CN111540918A - Watch battery rubber coating machine - Google Patents
Watch battery rubber coating machine Download PDFInfo
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- CN111540918A CN111540918A CN202010488563.5A CN202010488563A CN111540918A CN 111540918 A CN111540918 A CN 111540918A CN 202010488563 A CN202010488563 A CN 202010488563A CN 111540918 A CN111540918 A CN 111540918A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a watch battery rubber coating machine which comprises a rack, and a feeding mechanism, a first material taking mechanism, a feeder stripping mechanism, a second material taking mechanism, a turntable mechanism, a multi-station rubber coating mechanism, a multi-station transverse moving mechanism and a discharging mechanism which are arranged on the rack, wherein the feeding mechanism, the first material taking mechanism, the feeder stripping mechanism, the second material taking mechanism, the turntable mechanism, the multi-station rubber coating mechanism, the multi-station transverse; the first picking and placing mechanical arm, the second picking and placing mechanical arm and the multi-station rubber coating mechanism are sequentially arranged around the turntable mechanism; according to the technical scheme, through the structural position design of each mechanism, the automation degree of the whole machine is high, the labor intensity of workers is greatly reduced, errors caused by manual encapsulation are greatly reduced, the encapsulation accuracy of the battery chip is ensured, the encapsulation quality of a finished product is improved, and the encapsulation efficiency of the battery chip is also greatly improved.
Description
Technical Field
The invention relates to the technical field of automatic rubber coating, in particular to a rubber coating machine for a watch battery.
Background
In the production and processing process of the watch battery, the battery chip needs to be rubberized, so that a layer of colloid material is wrapped outside the battery chip to protect the appearance of the battery, and the service life of the battery is directly influenced by the quality of the encapsulation quality. The existing battery encapsulation process mainly encapsulates the battery through a manual operation mode, so that the cost is high, the efficiency is low, the labor intensity of workers is high, and the product reject ratio is high.
Disclosure of Invention
The invention aims to solve the defects in the prior art at least to a certain extent and provides a watch battery rubber coating machine.
In order to achieve the purpose, the watch battery rubber coating machine provided by the invention comprises a rack, and a feeding mechanism, a first material taking mechanism, a flight stripping mechanism, a second material taking mechanism, a turntable mechanism, a multi-station rubber coating mechanism, a multi-station transverse moving mechanism and a blanking mechanism which are arranged on the rack; the first picking and placing mechanical arm, the second picking and placing mechanical arm and the multi-station rubber coating mechanism are sequentially arranged around the turntable mechanism;
the feeding mechanism is connected with the rack and comprises a feeding conveyor belt and a plurality of positioning seats which are uniformly arranged on the feeding conveyor belt at intervals, and each positioning seat is provided with an accommodating groove for accommodating a battery chip;
the turntable mechanism comprises a rotating assembly arranged on the rack, a turntable arranged on the rotating assembly, and four carriers arranged on the edge of the turntable at uniform intervals;
the first material taking mechanism comprises a first grabbing mechanical arm arranged on the rack and a first adsorption component arranged on the first grabbing mechanical arm, and the first grabbing mechanical arm is used for driving the first adsorption component to move between the feeding mechanism and the carrier so that the first adsorption component can suck and move the battery chips on the feeding mechanism onto the carrier;
the feeder stripping mechanism is used for providing films used for wrapping the battery chips one by one;
the second material taking mechanism comprises a second grabbing mechanical arm arranged on the rack and a second adsorption component arranged on the second grabbing mechanical arm, and the second grabbing mechanical arm is used for driving the second adsorption component to move between the feeder stripping mechanism and the carrier, so that the second adsorption component sucks and moves the film on the feeder stripping mechanism to the carrier with the battery chip placed on the film for attaching;
the multi-station rubber coating mechanism at least comprises a turning station component, a first edge covering station component, a second edge covering station component and a third edge covering station component which are sequentially arranged at intervals along a straight line, wherein the turning station component is arranged above the carrier and is used for sucking a rubber sheet with the bottom surface attached with the battery chip and turning the rubber sheet by 180 degrees;
the multi-station transverse moving mechanism is arranged side by side opposite to the multi-station rubber coating mechanism, is butted with the blanking mechanism, and is used for sequentially moving the rubber sheets and the battery chips in each station assembly in the multi-station rubber coating mechanism to the next station assembly and moving the battery chips which are wrapped under the action of the multi-station rubber coating mechanism to the blanking mechanism.
Preferably, the feeding mechanism comprises a bar code scanning assembly, the bar code scanning assembly comprises a first connecting rod, a second connecting rod and a third connecting rod, the first connecting rod, the second connecting rod and the third connecting rod are vertically arranged, the second connecting rod is connected with the first connecting rod through a first adjusting block, the third connecting rod is connected with the second connecting rod through a second adjusting block, and the bar code scanner is fixed on the end part of the third connecting rod; the first adjusting block is used for adjusting the height and the angle of the second connecting rod, and the second adjusting block is used for adjusting the position and the angle of the bar code scanner on the second connecting rod.
Preferably, carousel mechanism still including two be located respectively the rotational positioning subassembly of the relative both sides of carousel, every the bottom of carrier is upwards sunken to be formed with a constant head tank, each rotational positioning subassembly is including fixing location support frame in the frame, locate on the location support frame and the telescopic link upwards the location cylinder that stretches out and locate the telescopic link tip and with constant head tank complex locating piece.
Preferably, the first grabbing manipulator comprises a first X-axis driving motor, a first X-axis linear module in transmission connection with the first X-axis driving motor, a first X-axis slider mounted on the first X-axis linear module, a first Y-axis driving cylinder fixed on the first X-axis slider, and a first Z-axis driving cylinder fixed on a telescopic rod of the first Y-axis driving cylinder, wherein the telescopic rod of the first Z-axis driving cylinder extends downward and is connected with the first adsorption assembly.
Preferably, fly to reach and shell material mechanism including fixing vertical mounting panel in the frame, rotatable install in vertical mounting panel is with the same one side the feed pivot with receive the material pivot and locate shell the material mechanism between the discharge end of feed pivot and the feed end of receiving the material pivot.
Preferably, the second grabbing manipulator comprises a first Y-axis driving motor, a first Y-axis linear module in transmission connection with the first Y-axis driving motor, a first Y-axis slider mounted on the first Y-axis linear module, a second X-axis driving motor and a second X-axis linear module fixed on the first Y-axis slider, a second X-axis slider mounted on the second X-axis linear module, and a Z-axis lifting module fixed with the second X-axis slider, and the second adsorption assembly is mounted on the Z-axis lifting module.
Preferably, the device further comprises a CCD positioning mechanism arranged on the rack, located between the turntable mechanism and the flight-reach stripping mechanism, and comprising an annular light source with an upward irradiation direction and a CCD camera located right below the annular light source.
Preferably, upset station subassembly includes the upset support frame, fixes the upset lift cylinder of upset support frame one side, with upset lift cylinder telescopic link relatively fixed's upset mounting panel, rotation are installed pivot on the upset mounting panel, with the fixed suction disc in pivot outer end, install the gear of pivot inner, fix upset on the upset mounting panel drives actuating cylinder, fixes on the upset drives actuating cylinder telescopic link and with gear engagement's rack.
Preferably, the first hemming station assembly comprises a first support frame, a first hemming lifting cylinder fixed on one side of the first support frame, and two first hemming blocks fixedly connected with a telescopic rod of the first hemming lifting cylinder, wherein the two first hemming blocks are respectively positioned on the front side and the rear side of the top end of the first support frame;
the second edge wrapping station assembly comprises a second supporting frame, a second edge wrapping lifting cylinder fixed on one side of the second supporting frame, and a second edge wrapping block fixedly connected with a telescopic rod of the second edge wrapping lifting cylinder, and the second edge wrapping block is positioned on the left side of the top end of the second supporting frame;
the third edge-covering station assembly comprises a third support frame, a third edge-covering lifting cylinder fixed on one side of the third support frame, a transverse cylinder fixed on a telescopic rod of the third edge-covering lifting cylinder and a third edge-covering block fixedly connected with the telescopic rod of the transverse cylinder, wherein a pressing roller is arranged at the tail end of the third edge-covering block, and the pressing roller is positioned on the right side of the top end of the third support frame.
Preferably, the multi-station transverse moving mechanism comprises a third X-axis driving motor, a third X-axis linear module connected with the third X-axis driving motor, a third X-axis slider mounted on the third X-axis linear module, a first transverse moving plate fixed with the third X-axis slider, a second Z-axis driving cylinder fixed on the first transverse moving plate, a second transverse moving plate which is slidably mounted on the first transverse moving plate up and down and connected with a telescopic rod of the second Z-axis driving cylinder, and a plurality of suction heads uniformly arranged on the second transverse moving plate at intervals, wherein the number of the suction heads is the same as the number of station assemblies of the multi-station encapsulation mechanism.
According to the technical scheme, through the structural position design of each mechanism, the automation degree of the whole machine is high, the labor intensity of workers is greatly reduced, errors caused by manual encapsulation are greatly reduced, the encapsulation accuracy of the battery chip is ensured, the encapsulation quality of a finished product is improved, and the encapsulation efficiency of the battery chip is also greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a top view of a watch battery glue-wrapping machine of the present invention;
FIG. 2 is a schematic perspective view of a watch battery rubber coating machine according to the present invention;
FIG. 3 is a schematic structural view of a feeding structure in the present invention;
FIG. 4 is a schematic structural diagram of a barcode scanning assembly according to the present invention;
FIG. 5 is a schematic structural view of a turntable mechanism according to the present invention;
FIG. 6 is a schematic view of a first reclaiming mechanism according to the present invention;
FIG. 7 is a schematic structural view of a feeder stripper mechanism according to the present invention;
FIG. 8 is a schematic view of a second reclaiming mechanism according to the present invention;
FIG. 9 is a schematic structural diagram of a CCD positioning mechanism according to the present invention;
FIG. 10 is a schematic structural diagram of a multi-station adhesive coating mechanism according to the present invention;
FIG. 11 is a first schematic structural view of a flipping station assembly according to the present invention;
FIG. 12 is a second schematic structural view of the flipping station assembly of the present invention;
FIG. 13 is a schematic view of the first hemming station assembly of the present invention;
FIG. 14 is a schematic structural view of a second hemming station assembly of the present invention;
FIG. 15 is a schematic view of a third hemming station assembly of the present invention;
FIG. 16 is a schematic view of a portion of a third hemming station assembly of the present invention;
fig. 17 is a schematic structural view of the multi-station traversing mechanism according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the present invention and should not be construed as limiting the present invention, and all other embodiments that can be obtained by one skilled in the art based on the embodiments of the present invention without inventive efforts shall fall within the scope of protection of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "circumferential," "radial," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Technical solutions of embodiments of the present invention are described in detail below with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2, the watch battery glue-coating machine according to the embodiment of the present invention includes a frame 100, and a feeding mechanism 10, a first material taking mechanism 30, a feeder stripping mechanism 40, a second material taking mechanism 50, a turntable mechanism 20, a multi-station glue-coating mechanism 60, a multi-station traversing mechanism 70, and a blanking mechanism 80 which are arranged on the frame 100; the first pick-and-place manipulator, the second pick-and-place manipulator and the multi-station encapsulation mechanism 60 are sequentially arranged around the turntable mechanism 20.
As shown in fig. 3, the feeding mechanism 10 is connected to the rack 100, and includes a feeding conveyor belt 11 and a plurality of positioning seats 12 uniformly spaced on the feeding conveyor belt 11, and each positioning seat 12 is provided with an accommodating groove for accommodating a battery chip 200; for feeding the battery chip 200 pieces one by one to the encapsulation machine.
As shown in fig. 4, the feeding mechanism 10 further includes a barcode scanning assembly 13, the barcode scanning assembly 13 includes a first connecting rod 131 vertically disposed, a second connecting rod 133 connected to the first connecting rod 131 through a first adjusting block 132, and a third connecting rod 135 connected to the second connecting rod 133 through a second adjusting block 134, and a barcode scanner 136 is fixed on an end of the third connecting rod 135; the first adjusting block 132 is used to adjust the height and angle of the second link 133, and the second adjusting block 134 is used to adjust the position and angle of the barcode scanner 136 on the second link 133. Through the combination of the first adjusting block 132 and the second adjusting block 134, the position and the angle of the barcode scanner 136 can be adjusted according to actual conditions, so that the barcode scanner 136 can accurately scan the barcode of the battery chip 200 on the positioning base 12.
Specifically, one end of the first adjusting block 132 is provided with two first clamping blocks arranged at intervals, a first clamping hole through which the first connecting rod 131 passes is formed between the first clamping blocks, and the two first clamping blocks are connected through a bolt to clamp the first connecting rod 131; the other end of the clamping rod is provided with two second clamping blocks which are arranged at intervals, a second clamping hole through which a second connecting rod 133 passes is formed between the second clamping blocks, the two second clamping blocks are connected through a bolt to clamp the second connecting rod 133, and the first clamping hole and the second clamping hole are mutually vertical; one end of the second adjusting block 134 is provided with two third clamping blocks arranged at intervals, a third clamping hole through which the second connecting rod 133 passes is formed between the third clamping blocks, and the two third clamping blocks are connected through bolts to clamp the second connecting rod 133; the other end is provided with two fourth clamping blocks which are arranged at intervals, a fourth clamping hole through which the third connecting rod 135 passes is formed between the fourth clamping blocks, the two fourth clamping blocks are connected through a bolt to clamp the third connecting rod 135, and the third clamping hole is perpendicular to the fourth clamping hole. When the height position and the angle of the barcode scanner 136 are to be adjusted, the adjustment can be performed by loosening the bolts at both ends of the two adjusting blocks.
As shown in fig. 5, the turntable mechanism 20 includes a rotating assembly 21 disposed on the frame 100, a turntable 22 mounted on the rotating assembly 21, and four carriers 23 disposed on the edge of the turntable 22 at regular intervals; the rotating assembly 21 can drive the turntable 22 to drive the four carriers 23 to rotate around the vertical axis, and the rotation angle is 90 degrees each time, and when the rotation stops, the four carriers 23 are respectively located at the right four positions of the turntable 22.
Preferably, the turntable mechanism 20 further includes two rotating positioning assemblies 24 respectively located at two opposite sides of the turntable 22, a positioning groove is formed at the bottom of each carrier 23 in an upward concave manner, each rotating positioning assembly 24 includes a positioning support frame 241 fixed on the rack 100, a positioning cylinder 242 disposed on the positioning support frame 241 and having an upward extending telescopic rod, and a positioning block 243 disposed at an end of the telescopic rod of the positioning cylinder 242 and engaged with the positioning groove. After the rotating assembly 21 drives the rotating disc 22 to rotate 90 degrees, the two rotating positioning assemblies 24 respectively drive the positioning block 243 to move upwards through the positioning cylinder 242 to be engaged with the positioning grooves at the bottoms of the left and right carriers 23, so as to play a positioning role and lock the rotating disc 22 to rotate.
As shown in fig. 6, the first material taking mechanism 30 includes a first grabbing robot disposed on the rack 100, and a first adsorption component 31 disposed on the first grabbing robot, and the first grabbing robot is configured to drive the first adsorption component 31 to move between the loading mechanism 10 and the carrier 23, so that the first adsorption component 31 sucks and moves the battery chip 200 on the loading mechanism 10 to the carrier 23 with the turntable 22 on the left side; the rotating assembly 21 then drives the turntable 22 to rotate 90 degrees counterclockwise, so that the carrier 23 with the battery chip 200 placed thereon is moved to the front position of the turntable 22.
Further, the first grabbing manipulator comprises a first X-axis driving motor 31, a first X-axis linear module 32 in transmission connection with the first X-axis driving motor 31, a first X-axis sliding block 33 installed on the first X-axis linear module 32, a first Y-axis driving cylinder 34 fixed on the first X-axis sliding block 33, and a first Z-axis driving cylinder 35 fixed on an expansion rod of the first Y-axis driving cylinder 34, wherein the expansion rod of the first Z-axis driving cylinder 35 extends downwards and is connected with the first adsorption component 31.
As shown in fig. 7, the feida peeling mechanism 40 includes a vertical mounting plate fixed on the rack 100, a feeding rotating shaft 41 and a receiving rotating shaft 42 rotatably installed on the same side of the vertical mounting plate, and a peeling mechanism 43 disposed between the discharging end of the feeding rotating shaft 41 and the feeding end of the receiving rotating shaft 42, for providing the films 300 for wrapping the battery chips 200 one by one.
As shown in fig. 8, the second material taking mechanism 50 includes a second grabbing manipulator disposed on the rack 100, and a second adsorption assembly 51 disposed on the second grabbing manipulator, and the second grabbing manipulator is configured to drive the second adsorption assembly 51 to move between the feeder stripping mechanism 40 and the carrier 23, so that the second adsorption assembly 51 sucks the film 300 fed to the feeder stripping mechanism 40 to the carrier 23 at the front position of the turntable 22, and the film 300 is attached to the surface of the battery chip 200 on the carrier 23.
Specifically, the second grabbing manipulator comprises a first Y-axis driving motor 52, a first Y-axis linear module 53 in transmission connection with the first Y-axis driving motor 52, a first Y-axis sliding block 54 installed on the first Y-axis linear module 53, a second X-axis driving motor 55 and a second X-axis linear module 56 fixed on the first Y-axis sliding block 54, a second X-axis sliding block 57 installed on the second X-axis linear module 56, and a Z-axis lifting module fixed with the second X-axis sliding block, wherein the second adsorption component 51 is installed on the Z-axis lifting module. The lifting module comprises a lifting motor 58 and a lifting belt 59 connected with an output shaft of the lifting motor 58, and the second adsorption component 51 is fixed on the lifting belt.
Further, as shown in fig. 9, the watch battery rubber coating machine according to the embodiment of the present invention further includes a CCD positioning mechanism 90 disposed on the frame 100, which is located between the turntable mechanism 20 and the feeder stripper mechanism 40, and includes an annular light source with an upward irradiation direction and a CCD camera located right below the annular light source. After the second snatchs manipulator drive second adsorption component 51 from flying to reach to shell material mechanism 40 and absorb film 300, move to CCD positioning mechanism 90's top, shoot the location through the CCD camera to film 300 to make the second snatch manipulator drive second adsorption component 51 with adsorbed film 300 can be more accurate move to on the carrier 23 of carousel 22 front side position.
As shown in fig. 10 and 13, the multi-station encapsulation mechanism 60 at least comprises a turning station assembly 61, a first edge wrapping station assembly 62, a second edge wrapping station assembly 63 and a third edge wrapping station assembly 64 which are sequentially arranged along a straight line at intervals; it should be noted that the multi-station encapsulation mechanism 60 according to the embodiment of the present invention may further include other station components, for example, the multi-station encapsulation mechanism further includes a front shaping station component 65, a rear shaping station component 66, and a reserved station component 67, a pressing component 68 is disposed on any station component except the turning station component 61, the pressing component 68 includes a support member 681, a pressing cylinder 682, a connecting rod 683, and a pressing block 684, the pressing cylinder 682 is disposed at a top end of the support member 681, an extending rod of the pressing cylinder 682 extends upward, one end of the connecting rod 683 is fixed on the extending rod, the bottom of the other end is fixed with the pressing block 684, and the battery chip 200 and the film 300 on each station component are pressed by the pressing component, so as to facilitate encapsulation. The turnover station assembly 61 is disposed above the carrier 23, and is configured to suck the film 300 with the bottom surface attached with the battery chip 200 and turn over by 180 degrees.
As shown in fig. 11 and 12, the turning station assembly 61 includes a turning support frame 611, a turning lifting cylinder 612 fixed on one side of the turning support frame 611, a turning mounting plate 613 fixed opposite to an extension rod of the turning lifting cylinder 612, a rotating shaft 614 rotatably mounted on the turning mounting plate 613, a suction plate 615 fixed to an outer end of the rotating shaft 614, a gear 616 mounted on an inner end of the rotating shaft 614, a turning driving cylinder 617 fixed on the turning mounting plate, and a rack 618 fixed on an extension rod of the turning driving cylinder 617 and engaged with the gear 616.
As shown in fig. 13, the first hemming station assembly 62 includes a first support frame 621, a first hemming lift cylinder 622 fixed on one side of the first support frame 621, and two first hemming blocks 623 fixedly connected to the telescopic rod of the first hemming lift cylinder 622, wherein the two first hemming blocks 623 are respectively located on the front and rear sides of the top end of the first support frame 621; for attaching both front and rear sides of the film 300 to both front and rear sides of the battery chip 200.
As shown in fig. 14, the second hemming station assembly 63 includes a second supporting frame 631, a second hemming cylinder 632 fixed on one side of the second supporting frame 631, and a second hemming block 633 fixedly connected to an expansion rod of the second hemming cylinder 632, wherein the second hemming block 633 is located on the left side of the top end of the second supporting frame 631; for attaching the left side of the film 300 to the left side of the battery chip 200.
As shown in fig. 15 and 16, the third hemming station assembly 64 includes a third supporting frame 641, a third hemming lift cylinder 642 fixed on one side of the third supporting frame 641, a transverse cylinder 643 fixed on an expansion link of the third hemming lift cylinder 642, and a third hemming block 644 fixedly connected to an expansion link of the transverse cylinder 643, wherein a pressing roller 645 is disposed at an end of the third hemming block 644, and the pressing roller 645 is located at a right side of a top end of the third supporting frame 641. When the telescopic rod of the third edge wrapping lifting cylinder 642 extends upwards, the right side of the film 300 is attached to the side surface of the battery chip 200 by the compression roller 645, and then when the telescopic rod of the transverse cylinder 643 retracts rightwards, the vertical part of the right side of the film 300 is pressed on the surface of the battery chip 200 by the compression roller 645, so that the encapsulation work of the battery chip 200 is completed.
As shown in fig. 17, the multi-station traversing mechanism 70 is arranged side by side opposite to the multi-station encapsulating mechanism 60 and is butted with the blanking mechanism 80, and is used for sequentially moving the film 300 and the battery chip 200 in each station assembly in the multi-station encapsulating mechanism 60 to the next station assembly, and moving the battery chip 200 which is wrapped by the action of the multi-station encapsulating mechanism 60 to the blanking mechanism 80.
Specifically, the multi-station traversing mechanism 70 includes a third X-axis driving motor 71, a third X-axis linear module 72 connected to the third X-axis driving motor 71, a third X-axis slider mounted on the third X-axis linear module 72, a first traversing plate 73 fixed to the third X-axis slider, a second Z-axis driving cylinder 74 fixed to the first traversing plate 73, a second traversing plate 75 slidably mounted on the first traversing plate 73 up and down and connected to the second Z-axis driving cylinder 74 through a telescopic rod, and a plurality of suction heads 76 uniformly spaced on the second traversing plate 75, wherein the number of the suction heads 76 is the same as the number of the station components of the multi-station encapsulating mechanism 60, and the spacing distance is also the same.
The working principle of the invention is as follows:
1. the battery chip 200 on the feeding mechanism 10 is sucked and moved to the carrier 23 on the left side of the turntable 22 through the first material taking mechanism 30;
2. the turntable 22 rotates 90 degrees counterclockwise, the carrier 23 loaded with the battery chip 200 rotates to the front side of the turntable 22, the second material taking mechanism 50 sucks and moves the film flying to the material stripping mechanism 40 to the carrier 23 at the front side of the turntable 22, and the battery chip 200 is attached to the carrier 23;
3. the turntable 22 continues to rotate 90 degrees counterclockwise, and then the film 300 is sucked and turned 180 degrees by the suction plate of the turning station assembly 61, so that the battery chip 200 is above the film 300;
4. the battery chip 200 and the film 300 on the turnover station component 61 are sucked and moved to the first support frame of the first edge covering station component 62 through the multi-station transverse moving mechanism 70, and the front side edge and the rear side edge are encapsulated and attached after being compressed and fixed by the compressing component;
5. the battery chip 200 and the film 300 on the first edge wrapping station component 62 are sucked and moved to the second supporting frame of the second edge wrapping station component 63 through the multi-station transverse moving mechanism 70, and the battery chip and the film are tightly pressed and fixed by the pressing component and then are encapsulated and attached to the left side;
6. the battery chip 200 and the film 300 on the second edge wrapping station assembly 63 are sucked and moved to a third supporting frame 641 of a third edge wrapping station assembly 64 through the multi-station transverse moving mechanism 70, the pressing assembly presses and fixes the battery chip and the film to be encapsulated on the right side, then the pressing assembly loosens, and the vertical part of the right side of the film 300 is pressed on the surface of the battery chip 200 through the pressing roller 645, so that the encapsulation work of the battery chip 200 is completed;
7. the battery chip 200 which is finished with the encapsulation work on the third edge-covering station assembly 64 is sucked and moved to the blanking mechanism 80 by the multi-station transverse moving mechanism 70.
According to the watch battery encapsulation machine, through the structural position design of each mechanism, the automation degree of the whole machine is high, the labor intensity of workers is greatly reduced, errors caused by manual encapsulation are greatly reduced, the encapsulation accuracy of the battery chip 200 is guaranteed, the encapsulation quality of a finished product is improved, and the encapsulation efficiency of the battery chip 200 is also greatly improved.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A watch battery rubber coating machine is characterized by comprising a rack, and a feeding mechanism, a first material taking mechanism, a flight-reach stripping mechanism, a second material taking mechanism, a turntable mechanism, a multi-station rubber coating mechanism, a multi-station transverse moving mechanism and a discharging mechanism which are arranged on the rack; the first picking and placing mechanical arm, the second picking and placing mechanical arm and the multi-station rubber coating mechanism are sequentially arranged around the turntable mechanism;
the feeding mechanism is connected with the rack and comprises a feeding conveyor belt and a plurality of positioning seats which are uniformly arranged on the feeding conveyor belt at intervals, and each positioning seat is provided with an accommodating groove for accommodating a battery chip;
the turntable mechanism comprises a rotating assembly arranged on the rack, a turntable arranged on the rotating assembly, and four carriers arranged on the edge of the turntable at uniform intervals;
the first material taking mechanism comprises a first grabbing mechanical arm arranged on the rack and a first adsorption component arranged on the first grabbing mechanical arm, and the first grabbing mechanical arm is used for driving the first adsorption component to move between the feeding mechanism and the carrier so that the first adsorption component can suck and move the battery chips on the feeding mechanism onto the carrier;
the feeder stripping mechanism is used for providing films used for wrapping the battery chips one by one;
the second material taking mechanism comprises a second grabbing mechanical arm arranged on the rack and a second adsorption component arranged on the second grabbing mechanical arm, and the second grabbing mechanical arm is used for driving the second adsorption component to move between the feeder stripping mechanism and the carrier, so that the second adsorption component sucks and moves the film on the feeder stripping mechanism to the carrier with the battery chip placed on the film for attaching;
the multi-station rubber coating mechanism at least comprises a turning station component, a first edge covering station component, a second edge covering station component and a third edge covering station component which are sequentially arranged at intervals along a straight line, wherein the turning station component is arranged above the carrier and is used for sucking a rubber sheet with the bottom surface attached with the battery chip and turning the rubber sheet by 180 degrees;
the multi-station transverse moving mechanism is arranged side by side opposite to the multi-station rubber coating mechanism, is butted with the blanking mechanism, and is used for sequentially moving the rubber sheets and the battery chips in each station assembly in the multi-station rubber coating mechanism to the next station assembly and moving the battery chips which are wrapped under the action of the multi-station rubber coating mechanism to the blanking mechanism.
2. The glue coating machine for the watch battery according to claim 1, wherein the feeding mechanism comprises a bar code scanning assembly, the bar code scanning assembly comprises a first connecting rod which is vertically arranged, a second connecting rod which is connected with the first connecting rod through a first adjusting block, and a third connecting rod which is connected with the second connecting rod through a second adjusting block, and the bar code scanner is fixed on the end part of the third connecting rod; the first adjusting block is used for adjusting the height and the angle of the second connecting rod, and the second adjusting block is used for adjusting the position and the angle of the bar code scanner on the second connecting rod.
3. The glue-wrapping machine for the watch battery as claimed in claim 1, wherein said turntable mechanism further comprises two rotary positioning assemblies respectively located at two opposite sides of said turntable, a positioning groove is formed at the bottom of each said carrier, and each said rotary positioning assembly comprises a positioning support fixed on said frame, a positioning cylinder disposed on said positioning support and having an upwardly extending telescopic rod, and a positioning block disposed at the end of said telescopic rod and engaged with said positioning groove.
4. The glue-wrapping machine for the watch battery as claimed in claim 1, wherein the first grabbing manipulator comprises a first X-axis driving motor, a first X-axis linear module in transmission connection with the first X-axis driving motor, a first X-axis slide block mounted on the first X-axis linear module, a first Y-axis driving cylinder fixed on the first X-axis slide block, and a first Z-axis driving cylinder fixed on a telescopic rod of the first Y-axis driving cylinder, wherein the telescopic rod of the first Z-axis driving cylinder extends downwards and is connected with the first adsorption assembly.
5. The machine of claim 1, wherein the feeder stripper mechanism comprises a vertical mounting plate fixed to the frame, a feeding shaft and a receiving shaft rotatably mounted on the same side of the vertical mounting plate, and a stripper mechanism disposed between the discharge end of the feeding shaft and the feed end of the receiving shaft.
6. The glue wrapping machine for watch batteries according to claim 1, wherein the second grabbing mechanical arm comprises a first Y-axis driving motor, a first Y-axis linear module in transmission connection with the first Y-axis driving motor, a first Y-axis slide block mounted on the first Y-axis linear module, a second X-axis driving motor and a second X-axis linear module fixed on the first Y-axis slide block, a second X-axis slide block mounted on the second X-axis linear module, and a Z-axis lifting module fixed with the second X-axis slide block, and the second adsorption component is mounted on the Z-axis lifting module.
7. The glue-wrapping machine for the watch batteries according to claim 1, further comprising a CCD positioning mechanism arranged on the frame, which is positioned between the turntable mechanism and the flying and stripping mechanism, and comprises an annular light source with upward irradiation direction and a CCD camera positioned right below the annular light source.
8. The watch battery glue-wrapping machine of claim 1, wherein the turning station assembly comprises a turning support frame, a turning lifting cylinder fixed on one side of the turning support frame, a turning mounting plate relatively fixed with a telescopic rod of the turning lifting cylinder, a rotating shaft rotatably mounted on the turning mounting plate, a suction plate fixed at the outer end of the rotating shaft, a gear mounted at the inner end of the rotating shaft, a turning driving cylinder fixed on the turning mounting plate, and a rack fixed on the telescopic rod of the turning driving cylinder and meshed with the gear.
9. The watch battery rubber coating machine of claim 1, wherein the first coating station assembly comprises a first support frame, a first coating lifting cylinder fixed on one side of the first support frame, and two first coating blocks fixedly connected with a telescopic rod of the first coating lifting cylinder, wherein the two first coating blocks are respectively positioned on the front side and the rear side of the top end of the first support frame;
the second edge wrapping station assembly comprises a second supporting frame, a second edge wrapping lifting cylinder fixed on one side of the second supporting frame, and a second edge wrapping block fixedly connected with a telescopic rod of the second edge wrapping lifting cylinder, and the second edge wrapping block is positioned on the left side of the top end of the second supporting frame;
the third edge-covering station assembly comprises a third support frame, a third edge-covering lifting cylinder fixed on one side of the third support frame, a transverse cylinder fixed on a telescopic rod of the third edge-covering lifting cylinder and a third edge-covering block fixedly connected with the telescopic rod of the transverse cylinder, wherein a pressing roller is arranged at the tail end of the third edge-covering block, and the pressing roller is positioned on the right side of the top end of the third support frame.
10. The machine of claim 1, wherein the multi-station traversing mechanism comprises a third X-axis driving motor, a third X-axis linear module connected with the third X-axis driving motor, a third X-axis slide block arranged on the third X-axis linear module, a first traversing plate fixed with the third X-axis slide block, a second Z-axis driving cylinder fixed on the first traversing plate, a second traversing plate which is slidably arranged on the first traversing plate up and down and is connected with a telescopic rod of the second Z-axis driving cylinder, and a plurality of suction heads arranged on the second traversing plate at uniform intervals, wherein the number of the suction heads is the same as the number of the station components of the multi-station encapsulating mechanism.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010488563.5A CN111540918B (en) | 2020-06-02 | 2020-06-02 | Watch battery encapsulation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010488563.5A CN111540918B (en) | 2020-06-02 | 2020-06-02 | Watch battery encapsulation machine |
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| CN111540918A true CN111540918A (en) | 2020-08-14 |
| CN111540918B CN111540918B (en) | 2023-08-01 |
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| CN103000933A (en) * | 2012-12-04 | 2013-03-27 | 周俊雄 | Automatic glue coating machine |
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| CN108539287A (en) * | 2018-05-04 | 2018-09-14 | 留丹翠 | Lithium battery glue plastering machine |
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| CN208898023U (en) * | 2018-10-28 | 2019-05-24 | 深圳市兴禾自动化有限公司 | A kind of overturning of battery core and loop back device |
| CN110137575A (en) * | 2019-05-16 | 2019-08-16 | 东莞市爱康电子科技有限公司 | A kind of gluing device |
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2020
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103000933A (en) * | 2012-12-04 | 2013-03-27 | 周俊雄 | Automatic glue coating machine |
| CN106252706A (en) * | 2016-10-07 | 2016-12-21 | 深圳市兴禾自动化有限公司 | A kind of battery shirt rim wraps side glue machine and encapsulated technique thereof automatically |
| CN108539287A (en) * | 2018-05-04 | 2018-09-14 | 留丹翠 | Lithium battery glue plastering machine |
| CN108963286A (en) * | 2018-06-29 | 2018-12-07 | 吴连根 | A kind of lithium battery rubberizing paper equipment |
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| CN111540918B (en) | 2023-08-01 |
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