected to the bottom end of the liquid conveying pipe 904 corresponding to the position of the top of the conveying belt 2, water mist spray nozzles 906 are uniformly and fixedly connected to the bottom end of the liquid guide transverse pipe 905, two ends of the liquid guide transverse pipe 905 are respectively and fixedly connected with two sides of the powder scattering box 3, and an outlet of each water mist spray nozzle 906 faces to the plane of the top end of the conveying belt 2;
the inner side of the supporting base 1 is provided with a recovery mechanism 10;
the recovery mechanism 10 includes a recovery tank 1001, a connection pipe 1002, a collection bucket 1003, a collection bucket 1004, and a recovery box 1005;
a recovery tank 1001 is fixedly connected with one end of the inner side of the supporting base 1 at a position corresponding to the bottom of the water mist spray head 906, a connecting pipe 1002 is fixedly connected with the middle of one end of the recovery tank 1001, and a collecting barrel 1003 is fixedly connected with the bottom end of the connecting pipe 1002 at a position corresponding to one side of the outer part of the supporting base 1;
a collecting hopper 1004 is fixedly connected to the other end of the inner side of the supporting base 1 corresponding to the bottom of the seasoning box 4, a recovery box 1005 is movably connected to the inner side of the supporting base 1 corresponding to the bottom of the collecting hopper 1004, the feed chute roller 5 and the dusting roller 6 are both positioned in the top area of the collecting hopper 1004, and the top end plane of the recovery box 1005 is tightly attached to the bottom end plane of the collecting hopper 1004;
a cleaning method of a seaweed product dusting device with a dismantling-free machine cleaning function specifically comprises the following steps:
s1, rapidly cleaning a blanking groove roller 5 and a dusting rough roller 6 through a rapid cleaning mechanism 7;
s2, deep cleaning is carried out on the blanking groove roller 5 and the powdering brush roller 6 through a deep cleaning mechanism 8;
in the S1, in the processing process of the dusting device, when powder attached to the discharging groove roller 5 and the dusting rough roller 6 influences the uniform dusting of the dusting device, the conveying belt 2 stops feeding, and the discharging groove roller 5 and the dusting rough roller 6 continue to rotate;
supplying high-pressure airflow to the installation air pipe 707 through a high-pressure fan 708, guiding the high-pressure airflow in the installation air pipe 707 into an air nozzle 706 through an air guide hose 705, and blowing the high-pressure airflow to the dusting roller 6 through the air nozzle 706;
the guide block 704 is driven to move along the long groove plate 701 under the action of the driving motor 702 and the bidirectional screw rod 703, so that the gas nozzle 706 is driven to move along the axial direction of the dusting rough roller 6, and the powder between the brush gaps of the dusting rough roller 6 is separated from the dusting rough roller 6;
the powder in the channel at the outer side of the blanking groove roller 5 is swept out by the rotation of the powdering roughing roller 6;
in S2, after the powder scattering device is used for a long time, when bonding objects appear on the feeding groove roller 5 and the powder scattering fluff roller 6, the powder collected in the recovery box 1005 is cleaned firstly, and meanwhile, water in the cleaning water tank 811 is heated through the electric heating tube 812;
after the recovery box 1005 is cleaned, high-temperature water in a cleaning water tank 811 is guided into the installation liquid guide pipe 808, the liquid conveying pipe 809 and the liquid guide hose 806 by the high-pressure pump 810 and sprayed to the discharging groove roller 5 and the powdering wool roller 6 by the high-pressure spray head 807, powder adhered to the discharging groove roller 5 and the powdering wool roller 6 is dissolved and falls off under the action of high temperature and high pressure of water flow, so that the discharging groove roller 5 and the powdering wool roller 6 are cleaned, in the working process of the powdering device, the scattered powder is collected by the collection hopper 1004 and the recovery box 1005, and the sprayed liquid is collected by the recovery groove 1001, the connecting pipe 1002 and the collection barrel 1003, thereby effectively avoiding waste of production raw materials, keeping the cleanness of the powdering device and optimizing the use process of the powdering device.
The working principle and the using process of the invention are as follows: in the practical application process, in the processing process of the dusting device, after the powder attached to the feeding groove roller 5 and the dusting rough roller 6 influences the uniform dusting of the dusting device, the feeding of the conveying belt 2 is stopped, the feeding groove roller 5 and the dusting rough roller 6 continuously rotate, the high-pressure fan 708 supplies high-pressure airflow to the installation air pipe 707, the high-pressure airflow in the installation air pipe 707 is guided into the air nozzle 706 through the air guide hose 705 and is blown to the dusting rough roller 6 through the air nozzle 706, the guide block 704 is driven to move along the long groove plate 701 under the actions of the driving motor 702 and the bidirectional screw 703, so that the air nozzle 706 is driven to move along the axial direction of the dusting rough roller 6, the powder between the brush gaps of the dusting rough roller 6 is separated from the dusting rough roller 6, and the powder in the outer groove channel of the feeding groove roller 5 is swept out through the rotation of the dusting rough roller 6, and the quick cleaning of the feeding groove roller 5 and the dusting rough roller 6 is realized under the state without disassembling;
the phenomenon that the lower chute roller 5 and the dusting rough roller 6 need to be cleaned only after powder attached to the lower chute roller 5 and the dusting rough roller 6 affects the uniform dusting of a dusting device is effectively avoided, the cleaning process of the lower chute roller 5 and the dusting rough roller 6 is simplified, the cleaning of the lower chute roller 5 and the dusting rough roller 6 is more convenient, and the influence of the cleaning process of the lower chute roller 5 and the dusting rough roller 6 on the dusting progress of the dusting device is reduced;
after the powder scattering device is used for a long time, when bonding materials appear on the feed chute roller 5 and the powdering brush roller 6, powder collected in the recovery box 1005 is cleaned firstly, water in the cleaning water tank 811 is heated through the electric heating tube 812 at the same time, after the recovery box 1005 is cleaned, high-temperature water in the cleaning water tank 811 is guided into the installation liquid guide tube 808, the liquid conveying tube 809 and the liquid guide hose 806 through the high-pressure spray head 807 and sprayed onto the feed chute roller 5 and the powdering brush roller 6, and the powder bonded on the feed chute roller 5 and the powdering brush roller 6 is dissolved and falls off under the action of high temperature and high pressure of water flow, so that the cleaning of the feed chute roller 5 and the powdering brush roller 6 is completed, and the cleaning process of the feed chute roller 5 and the powdering brush roller 6 is more convenient;
the problem that the discharging groove roller 5 and the dusting rough roller 6 are inconvenient to clean is effectively solved, stubborn powder is bonded on the discharging groove roller 5 and the dusting rough roller 6 and can still be cleaned without disassembling the machine, the time consumed by maintenance of the dusting device is shortened, the working efficiency of the dusting device is improved, and the working efficiency of the dusting device is further improved;
in the process that the high-pressure nozzle 807 washes the discharging groove roller 5 and the powdering wool roller 6, the high-pressure nozzle 807 drives the lead screw 803 and the driving turntable 804 to rotate through manual driving, so that the driving block 805 is driven to move along the short groove plate 802, and the high-pressure nozzle 807 is driven to move axially along the discharging groove roller 5 and the powdering wool roller 6, so that the position of the washing point of the high-pressure nozzle 807 is adjusted, and the washing process of the deep-layer washing mechanism 8 is optimized;
the phenomenon that the high-pressure spray head 807 washes the blanking groove roller 5 and the powder sprinkling roller 6 uselessly is effectively avoided, so that the high-pressure spray head 807 can accurately wash the powder standing position, the cleaning efficiency of the deep cleaning mechanism 8 is improved, and the waste of resources in the cleaning process is reduced;
through the design of the quick cleaning mechanism 7 and the deep cleaning mechanism 8, the discharging chute roller 5 and the dusting rough roller 6 can select a proper cleaning mode according to actual conditions, the phenomena of insufficient cleaning and excessive cleaning in the cleaning process of the discharging chute roller 5 and the dusting rough roller 6 are avoided, and the cleaning efficiency can be improved on the premise of ensuring the cleaning quality through reasonably selecting the cleaning mode, so that the using process of the dusting device is optimized;
in the process that the sea sedge is uniformly powdered and continuously moves forward, water in the spray water tank 901 is conveyed into the liquid conveying pipe 904 and the liquid guide transverse pipe 905 by the liquid conveying pump 903, and is sprayed to the top of powder on the sea sedge by the water spray nozzle 906, so that the powder on the top is hardened under the action of water drops, the adhesion strength between the powder and the sea sedge is enhanced, the powder falling off from the sea sedge in the subsequent conveying process is effectively reduced, the waste of resources is reduced, the production cost of the sea sedge is saved, and the economic benefit of enterprises is improved;
in the course of the work of dusting device, collect the powder that spills through collecting fill 1004 and recovery box 1005, collect the liquid that sprays through accumulator 1001, connecting pipe 1002 and collecting vessel 1003, the effectual waste of avoiding raw materials for production has kept dusting device's cleanness, has optimized dusting device's use.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a sea sedge goods dusting device with exempt from to tear open quick-witted cleaning function, is including supporting base (1), support base (1) top fixedly connected with conveyer belt (2), conveyer belt (2) top fixedly connected with dusting case (3), dusting case (3) inboard top corresponds conveyer belt (2) top position department symmetry fixed mounting and has condiment case (4), condiment case (4) bottom corresponds conveyer belt (2) top position department and rotates and is connected with feed trough roller (5), corresponding feed trough roller (5) one side position department in condiment case (4) bottom rotates and is connected with dusting roller (6), its characterized in that: a quick cleaning mechanism (7) is arranged at a position on the inner side of the dusting box (3) corresponding to the oblique upper part of one side of the dusting rough roller (6), and deep cleaning mechanisms (8) are arranged at positions corresponding to one sides of the two seasoning boxes (4) in the dusting box (3);
the quick cleaning mechanism (7) comprises a long groove plate (701), a driving motor (702), a bidirectional screw rod (703), a guide block (704), an air guide hose (705), an air nozzle (706), an installation air pipe (707) and a high-pressure fan (708);
a long groove plate (701) is fixedly connected to the position, corresponding to the oblique upper side of one side of the powdering wool roller (6), of the inner side of the powdering box (3), a driving motor (702) is fixedly connected to the position, corresponding to the bottom of the long groove plate (701), of one side of the powdering box (3), the input end of the driving motor (702) is electrically connected with the output end of a mains supply, a bidirectional screw (703) is fixedly connected to the position, corresponding to the bottom of the long groove plate (701), of the output shaft of the driving motor (702), and a guide block (704) is movably connected to the position, corresponding to the inner side of the long groove plate (701), of the outer side of the bidirectional screw (703) through threads;
one end of the guide block (704) is fixedly connected with an air guide hose (705), a gas spray head (706) is fixedly connected with the position, corresponding to the other end of the guide block (704), of one end of the air guide hose (705), a mounting air pipe (707) is fixedly connected with the position, corresponding to the top of the dusting box (3), of the other end of the air guide hose (705), a high-pressure fan (708) is fixedly connected with the position, corresponding to the top of the outer side of the dusting box (3), of one end of the mounting air pipe (707), and the input end of the high-pressure fan (708) is electrically connected with the output end of a mains supply;
the deep cleaning mechanism (8) comprises a mounting and fixing block (801), a short trough plate (802), a driving screw rod (803), a driving turntable (804), a driving block (805), a liquid guide hose (806), a high-pressure spray head (807), a mounting liquid guide pipe (808), a liquid feeding pipe (809), a high-pressure pump (810), a cleaning water tank (811) and an electric heating pipe (812);
the positions, corresponding to one ends of two sides of the seasoning boxes (4), of the powder scattering box (3) are fixedly connected with installation fixing blocks (801), positions, corresponding to one sides of the discharging groove roller (5) and the powder scattering roughing roller (6), of one sides of the installation fixing blocks (801) are fixedly connected with short groove plates (802), the positions, corresponding to the bottoms of the short groove plates (802), of the middle of one sides of the installation fixing blocks (801) are rotatably connected with driving lead screws (803), and the positions, corresponding to the outer sides of the powder scattering box (3), of one ends of the driving lead screws (803) are fixedly connected with driving turnplates (804);
a driving block (805) is movably connected to the outer side of the driving screw rod (803) through threads at a position corresponding to the inner part of the short slotted plate (802), one end of the driving block (805) is fixedly connected with a liquid guide hose (806), one end of the liquid guide hose (806) corresponds to the driving block (805), and the other end of the liquid guide hose is fixedly connected with a high-pressure nozzle (807);
the utility model discloses a powder box, including drain hose (806), dust box (3), the top position department fixedly connected with installation catheter (808) of drain hose (806) top correspondence dusting, installation catheter (808) one side middle part fixedly connected with liquid delivery pipe (809), liquid delivery pipe (809) one end fixedly connected with high-pressure pump (810), the input of high-pressure pump (810) and the output electric connection of commercial power, high-pressure pump (810) one end corresponds and supports base (1) one side position department and has washing water tank (811) through pipe connection, the equal fixedly connected with electrothermal tube (812) of inside both sides of washing water tank (811).
2. The seaweed product powdering device with the disassembly-free machine cleaning function according to claim 1, wherein observation notches are formed in two sides of the powdering box (3), glass plates are embedded in the observation notches, the lower chute roller (5) and the powdering roughing roller (6) are driven by a motor, and the lower chute roller (5) and the powdering roughing roller (6) are tightly attached to each other.
3. A seaweed product dusting device with dismantle-free cleaning according to claim 1 characterized in that the top of said guiding block (704) is located in the long groove of the middle of the long groove plate (701), the air outlet of said air nozzle (706) is towards the dusting roller (6).
4. A seaweed dusting device with dismantle-free cleaning according to claim 1 characterized in that said short channel plate (802) is located under the bottom end plane of the long channel plate (701), and the outlets of said high pressure nozzles (807) are aligned with the middle of the side surfaces of the lower grooved roll (5) and dusting roller (6), respectively.
5. The seaweed product dusting device with dismantling-free cleaning function according to claim 1, characterized in that a spraying mechanism (9) is arranged at the top end of the inner side of the dusting box (3) corresponding to one side of the seasoning box (4);
the spraying mechanism (9) comprises a spraying water tank (901), a liquid adding port (902), an infusion pump (903), an infusion tube (904), a transverse liquid guide tube (905) and a water mist spray head (906);
a spray water tank (901) is fixedly installed at the position, corresponding to one side of the seasoning box (4), of the top end of the inner side of the dusting box (3), a liquid adding port (902) is formed at the position, corresponding to one side of the outer part of the dusting box (3), of one end of the spray water tank (901), an infusion pump (903) is fixedly connected, and the input end of the infusion pump (903) is electrically connected with the output end of a mains supply;
infusion pump (903) one end corresponds condiment case (4) inboard position department fixedly connected with transfer line (904), transfer line (904) bottom corresponds conveyer belt (2) top position department fixedly connected with drain and violently manages (905), the even fixedly connected with water smoke shower nozzle (906) in drain violently pipe (905) bottom.
6. A seaweed product dusting device with dismantling-free cleaning function according to claim 5 characterized in that both ends of the horizontal liquid guiding pipe (905) are fixedly connected with both sides of the dusting box (3) respectively, and the outlet of the water mist nozzle (906) faces to the top plane of the conveyor belt (2).
7. A seaweed product dusting device with dismantle-free machine cleaning function according to claim 5 characterized in that the inside of the supporting base (1) is provided with a recovery mechanism (10);
the recovery mechanism (10) comprises a recovery tank (1001), a connecting pipe (1002), a collecting barrel (1003), a collecting hopper (1004) and a recovery box (1005);
a recovery tank (1001) is fixedly connected with one end of the inner side of the supporting base (1) at a position corresponding to the bottom of the water mist spray head (906), a connecting pipe (1002) is fixedly connected with the middle of one end of the recovery tank (1001), and a collecting barrel (1003) is fixedly connected with the bottom end of the connecting pipe (1002) at a position corresponding to one side of the outer part of the supporting base (1);
the other end of the inner side of the supporting base (1) is fixedly connected with a collecting hopper (1004) corresponding to the bottom of the seasoning box (4), and the position of the inner side of the supporting base (1) corresponding to the bottom of the collecting hopper (1004) is movably connected with a recovery box (1005).
8. A seaweed dusting device with dismantle-free cleaning function according to claim 7 characterized in that the said chute roll (5) and dusting roller (6) are located in the top area of the collecting hopper (1004), and the top plane of the recovery box (1005) is closely attached to the bottom plane of the collecting hopper (1004).
9. The method for cleaning a seaweed product dusting device with dismantling-free cleaning function according to any of claims 1 to 8, characterized in that the method comprises the following steps:
s1, rapidly cleaning a blanking groove roller (5) and a dusting rough roller (6) through a rapid cleaning mechanism (7);
s2, deep cleaning is carried out on the blanking groove roller (5) and the dusting rough roller (6) through a deep cleaning mechanism (8);
in the step S1, in the processing process of the dusting device, after the powder attached to the blanking groove roller (5) and the dusting rough roller (6) influences the uniform dusting of the dusting device, the conveyer belt (2) stops feeding, and the blanking groove roller (5) and the dusting rough roller (6) continue to rotate;
supplying high-pressure airflow to the mounting air pipe (707) through a high-pressure fan (708), guiding the high-pressure airflow in the mounting air pipe (707) into an air nozzle (706) through an air guide hose (705), and blowing the high-pressure airflow to the powdering wool roller (6) through the air nozzle (706);
the guide block (704) is driven to move along the long groove plate (701) under the action of the driving motor (702) and the bidirectional screw (703), so that the gas nozzle (706) is driven to move along the axial direction of the dusting roller (6), and powder between brush gaps of the dusting roller (6) is separated from the dusting roller (6);
the powder in the channel at the outer side of the feed chute roller (5) is swept out by the rotation of the powdering roughing roller (6);
in the step S2, after the powder scattering device is used for a long time, when bonding substances appear on the feeding trough roller (5) and the powder scattering fluff roller (6), powder collected in the recovery box (1005) is cleaned, and meanwhile, water in the cleaning water tank (811) is heated through the electric heating pipe (812);
after the recovery box (1005) is cleaned, high-temperature water in a cleaning water tank (811) is guided into a liquid guide pipe (808), a liquid conveying pipe (809) and a liquid guide hose (806) through a high-pressure pump (810), and is sprayed to the discharging groove roller (5) and the powdering wool roller (6) through a high-pressure spray head (807), and powder adhered to the discharging groove roller (5) and the powdering wool roller (6) is dissolved and falls under the action of high temperature and high pressure of water flow, so that the discharging groove roller (5) and the powdering wool roller (6) are cleaned.
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| CN202010740515.0A CN111802601B (en) | 2020-07-28 | 2020-07-28 | Seaweed product powdering device with dismantling-free machine cleaning function and cleaning method thereof |
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| CN202010740515.0A CN111802601B (en) | 2020-07-28 | 2020-07-28 | Seaweed product powdering device with dismantling-free machine cleaning function and cleaning method thereof |
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| CN111802601B true CN111802601B (en) | 2023-01-06 |
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| CN113973864B (en) * | 2021-11-10 | 2022-09-30 | 湖南麒月香食品有限公司 | Automatic dusting device of cake production and processing usefulness |
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