CN111546032A - Water heater control panel assembling production line - Google Patents
Water heater control panel assembling production line Download PDFInfo
- Publication number
- CN111546032A CN111546032A CN202010543855.4A CN202010543855A CN111546032A CN 111546032 A CN111546032 A CN 111546032A CN 202010543855 A CN202010543855 A CN 202010543855A CN 111546032 A CN111546032 A CN 111546032A
- Authority
- CN
- China
- Prior art keywords
- control panel
- sealing ring
- iron sheet
- sheet
- assembling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 349
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 200
- 238000007789 sealing Methods 0.000 claims abstract description 123
- 229910052742 iron Inorganic materials 0.000 claims abstract description 100
- 230000007306 turnover Effects 0.000 claims abstract description 55
- 239000000853 adhesive Substances 0.000 claims abstract description 30
- 230000001070 adhesive effect Effects 0.000 claims abstract description 30
- 238000007731 hot pressing Methods 0.000 claims abstract description 29
- 239000000969 carrier Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 144
- 238000003825 pressing Methods 0.000 claims description 40
- 230000000903 blocking effect Effects 0.000 claims description 35
- 239000012528 membrane Substances 0.000 claims description 35
- 239000002699 waste material Substances 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 18
- 238000010030 laminating Methods 0.000 claims 2
- 238000003860 storage Methods 0.000 description 24
- 238000012546 transfer Methods 0.000 description 18
- 238000005096 rolling process Methods 0.000 description 17
- 238000009434 installation Methods 0.000 description 14
- 230000006835 compression Effects 0.000 description 13
- 238000007906 compression Methods 0.000 description 13
- 208000028659 discharge Diseases 0.000 description 12
- 238000013519 translation Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000013459 approach Methods 0.000 description 6
- 230000007723 transport mechanism Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention relates to the technical field of water heaters, in particular to an assembly production line of a water heater control panel, which comprises a machine table, a plurality of conveying carriers, a circulating conveying mechanism arranged on the machine table, a control panel shell station, a magnet installing device, a control panel film pasting device, an iron sheet installing device, an adhesive sheet pasting device, a hot pressing device, a turnover device, a sealing ring installing device, a loudspeaker installing device, a fastener installing device and an output device, wherein the control panel shell station, the magnet installing device, the control panel film pasting device, the iron sheet installing device, the adhesive sheet pasting device, the hot pressing device, the turnover device, the sealing ring installing device, the loudspeaker installing device. The invention has high automation degree, realizes the assembly production of the water heater control panel automatically, has high production efficiency, reduces the labor intensity and the labor cost and improves the quality of the water heater control panel.
Description
Technical Field
The invention relates to the technical field of water heaters, in particular to an assembly production line for a control panel of a water heater.
Background
In the prior art, different parts are generally assembled on a control panel shell manually, or the control panel shell is sequentially transferred in different assembling and processing devices manually, so that the different assembling and processing devices respectively assemble the different parts on the control panel shell; the two assembling modes have low production efficiency, high labor intensity and labor cost and poor assembling quality. Therefore, the drawbacks are obvious, and a solution is needed.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide an automatic water heater control panel assembly production line with high production efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
a water heater control panel assembly production line comprises a machine table, a plurality of conveying carriers, a circulating conveying mechanism arranged on the machine table, a control panel shell station, a magnet mounting device, a control panel film pasting device, an iron sheet mounting device, an adhesive sheet pasting device, a hot pressing device, a turnover device, a sealing ring mounting device, a loudspeaker mounting device, a fastener mounting device and an output device which are sequentially arranged along the conveying direction of the circulating conveying mechanism, wherein the circulating conveying mechanism is used for conveying the plurality of conveying carriers to circularly move along the assembly direction, the control panel shell station is used for placing a control panel shell on the conveying carriers, the magnet mounting device is used for mounting magnets on the control panel shell, the control panel film pasting device is used for pasting the control panel film on the control panel shell, and the iron sheet mounting device is used for mounting iron sheets on the control panel shell, paste the bonding die device and be used for pasting the bonding die on control panel shell, the hot pressing device is used for carrying out the hot pressing to control panel shell, turning device is used for overturning control panel shell, adorn the sealing washer device and be used for assembling the sealing washer on the control panel shell after the upset, adorn the speaker device and be used for assembling the speaker on control panel shell, adorn the fastener device and be used for assembling the fastener on control panel shell, output device is used for exporting water heater control panel.
Further, the magnet loading device comprises a first assembly carrier arranged on one side of the circulating conveying mechanism, a first loading and unloading mechanism arranged above the first group of loading tools, a magnet supplying mechanism arranged on one side of the first group of loading tools, a moving driving mechanism arranged on the machine table and used for driving the first assembly carrier to move between the magnet supplying mechanism and the control panel film attaching device, and a magnet taking and placing mechanism arranged above the magnet supplying mechanism.
Further, pasting control panel membrane device including install in the confession membrane material mechanism of board, be located getting the pad pasting mechanism of the top that supplies membrane material mechanism, be located the fixed film platform of one side that supplies membrane material mechanism, be located one side of fixed film platform and be used for carrying out the dyestripping mechanism of dyestripping to getting the membrane material that membrane mechanism picked up and all set up in the press mold mechanism of first group loading utensil top, roll membrane mechanism, fixed film platform is provided with fixed film chamber and pad pasting guiding hole, press mold mechanism is located the top of pad pasting guiding hole.
Further, dress iron sheet device including install in the board and be used for supplying the confession iron sheet mechanism of iron sheet, be located the iron sheet material rail that supplies the output of iron sheet mechanism, slide and set up in the iron sheet setting element of iron sheet material rail, be used for driving the iron sheet setting element to be close to or keep away from the confession iron sheet driver that supplies the output of iron sheet mechanism and be located getting above the iron sheet setting element and put iron sheet mechanism, the iron sheet setting element is provided with and supplies the iron sheet location chamber of the output intercommunication of iron sheet mechanism.
Furthermore, the adhesive sheet sticking device comprises a second assembly carrier arranged on one side of the circulating conveying mechanism, an adhesive sheet taking and placing mechanism positioned above the second assembly carrier, an adhesive sheet positioning table positioned on one side of the second assembly carrier, a sheet feeding mechanism arranged on the machine table, a sheet transferring mechanism positioned above the sheet feeding mechanism, a pre-discharging table positioned between the sheet feeding mechanism and the second assembly carrier, a waste collecting mechanism positioned on one side of the pre-discharging table and a second feeding and discharging mechanism positioned above the circulating conveying mechanism, wherein the sheet transferring mechanism is used for transferring the sheets supplied by the sheet feeding mechanism to the pre-discharging table.
Further, the hot pressing device comprises a material blocking supporting mechanism arranged in the middle of the circulating conveying mechanism and a hot pressing mechanism arranged above the circulating conveying mechanism, and the material blocking supporting mechanism and the hot pressing mechanism are arranged oppositely.
Furthermore, the turnover device comprises a turnover frame arranged on the machine table, a turnover lifting driver arranged on the turnover frame, a turnover driver connected to the output end of the turnover lifting driver, and a turnover clamping mechanism connected to the output end of the turnover driver, wherein the turnover lifting driver is used for driving the turnover clamping mechanism to be close to or far away from the circulating conveying mechanism.
Further, dress sealing washer device is including setting up in the third equipment carrier of one side of circulation conveying mechanism, installing in the confession sealing washer mechanism of board, with the sealing washer material rail that supplies the output cross arrangement of sealing washer mechanism, sliding connection connects the material piece in the sealing washer of sealing washer material rail, installs in the sealing washer of sealing washer material rail and connects the material driver, be located the dress sealing washer mechanism of the top of third group's loading tool and be located the sealing washer of circulation conveying mechanism top and shift the mechanism, the sealing washer connects the material piece and offers the sealing washer that is used for with the output intercommunication that supplies sealing washer mechanism and connects the material chamber, the sealing washer connects the material driver and is used for driving the sealing washer to connect the material chamber and is close to or keep.
Furthermore, the loudspeaker assembling device comprises a loudspeaker supplying mechanism and an assembling manipulator, wherein the loudspeaker supplying mechanism is installed on the machine table and used for supplying a loudspeaker, the assembling manipulator is arranged on one side of the loudspeaker supplying mechanism, the circulating conveying mechanism is provided with a loudspeaker assembling station, the loudspeaker assembling station is provided with a first positioning mechanism used for positioning the conveying carrier, a first guide piece located above the first positioning mechanism and a first pressing mechanism located on one side of the first guide piece, and the loudspeaker supplying mechanism and the loudspeaker assembling station are correspondingly arranged.
Furthermore, the fastener assembling device comprises a fastener supplying mechanism arranged on the machine table and used for supplying fasteners and a fastener connecting piece arranged at the output end of the fastener supplying mechanism, the fastener connecting piece is provided with a fastener connecting cavity, the fastener supplying mechanism and the loudspeaker supplying mechanism are respectively located on two sides of the circulating conveying mechanism, the circulating conveying mechanism is provided with a fastener assembling station, the fastener assembling station is provided with a second positioning mechanism used for positioning the conveying carrier, a second guide piece located above the second positioning mechanism and a second pressing mechanism located on one side of the second guide piece, the fastener connecting piece is arranged corresponding to the fastener assembling station, and the assembling mechanical arm is provided with a first mechanical arm and a second mechanical arm.
The invention has the beneficial effects that: in the process, the magnet device is assembled on the control panel shell carried by the conveying carrier, the control panel membrane device is pasted on the control panel shell assembled with the magnet by the control panel membrane device, the control panel membrane device is pasted on the control panel shell assembled with the magnet by the iron sheet installing device, the iron sheet device is pasted on the control panel shell assembled with the magnet by the iron sheet pasting device, the iron sheet is assembled on the control panel shell assembled with the control panel membrane by the iron sheet installing device, the sticky sheet is pasted on the control panel shell assembled with the iron sheet by the sticky sheet device, and the control panel shell pasted with the sticky sheet is hot-pressed by the hot-pressing device, the control panel shell after hot pressing is overturned by the overturning device, the control panel shell is placed back to the conveying carrier after being overturned by 180 degrees, the sealing ring device is installed on the control panel shell after overturning, the loudspeaker device is installed on the control panel shell after installing the sealing ring, the fastener device is installed on the control panel shell after installing the loudspeaker, the firm buckling of the loudspeaker is realized on the control panel shell by the fastener, the water heater control panel is formed by the output device, the circulating conveying mechanism conveys the unloaded conveying carrier to a station for supplying the control panel shell, and the conveying carrier can move circularly. The invention has high automation degree, realizes the assembly production of the water heater control panel automatically, has high production efficiency, reduces the labor intensity and the labor cost and improves the quality of the water heater control panel.
Drawings
FIG. 1 is a top view of the present invention.
Fig. 2 is a schematic perspective view of the magnet mounting device, the control panel film attaching device and the iron sheet mounting device according to the present invention.
Fig. 3 is a schematic perspective view of another perspective view of the magnet mounting device, the control panel film mounting device and the iron sheet mounting device according to the present invention.
Fig. 4 is a schematic perspective view of a device for attaching a control panel film according to the present invention.
Fig. 5 is a schematic perspective view of a magnet supplying mechanism according to the present invention.
Fig. 6 is a schematic perspective view of the iron sheet loading device of the present invention.
Fig. 7 is a schematic perspective view of the sticking device and the thermal compression device according to the present invention.
Fig. 8 is a schematic perspective view of the pasting device of the present invention after the material feeding mechanism is hidden.
Fig. 9 is a schematic perspective view of the thermal compression bonding apparatus and the transport carrier according to the present invention.
Fig. 10 is a schematic perspective view of the web supply mechanism of the present invention.
Fig. 11 is a schematic perspective view of the turning device and the sealing ring mounting device according to the present invention.
Fig. 12 is a schematic perspective view of the turning device of the present invention.
Fig. 13 is a schematic perspective view of the sealing ring mounting device of the present invention.
Fig. 14 is a partial structural view of the sealing ring mounting device of the present invention.
Fig. 15 is a schematic perspective view of the speaker mounting device and the fastener mounting device according to the present invention.
Fig. 16 is a schematic perspective view of the first pressing mechanism or the second pressing mechanism according to the present invention.
Description of reference numerals:
1. a machine platform; 11. a transport vehicle; 12. a circulating conveying mechanism; 13. a panel housing control station; 14. an output device; 2. a magnet mounting device; 21. a first assembly carrier; 22. a first loading and unloading mechanism; 23. a magnet supply mechanism; 231. a base; 232. a magnet storage rack; 233. pushing the magnet piece; 234. a push magnet actuator; 235. pushing the magnet slot; 236. a magnet positioning cavity; 24. a movement drive mechanism; 25. a magnet picking and placing mechanism; 3. pasting a panel film device; 31. a film feeding mechanism; 311. a first translation actuator; 312. a film storage rack; 313. a top film driver; 32. a film taking mechanism; 33. a film fixing table; 331. a film fixing cavity; 332. sticking a film guide hole; 34. a film tearing mechanism; 35. a film pressing mechanism; 36. a film rolling mechanism; 361. a second translation driver; 362. a rolling film lifting driver; 363. rolling a film lifting plate; 364. a roller; 4. an iron sheet loading device; 41. an iron sheet supply mechanism; 42. an iron sheet stock rail; 43. an iron sheet positioning member; 44. a sheet iron supply driver; 45. a mechanism for taking and placing iron sheets; 46. an iron sheet positioning cavity; 5. a sticker attaching device; 51. a second assembly carrier; 52. a pick-and-place adhesive sheet mechanism; 53. a die bonding positioning table; 531. positioning seats; 532. positioning blocks; 533. a die-bonding positioning cavity; 54. a material sheet supply mechanism; 541. a storage rack; 542. a material ejection part; 543. a material ejection driver; 55. a material sheet transfer mechanism; 56. a pre-feeding sheet platform; 561. a pre-discharge cavity; 562. a suction hole; 57. a waste collection mechanism; 571. a waste collection tank; 572. a waste receptacle; 573. a waste transfer drive; 574. a waste transfer arm; 575. a material suction disc; 58. a second loading and unloading mechanism; 6. a thermal compression device; 61. a material blocking support mechanism; 611. a supporting seat; 612. a first material blocking part; 613. a first material blocking driver; 614. a support plate; 615. a support driver; 62. a thermal compression mechanism; 621. a hot pressing seat; 622. a thermal compression driver; 623. hot pressing a board; 624. hot pressing the head; 7. a turning device; 71. a roll-over stand; 72. a turnover lifting driver; 73. a flipping driver; 74. a turnover material clamping driver; 75. turning over the clamping piece; 8. installing a sealing ring device; 80. a second stock stop; 801. a second material retaining driver; 802. a second material blocking part; 803. a second material blocking hole; 81. a third assembly carrier; 82. a seal ring supply mechanism; 83. a sealing ring material rail; 84. a sealing ring receiving part; 85. the sealing ring material receiving driver; 86. installing a sealing ring mechanism; 87. a seal ring transfer mechanism; 88. a sealing ring receiving cavity; 89. a sensor; 891. pressing the sealing ring driver; 892. pressing the sealing ring piece downwards; 9. mounting a speaker device; 91. a speaker mechanism; 92. assembling a mechanical arm; 921. a first robot arm; 922. a second mechanical arm; 93. a first positioning mechanism; 94. a first guide member; 941. a guide hole; 95. a first hold-down mechanism; 951. pressing down the base; 952. pressing down the driver; 953. a push-down member; 10. installing a fastener device; 101. a fastener supplying mechanism; 102. the fastener is used for receiving the material; 104. a second positioning mechanism; 105. a second guide member; 106. a second pressing mechanism; 107. a collection chamber; 108. a storage rack; 109. and a material supporting plate.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.
As shown in fig. 1 to 16, the assembly line for a control panel of a water heater provided by the present invention comprises a machine table 1, a plurality of transport carriers 11, a circulating transport mechanism 12 installed on the machine table 1, a control panel housing station 13, a magnet installation device 2, a control panel film installation device 3, an iron sheet installation device 4, a sheet adhesion device 5, a thermal compression device 6, a turnover device 7, a sealing ring installation device 8, a speaker installation device 9, a fastener installation device 10, and an output device 14, which are sequentially arranged along a transport direction of the circulating transport mechanism 12, wherein the circulating transport mechanism 12 is used for transporting the plurality of transport carriers 11 to circularly move along an assembly direction, the control panel housing station 13 is used for placing the control panel housing on the transport carriers 11, the magnet installation device 2 is used for assembling magnets on the control panel housing, the control panel film installation device 3 is used for adhering the control panel film on the control panel housing, dress iron sheet device 4 is used for assembling the iron sheet on control panel shell, paste bonding sheet device 5 and be used for pasting the bonding sheet on control panel shell, hot pressing device 6 is used for carrying out hot pressing to control panel shell, turning device 7 is used for overturning control panel shell, dress sealing washer device 8 is used for assembling the sealing washer on the control panel shell after the upset, dress speaker device 9 is used for assembling the speaker on control panel shell, dress fastener device 10 is used for assembling the fastener on control panel shell, output device 14 is used for exporting water heater control panel, control panel shell can be the control panel shell of installing the panel lid.
In actual operation, a control panel shell is placed on a conveying carrier 11 at a control panel shell supply station 13 through a manual or external manipulator, a circulating conveying mechanism 12 drives the conveying carrier 11 and the control panel shell to circularly move along a magnet mounting device 2, a control panel film mounting device 3, an iron sheet mounting device 4, an adhesive sheet mounting device 5, a hot pressing device 6, a turnover device 7, a sealing ring mounting device 8, a loudspeaker mounting device 9 and a fastener mounting device 10 in sequence, in the process, the magnet mounting device 2 assembles magnets on the control panel shell carried by the conveying carrier 11, the control panel film mounting device 3 adheres the control panel film on the control panel shell assembled with the magnets, the iron sheet mounting device 4 assembles iron sheets on the control panel shell adhered with the control panel film, the adhesive sheet mounting device 5 adheres adhesive sheets on the control panel shell assembled with the iron sheets, the hot pressing device 6 carries out hot pressing on the control panel shell adhered with the adhesive sheets, the control panel shell after hot pressing is overturned by the overturning device 7, the control panel shell is placed back to the conveying carrier 11 after being overturned by 180 degrees, the sealing ring device 8 is installed on the control panel shell after overturning, the loudspeaker device 9 is installed on the control panel shell after installing the sealing ring, the fastener device 10 is installed on the control panel shell after installing the loudspeaker, the loudspeaker is firmly buckled on the control panel shell by the fastener, the control panel shell is formed, the water heater control panel is output by the output device 14, the no-load conveying carrier 11 is conveyed to the control panel shell station 13 by the circulating conveying mechanism 12, and the conveying carrier 11 can move circularly. The invention has high automation degree, realizes the assembly production of the water heater control panel automatically, has high production efficiency, reduces the labor intensity and the labor cost and improves the quality of the water heater control panel.
In this embodiment, the magnet loading device 2 includes a first assembly carrier 21 disposed on one side of the circulating conveying mechanism 12, a first loading and unloading mechanism 22 disposed above the first assembly carrier 21, a magnet supplying mechanism 23 disposed on one side of the first assembly carrier 21, a moving driving mechanism 24 disposed on the machine table 1 and used for driving the first assembly carrier 21 to move between the magnet supplying mechanism 23 and the control panel film device 3, and a magnet taking and placing mechanism 25 disposed above the magnet supplying mechanism 23.
When the transport carrier 11 with the control panel shell moves to the magnet mounting device 2, the first loading and unloading mechanism 22 picks up the control panel shell carried by the transport carrier 11 onto the first assembly carrier 21, the magnet mechanism 23 supplies magnet to the magnet picking and placing mechanism 25, the magnet picking and placing mechanism 25 assembles the magnet on the control panel shell carried by the first assembly carrier 21, then the moving driving mechanism 24 drives the control panel shell carried by the first assembly carrier 21 with the assembled magnet to move to the control panel film pasting device 3, and the control panel film pasting device 3 pastes the control panel film on the control panel shell.
Specifically, the magnet supplying mechanism 23 includes a base 231 disposed on the machine platform 1, a magnet storage frame 232 disposed on the base 231, a magnet pushing piece 233 slidably disposed between the discharge end of the magnet storage frame 232 and the base 231, and a magnet pushing driver 234 disposed on the base 231 and used for driving the magnet pushing piece 233 to move, the base 231 is concavely disposed with a magnet pushing groove 235 communicated with the discharge end of the magnet storage frame 232 and a magnet positioning cavity 236 communicated with the discharge end of the magnet pushing groove 235, the magnet pushing piece 233 is slidably disposed in the magnet pushing groove 235, a large number of magnets stacked on one another are stored in the magnet storage frame 232, and the magnet pushing driver 234 is a linear cylinder.
When supplying the magnet, the magnet at the bottom layer in the magnet storage frame 232 moves into the magnet pushing groove 235 under the action of gravity, the magnet pushing driver 234 drives the magnet pushing piece 233 to move in the magnet pushing groove 235, so that the magnet pushing piece 233 pushes the magnet in the magnet pushing groove 235 to the magnet positioning cavity 236, and the magnet positioning cavity 236 positions the magnet, so that the magnet picking and placing mechanism 25 can accurately pick up the magnet. In the process that the magnet piece 233 pushes the magnet in the magnet slot 235 to the magnet positioning cavity 236, the middle of the magnet piece 233 can block the discharge end of the magnet storage frame 232, and the stability of the magnet in the magnet storage frame 232 is ensured.
In this embodiment, the film sticking control panel device 3 includes a film feeding mechanism 31 installed on the machine table 1, a film sticking mechanism 32 located above the film feeding mechanism 31, a film fixing table 33 located on one side of the film feeding mechanism 31, a film tearing mechanism 34 located on one side of the film fixing table 33 and used for tearing films of film materials picked up by the film sticking mechanism 32, and a film pressing mechanism 35 and a film rolling mechanism 36 both disposed above the first assembly carrier 21, wherein the film fixing table 33 is provided with a film fixing cavity 331 and a film sticking guide hole 332, and the film pressing mechanism 35 is located above the film sticking guide hole 332.
When the first assembly carrier 21 with the magnet-assembled control panel shell moves to the position below the film sticking guide hole 332, the film supplying mechanism 31 supplies a film material, the film sticking mechanism 32 picks up the film material to the film tearing mechanism 34, the film tearing mechanism 34 tears the film material picked up by the film sticking mechanism 32, a release film on the film material (control panel film) is torn to form a film (control panel film), the film sticking mechanism 32 picks up the film into the film fixing cavity 331 of the film fixing table 33, the film fixing cavity 331 positions the film, the film sticking mechanism 32 sticks the positioned film onto the control panel shell carried by the first assembly carrier 21 through the film sticking guide hole 332, the film pressing mechanism 35 presses the film onto the control panel shell, the moving driving mechanism 24 drives the first assembly carrier 21 to move to the position below the film rolling mechanism 36, and the film rolling mechanism 36 rolls the film on the control panel shell, make the diaphragm can firmly laminate on the control panel shell, and make and can not appear the bubble between diaphragm and the control panel shell, remove actuating mechanism 24 drive first equipment carrier 21 and move to first unloading mechanism 22 below with the control panel shell after the pad pasting at last, first unloading mechanism 22 picks up the control panel shell after the pad pasting to transport on the carrier 11.
Specifically, the film fixing table 33 is provided with a CCD detector, the CCD detector belongs to the prior art and is not described herein any more, and the CCD detector is used for shooting and detecting the film material borne by the film fixing cavity 331 and subjected to film tearing. Because at the in-process of tearing the membrane, remain on the diaphragm easily from the type membrane, especially from the corner position of type membrane, so shoot four corners of diaphragm through the CCD detector to whether there is the residue from the type membrane in four corners of detection diaphragm, in order to improve the quality of pad pasting.
Specifically, the number of the film material supplying mechanisms 31 is one or more, preferably, the number of the film material supplying mechanisms 31 is two, and the two film material supplying mechanisms 31 are arranged in parallel; when one of the film supplying mechanisms 31 has no film, the other film supplying mechanism 31 supplies the film to the film taking and sticking mechanism 32, and manual or external equipment replenishes the film into the empty film supplying mechanism 31, so that the film supplying efficiency is improved. Further, the film supplying mechanism 31 includes a first translation driver 311 installed on the machine table 1, a film storage frame 312 installed at an output end of the first translation driver 311, and a film jacking driver 313 installed at a bottom of the film storage frame 312 and used for jacking up the film materials stored in the film storage frame 312, the film storage frame 312 is used for storing the film materials stacked, and the first translation driver 311 is a linear cylinder. When the film taking and sticking mechanism 32 picks up one piece of film material, the film material pushing driver 313 moves all the film materials in the film material storage rack 312 up by the height of one piece of film material, so that the continuous supply of the film materials is ensured, and the film taking and sticking mechanism 32 is facilitated to pick up the film materials. When no film material is in the film storage rack 312, the first translation driver 311 drives the empty film storage rack 312 to move to the position for replenishing the film material, so that a manual or external device can replenish the film material into the film storage rack 312.
Specifically, the film rolling mechanism 36 includes a second translation driver 361 installed on the machine table 1, a film rolling lifting driver 362 installed at an output end of the second translation driver 361, a film rolling lifting plate 363 installed at an output end of the film rolling lifting driver 362, and a roller 364 rotatably connected to the film rolling lifting plate 363, the film rolling lifting driver 362 is used for driving the roller 364 to approach or depart from the first assembly carrier 21, the second translation driver 361 is a linear driving module, and the film rolling lifting driver 362 is a linear cylinder.
After the membrane pressing mechanism 35 presses the membrane onto the control panel shell, the mobile driving mechanism 24 drives the first assembly carrier 21 to move to the lower side of the membrane rolling mechanism 36 together with the pressed control panel shell, the membrane rolling lifting driver 362 of the membrane rolling mechanism 36 drives the roller 364 to abut against the control panel shell borne by the first assembly carrier 21, and then the second translation driver 361 drives the membrane rolling lifting driver 362 to move together with the roller 364 along the control panel shell, so that the roller 364 rolls on the upper surface of the control panel shell, the roller 364 rolls the membrane onto the control panel shell, thereby avoiding the phenomenon of bubbles between the membrane and the control panel shell, and ensuring that the membrane can be firmly attached onto the control panel shell.
In this embodiment, the iron sheet loading device 4 includes an iron sheet feeding mechanism 41 installed on the machine table 1 and used for feeding iron sheets, an iron sheet material rail 42 located at an output end of the iron sheet feeding mechanism 41, an iron sheet positioning member 43 slidably disposed on the iron sheet material rail 42, an iron sheet driver 44 for driving the iron sheet positioning member 43 to approach or keep away from the output end of the iron sheet feeding mechanism 41, and an iron sheet taking and placing mechanism 45 located above the iron sheet positioning member 43, wherein the iron sheet positioning member 43 is provided with an iron sheet positioning cavity 46 communicated with the output end of the iron sheet feeding mechanism 41.
In the process of assembling the iron sheet and the control panel shell, the iron sheet supplying mechanism 41 supplies the iron sheet to the iron sheet positioning cavity 46 of the iron sheet positioning piece 43, the iron sheet positioning cavity 46 has a positioning effect on the iron sheet to ensure the position accuracy and stability of the iron sheet, then the iron sheet supplying driver 44 drives the iron sheet positioning piece 43 to move with the iron sheet to the feeding position, the iron sheet picking and placing mechanism 45 picks up the iron sheet at the feeding position, and the iron sheet is assembled on the control panel shell carried by the conveying carrier 11. In the process that the iron sheet positioning piece 43 is driven by the iron sheet supplying driver 44 to move to the feeding position together with the iron sheets, the middle part of the iron sheet positioning piece 43 blocks the output end of the iron sheet supplying mechanism 41, so that the stability of supplying the iron sheets by the iron sheet supplying mechanism 41 is ensured.
In this embodiment, the sticking device 5 includes a second assembly carrier 51 disposed at one side of the circulating conveying mechanism 12, a pick-and-place sticking mechanism 52 located above the second group of loading devices 51, a sticking positioning table 53 located at one side of the second group of loading devices 51, a feeding sheet mechanism 54 mounted on the machine table 1, a sheet transferring mechanism 55 located above the feeding sheet mechanism 54, a pre-feeding sheet table 56 located between the feeding sheet mechanism 54 and the second group of loading devices 51, a waste collecting mechanism 57 located at one side of the pre-feeding sheet table 56, and a second sheet transferring mechanism 58 located above the circulating conveying mechanism 12, wherein the sheet transferring mechanism 55 is configured to transfer sheets supplied by the feeding sheet mechanism 54 to the feeding and discharging pre-feeding sheet table 56, and each sheet has a plurality of sticking sheets.
In actual operation, the second loading and unloading mechanism 58 picks up the control panel shell loaded with iron sheets and carried by the transport carrier 11 to the second group of loading tools 51, the feeding sheet mechanism 54 supplies sheets, the sheet transfer mechanism 55 transfers the sheets supplied by the feeding sheet mechanism 54 to the pre-feeding sheet table 56, the pick-and-place sheet sticking mechanism 52 picks up one adhesive sheet on the sheets carried by the pre-feeding sheet table 56 to the adhesive sheet positioning table 53, the adhesive sheet positioning table 53 positions the adhesive sheet, the pick-and-place sheet sticking mechanism 52 picks up the positioned adhesive sheet to the control panel shell carried by the second group of loading tools 51, so as to stick the adhesive sheet to the control panel shell, and finally the second loading and unloading mechanism 58 picks up the control panel shell stuck with the adhesive sheet from the second group of loading tools 51 to the transport carrier 11. When there is no sheet sticking on the sheet carried by the pre-discharge table 56 to form a scrap, the scrap collecting mechanism 57 collects the scrap carried by the pre-discharge table 56, so that the sheet transfer mechanism 55 can pick up a new sheet to the pre-discharge table 56. The adhesive sheet is positioned by the adhesive sheet positioning table 53, so that the position precision of the adhesive sheet is ensured, and the quality of the adhesive sheet is improved.
Specifically, the scrap collecting mechanism 57 includes a scrap collecting box 571 disposed at one side of the pre-discharge stage 56 and a scrap transferring mechanism disposed between the scrap collecting box 571 and the pre-discharge stage 56, the scrap transferring mechanism is configured to transfer the scrap carried by the pre-discharge stage 56 to the scrap collecting box 571, the scrap transferring mechanism includes a scrap receptacle 572 installed on the machine table 1, a scrap transferring driver 573 installed on the scrap receptacle 572, a scrap transferring arm 574 installed at an output end of the scrap transferring driver 573, and a suction tray 575 installed on the scrap transferring arm 574, the scrap transferring driver 573 is configured to drive the scrap transferring arm 574 to swing between the scrap collecting box 571 and the pre-discharge stage 56, and the scrap transferring driver 573 is a rotary cylinder.
When the pre-discharging platform 56 bears waste materials, the waste material transfer driver 573 drives the waste material transfer arm 574 together with the material suction disc 575 to swing (swing clockwise) close to the pre-discharging platform 56 until the material suction disc 575 contacts with the waste materials and tightly suck the waste materials, then the waste material transfer driver 573 drives the waste material transfer arm 574 together with the material suction disc 575 and the waste materials to swing (swing anticlockwise) away from the pre-discharging platform 56 until the waste materials are located in the waste material collection box 571, and the material suction disc 575 releases the adsorption force on the waste materials, so that the waste materials fall into the waste material collection box 571, and the waste materials are collected.
Specifically, the material supplying sheet mechanism 54 includes a material storing frame 541 installed in the machine 1, a material ejecting member 542 disposed in the material storing frame 541 in a lifting manner, and a material ejecting driver 543 installed in the machine 1 and used for driving the material ejecting member 542 to lift, wherein the material ejecting driver 543 may adopt a linear driving module, and a large number of stacked material sheets are stored in the material storing frame 541. After a sheet in the magazine 541 is taken by the sheet transfer mechanism 55, the ejector driver 543 drives the ejector 542 to move upward, so that the ejector 542 drives all the sheets in the magazine 541 to move upward by one sheet, and thus the sheets can be continuously supplied and picked up by the sheet transfer mechanism 55. The pre-discharging platform 56 is provided with a pre-discharging cavity 561 and a plurality of material sucking holes 562 which are formed by the concave arrangement of the bottom of the pre-discharging cavity 561, the plurality of material sucking holes 562 are arranged in a rectangular array, and the material sucking holes 562 are communicated with a vacuum pumping device. The material sheet transfer mechanism 55 places the material sheets in the pre-discharging cavity 561, the pre-discharging cavity 561 positions the material sheets, and the material sucking holes 562 suck the material sheets tightly, so that the material sheets can be stably placed in the pre-discharging cavity 561, the position accuracy and the stability of the material sheets are ensured, and the accuracy of picking and placing adhesive sheets on the material sheets picked by the adhesive sheet mechanism 52 is facilitated. The bonding pad positioning table 53 includes a positioning seat 531 installed on the machine table 1 and a plurality of positioning blocks 532 installed on the positioning seat 531, and the plurality of positioning blocks 532 enclose a bonding pad positioning cavity 533. After picking up the sticky sheet on the material sheet, the sticky sheet picking mechanism 52 firstly places the sticky sheet in the sticky sheet positioning cavity 533, positions the sticky sheet through the sticky sheet positioning cavity 533, and then pastes the positioned sticky sheet on the control panel shell carried by the second group loading tool 51, so that the precision and the quality of sticking the sticky sheet are ensured.
In this embodiment, the thermal compression device 6 includes a material blocking support mechanism 61 disposed in the middle of the circulating conveying mechanism 12 and a thermal compression mechanism 62 disposed above the circulating conveying mechanism 12, and the material blocking support mechanism 61 and the thermal compression mechanism 62 are disposed opposite to each other. When the control panel shell after the paster is carried to the hot-pressing device 6 department with carrying the carrier 11 to the circulation conveying mechanism 12, the material blocking supporting mechanism 61 blocks and supports the carrying carrier 11, so that the carrying carrier 11 stays under the hot-pressing mechanism 62, and then the hot-pressing mechanism 62 carries out hot-pressing on the control panel shell after the paster, so that the adhesive sheet can be firmly adhered on the control panel shell.
Specifically, the material blocking and supporting mechanism 61 includes a supporting seat 611 installed on the machine 1 or the circulating conveying mechanism 12, a first material blocking member 612 installed on the supporting seat 611, a first material blocking driver 613 installed on the supporting seat 611 and used for driving the top end of the first material blocking member 612 to protrude out of the conveying surface of the circulating conveying mechanism 12, a supporting plate 614 installed on the supporting seat 611 in a lifting manner, and a supporting driver 615 installed on the supporting seat 611 and used for driving the supporting plate 614 to lift, wherein the first material blocking driver 613 and the supporting driver 615 are both linear cylinders, the first material blocking member 612 is L-shaped, the middle of the first material blocking member 612 is rotatably connected with the supporting seat 611, and the bottom end of the first material blocking member 612 is rotatably connected with the output end of the first material blocking driver 613.
When the material blocking and supporting mechanism 61 blocks and supports the conveying carrier 11, the first material blocking driver 613 drives the first material blocking member 612 to rotate, so that the top of the first material blocking member 612 rotates to protrude out of the conveying surface of the circulating conveying mechanism 12, so that the top end of the first material blocking member 612 blocks the conveying carrier 11, and then the supporting driver 615 drives the supporting plate 614 to move upwards until the supporting plate 614 supports the conveying carrier 11, thereby ensuring the stability of the conveying carrier 11, and when the thermal pressing mechanism 62 presses the control panel shell downwards, the supporting plate 614 provides upward supporting force for the conveying carrier 11, so that the adhesive sheet can be firmly adhered to the control panel shell, and the quality of the thermal pressing is improved.
Specifically, the thermal pressing mechanism 62 includes a thermal pressing base 621 installed on the machine table 1, a thermal pressing driver 622 installed on the thermal pressing base 621, a thermal pressing plate 623 installed at an output end of the thermal pressing driver 622, and a thermal pressing head 624 installed on the thermal pressing plate 623, and the thermal pressing head 624 is located above the circulating conveying mechanism 12.
After the material blocking supporting mechanism 61 supports the transport carrier 11, the thermal compression driver 622 drives the thermal compression plate 623 and the thermal compression head 624 to move close to the transport carrier 11 until the thermal compression head 624 thermally compresses the control panel shell attached with the adhesive sheet.
In this embodiment, the turnover device 7 includes a turnover frame 71 installed on the machine table 1, a turnover lifting driver 72 installed on the turnover frame 71, a turnover driver 73 connected to an output end of the turnover lifting driver 72, and a turnover clamping mechanism connected to an output end of the turnover driver 73, where the turnover lifting driver 72 is used to drive the turnover clamping mechanism to approach or depart from the circulating conveying mechanism 12; specifically, the turning and clamping mechanism includes a turning and clamping driver 74 connected to the output end of the turning driver 73 and two turning and clamping members 75 installed at the output end of the turning and clamping driver 74, and the turning and clamping driver 74 is configured to drive the two turning and clamping members 75 to approach or move away from each other.
When the transport carrier 11 carrying the control panel shell after thermal pressing moves to the turnover device 7, the turnover lifting driver 72 drives the turnover driver 73 to move together with the turnover clamping mechanism to approach the transport carrier 11 until the control panel shell carried by the transport carrier 11 is located between the two turnover clamping members 75, the turnover clamping driver 74 drives the two turnover clamping members 75 to approach each other, so that the two turnover clamping members 75 clamp the control panel shell, then the turnover lifting driver 72 drives the turnover driver 73 to ascend with the turnover clamping mechanism and the control panel shell to a preset height, the turnover driver 73 drives the turnover clamping mechanism to overturn together with the control panel shell by 180 degrees, finally the turnover lifting driver 72 drives the turnover driver 73 to descend with the turnover clamping mechanism and the control panel shell until the turnover clamping mechanism places the control panel shell overturned by 180 degrees on the transport carrier 11, therefore, the control panel shell is turned over.
In this embodiment, the sealing ring installing device 8 includes a third assembling carrier 81 disposed on one side of the circulating conveying mechanism 12, a sealing ring supplying mechanism 82 disposed on the machine table 1, a sealing ring rail 83 disposed to intersect with an output end of the sealing ring supplying mechanism 82, a sealing ring receiving member 84 slidably connected to the sealing ring rail 83, a sealing ring receiving driver 85 disposed on the sealing ring rail 83, a sealing ring installing mechanism 86 disposed above the third assembling carrier 81, and a sealing ring transferring mechanism 87 disposed above the circulating conveying mechanism 12, wherein the sealing ring receiving member 84 is provided with a sealing ring receiving cavity 88 for communicating with the output end of the sealing ring supplying mechanism 82, and the sealing ring receiving driver 85 is configured to drive the sealing ring receiving cavity 88 to be close to or far away from the output end of the sealing ring supplying mechanism 82; specifically, the sealing ring material rail 83 is provided with a sensor 89 for detecting whether a sealing ring is arranged in the sealing ring material receiving cavity 88, and the sensor 89 is electrically connected with the sealing ring material receiving driver 85.
In actual operation, the sealing ring transfer mechanism 87 picks up the control panel shell, which is carried by the conveying carrier 11 and turned 180 degrees, onto the third group of loading tools 81, the sealing ring mechanism 82 supplies the sealing ring to the sealing ring receiving cavity 88 of the sealing ring receiving piece 84, the sealing ring receiving cavity 88 positions the sealing ring, so that the position accuracy and stability of the sealing ring are ensured, when the sensor 89 detects that the sealing ring is in the sealing ring receiving cavity 88, the sensor 89 feeds back information to the sealing ring receiving driver 85, so that the sealing ring receiving driver 85 drives the sealing ring receiving piece 84 to move together with the sealing ring close to the sealing ring mounting mechanism 86, in the moving process of the sealing ring receiving piece 84, the middle part of the sealing ring receiving piece 84 blocks the output end of the sealing ring mechanism 82, so that the stability of the supply of the sealing ring is ensured, and then the sealing ring mounting mechanism 86 picks up the sealing ring carried by the sealing ring receiving, and assembled on the control panel housing carried by the third group of loaders 81, so as to assemble the control panel housing with the sealing ring, and finally the sealing ring transfer mechanism 87 picks up the control panel housing assembled with the sealing ring back to the transport carrier 11.
Specifically, dress sealing washer device 8 is still including setting up in the second stock stop 80 that supplies the output of sealing washer mechanism 82, second stock stop 80 is including installing in the second stock stop driver 801 of sealing washer material rail 83 or board 1 and installing in the second stock stop 802 of the output of second stock stop driver 801, supply the output of sealing washer mechanism 82 to have seted up second stock stop 803, second stock stop driver 801 drive second stock stop 802 via second stock stop 803 protruding to supplying in the output of sealing washer mechanism 82, second stock stop driver 801 is connected with sensor 89 electricity, second stock stop driver 801 is sharp cylinder.
When the sensor 89 detects that a sealing ring is arranged in the sealing ring receiving cavity 88, the sensor 89 feeds back information to the second material blocking driver 801, so that the second material blocking driver 801 drives the second material blocking piece 802 to move close to the second material blocking hole 803 until the second material blocking piece 802 protrudes into the output end of the sealing ring supplying mechanism 82 through the second material blocking hole 803, the second material blocking piece 802 blocks the sealing ring at the output end of the sealing ring supplying mechanism 82, and the stability of supplying the sealing ring is guaranteed.
Specifically, the seal ring mounting mechanism 86 is provided with a downward pressing seal ring driver 891 and a downward pressing seal ring member 892 mounted at an output end of the downward pressing seal ring driver 891, and the downward pressing seal ring driver 891 is a linear cylinder.
After the sealing ring mechanism 86 is assembled with the sealing ring on the control panel shell carried by the third group of loading tools 81, the pressing sealing ring driver 891 drives the pressing sealing ring member 892 to move downward, so that the pressing sealing ring member 892 presses the sealing ring down onto the control panel shell, the assembly of the sealing ring and the control panel shell is stable, and the assembly quality of the sealing ring and the control panel shell is ensured.
In this embodiment, the speaker installation device 9 includes a speaker supply mechanism 91 installed on the machine table 1 for supplying a speaker and an installation manipulator 92 installed on one side of the speaker supply mechanism 91, the circular conveying mechanism 12 is provided with a speaker installation station, the speaker installation station is provided with a first positioning mechanism 93 for positioning the conveying carrier 11, a first guide 94 located above the first positioning mechanism 93 and a first pressing mechanism 95 located on one side of the first guide 94, the speaker supply mechanism 91 is arranged corresponding to the speaker installation station, the fastener installation device 10 includes a fastener supply mechanism 101 installed on the machine table 1 for supplying a fastener and a fastener receiving member 102 installed at an output end of the fastener supply mechanism 101, the fastener receiving member 102 is provided with a fastener receiving cavity, the fastener supply mechanism 101 and the speaker supply mechanism 91 are respectively located on two sides of the circular conveying mechanism 12, the circular conveying mechanism 12 is provided with a fastener assembling station, the fastener assembling station is provided with a second positioning mechanism 104 for positioning the conveying carrier 11, a second guide part 105 positioned above the second positioning mechanism 104 and a second pressing mechanism 106 positioned on one side of the second guide part 105, the fastener receiving part 102 is arranged corresponding to the fastener assembling station, and the assembling manipulator 92 is provided with a first mechanical arm 921 and a second mechanical arm 922.
In actual operation, the circulating conveying mechanism 12 drives the conveying carrier 11 with the control panel shell assembled with the sealing ring to move along the direction of assembling the speaker and the fastener, when one conveying carrier 11 moves to the speaker assembling station, the first positioning mechanism 93 positions the conveying carrier 11 to ensure the stability and the position precision of the conveying carrier 11, so that the control panel shell carried by the conveying carrier 11 is positioned below the first guide 94, the speaker mechanism 91 supplies the speaker to the first mechanical arm 921 of the assembling manipulator 92, the first mechanical arm 921 of the assembling manipulator 92 assembles the speaker on the control panel shell through the first guide 94, the speaker is guided by the first guide 94, the accuracy and the precision of assembling the speaker are improved, then the speaker is pressed on the shell through the first pressing mechanism 95, and the speaker can be firmly assembled on the control panel shell, meanwhile, when one transport carrier 11 moves to the fastener mounting station, the second positioning mechanism 104 positions the transport carrier 11 to ensure the stability and position accuracy of the transport carrier 11, so that the control panel housing assembled with the speaker and carried by the transport carrier 11 is located below the second guide 105, the fastener mechanism 101 supplies the fastener to the second mechanical arm 922 of the assembly manipulator 92, the second mechanical arm 922 of the assembly manipulator 92 assembles the fastener on the control panel housing assembled with the speaker through the second guide 105, and then the second pressing mechanism 106 presses the fastener on the control panel housing, so that the fastener firmly fastens the speaker on the control panel housing, thereby realizing the assembly of the control panel housing, the speaker and the fastener; after the loudspeaker or the fastener is assembled, the first positioning mechanism 93 and the second positioning mechanism 104 respectively release the conveying carrier 11 at the loudspeaker mounting station and the conveying carrier 11 at the fastener mounting station, and the circulating conveying mechanism 12 continues to convey the conveying carriers 11. The control panel shell is assembled with the fastener to form the water heater control panel, and when the conveying carrier 11 carrying the water heater control panel moves to the lower part of the output device 14, the output device 14 outputs the water heater control panel.
Specifically, the speaker supplying mechanism 91 includes a collecting cavity 107 disposed in the machine platform 1, a storage rack 108 disposed on one side of the collecting cavity 107, a material supporting plate 109 disposed in the storage rack 108, and a material supporting driver disposed in the machine platform 1 and configured to drive the material supporting plate 109 to move up and down, the storage rack 108 is configured to store a large number of stacked trays, and each tray stores a plurality of speakers.
When the topmost tray stored in the storage rack 108 has no speakers, the first arm 921 of the assembly robot 92 picks up an empty tray into the collection chamber 107 for collection, and the material supporting driver drives the material supporting plate 109 to drive all trays in the storage rack 108 to move up to the position of one tray, so that the speakers can be continuously supplied, and the first arm 921 of the assembly robot 92 can pick up the speakers conveniently.
Specifically, the structure of the first positioning mechanism 93 and the structure of the second positioning mechanism 104 are the same as the structure of the material blocking support mechanism 61, so that the universality is good, the maintenance is convenient, and the description is omitted here.
Specifically, the first guide part 94 and the second guide part 105 are both provided with guide holes 941, the guide holes 941 of the first guide part 94 guide the loudspeaker, and the guide holes 941 of the second guide part 105 guide the fastener, so that the assembling quality of the loudspeaker, the fastener and the control panel shell is improved; first mechanism 95 and the second mechanism 106 of pushing down all include install in the lower pressure base 951 of board 1, install in the lower pressure driver 952 that pushes down base 951 and install in the lower pressure 953 of the output of pushing down driver 952, the lower pressure 953 is located the top of guiding hole 941, it is the straight line cylinder of vertical setting to push down driver 952. In actual operation, the push-down driver 952 drives the push-down member 953 to move close to the control panel casing until the push-down member 953 penetrates through the guide hole 941 to press the speaker or the fastener against the control panel casing.
Specifically, the output device 14 includes an output manipulator installed on the machine table 1 and an output platform located below the output manipulator. The output manipulator picks up the water heater control panel from the conveying carrier 11 to the output platform, and the output platform outputs the water heater control panel.
All the technical features in the embodiment can be freely combined according to actual needs.
The above embodiments are preferred implementations of the present invention, and the present invention can be implemented in other ways without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a water heater control panel assembly line which characterized in that: the control panel film laminating machine comprises a machine table, a plurality of conveying carriers, a circulating conveying mechanism arranged on the machine table, and a control panel shell station, a magnet mounting device, a control panel film laminating device, an iron sheet mounting device, a bonding sheet device, a hot pressing device, a turnover device, a sealing ring mounting device, a loudspeaker mounting device, a fastener mounting device and an output device which are sequentially arranged along the conveying direction of the circulating conveying mechanism, wherein the circulating conveying mechanism is used for conveying the plurality of conveying carriers to circularly move along the assembling direction, the control panel shell station is used for placing a control panel shell on the conveying carriers, the magnet mounting device is used for assembling magnets on the control panel shell, the bonding panel film device is used for bonding the control panel film on the control panel shell, the iron sheet mounting device is used for assembling the iron sheet on the control panel shell, and the bonding sheet device is used for bonding the bonding sheet on the control panel shell, the hot-pressing device is used for carrying out hot-pressing to the control panel shell, turning device is used for overturning the control panel shell, dress sealing washer device is used for assembling the sealing washer on the control panel shell after the upset, dress speaker device is used for assembling the speaker on the control panel shell, dress fastener device is used for assembling the fastener on the control panel shell, output device is used for exporting water heater control panel.
2. A water heater control panel assembly line as claimed in claim 1, wherein: the magnet loading device comprises a first assembly carrier arranged on one side of the circulating conveying mechanism, a first loading and unloading mechanism arranged above the first group of loaders, a magnet supplying mechanism arranged on one side of the first group of loaders, a moving driving mechanism arranged on the machine table and used for driving the first assembly carrier to move between the magnet supplying mechanism and the control panel film attaching device, and a magnet taking and placing mechanism arranged above the magnet supplying mechanism.
3. A water heater control panel assembly line as claimed in claim 2, wherein: pasting control panel membrane device including install in the confession membrane material mechanism of board, be located getting the pad pasting mechanism of confession membrane material mechanism's top, be located the fixed membrane platform of one side of confession membrane material mechanism, be located one side of fixed membrane platform and be used for carrying out the dyestripping mechanism of dyestripping and all set up in the press mold mechanism of first group's loading tool top, roll membrane mechanism to getting the membrane material that membrane mechanism picked up, the fixed membrane platform is provided with fixed membrane chamber and pad pasting guiding hole, press mold mechanism is located the top of pad pasting guiding hole.
4. A water heater control panel assembly line as claimed in claim 1, wherein: the iron sheet loading device comprises an iron sheet feeding mechanism, an iron sheet material rail, an iron sheet positioning piece, an iron sheet driver and an iron sheet picking and placing mechanism, wherein the iron sheet feeding mechanism is arranged on a machine table and used for feeding iron sheets, the iron sheet material rail is positioned at the output end of the iron sheet feeding mechanism, the iron sheet positioning piece is arranged on the iron sheet positioning piece in a sliding mode, the iron sheet driving driver is used for driving the iron sheet positioning piece to be close to or far away from the output end of the iron sheet feeding mechanism, and the iron sheet picking and placing mechanism is positioned above the iron sheet positioning piece.
5. A water heater control panel assembly line as claimed in claim 1, wherein: the adhesive sheet sticking device comprises a second assembly carrier arranged on one side of the circulating conveying mechanism, an adhesive sheet taking and placing mechanism arranged above the second assembly carrier, an adhesive sheet positioning table arranged on one side of the second assembly carrier, a material sheet feeding mechanism arranged on the machine table, a material sheet transferring mechanism arranged above the material sheet feeding mechanism, a pre-discharging material sheet table arranged between the material sheet feeding mechanism and the second assembly carrier, a waste material collecting mechanism arranged on one side of the pre-discharging material sheet table and a second feeding and discharging mechanism arranged above the circulating conveying mechanism, wherein the material sheet transferring mechanism is used for transferring material sheets supplied by the material sheet feeding mechanism to the pre-discharging material sheet table.
6. A water heater control panel assembly line as claimed in claim 1, wherein: the hot-pressing device comprises a material blocking supporting mechanism arranged in the middle of the circulating conveying mechanism and a hot-pressing mechanism arranged above the circulating conveying mechanism, and the material blocking supporting mechanism and the hot-pressing mechanism are arranged oppositely.
7. A water heater control panel assembly line as claimed in claim 1, wherein: the turnover device comprises a turnover frame arranged on the machine table, a turnover lifting driver arranged on the turnover frame, a turnover driver connected to the output end of the turnover lifting driver and a turnover clamping mechanism connected to the output end of the turnover driver, wherein the turnover lifting driver is used for driving the turnover clamping mechanism to be close to or far away from the circulating conveying mechanism.
8. A water heater control panel assembly line as claimed in claim 1, wherein: the sealing ring loading device comprises a third assembly carrier arranged on one side of the circulating conveying mechanism, a sealing ring feeding mechanism arranged on the machine table, a sealing ring material rail arranged in a crossed mode with the output end of the sealing ring feeding mechanism, a sealing ring material receiving part connected to the sealing ring material rail in a sliding mode, a sealing ring material receiving driver arranged on the sealing ring material rail, a sealing ring loading mechanism arranged above the third group loading tool and a sealing ring transferring mechanism arranged above the circulating conveying mechanism, wherein a sealing ring material receiving cavity communicated with the output end of the sealing ring feeding mechanism is formed in the sealing ring material receiving part, and the sealing ring material receiving driver is used for driving the sealing ring material receiving cavity to be close to or far away from the output end of the sealing ring.
9. A water heater control panel assembly line as claimed in claim 1, wherein: the loudspeaker assembling device comprises a loudspeaker supplying mechanism and an assembling mechanical arm, wherein the loudspeaker supplying mechanism is arranged on a machine table and used for supplying a loudspeaker, the assembling mechanical arm is arranged on one side of the loudspeaker supplying mechanism, the circulating conveying mechanism is provided with a loudspeaker assembling station, the loudspeaker assembling station is provided with a first positioning mechanism used for positioning a conveying carrier, a first guide piece located above the first positioning mechanism and a first pressing mechanism located on one side of the first guide piece, and the loudspeaker supplying mechanism and the loudspeaker assembling station are correspondingly arranged.
10. A water heater control panel assembly line as claimed in claim 9, wherein: the fastener assembling device comprises a fastener supplying mechanism and a fastener assembling part, wherein the fastener supplying mechanism is arranged on a machine table and used for supplying fasteners, the fastener assembling part is arranged at the output end of the fastener supplying mechanism, the fastener assembling part is provided with a fastener assembling cavity, the fastener supplying mechanism and a loudspeaker supplying mechanism are respectively located on two sides of a circulating conveying mechanism, the circulating conveying mechanism is provided with a fastener assembling station, the fastener assembling station is provided with a second positioning mechanism, a second guide part and a second pressing mechanism, the second positioning mechanism is used for positioning a conveying carrier, the second guide part is located above the second positioning mechanism, the second pressing mechanism is located on one side of the second guide part, the fastener assembling part corresponds to the fastener assembling station, and the assembling mechanical arm is provided with a first mechanical arm and a second mechanical arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010543855.4A CN111546032A (en) | 2020-06-15 | 2020-06-15 | Water heater control panel assembling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010543855.4A CN111546032A (en) | 2020-06-15 | 2020-06-15 | Water heater control panel assembling production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111546032A true CN111546032A (en) | 2020-08-18 |
Family
ID=71999383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010543855.4A Withdrawn CN111546032A (en) | 2020-06-15 | 2020-06-15 | Water heater control panel assembling production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111546032A (en) |
-
2020
- 2020-06-15 CN CN202010543855.4A patent/CN111546032A/en not_active Withdrawn
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Application publication date: 20200818 |
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