CN111551025B

CN111551025B - Convenient to use fast transfer's converter in bale formula

Info

Publication number: CN111551025B
Application number: CN202010423827.9A
Authority: CN
Inventors: 赵卫国
Original assignee: Jiangsu Fuyi Thermal Energy Technology Co ltd
Current assignee: Jiangsu Fuyi Thermal Energy Technology Co ltd
Priority date: 2020-05-19
Filing date: 2020-05-19
Publication date: 2022-06-07
Anticipated expiration: 2040-05-19
Also published as: CN111551025A

Abstract

The invention discloses a convenient and fast-transferring ladle type medium converter, which relates to the technical field of medium converters and comprises a medium converter body, wherein the outer side surface of the medium converter body is fixedly connected with a mounting ring, the left end and the right end of the mounting ring are respectively and fixedly connected with a first support column and a second support column, the outer side surfaces of the first support column and the second support column are respectively and fixedly provided with a self-aligning bearing, the upper surfaces of the two self-aligning bearings are respectively and fixedly connected with a hanging rod, the upper surfaces of the two hanging rods are fixedly connected with a main beam, the upper surface of the main beam is fixedly connected with a hanging ring, and the end part of the second support column is fixedly provided with an angle adjusting mechanism. According to the invention, through the mutual matching of the structures, the effects of simple structure, easy control, long-distance transportation, large one-time transportation amount and improvement of the working efficiency of operators are achieved, and the problems in the background art are solved.

Description

Convenient to use fast transport's converter in bale formula

Technical Field

The invention relates to the technical field of transfer furnaces, in particular to a ladle type transfer furnace convenient to use and capable of being transferred quickly.

Background

The medium converter is one of common devices for smelting aluminum, and has the advantages of simple structure, easy control, suitability for large-scale production and the like. The transfer furnace mainly comprises a furnace body, a suspender, a tilting device and the like, but the traditional converter in a ladle type has the following defects: at first can not long distance transport, disposable transport volume is few, and is inefficient, leads to the high temperature metal liquid cooling in the transfer furnace for a long time easily to influence subsequent processingquality, secondly, when the transfer furnace is inclining to the liquid, because the metal liquid quality is great when just beginning to empty, the speed can't be convenient control, cause the phenomenon of out of control very easily, cause certain potential safety hazard for operating personnel's use, it is very inconvenient in the in-service use process.

Disclosure of Invention

The invention aims to provide a ladle type medium converter convenient to use and fast to transport, which has the advantages of simple structure, easiness in control, capability of transporting in a long distance, large one-time transportation amount and capability of improving the working efficiency of operators, and solves the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a converter in convenient to use fast transfer's bale bag formula, includes the transfer furnace body, the lateral surface fixedly connected with collar of transfer furnace body, both ends fixed connection support column one and support column two respectively about the collar.

The outer side surfaces of the first support column and the second support column are fixedly provided with self-aligning bearings, two self-aligning bearings are fixedly connected with suspender rods on the upper surfaces of the suspender rods, two suspender rods are fixedly connected with a main beam, the upper surface of the main beam is fixedly connected with a lifting ring, the end part of the second support column is fixedly provided with an angle adjusting mechanism, the angle adjusting mechanism comprises a support rod and an operation box, the upper surface of the support rod is fixedly connected with the bottom surface of the main beam, the bottom surface of the support rod is fixedly connected with the upper surface of the operation box, an axle arm of the second support column extends into the operation box, the outer side surface of the second support column is rotatably connected with the inner wall of the operation box through a bearing, the end part of the second support column is fixedly connected with a first rotating shaft, the outer side surface of the first rotating shaft is fixedly connected with a moving rod, the outer side surface of the moving rod is sleeved with a sleeve block, and the outer side surface of the sleeve block is hinged with a hinge rod, the end part of the hinge rod is fixedly connected with a third rotating shaft, and a driving mechanism is arranged on the outer side surface of the third rotating shaft.

Preferably, actuating mechanism includes the worm wheel, the lateral surface of three pivots and the inner wall fixed connection of worm wheel, the tip of three pivots passes through the bearing and is connected with the inner wall rotation of operation box, the lateral surface meshing of worm wheel is connected with the worm, the tip of worm passes through the bearing and is connected with the inner wall rotation of operation box.

Preferably, the outer side surface of the worm is fixedly connected with a first conical gear, and the outer side surface of the first conical gear is in meshing connection with a second conical gear.

Preferably, the outer side surface of the second bevel gear is fixedly connected with a second rotating shaft, and the outer side surface of the second rotating shaft is rotatably connected with the inner wall of the operation box through a bearing.

Preferably, the shaft arm of the second rotating shaft penetrates out of the right end of the operating box, and the end part of the second rotating shaft is fixedly connected with a rotating wheel.

Compared with the prior art, the invention has the following beneficial effects: according to the invention, the transfer furnace body, the rotating wheel, the rotating shaft III, the mounting ring, the support column I, the support column II, the self-aligning bearings, the suspension rod, the main beam and the suspension ring are arranged, the two self-aligning bearings are arranged, the stability of the transfer furnace body can be ensured in the lifting process, the suspension rod is formed by welding thickened channel steel and steel plates, the weight of the whole transfer furnace body can be borne, the safety of the lifting process is ensured, the whole device can be lifted by the suspension ring to be displaced when the device is used, so that long-distance transfer is carried out, and the disposable transfer capacity is increased.

The invention is provided with a support rod, an operation box, a first rotating shaft, a worm wheel, a worm, a first conical gear, a second rotating shaft, a moving rod, a sleeve block and a hinge rod, when the discharging operation is carried out, an operator firstly holds the rotating wheel and rotates to drive the second rotating shaft to rotate, so that the second conical gear rotates and the first conical gear rotates, so that the worm drives the worm wheel to rotate, and further drives the third rotating shaft to rotate through the rotation of the worm wheel, so that the hinge rod rotates, and further indirectly drives the sleeve block to slide along the outer side surface of the moving rod, so that the moving rod rotates by taking the first rotating shaft as an axis, and further drives a transfer furnace body to rotate by using a second support column to adjust the angle of the transfer furnace body, pour out the molten iron of the transfer furnace body, and the tilting speed of the transfer furnace body when the rotating wheel is rotated when the molten iron just begins to pour out, the transfer furnace body that the operating personnel of being convenient for just carried out the aluminium water and emptys controls, and when the aluminium water had been in the state of pouring, the tilting rate of transfer furnace body also accelerated thereupon during the runner to operating personnel's operating efficiency has been improved.

Drawings

FIG. 1 is a structural axial view of the present invention;

FIG. 2 is a front view of the structure of the present invention;

FIG. 3 is a cross-sectional view of the structure of FIG. 2 taken along line A-A in accordance with the present invention;

FIG. 4 is a cross-sectional view of the structure at B-B in FIG. 3 according to the present invention.

In the figure: 1. a transfer furnace body; 2. a rotating wheel; 3. a rotating shaft III; 4. a mounting ring; 5. a first supporting column; 6. a second supporting column; 7. a self-aligning bearing; 8. a boom; 9. a main beam; 10. a hoisting ring; 11. a support bar; 12. an operation box; 13. a first rotating shaft; 14. a worm gear; 15. a worm; 16. a first conical gear; 17. a second bevel gear; 18. a second rotating shaft; 19. a travel bar; 20. sleeving a block; 21. a hinged lever.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 4, the present invention provides a technical solution: the utility model provides a converter in convenient to use's bale bag formula of transshipment fast, includes transit furnace body 1, and the lateral surface fixedly connected with collar 4 of transit furnace body 1, both ends are fixed connection support column one 5 and support column two 6 respectively about collar 4, and collar 4 adopts the alloy structure, has mentioned the holistic intensity of device.

The outer side surfaces of the first supporting column 5 and the second supporting column 6 are fixedly provided with self-aligning bearings 7, the two self-aligning bearings 7 are arranged, the stability of the transfer furnace body 1 can be ensured in the lifting process, the upper surfaces of the two self-aligning bearings 7 are fixedly connected with suspenders 8, the suspenders 8 are formed by welding thickened channel steel and steel plates and can bear the weight of the whole transfer furnace body 1 and ensure the safety, the upper surfaces of the two suspenders 8 are fixedly connected with a main beam 9, the upper surface of the main beam 9 is fixedly connected with a suspension ring 10, the whole device can be lifted up to be displaced by the suspension ring 10 when in use, the end part of the second supporting column 6 is fixedly provided with an angle adjusting mechanism, the angle adjusting mechanism comprises a supporting rod 11 and an operation box 12, the upper surface of the supporting rod 11 is fixedly connected with the bottom surface of the main beam 9, the bottom surface of the supporting rod 11 is fixedly connected with the upper surface of the operation box 12, and the shaft arm of the second supporting column 6 extends into the operation box 12, the outer side surface of the second support column 6 is rotatably connected with the inner wall of the operation box 12 through a bearing, the end part of the second support column 6 is fixedly connected with a first rotating shaft 13, the outer side surface of the first rotating shaft 13 is fixedly connected with a moving rod 19, the outer side surface of the moving rod 19 is sleeved with a sleeve block 20, the outer side surface of the sleeve block 20 is hinged with a hinge rod 21, the end part of the hinge rod 21 is fixedly connected with a third rotating shaft 3, the outer side surface of the third rotating shaft 3 is provided with a driving mechanism, the third rotating shaft 3 is driven to rotate through the driving mechanism, so that the hinge rod 21 rotates, the sleeve block 20 is indirectly driven to slide along the outer side surface of the moving rod 19, the moving rod 19 rotates by taking the first rotating shaft 13 as an axis, the second support column 6 drives the furnace body 1 to rotate, the angle of the intermediate furnace body 1 is adjusted, molten iron in the intermediate furnace body 1 is poured out, time and labor are saved, and the working efficiency of operators is improved, as shown in fig. 3, in the process that the hinge rod 21 rotates counterclockwise to drive the sleeve block 20 to slide along the outer side surface of the moving rod 19, when the hinge rod 21 is in the state shown in fig. 3 and rotates counterclockwise, the hinge rod 21 is at the position far away from the second supporting column 6, at this time, the speed at which the hinge rod 21 rotates to drive the second supporting column 6 to rotate is relatively slow, that is, the tilting speed of the relay furnace body 1 when the rotating wheel 2 is rotated is relatively slow, so that an operator can control the relay furnace body 1 which just dumps molten aluminum, thereby avoiding the runaway situation caused by the excessively fast tilting speed of the molten aluminum, when the hinge rod 21 rotates to the position near the second supporting column 6, the sleeve block 20 is closer to the rotation center of the moving rod 19, the rotation speed of the moving rod 19 is also increased, that is the tilting speed of the relay furnace body 1 when the rotating wheel 2 is accelerated, at this time, the molten aluminum is already in the dumping state and is easier to control, thereby improving the operating efficiency of the operator.

In the above scheme, specifically, the driving mechanism includes a worm wheel 14, an outer side surface of a third rotating shaft 3 is fixedly connected with an inner wall of the worm wheel 14, an end portion of the third rotating shaft 3 is rotatably connected with an inner wall of the operation box 12 through a bearing, an outer side surface of the worm wheel 14 is connected with a worm 15 in a meshing manner, an end portion of the worm 15 is rotatably connected with the inner wall of the operation box 12 through a bearing, an outer side surface of the worm 15 is fixedly connected with a first conical gear 16, an outer side surface of the first conical gear 16 is connected with a second conical gear 17 in a meshing manner, an outer side surface of the second conical gear 17 is fixedly connected with a second rotating shaft 18, an outer side surface of the second rotating shaft 18 is rotatably connected with the inner wall of the operation box 12 through a bearing, an operator firstly holds the rotating wheel 2 and rotates, the second rotating shaft 18 is driven to rotate through a rotating process of the rotating wheel 2, so that the second conical gear 17 rotates, and the first conical gear 16 rotates through a rotating process of the second conical gear 17, thereby, the worm 15 rotates, the worm wheel 14 is driven to rotate by the rotation of the worm 15, and the rotating shaft three 3 is driven to rotate by the rotation of the worm wheel 14.

In the above-mentioned scheme, further, the right-hand member of operation box 12 is worn out to the armlet of two 18 of pivots, and the tip fixedly connected with runner 2 of two 18 of pivots, anti-skidding line has been seted up to runner 2's lateral surface, through setting up runner 2, has made things convenient for operating personnel to rotate two 18 of pivots for the device uses more laborsavingly.

The working principle is as follows: when the ladle type medium converter convenient and rapid to use is in discharging operation, an operator firstly holds the rotating wheel 2 and rotates, the rotating shaft II 18 is driven to rotate through the rotating process of the rotating wheel 2, so that the conical gear II 17 rotates, the conical gear I16 rotates through the rotating process of the conical gear II 17, so that the worm 15 rotates, the worm wheel 14 is driven to rotate through the rotation of the worm 15, the rotating shaft III 3 is driven to rotate through the rotation of the worm wheel 14, so that the hinge rod 21 rotates, and the sleeve block 20 is indirectly driven to slide along the outer side surface of the moving rod 19, so that the moving rod 19 rotates by taking the rotating shaft I13 as an axis, and the support column II 6 drives the transfer furnace body 1 to rotate, so that the angle of the transfer furnace body 1 is adjusted, and molten iron of the transfer furnace body 1 is poured out, time and labor are saved, the working efficiency of an operator is improved, as shown in fig. 3, when the hinged rod 21 rotates counterclockwise to drive the sleeve block 20 to slide along the outer side surface of the moving rod 19, when the hinged rod 21 is in the state shown in fig. 3 and rotates counterclockwise, the hinged rod 21 is at a position far away from the supporting column II 6, the speed of rotating the supporting column II 6 by rotating the hinged rod 21 is slower, namely, the tilting speed of the transfer furnace body 1 is slower when the rotating wheel 2 is rotated, so that the operator can conveniently control the transfer furnace body 1 just pouring the molten aluminum, the out-of-control condition caused by the excessively fast tilting speed of the molten aluminum is avoided, when the hinged rod 21 rotates to a position close to the supporting column II 6, the sleeve block 20 is closer to the rotating center of the moving rod 19, the rotating speed of the moving rod 19 is also improved, namely, the tilting speed of the furnace body transfer 1 when the rotating wheel 2 is accelerated, the aluminum water is in a pouring state at the moment and is easier to control, so that the operating efficiency of operators is improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a converter in convenient to use's bale bag formula of transshipment fast, includes transit furnace body (1), lateral surface fixedly connected with collar (4) of transit furnace body (1), both ends are fixed connection support column one (5) and support column two (6) respectively about collar (4), its characterized in that: the outer side surfaces of the first supporting column (5) and the second supporting column (6) are fixedly provided with self-aligning bearings (7), the upper surfaces of the two self-aligning bearings (7) are fixedly connected with suspenders (8) and main beams (9), the upper surfaces of the suspenders (8) are fixedly connected with rings (10), the end parts of the two supporting columns (6) are fixedly provided with angle adjusting mechanisms, each angle adjusting mechanism comprises a supporting rod (11) and an operation box (12), the upper surface of the supporting rod (11) is fixedly connected with the bottom surface of the main beam (9), the bottom surface of the supporting rod (11) is fixedly connected with the upper surface of the operation box (12), the shaft arm of the second supporting column (6) extends into the operation box (12), the outer side surfaces of the second supporting column (6) are rotatably connected with the inner wall of the operation box (12) through bearings, the end part of the second support column (6) is fixedly connected with a first rotating shaft (13);

the outer side surface of the first rotating shaft (13) is fixedly connected with a moving rod (19), the outer side surface of the moving rod (19) is sleeved with a sleeve block (20), and the outer side surface of the sleeve block (20) is hinged with a hinge rod (21).

2. The converter in bale type of claim 1 wherein said converter is characterized by: actuating mechanism includes worm wheel (14), the inner wall of worm wheel (14) and the lateral surface fixed connection of three (3) of pivot, the tip of three (3) of pivot is passed through the bearing and is connected with the inner wall rotation of operation box (12), the lateral surface meshing of worm wheel (14) is connected with worm (15), the tip of worm (15) is passed through the bearing and is connected with the inner wall rotation of operation box (12).

3. The converter in bale formula of convenient to use fast transfer of claim 2, characterized in that: the outer side surface of the worm (15) is fixedly connected with a first conical gear (16), and the outer side surface of the first conical gear (16) is connected with a second conical gear (17) in a meshing manner.

4. The converter in bale type of convenient to use and fast to transport of claim 3, characterized in that: the outer side surface of the second bevel gear (17) is fixedly connected with a second rotating shaft (18), and the outer side surface of the second rotating shaft (18) is rotatably connected with the inner wall of the operation box (12) through a bearing.

5. The converter in bale type of claim 4 wherein said converter is characterized by: the shaft arm of the second rotating shaft (18) penetrates out of the right end of the operating box (12), and the end part of the second rotating shaft (18) is fixedly connected with a rotating wheel (2).

6. The converter in bale type of claim 1 wherein said converter is characterized by: the end part of the hinged rod (21) is fixedly connected with a third rotating shaft (3), and a driving mechanism is arranged on the outer side surface of the third rotating shaft (3).