CN111515212B - Online cleaning maintenance device and method for side-hung laser - Google Patents
Online cleaning maintenance device and method for side-hung laser Download PDFInfo
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- CN111515212B CN111515212B CN202010333496.XA CN202010333496A CN111515212B CN 111515212 B CN111515212 B CN 111515212B CN 202010333496 A CN202010333496 A CN 202010333496A CN 111515212 B CN111515212 B CN 111515212B
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- laser
- box body
- maintenance
- cover plate
- flange
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
- B08B15/026—Boxes for removal of dirt, e.g. for cleaning brakes, glove- boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The invention discloses an online cleaning maintenance device and method for a side-hung laser, wherein the main body of the device is a glove box, the front surface of the box body of the glove box is transparent toughened glass, an operation hole is formed in the toughened glass, and a rubber glove is arranged on the operation hole; the back of the box body is opened and is connected with the flange through a corrugated pipe or a rubber pipe made of soft materials; cleaning equipment and an air inlet are arranged above the box body, and an air outlet and a laser cover plate placing groove are arranged below the box body; the inside upside of box is equipped with the LED lamp, and the downside is equipped with the cleanliness factor sensor. The laser device can be conveniently and online cleanly maintained, the cleanliness of an operation area in the maintenance process can be ensured, the maintainability of the laser device is further improved, and the convenient and online maintenance of the side-hung laser device is realized.
Description
Technical Field
The invention relates to a laser maintenance technology, in particular to a device and a method for online clean maintenance of a side-hung laser.
Background
The side hung laser refers to a laser with the installation position and the maintenance window on the side vertical to the ground. In the operation process of the laser, the laser needs to be uncapped for maintenance sometimes, but the laser needs a clean maintenance environment, and the use environment of the laser often cannot reach the required cleanliness. One common practice is to remove the laser and transport it as a whole to a clean room for maintenance, but this method is time consuming and labor intensive. Therefore, in order to improve the maintainability of the laser, a certain method is needed to realize convenient online installation and adjustment of the laser, which requires on one hand to maintain clean operating environment in the installation and adjustment process, and on the other hand requires simple, convenient and rapid operation process.
The first prior art is as follows:
and (4) building a clean shed in an operation area, and enabling maintenance personnel to enter the shed to maintain the laser.
The first prior art has the following defects:
it is difficult to realize that clean canopy is sealed with external good, can't guarantee required cleanliness factor, and builds clean canopy and consume time and manpower equally.
The second prior art is:
through the air pump, make inside the laser instrument keep sufficient pressure, avoid the dust to get into inside the laser instrument in the operation process.
The second prior art has the following defects:
firstly, the scheme requires that an air pump is arranged in the laser, and for the laser without the built-in air pump, the air pump is additionally arranged, and an air duct is additionally arranged, so that the maintenance cost and complexity are increased;
secondly, the scheme requires that the real-time operation of the air pump is kept in the operation process, so that the use load of the air pump is increased, and the failure probability of the air pump is increased;
meanwhile, for the laser arranged in the air pump, when the air pump is damaged, the scheme cannot be adopted for maintenance;
in addition, since the operating area is still in communication with the outside under this scheme, dust cannot be completely prevented from entering the inside of the laser, and thus, the cleanliness of the laser cannot be completely ensured.
Disclosure of Invention
The invention aims to provide an online cleaning and maintenance device and method for a side-hung laser.
The purpose of the invention is realized by the following technical scheme:
according to the device for the online cleaning maintenance of the side-hung laser, the main body of the device is a glove box, the front surface of the box body of the glove box is made of transparent toughened glass, an operation hole is formed in the toughened glass, and a rubber glove is arranged on the operation hole;
the back of the box body is open and is connected with the flange through a corrugated pipe or a rubber pipe made of soft materials;
cleaning equipment and an air inlet are arranged above the box body, and an air outlet and a laser cover plate placing groove are arranged below the box body;
an LED lamp is arranged on the upper side in the box body, and a cleanliness sensor is arranged on the lower side in the box body;
the box body is arranged on the bracket.
The method for realizing the online clean maintenance of the side hung laser by the online clean maintenance device of the side hung laser comprises the following steps:
moving the device to an operating position and adjusting to an operating height;
connecting the flange to the laser housing;
opening the cleaning equipment to enable the interior of the device to reach the required cleanliness;
the maintainer puts both hands into the rubber gloves;
disassembling the laser cover plate at the operating position and placing the laser cover plate into a cover plate placing groove below the device;
carrying out online maintenance;
after the maintenance is finished, the cover plate in the cover plate placing groove is taken out and installed back to the laser shell;
removing the flange;
and maintaining the device off-field.
According to the technical scheme provided by the invention, the device and the method for the online clean maintenance of the side-hung laser can realize convenient online clean maintenance, can ensure the cleanliness of an operation area in the maintenance process, further improve the maintainability of the laser and realize the convenient online maintenance of the side-hung laser.
Drawings
Fig. 1 and fig. 2 are schematic structural diagrams of a front view and a side view of an apparatus for online cleaning and maintenance of a side-hung laser according to an embodiment of the present invention.
In the figure:
1: tempering the glass; 2: a box body; 3: an operation hole; 4: a flexible bellows; 5: a fixed flange; 6: cleaning equipment; 7: an air inlet; 8: an air outlet; 9: a laser cover plate placing groove; 10: a transition cabin; 11: an LED lamp; 12: a cleanliness sensor; 13: an adjustable support.
Detailed Description
The embodiments of the present invention will be described in further detail below. Details which are not described in detail in the embodiments of the invention belong to the prior art which is known to the person skilled in the art.
The invention discloses a device and a method for online cleaning maintenance of a side-hung laser, wherein the preferred embodiment is as follows:
the main body of the device is a glove box, the front surface of a box body of the glove box is made of transparent toughened glass, an operation hole is formed in the toughened glass, and a rubber glove is arranged on the operation hole;
the back of the box body is open and is connected with the flange through a corrugated pipe or a rubber pipe made of soft materials;
cleaning equipment and an air inlet are arranged above the box body, and an air outlet and a laser cover plate placing groove are arranged below the box body;
an LED lamp is arranged on the upper side in the box body, and a cleanliness sensor is arranged on the lower side in the box body;
the box body is arranged on the bracket.
One side of the box body is provided with a transition cabin or a window cover for material inlet and outlet.
The box body is made of aluminum alloy or stainless steel.
The support is height-adjustable, takes the adjustable support of universal gyro wheel.
And a rubber sealing gasket is arranged on the inner side of the flange and is connected and sealed with the laser through the flange.
The method for realizing the online clean maintenance of the side hung laser by the online clean maintenance device of the side hung laser comprises the following steps:
moving the device to an operating position and adjusting to an operating height;
connecting the flange to the laser housing;
opening the cleaning equipment to enable the interior of the device to reach the required cleanliness;
the maintainer puts both hands into the rubber gloves;
disassembling the laser cover plate at the operating position and placing the laser cover plate into a cover plate placing groove below the device;
carrying out online maintenance;
after the maintenance is finished, the cover plate in the cover plate placing groove is taken out and installed back to the laser shell;
removing the flange;
and maintaining the device off-field.
The device and the method for the online clean maintenance of the side-hung laser can realize convenient online clean maintenance, ensure the cleanliness of an operation area in the maintenance process, further improve the maintainability of the laser and realize the convenient online maintenance of the side-hung laser.
The specific embodiment is as shown in fig. 1 and fig. 2:
a method for on-line cleaning maintenance of a side-hung laser. According to the method, a glove box with an open back and a flexibly adjustable position is connected and sealed with a laser shell, a small-range closed maintenance environment is achieved, and cleanliness of the closed maintenance environment is achieved through a cleaning device above the glove box.
An on-line maintenance device for a side-hung laser. The main body of the device is a glove box, the box body of the device is made of aluminum alloy or stainless steel, the front surface of the device is transparent toughened glass, an operation hole is formed in the toughened glass, and a rubber glove is arranged on the operation hole; the back of the box body is open, a fixed flange is arranged, and a corrugated pipe made of soft materials is connected between the flange and the box body and is used for preventing the box body from generating large stress on the laser; the inner side of the flange is provided with a rubber sealing gasket for realizing the connection and sealing between the flange and the laser; one side of the box body is provided with a transition cabin used for feeding and discharging materials; the upper part is provided with a cleaning device and an air inlet, and the lower part is provided with an air outlet and a laser cover plate placing groove; the upper side in the box body is provided with an LED lamp for illumination, and the lower side is provided with a cleanliness sensor for detecting the interior cleanliness; the box body is arranged on a support with a height adjustable universal roller, and the height and the position can be flexibly changed according to the requirement.
The method comprises the following specific operation steps:
moving the device to an operating position and adjusting to an operating height;
connecting a fixed flange to the laser housing;
opening the cleaning equipment to enable the interior of the device to reach the required cleanliness;
the maintainer puts both hands into the rubber gloves;
disassembling the laser cover plate at the operating position and placing the laser cover plate into a cover plate placing groove below the device;
carrying out online maintenance;
after the maintenance is finished, the cover plate in the cover plate placing groove is taken out and installed back to the laser shell;
detaching the fixed flange;
and maintaining the device off-field.
The technical scheme of the invention has the following beneficial effects:
1. the device makes the inside of the laser and the inside of the device form a relatively closed operation space through the fixing flange provided with the sealing gasket, and ensures that the whole process of maintenance operation is isolated from the external environment.
2. The device is provided with the hundred-grade wind shower, a hundred-grade clean maintenance environment can be created in a very short time, the cleanliness of an operation area can be kept for a long time, and meanwhile, the cleanness of a replaced device in the laser can be guaranteed.
3. The device adopts the height-adjustable support, so that the device can be suitable for lasers with different heights.
4. The support of the device is provided with a lockable universal roller, so that the device can be conveniently moved to a required position.
Therefore, the whole process is clean when this technical scheme can realize the laser instrument of side-hang when maintaining on line to be applicable to the laser instrument of different position height, simultaneously, compare in original technical scheme, this scheme labour saving and time saving more, the cost of device is also lower.
In the specific implementation:
1: under the scene of not needing nimble height-adjusting, adjustable support can be replaced by ordinary unadjustable support to reduce cost.
2: the air shower can use devices with different cleanliness grades such as thousand grades and hundred grades according to requirements.
3: the transition compartment may be modified to a window cover or removed from the device as desired.
4: the fixed flange and the soft corrugated pipe can be integrally replaced by a rubber connecting channel with a sealing effect.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (2)
1. The device for the online cleaning and maintenance of the side-hung laser is characterized in that a main body of the device is a glove box, transparent toughened glass is arranged on the front face of a box body of the glove box, an operation hole is formed in the toughened glass, and a rubber glove is arranged on the operation hole;
the back of the box body is open and is connected with the flange through a corrugated pipe or a rubber pipe made of soft materials;
cleaning equipment and an air inlet are arranged above the box body, and an air outlet and a laser cover plate placing groove are arranged below the box body;
an LED lamp is arranged on the upper side in the box body, and a cleanliness sensor is arranged on the lower side in the box body;
the box body is arranged on the bracket;
one side of the box body is provided with a transition cabin or a window cover for material inlet and outlet;
the box body is made of aluminum alloy or stainless steel;
the support is an adjustable support with adjustable height and universal rollers;
and a rubber sealing gasket is arranged on the inner side of the flange and is connected and sealed with the laser through the flange.
2. The device for the online clean maintenance of the side hung laser device as claimed in claim 1, which is characterized by comprising the following steps:
moving the device to an operating position and adjusting to an operating height;
connecting the flange to the laser housing;
opening the cleaning equipment to enable the interior of the device to reach the required cleanliness;
the maintainer puts both hands into the rubber gloves;
disassembling the laser cover plate at the operating position and placing the laser cover plate into a cover plate placing groove below the device;
carrying out online maintenance;
after the maintenance is finished, the cover plate in the cover plate placing groove is taken out and installed back to the laser shell;
removing the flange;
and maintaining the device off-field.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010333496.XA CN111515212B (en) | 2020-04-24 | 2020-04-24 | Online cleaning maintenance device and method for side-hung laser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010333496.XA CN111515212B (en) | 2020-04-24 | 2020-04-24 | Online cleaning maintenance device and method for side-hung laser |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111515212A CN111515212A (en) | 2020-08-11 |
| CN111515212B true CN111515212B (en) | 2021-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202010333496.XA Active CN111515212B (en) | 2020-04-24 | 2020-04-24 | Online cleaning maintenance device and method for side-hung laser |
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| CN111515212A (en) | 2020-08-11 |
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