CN111551025A - A hanging bag type transfer furnace that is easy to use and fast to transfer - Google Patents
A hanging bag type transfer furnace that is easy to use and fast to transfer Download PDFInfo
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- CN111551025A CN111551025A CN202010423827.9A CN202010423827A CN111551025A CN 111551025 A CN111551025 A CN 111551025A CN 202010423827 A CN202010423827 A CN 202010423827A CN 111551025 A CN111551025 A CN 111551025A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/02—Crucible or pot furnaces with tilting or rocking arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details specially adapted for crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details specially adapted for crucible or pot furnaces
- F27B14/20—Arrangement of controlling, monitoring, alarm or like devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details specially adapted for crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
- F27B2014/0818—Discharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/01—Charges containing mainly non-ferrous metals
- F27M2001/012—Aluminium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及中转炉技术领域,具体为一种使用方便快速转运的吊包式中转炉。The invention relates to the technical field of transfer furnaces, in particular to a hanging bag type transfer furnace that is convenient to use and fast to transfer.
背景技术Background technique
中转炉是熔炼铝的常用设备之一,具有结构简单、容易控制、适合大规模生产等优点。中转炉主要包括炉体、吊杆、倾斜装置等,但是,传统的吊包式中转炉含有以下缺点:首先不能长距离转运,一次性转运量少,效率低下,长时间容易导致中转炉中的高温金属液体降温,从而影响后续的加工质量,其次,中转炉在进行倾斜倒液时,由于金属液体刚开始进行倾倒时质量较大,速度无法方便的进行掌控,很容易造成失控现象,给操作人员的使用造成一定的安全隐患,在实际使用过程中很不方便。The transfer furnace is one of the common equipments for smelting aluminum, which has the advantages of simple structure, easy control, and suitable for large-scale production. The transfer furnace mainly includes furnace body, boom, tilting device, etc. However, the traditional hanging bag type transfer furnace has the following disadvantages: first, it cannot be transported over a long distance, the one-time transfer volume is small, the efficiency is low, and it is easy to cause damage in the transfer furnace for a long time. The temperature of the high-temperature metal liquid is cooled, which affects the subsequent processing quality. Secondly, when the transfer furnace is tilted and poured, due to the large quality of the metal liquid at the beginning of the pouring, the speed cannot be easily controlled, and it is easy to cause out of control. The use of personnel causes certain safety hazards, and it is very inconvenient in the actual use process.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种使用方便快速转运的吊包式中转炉,具备了结构简单、容易控制、能够长距离转运、一次性转运量大、提高了操作人员工作效率的优点,解决了背景技术中提出的问题。The purpose of the present invention is to provide a hanging bag type transfer furnace that is easy to use and fast to transfer. Issues raised in technology.
为实现上述目的,本发明提供如下技术方案:一种使用方便快速转运的吊包式中转炉,包括中转炉体,所述中转炉体的外侧面固定连接有安装环,所述安装环的左右两端分别固定连接支撑柱一和支撑柱二。In order to achieve the above purpose, the present invention provides the following technical solutions: a hanging bag type transfer furnace that is easy to use and fast to transfer, including a transfer furnace body, and an installation ring is fixedly connected to the outer side of the transfer furnace body, and the left and right sides of the installation ring are The two ends are respectively fixedly connected to the first support column and the second support column.
所述支撑柱一和支撑柱二的外侧面均固定安装有调心轴承,两个所述调心轴承的上表面均固定连接有吊杆,两个所述吊杆的上表面固定连接有主梁,所述主梁的上表面固定连接有吊环,所述支撑柱二的端部固定安装有角度调节机构,所述角度调节机构包括支撑杆和操作盒,所述支撑杆的上表面与主梁的底面固定连接,所述支撑杆的底面与操作盒的上表面固定连接,所述支撑柱二的轴臂伸入操作盒内,所述支撑柱二的外侧面通过轴承与操作盒的内壁转动连接,所述支撑柱二的端部固定连接有转轴一,所述转轴一的外侧面固定连接有移动杆,所述移动杆的外侧面套接有套块,所述套块的外侧面铰接有铰接杆,所述铰接杆的端部固定连接有转轴三,所述转轴三的外侧面设置有驱动机构。Self-aligning bearings are fixedly installed on the outer sides of the first support column and the second support column, the upper surfaces of the two self-aligning bearings are fixedly connected with hanger rods, and the upper surfaces of the two hanger rods are fixedly connected with main The upper surface of the main beam is fixedly connected with a lifting ring, and the end of the second support column is fixedly installed with an angle adjustment mechanism. The angle adjustment mechanism includes a support rod and an operation box. The upper surface of the support rod is connected to the main beam. The bottom surface of the beam is fixedly connected, the bottom surface of the support rod is fixedly connected to the upper surface of the operation box, the shaft arm of the second support column extends into the operation box, and the outer side of the second support column is connected to the inner wall of the operation box through a bearing. Rotationally connected, the end of the second support column is fixedly connected with a
优选的,所述驱动机构包括蜗轮,所述转轴三的外侧面与蜗轮的内壁固定连接,所述转轴三的端部通过轴承与操作盒的内壁转动连接,所述蜗轮的外侧面啮合连接有蜗杆,所述蜗杆的端部通过轴承与操作盒的内壁转动连接。Preferably, the drive mechanism includes a worm gear, the outer side of the third rotating shaft is fixedly connected to the inner wall of the worm gear, the end of the third rotating shaft is rotatably connected to the inner wall of the operation box through a bearing, and the outer side of the worm gear is meshed and connected with a A worm, the end of the worm is rotatably connected with the inner wall of the operation box through a bearing.
优选的,所述蜗杆的外侧面固定连接有锥形齿轮一,所述锥形齿轮一的外侧面啮合连接有锥形齿轮二。Preferably, the first bevel gear is fixedly connected to the outer side of the worm, and the second bevel gear is meshed with the outer side of the first bevel gear.
优选的,所述锥形齿轮二的外侧面固定连接有转轴二,所述转轴二的外侧面通过轴承与操作盒的内壁转动连接。Preferably, the second outer surface of the bevel gear is fixedly connected with the second rotating shaft, and the outer surface of the second rotating shaft is rotatably connected to the inner wall of the operation box through a bearing.
优选的,所述转轴二的轴臂穿出操作盒的右端,所述转轴二的端部固定连接有转轮。Preferably, the shaft arm of the second rotating shaft passes through the right end of the operation box, and the end of the second rotating shaft is fixedly connected with a runner.
优选的,所述转轮的外侧面开设有防滑纹。Preferably, an anti-skid pattern is provided on the outer side of the runner.
与现有技术相比,本发明的有益效果如下:本发明通过设置中转炉体、转轮、转轴三、安装环、支撑柱一、支撑柱二、调心轴承、吊杆、主梁和吊环,通过设置两个调心轴承,起吊过程中能够保证中转炉体的稳定性,通过吊杆采用加厚槽钢和钢板焊接而成,能够承受整个中转炉体的重量,保证起吊过程的安全,装置使用时可通过吊环将整个装置吊起进行位移,从而进行长距离转运,提到了一次性转运量。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is provided with a converter body, a runner, a third rotating shaft, a mounting ring, a first support column, a second support column, a self-aligning bearing, a boom, a main beam and a lifting ring. , By setting two self-aligning bearings, the stability of the transfer furnace body can be ensured during the lifting process. The hanger is welded with thickened channel steel and steel plate, which can bear the weight of the entire transfer furnace body and ensure the safety of the lifting process. When the device is in use, the whole device can be hoisted and displaced by the lifting ring, so as to carry out long-distance transport, which refers to the one-time transport volume.
本发明通过设置,支撑杆、操作盒、转轴一、蜗轮、蜗杆、锥形齿轮一、锥形齿轮二、转轴二、移动杆、套块和铰接杆,在进行出料操作时,操作人员首先握住转轮并转动,带动转轴二进行转动,从而使得锥形齿轮二进行转动、锥形齿轮一进行转动,从而使得蜗杆带动蜗轮进行转动,进而通过蜗轮的转动带动转轴三进行转动,从而使得铰接杆进行转动,进而间接带动套块沿移动杆的外侧面进行滑动,从而使得移动杆以转轴一为轴心进行转动,进而使得支撑柱二带动中转炉体进行转动,从而对中转炉体的角度进行调节,倒出中转炉体的铁水,且刚开始进行铁水的倾倒时转动转轮时中转炉体的倾斜速度较慢,便于操作人员对刚进行铝水倾倒的中转炉体进行控制,铝水已处于倾泻状态时,转轮时中转炉体的倾斜速率也随之加快,从而提高了操作人员的操作效率。By setting the support rod, the operation box, the first rotating shaft, the worm gear, the worm, the first bevel gear, the second bevel gear, the second rotating shaft, the moving rod, the sleeve block and the hinge rod, the operator first Hold the runner and turn it to drive the second shaft to rotate, so that the second bevel gear rotates and the first bevel gear rotates, so that the worm drives the worm wheel to rotate, and then drives the third shaft to rotate through the rotation of the worm gear, so that the The hinge rod rotates, which indirectly drives the sleeve block to slide along the outer side of the moving rod, so that the moving rod rotates with the
附图说明Description of drawings
图1为本发明结构轴视图;Fig. 1 is the structural axis view of the present invention;
图2为本发明结构正视图;Fig. 2 is the front view of the structure of the present invention;
图3为本发明结构图2中A-A处结构的剖视图;Fig. 3 is the sectional view of the structure at A-A in the structure of the present invention in Fig. 2;
图4为本发明结构图3中B-B处结构的剖视图。FIG. 4 is a cross-sectional view of the structure at B-B in FIG. 3 of the structure of the present invention.
图中:1、中转炉体;2、转轮;3、转轴三;4、安装环;5、支撑柱一;6、支撑柱二;7、调心轴承;8、吊杆;9、主梁;10、吊环;11、支撑杆;12、操作盒;13、转轴一;14、蜗轮;15、蜗杆;16、锥形齿轮一;17、锥形齿轮二;18、转轴二;19、移动杆;20、套块;21、铰接杆。In the figure: 1. Transfer furnace body; 2. Runner; 3.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1至图4,本发明提供一种技术方案:一种使用方便快速转运的吊包式中转炉,包括中转炉体1,中转炉体1的外侧面固定连接有安装环4,安装环4的左右两端分别固定连接支撑柱一5和支撑柱二6,安装环4采用合金结构,提到了装置整体的强度。Please refer to FIG. 1 to FIG. 4 , the present invention provides a technical solution: a hanging bag type transfer furnace that is easy to use and fast to transfer, including a
支撑柱一5和支撑柱二6的外侧面均固定安装有调心轴承7,通过设置两个调心轴承7,起吊过程中能够保证中转炉体1的稳定性,两个调心轴承7的上表面均固定连接有吊杆8,吊杆8采用加厚槽钢和钢板焊接而成,能够承受整个中转炉体1的重量,保证安全,两个吊杆8的上表面固定连接有主梁9,主梁9的上表面固定连接有吊环10,使用时可通过吊环10将整个装置吊起进行位移,支撑柱二6的端部固定安装有角度调节机构,角度调节机构包括支撑杆11和操作盒12,支撑杆11的上表面与主梁9的底面固定连接,支撑杆11的底面与操作盒12的上表面固定连接,支撑柱二6的轴臂伸入操作盒12内,支撑柱二6的外侧面通过轴承与操作盒12的内壁转动连接,支撑柱二6的端部固定连接有转轴一13,转轴一13的外侧面固定连接有移动杆19,移动杆19的外侧面套接有套块20,套块20的外侧面铰接有铰接杆21,铰接杆21的端部固定连接有转轴三3,转轴三3的外侧面设置有驱动机构,通过驱动机构驱动转轴三3进行转动,从而使得铰接杆21进行转动,进而间接带动套块20沿移动杆19的外侧面进行滑动,从而使得移动杆19以转轴一13为轴心进行转动,进而使得支撑柱二6带动中转炉体1进行转动,从而对中转炉体1的角度进行调节,倒出中转炉体1的铁水,省时省力且提高了操作人员的工作效率,如图3所示,当铰接杆21逆时针转动带动套块20沿移动杆19的外侧面进行滑动的过程中,当铰接杆21处于图三所示状态且逆时针转动的过程中,此时铰接杆21处于远离支撑柱二6的位置,此时铰接杆21转动而带动支撑柱二6进行旋转的速度较慢,即转动转轮2时中转炉体1的倾斜速度较慢,便于操作人员对刚进行铝水倾倒的中转炉体1进行控制,避免了铝水倾斜速率过快而导致失控状况发生,当铰接杆21转动至靠近支撑柱二6的位置时,此时套块20更靠近移动杆19的转动中心,移动杆19的转动速率也随之提高,即加快了转动转轮2时中转炉体1的倾斜速率,此时铝水已处于倾泻状态而更容易控制,从而提高了操作人员的操作效率。Self-
上述方案中,具体的,驱动机构包括蜗轮14,转轴三3的外侧面与蜗轮14的内壁固定连接,转轴三3的端部通过轴承与操作盒12的内壁转动连接,蜗轮14的外侧面啮合连接有蜗杆15,蜗杆15的端部通过轴承与操作盒12的内壁转动连接,蜗杆15的外侧面固定连接有锥形齿轮一16,锥形齿轮一16的外侧面啮合连接有锥形齿轮二17,锥形齿轮二17的外侧面固定连接有转轴二18,转轴二18的外侧面通过轴承与操作盒12的内壁转动连接,操作人员首先握住转轮2并转动,通过转轮2的转动过程带动转轴二18进行转动,从而使得锥形齿轮二17进行转动,通过锥形齿轮二17的转动过程使得锥形齿轮一16进行转动,从而使得蜗杆15进行转动,通过蜗杆15的转动带动蜗轮14进行转动,进而通过蜗轮14的转动带动转轴三3进行转动。In the above-mentioned scheme, concretely, the drive mechanism comprises a
上述方案中,进一步地,转轴二18的轴臂穿出操作盒12的右端,转轴二18的端部固定连接有转轮2,转轮2的外侧面开设有防滑纹,通过设置转轮2,方便了操作人员转动转轴二18,使得装置使用更加省力。In the above-mentioned scheme, further, the shaft arm of the second
工作原理:该使用方便快速转运的吊包式中转炉在进行出料操作时,操作人员首先握住转轮2并转动,通过转轮2的转动过程带动转轴二18进行转动,从而使得锥形齿轮二17进行转动,通过锥形齿轮二17的转动过程使得锥形齿轮一16进行转动,从而使得蜗杆15进行转动,通过蜗杆15的转动带动蜗轮14进行转动,进而通过蜗轮14的转动带动转轴三3进行转动,从而使得铰接杆21进行转动,进而间接带动套块20沿移动杆19的外侧面进行滑动,从而使得移动杆19以转轴一13为轴心进行转动,进而使得支撑柱二6带动中转炉体1进行转动,从而对中转炉体1的角度进行调节,倒出中转炉体1的铁水,省时省力且提高了操作人员的工作效率,如图3所示,当铰接杆21逆时针转动带动套块20沿移动杆19的外侧面进行滑动的过程中,当铰接杆21处于图三所示状态且逆时针转动的过程中,此时铰接杆21处于远离支撑柱二6的位置,此时铰接杆21转动而带动支撑柱二6进行旋转的速度较慢,即转动转轮2时中转炉体1的倾斜速度较慢,便于操作人员对刚进行铝水倾倒的中转炉体1进行控制,避免了铝水倾斜速率过快而导致失控状况发生,当铰接杆21转动至靠近支撑柱二6的位置时,此时套块20更靠近移动杆19的转动中心,移动杆19的转动速率也随之提高,即加快了转动转轮2时中转炉体1的倾斜速率,此时铝水已处于倾泻状态而更容易控制,从而提高了操作人员的操作效率。Working principle: During the discharging operation of this easy-to-use and fast-transfer lifting bag type converter furnace, the operator firstly holds the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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Denomination of invention: A portable transfer furnace in the form of a hoisting bag for convenient and rapid transportation Granted publication date: 20220607 Pledgee: China Construction Bank Guannan Sub-Branch Pledgor: Jiangsu Fuyi Thermal Energy Technology Co.,Ltd. Registration number: Y2025980053557 |