CN111495772B - Full-automatic SMD electrical sensing packaging machine - Google Patents

Full-automatic SMD electrical sensing packaging machine Download PDF

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Publication number
CN111495772B
CN111495772B CN202010378084.8A CN202010378084A CN111495772B CN 111495772 B CN111495772 B CN 111495772B CN 202010378084 A CN202010378084 A CN 202010378084A CN 111495772 B CN111495772 B CN 111495772B
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fixedly connected
plate
groove
supporting plate
inductor
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CN111495772A (en
Inventor
孙虎
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Longnan Fangcheng Technology Co ltd
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Longnan Fangcheng Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/915Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only

Abstract

The invention provides a full-automatic SMD electrical induction packaging machine, which comprises a machine table, a feeding mechanism, a turntable mechanism, a carrier tape, a CCD appearance detection module and a film covering mechanism, wherein a supporting box is fixedly connected at the rear end of the top of the machine table, the left side and the right side of the top of the supporting box are respectively and fixedly connected with an alarm lamp and a display screen control system, the right end of the front side of a third supporting plate is fixedly connected with a second supporting plate, the lower end of the right side of the second supporting plate is fixedly connected with a bearing plate, the top of the bearing plate is fixedly connected with a forward and reverse motor, the left side and the right side of the front side of the third supporting plate at the lower end of a correction group price are respectively and fixedly connected with a baffle plate, the right end of the front side of the third supporting plate is rotatably connected with a tape receiving turntable, the other end of the carrier tape is wound at the upper end of the, meanwhile, misjudgment of the detection mechanism is prevented, and the working efficiency of the bag measuring machine is improved.

Description

Full-automatic SMD electrical sensing packaging machine
Technical Field
The invention relates to the technical field of electric inductance bag measuring machines, in particular to a full-automatic SMD electric inductance bag measuring machine.
Background
The inductor is an element which can convert electric energy into magnetic energy to be stored, the structure of the inductor is similar to that of a transformer, but only one winding is arranged, the inductor only blocks the change of current, and if the inductor is in a state that no current passes through, the inductor tries to block the current from flowing through the inductor when a circuit is switched on; if the inductor passes through the current, the inductor tries to maintain the current unchanged when the circuit is disconnected, and is an important component in the circuit, and with the rapid development of the electronic industry in China, the demand of the electric sensing packaging machine is increasing.
At present, an electric sensing packing machine used in a factory has certain defects, and the position of an inductor is easy to rotate and dislocate in the feeding process of a feeding mechanism, so that the position of a gap of the inductor is changed, a polarity point is changed, a good product with a wrong position is judged as a defective product when a detection mechanism detects, and the inductor is discarded to cause waste; at present, the packaging machine is tested by utilizing a CCD appearance detection module to detect inductance characters and appearance, when the characters are reversed or the appearance has cracks, the inductors are sucked out from a carrier tape by utilizing a magnet rod manually, and then the inductors are replaced, so that the packaging machine is very troublesome, the labor intensity of workers is increased, and the problem is solved by providing a full-automatic SMD inductance testing packaging machine.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides a fully automatic SMD electrical sensing packaging machine to solve the above described problems.
The invention relates to a full-automatic SMD electrical sensing packaging machine, which is achieved by the following specific technical means: a full-automatic SMD electrical sensing packing machine comprises a machine table, a support box, an alarm, a display screen control system, a feeding mechanism, a feeding track, a turntable mechanism, a first vacuum suction nozzle, a carrier tape, a CCD appearance detection module and a film coating mechanism, wherein the rear end of the top of the machine table is fixedly connected with the support box, the left side and the right side of the top of the support box are respectively and fixedly connected with the alarm and the display screen control system, the left side of the top of the machine table is fixedly connected with the feeding mechanism, the front end of the top of the machine table, which is positioned at the right side of the feeding mechanism, is fixedly connected with the feeding track, the left side of the top of the machine table, which is positioned at the front side of the feeding track, is internally provided with a first hollow groove, the top of the first support plate, which is positioned at the upper end of the first hollow groove, is connected with a tape placing turntable in, clamping blocks are arranged at the upper left, the upper right and the lower right in a carrier band packaging hole, an inductor is clamped in the carrier band packaging hole, a notch is arranged at the upper right corner of the inductor, limiting grooves corresponding to the clamping blocks in the carrier band are arranged at the upper left, the lower right of the inductor, the top of a machine table is movably connected with a turntable mechanism at the right side of a feeding track, first vacuum suction nozzles are sequentially arranged at the lower end of the turntable mechanism at equal intervals, a waste collecting box is fixedly connected at the lower end of the top of the machine table at the right side center position of the turntable mechanism, a third supporting plate is fixedly connected at the right side of the turntable mechanism at the top of the machine table, a vacuum suction pump is fixedly connected at the left end of the rear side of the third supporting plate, a motor is fixedly connected at the right end of the rear side of, the lead screw has all been switched in the front and back end between turning board and No. two backup pads, the lead screw is located the equal fixedly connected with synchronizing wheel in turning board outside upper end, connect through the hold-in range between the synchronizing wheel, be close to No. two backup pad wall one side lead screw right side one end and positive and negative motor output shaft fixed connection, upper end swing joint carries the subassembly between the lead screw, No. three backup pad front sides are located turning board right side lower extreme swing joint and correct the subassembly, No. three backup pad front sides are located the equal fixedly connected with baffle of correction subassembly lower extreme left and right sides, No. three backup pad front sides right-hand member has been changeed and has been received the area carousel, the carrier band other end winding is in receiving the area carousel upper end, No. three backup pad front sides are located receiving.
Preferably, the center of the bottom of the left side of the turntable mechanism is provided with a first vacuum suction nozzle which is positioned right above the feeding track, the center of the bottom of the front side of the turntable mechanism is provided with a first vacuum suction nozzle which is positioned right above the carrier tape, the top of the machine table is positioned at the center of the bottom of the rear side of the turntable mechanism and is fixedly connected with a rotating assembly, the top of the machine table is positioned at the left side and the right side of the bottom of the rear side of the turntable mechanism and is respectively and fixedly connected with a notch detection.
Preferably, rotating assembly is still including revolving cylinder, receiver, accomodate groove, stopper, revolving cylinder top fixedly connected with receiver, and the receiver top is equipped with accomodates the groove, accomodates the inslot and is equipped with the stopper that corresponds the inductor spacing groove, accomodates the groove and corresponds the joint with the inductor, and revolving cylinder is 180 degrees rotations, and the model is: CRB2BW30-180 SZ.
Preferably, a roller is connected between the front end and the rear end of the right side of the upper end of the conveying port in a switching mode, the carrier belt is connected with the roller, the bottom of the carrier belt is connected with the top of the first supporting plate, and the carrier belt is located at the lower end of the baffle.
Preferably, the corner plate is anticlockwise rotated by 90 degrees to form an L shape, the center of the lower end of the top of the corner plate is fixedly connected with a CCD appearance detection module, the CCD appearance detection module is positioned at the right upper end of the carrier tape, and the top of the corner plate is higher than the lifting component.
Preferably, the lifting component further comprises a moving block, an air inlet pipe, an electric push rod, a second vacuum suction nozzle, a telescopic pipe, a lead screw sleeve is embedded in the joint of the moving block and the lead screw, the lead screw sleeve is in threaded connection with the lead screw, the air inlet pipe is fixedly connected with the center of the top of the moving block, the electric push rod is fixedly connected with the center of the top of the moving block, the second vacuum suction nozzle is fixedly connected with the bottom of the electric push rod, the telescopic pipe is fixedly connected between the second vacuum suction nozzle and the air inlet pipe, the air inlet pipe and the turntable mechanism are fixedly connected with the vacuum suction pump through a telescopic hose.
Preferably, correct the subassembly still including the L template, a recess, No. two recesses, the set-square, the through-hole, No. two hollow grooves, the fixed axle, the subassembly is moved in the top, the inboard buckle department left and right sides board central point of L template puts and is equipped with a recess respectively, No. two recesses, it is adjacent between a recess and No. two recesses, the inboard equal fixed connection set-square in front and back side that is located between a recess and No. two recesses of L template, it puts and is equipped with the through-hole to keep away from buckle department one end central point in a recess, the L template is located the inside hollow groove No. two that is equipped with of recess, No. two hollow inslots are equipped with the subassembly that moves in the top, the central fixedly connected with fixed axle in L template buckle department rear end center.
Preferably, the top moves the subassembly and still includes U type support, a drive plate, a spring, the push rod, No. two hollow groove inside wall upper ends fixedly connected with U type supports, U type support forms "mouth" form cavity with the lateral wall, central point puts the commentaries on classics between the side around in the cavity and has connect the drive plate, the drive plate is "S" form, the drive plate is close to fixedly connected with spring between buckling department one end bottom and the inside wall, the drive plate is kept away from that buckling department one end top articulates there is the push rod, the push rod other end extends U type support and the through-hole corresponds the joint.
Has the advantages that:
1. according to the invention, the notch at the upper end of the inductor is detected by the notch detection mechanism, when the notch cannot be detected, the first vacuum suction nozzle puts the inductor into the upper end of the rotating assembly, the rotating assembly rotates for 180 degrees, so that the inductor rotates to the correct position, and then the detection mechanism detects whether the inductor is good or not, so that the condition that the position of the inductor is mistakenly detected by the feeding mechanism to cause the false judgment of the good product is prevented, the false judgment rate of the good product is reduced, and the operating smoothness of the bag detecting machine is improved.
2. The invention detects the character appearance of the inductor through the CCD appearance detection module, when the CCD appearance detection module can not detect characters or has cracks on the appearance, the CCD appearance detection module feeds back to a display screen control system, thereby stopping the transportation of the carrier tape, then supplying power to a positive and negative motor, the positive and negative motor drives a screw rod to rotate, so that a lifting component moves, an electric push rod is started to suck the inductor by using a second vacuum suction nozzle, when the cracks are detected, the sucked defective inductor is taken out, then the defective inductor is placed in a first groove at the upper end of an L-shaped plate, the lifting component is moved leftwards to be positioned at the upper end of the defective inductor at the upper end of the L-shaped plate, the defective inductor is sucked by the lifting component and then moved leftwards to be placed at the vacancy of the carrier tape, when no characters are detected, the lifting component sucks the defective inductor and then moves rightwards to be placed in the first groove at the upper end of the L-shaped plate, thereby will carry and draw the subassembly to move right again and stir L template upset for the inductor gets into No. two recesses from a recess upset, thereby makes the inductor upset to the correct position, moves left through No. two vacuum suction nozzle aspirations, and the removal in-process stirs L template and resets, puts into carrier band breach department with the inductor simultaneously, and is automatic high, has improved the efficiency of work.
Drawings
FIG. 1 is a schematic view of a machine table according to the present invention.
FIG. 2 is a schematic top view of a machine according to the present invention.
Fig. 3 is a schematic front view of a second support plate according to the present invention.
FIG. 4 is a schematic diagram of a pull assembly of the present invention.
FIG. 5 is a schematic view of a rotary assembly according to the present invention.
FIG. 6 is a schematic view of a correcting assembly according to the present invention.
FIG. 7 is a cross-sectional view of the correcting assembly of the present invention.
In fig. 1 to 7, the correspondence between the component names and the reference numbers is:
the device comprises a machine table 1, a supporting box 101, an alarm 102, a display screen control system 103, a feeding mechanism 2, a feeding track 3, a turntable mechanism 4, a first vacuum suction nozzle 401, a first supporting plate 5, a conveying opening 501, a first hollow groove 502, a carrier tape 6, a corner plate 7, a CCD appearance detection module 701, a lifting assembly 8, a moving block 801, an air inlet pipe 802, an electric push rod 803, a second vacuum suction nozzle 804, an extension pipe 805, a correction assembly 9, an L-shaped plate 901, a first groove 902, a second groove 903, a triangular plate 904, a through hole 905, a second hollow groove 906, a fixed shaft 907, a second supporting plate 10, a tape receiving turntable 11, a film covering mechanism 1101, a third supporting plate 12, a motor 13, a vacuum suction pump 14, a gap detection mechanism 15, a rotating assembly 16, a rotating cylinder 1601, a storage box 1602, a storage groove 1603, a limiting block 1604, a detection mechanism 17, a waste material collection box 18, a tape releasing turntable, A positive and negative motor 21, a screw rod 22, a baffle plate 23, an ejecting component 24, a U-shaped bracket 2401, a driving plate 2402, a spring 2403 and a push rod 2404.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Example (b):
as shown in figures 1 to 7: a full-automatic SMD electrical inductance measuring and packaging machine comprises a machine table 1, a supporting box 101, an alarm 102, a display screen control system 103, a feeding mechanism 2, a feeding track 3, a turntable mechanism 4, a first vacuum suction nozzle 401, a carrier tape 6, a CCD appearance detection module 701 and a film covering mechanism 1101, wherein the supporting box 101 is fixedly connected with the rear end of the top of the machine table 1, the alarm 102 and the display screen control system 103 are respectively and fixedly connected with the left side and the right side of the top of the supporting box 101, the feeding mechanism 2 is fixedly connected with the left side of the top of the machine table 1, the feeding track 3 is fixedly connected with the front end of the top of the machine table 1, which is positioned at the right side of the feeding mechanism 2, the left side of the top of the machine table 1 is fixedly connected with a first supporting plate 5, a first hollow groove 502 is arranged inside the left side of the first supporting plate 5, a conveying opening 501, a tape placing rotary table 19 is connected between the central positions of the front side and the rear side in the first hollow groove 502 in a switching way, a carrier tape 6 is movably wound at the upper end of the tape placing rotary table 19, clamping blocks are arranged at the upper left, the lower right and the inner side of a packaging hole of the carrier tape 6, an inductor is clamped in the packaging hole of the carrier tape 6, a notch is arranged at the upper right corner of the inductor, a limiting groove corresponding to the clamping block in the carrier tape 6 is arranged at the upper left, the upper right and the lower right of the inductor, a rotary table mechanism 4 is movably connected at the right side of a feeding track 3 at the top of a machine table 1, a first vacuum suction nozzle 401 is sequentially arranged at the lower end of the rotary table mechanism 4 at equal intervals, a waste collecting box 18 is fixedly connected at the lower end of the top of the machine table 1 at the central position at the right side of the rotary table mechanism 4, a third support plate 12, the right end of the front side of the third supporting plate 12 is fixedly connected with a second supporting plate 10, the lower end of the right side of the second supporting plate 10 is fixedly connected with a bearing plate 20, the top of the bearing plate 20 is fixedly connected with a positive and negative motor 21, the front end and the back end between the corner plate 7 and the second supporting plate 10 are respectively connected with a screw rod 22 in a switching way, the upper ends of the screw rods 22, which are positioned at the outer side of the corner plate 7, are respectively fixedly connected with a synchronizing wheel, the synchronizing wheels are connected through a synchronizing belt, one end of the right side of the screw rod 22, which is positioned at one side close to the wall surface of the second supporting plate 10, is fixedly connected with an output shaft of the positive and negative motor 21, the upper end between the screw rods 22 is movably connected with a lifting component 8, the lower end of the front side of the third supporting plate 12, which is positioned at the right side, the front side of the third supporting plate 12 is provided with a film covering mechanism 1101 on the left side of the tape winding turntable 11, and the output shaft of the motor 13 is fixedly connected with the central shaft of the tape winding turntable 11.
Wherein: the center position of the bottom of the left side of the turntable mechanism 4 is provided with a vacuum suction nozzle 401 which is positioned right above the feeding track 3, the center position of the bottom of the front side of the turntable mechanism 4 is provided with a vacuum suction nozzle 401 which is positioned right above the carrier tape 6, the top of the machine table 1 is positioned at the center position of the bottom of the rear side of the turntable mechanism 4 and is fixedly connected with a rotating assembly 16, the top of the machine table 1 is positioned at the left side and the right side of the bottom of the rear side of the turntable mechanism 4 and is respectively and fixedly connected with a notch detection mechanism 15 and a detection mechanism 17, the notch detection mechanism 15 is an infrared detection instrument, a.
Wherein: rotating assembly 16 is still including revolving cylinder 1601, receiver 1602, accomodate groove 1603, stopper 1604, and revolving cylinder 1601 top fixedly connected with receiver 1602, receiver 1602 top are equipped with accomodates groove 1603, are equipped with the stopper that corresponds the inductor spacing groove in accomodating groove 1603, accomodate groove 1603 and inductor and correspond the joint, and revolving cylinder 1601 is 180 degrees rotations, and the model is: CRB2BW30-180SZ, detect the breach of inductor upper end through breach detection mechanism 15, when can't detect the breach, vacuum suction nozzle 401 puts into the inductor receiver 1602 top and accomodates groove 1603 upper end for the first time, the spacing groove of inductor corresponds the joint with stopper 1604, through rotatory 180 degrees of revolving cylinder 1601, thereby make the inductor rotate to the correct position, utilize vacuum suction nozzle 401 to the inductor that rotates the positive suction, then rethread detection mechanism 17 detects the inductor whether is the yields, prevent that feeding mechanism 2 from causing the circumstances that the yields detected the erroneous judgement with the position mistake of inductor, thereby reduce the erroneous judgement rate of yields, improved the smoothness nature of surveying chartered plane operation.
Wherein: a roller is connected between the front end and the rear end of the right side of the upper end of the conveying port 501 in a switching mode, the carrier tape 6 is connected with the roller, the bottom of the carrier tape 6 is connected with the top of the first supporting plate 5, and the carrier tape 6 is located at the lower end of the baffle 23, so that the carrier tape 6 is smoother in the moving process.
Wherein: the turning plate 7 is anticlockwise rotated by 90 degrees in an L shape, the center of the lower end of the top of the turning plate 7 is fixedly connected with a CCD appearance detection module 701, the CCD appearance detection module 701 is positioned at the upper end of the carrier tape 6, the top of the turning plate 7 is higher than the lifting component 8, and the appearance and the character of the inductor are detected through the CCD appearance detection module 701.
Wherein: the lifting assembly 8 further comprises a moving block 801, an air inlet pipe 802, an electric push rod 803, a second vacuum suction nozzle 804 and an expansion pipe 805, a lead screw sleeve is embedded in the joint of the moving block 801 and the lead screw 22, the lead screw sleeve is in threaded connection with the lead screw 22, an air inlet pipe 802 is fixedly connected to the center of the top of the moving block 801, the electric push rod 803 is fixedly connected to the center of the top of the moving block 801, the second vacuum suction nozzle 804 is fixedly connected to the bottom of the electric push rod 803, the expansion pipe 805 is fixedly connected between the second vacuum suction nozzle 804 and the air inlet pipe 802, the air inlet pipe 802 and the turntable mechanism 4 are both fixedly connected with the vacuum suction pump 14 through the expansion hose, the second vacuum suction nozzle 804 is located right above the carrier tape 6, when the CCD appearance detection module 701 detects the appearance and the character pattern of the inductor and detects the abnormality, the CCD appearance detection module 701 feeds the, then start positive and negative motor 21, drive lead screw 22 and rotate to drive and carry and draw subassembly 8 and remove, make and draw subassembly 8 and remove to the positive upper end of unusual inductor, then start electric putter 803 and promote No. two vacuum suction nozzle 804 and contact the inductor down, start the solenoid valve of connecting pipe upper end between intake pipe 802 and the vacuum aspirator pump 14, thereby make No. two vacuum suction nozzle 804 suck the inductor, it is very convenient, the automaticity is high, has improved work efficiency.
Wherein: the correcting component 9 also comprises an L-shaped plate 901, a first groove 902, a second groove 903, a triangular plate 904, a through hole 905, a second hollow groove 906, a fixed shaft 907 and a jacking component 24, wherein the centers of the left and right side plates at the bent part inside the L-shaped plate 901 are respectively provided with the first groove 902 and the second groove 903, the first groove 902 is adjacent to the second groove 903, the front and back sides of the inner side of the L-shaped plate 901 between the first groove 902 and the second groove 903 are fixedly connected with the triangular plate 904, the center of one end, far away from the bent part, inside the first groove 902 is provided with the through hole 905, the second hollow groove 906 is arranged inside the first groove 902 of the L-shaped plate 901, the jacking component 24 is arranged inside the second hollow groove 906, the center of the back end of the bent part of the L-shaped plate 901 is fixedly connected with the fixed shaft 907, the fixed shaft 907 is connected to the upper end of the third supporting plate 12 in a rotating, then placing a good inductor in a first groove 902 at the upper end of the L-shaped plate 901, moving the lifting assembly 8 to the left, so that the pulling component 8 is positioned right above the good inductor at the upper end of the L-shaped plate 901, the good inductor is sucked by the pulling component 8, the good inductor is moved to the left to be placed at the vacancy of the carrier tape 6, when no character is detected, the inductor is sucked by the pulling assembly 8, moved to the right and placed in the first groove 902 at the upper end of the L-shaped plate 901, then the pulling assembly is moved to the right to stir the L-shaped plate 901 to turn over, so that the inductor turns over from the first groove 902 to the second groove 903, so that the inductor is turned over to the correct position, sucked out by the second vacuum suction nozzle 804 and moved to the left, the L-shaped plate 901 is shifted to reset in the moving process, meanwhile, the inductor is placed at the notch of the carrier tape 6, so that the labor intensity of workers is reduced, the automation performance is high, and the smoothness of the whole operation is improved.
Wherein: the pushing component 24 further comprises a U-shaped support 2401, a driving plate 2402, a spring 2403 and a push rod 2404, the U-shaped support 2401 is fixedly connected to the upper end of the inner side wall of the second hollow groove 906, the U-shaped support 2401 and the side wall form a mouth-shaped cavity, the driving plate 2402 is rotatably connected to the center position between the front side and the rear side in the cavity, the driving plate 2402 is S-shaped, the spring 2403 is fixedly connected between the bottom of the end, close to the bending part, of the driving plate 2402 and the inner side wall, the push rod 2404 is hinged to the top of the end, far away from the bending part, of the driving plate 2402, the other end of the push rod 2404 extends through the U-shaped support 2401 and is correspondingly clamped with the through hole 905, when the inductor is placed in the first groove 902, the pulling component 8 continues to move leftwards so as to toggle the L-shaped plate 901, when the L-shaped plate 901 contacts with the baffle plate 23 on the right side of the bottom, vibration can occur, utilize push rod 2404 to extrude through-hole 905 and promote the inductor in recess 902 and overturn to No. two recesses 903 fast in, prevent that L template upset in-process inductor still screens in recess 902, set-square 904 can prevent shifting around the inductor simultaneously, make the inductor can be accurate get into No. two recesses 903, after the inductor upset, carry the inductance after drawing the upset of carrying subassembly 8, then move to the left, promote L template 901 to reset simultaneously, the inductance that will overturn corresponds 6 breachs of carrier band and puts into, and work efficiency is improved.
Wherein: the bag measuring machine is connected with an external power supply, and the display screen control system 103 is electrically connected with the alarm 102, the turntable mechanism 4, the feeding mechanism 2, the notch detection mechanism 15, the rotating assembly 16, the detection mechanism 17, the tape winding turntable 11, the film coating mechanism 1101, the vacuum suction pump 14, the motor 13 and the positive and negative motor 22.
The working principle is as follows: the power supply of the bag measuring machine is started, then an inductor is placed into the feeding mechanism 2, the feeding mechanism 2 feeds the inductor through the feeding track 3, the inductor is sucked and rotationally transported by the vacuum suction nozzle 401 at the bottom of the turntable mechanism 4, the notch at the upper end of the inductor is detected by the notch detection mechanism 15, when the notch cannot be detected, the inductor is placed into the upper end of the accommodating groove 1603 at the top of the accommodating box 1602 by the vacuum suction nozzle 401, the limiting groove of the inductor is correspondingly clamped with the limiting block 1604 for limiting, the inductor is rotated by 180 degrees through the rotary air cylinder 1601 to be in the correct position, the rotated inductor is sucked out by the vacuum suction nozzle 401, then whether the inductor is good or not is detected by the detection mechanism 17, the bad inductor falls through the waste collecting box 18, then the rotary mechanism 4 continues to rotate, the infrared mechanism at the upper end of the supporting plate 5 detects whether the inductor is arranged on the vacuum suction nozzle 401, when no inductor exists, the display screen control system 103 controls the tape collecting rotary disc 11 to stop rotating, the carrier tape 6 stops moving, the tape collecting rotary disc 11 rotates when the bottom of the first vacuum suction nozzle 401 has an inductor, the situation that the position of the inductor is mistakenly detected by the feeding mechanism 2 to cause the misjudgment of good product is prevented, and the misjudgment rate of good product is reduced, the tape collecting rotary disc 11 drives the carrier tape 6 to pass through the right lower end of the corner plate 7 in the moving process, the appearance and the character of the inductor are detected by the CCD appearance detection module 701, when the appearance and the character of the inductor are detected by the CCD appearance detection module 701 to find abnormal conditions, the CCD appearance detection module 701 feeds the detection result back to the display screen control system 103, then the display screen control system 103 controls the motor 13 to stop working, then controls the start-up and-down motor 21 to drive the screw rod 22 to rotate, so as to drive the, moving the lifting component 8 to the upper end of the abnormal inductor, starting an electric push rod 803 to push a second vacuum suction nozzle 804 to contact the inductor downwards, starting an electromagnetic valve at the upper end of a connecting pipe between an air inlet pipe 802 and a vacuum suction pump 14, so that the second vacuum suction nozzle 804 sucks the inductor, taking out the sucked defective inductor when a CCD appearance detection module 701 detects cracks, manually placing the defective inductor in a first groove 902 at the upper end of an L-shaped plate 901, controlling the lifting component 8 to move leftwards, enabling the lifting component 8 to be located at the upper end of the defective inductor at the upper end of the L-shaped plate 901, sucking the defective inductor by the lifting component 8, then moving leftwards to place the defective inductor at the vacancy of the carrier tape 6, when no character is detected, placing the lifting component 8 in the first groove 902 at the upper end of the L-shaped plate 901 after sucking and moving rightwards to stir the L-shaped plate 901 to turn over, when L template 901 contacts baffle 23 on bottom right side in the process of overturning, can take place vibrations because of the collision, thereby make spring 2403 in hollow groove 906 take place vibrations, S type drive plate 2402 can reciprocal top action push rod 2404 in the vibrations process, utilize push rod 2404 to extrude the inductor that through-hole 905 promoted in recess 902 and overturn to No. two recesses 903 fast in, prevent that the inductor still screens in L template upset process in recess 902, set-square 904 can prevent that the inductor from shifting from the front to the back simultaneously, make the inductor can be accurate get into No. two recesses 903, after the inductor upset, carry the inductance after drawing the upset of lifting unit 8, then move to the left, promote L template 901 to reset simultaneously, correspond the 6 breachs of carrier band and put into with the inductance that overturns, and the work efficiency is improved.

Claims (5)

1. The utility model provides a full-automatic SMD electrical sensing chartered plane, includes board (1), supporting box (101), alarm (102), display screen control system (103), feeding mechanism (2), pay-off track (3), carousel mechanism (4), a vacuum suction nozzle (401), carrier band (6), CCD outward appearance detection module (701), tectorial membrane mechanism (1101), its characterized in that: the machine table is characterized in that a supporting box (101) is fixedly connected to the rear end of the top of the machine table (1), an alarm (102) and a display screen control system (103) are fixedly connected to the left side and the right side of the top of the supporting box (101) respectively, a feeding mechanism (2) is fixedly connected to the left side and the right side of the top of the machine table (1), a feeding track (3) is fixedly connected to the front end of the right side of the feeding mechanism (2) at the top of the machine table (1), a first supporting plate (5) is fixedly connected to the front side of the feeding track (3) at the top of the machine table (1), a first hollow groove (502) is formed in the left side of the first supporting plate (5), a conveying port (501) is formed in the upper end of the first hollow groove (502) at the top of the first supporting plate (5), and a tape releasing turntable (19) is switched between the central positions of the, the upper end of the tape placing turntable (19) is movably wound with a carrier tape (6), clamping blocks are arranged in the carrier tape (6) at the upper left part and the lower right part in a packaging hole, an inductor is clamped in the packaging hole of the carrier tape (6), a notch is arranged at the upper right corner of the inductor, limiting grooves corresponding to the clamping blocks in the carrier tape (6) are arranged at the upper left part and the lower right part of the inductor, the top of the machine table (1) is positioned at the right side of the feeding track (3) and is movably connected with a turntable mechanism (4), first vacuum suction nozzles (401) are sequentially arranged at the lower end of the turntable mechanism (4) at equal intervals, a waste collecting box (18) is fixedly connected at the lower end of the right side central position of the turntable mechanism (4) at the top of the machine table (1), a third supporting plate (12) is fixedly connected at the right side of the turntable mechanism, the rear right end of the third supporting plate (12) is fixedly connected with a motor (13), the left end of the front side of the third supporting plate (12) is fixedly connected with a corner plate (7), the right end of the front side of the third supporting plate (12) is fixedly connected with a second supporting plate (10), the lower end of the right side of the second supporting plate (10) is fixedly connected with a bearing plate (20), the top of the bearing plate (20) is fixedly connected with a positive and negative motor (21), the front end and the rear end between the corner plate (7) and the second supporting plate (10) are respectively connected with a lead screw (22), the lead screw (22) is positioned at the upper end of the outer side of the corner plate (7) and is fixedly connected with a synchronizing wheel, the synchronizing wheels are connected through a synchronizing belt, one end of the right side of the lead screw (22) close to one side of the wall surface of the second supporting plate (, the front side of the third supporting plate (12) is movably connected with a correction component (9) at the lower end of the right side of the turning plate (7), the front side of the third supporting plate (12) is fixedly connected with a baffle (23) at the left side and the right side of the lower end of the correction component (9), a tape receiving turntable (11) is connected to the right end of the front side of the third supporting plate (12), the other end of the carrier tape (6) is wound at the upper end of the tape receiving turntable (11), a film coating mechanism (1101) is arranged at the left side of the tape receiving turntable (11) at the front side of the third supporting plate (12), an output shaft of a motor (13) is fixedly connected with a central shaft of the tape receiving turntable (11), a first vacuum suction nozzle (401) at the central position of the bottom of the left side of the turntable mechanism (4) is positioned at the upper end of the feeding track (3), a first vacuum suction nozzle (401), platform (1) top is located carousel mechanism (4) rear side bottom central point and puts fixedly connected with rotating assembly (16), platform (1) top is located carousel mechanism (4) rear side bottom left and right sides fixed connection breach detection mechanism (15), detection mechanism (17) respectively, breach detection mechanism (15) are infrared detection instrument, rotating assembly (16) are still including revolving cylinder (1601), receiver (1602), accomodate groove (1603), stopper (1604), revolving cylinder (1601) top fixedly connected with receiver (1602), receiver (1602) top is equipped with accomodates groove (1603), be equipped with the stopper that corresponds the inductor spacing groove in accomodating groove (1603), accomodate groove (1603) and inductor and correspond the joint, revolving cylinder (1601) are 180 degrees rotations, and the model is: CRB2BW30-180SZ, the lifting component (8) also comprises a moving block (801), an air inlet pipe (802), an electric push rod (803), a second vacuum suction nozzle (804) and an extension pipe (805), a lead screw sleeve is embedded in the joint of the moving block (801) and the lead screw (22), the lead screw sleeve is in threaded connection with the lead screw (22), the central position of the top of the moving block (801) is fixedly connected with an air inlet pipe (802), an electric push rod (803) is fixedly connected at the center of the top of the moving block (801), the bottom of the electric push rod (803) is fixedly connected with a second vacuum suction nozzle (804), an extension pipe (805) is fixedly connected between the second vacuum suction nozzle (804) and the air inlet pipe (802), the air inlet pipe (802) and the turntable mechanism (4) are fixedly connected with the vacuum suction pump (14) through a telescopic hose, and the second vacuum suction nozzle (804) is located at the upper end of the carrier tape (6).
2. The fully automatic SMD electrical sensing packer of claim 1, characterized in that: the roller is connected between the front end and the rear end of the right side of the upper end of the conveying port (501) in a transfer mode, the carrier tape (6) is connected with the roller, the bottom of the carrier tape (6) is connected with the top of the first supporting plate (5), and the carrier tape (6) is located at the lower end of the baffle (23).
3. The fully automatic SMD electrical sensing packer of claim 1, characterized in that: the corner plate (7) is anticlockwise rotated by 90 degrees and is in an L shape, the center of the lower end of the top of the corner plate (7) is fixedly connected with a CCD appearance detection module (701), the CCD appearance detection module (701) is located at the upper end of the carrier tape (6), and the top of the corner plate (7) is higher than the lifting component (8).
4. The fully automatic SMD electrical sensing packer of claim 1, characterized in that: the correcting component (9) also comprises an L-shaped plate (901), a first groove (902), a second groove (903), a triangular plate (904), a through hole (905), a second hollow groove (906), a fixed shaft (907) and a jacking component (24), wherein the centers of the left and right side plates of the bent part at the inner side of the L-shaped plate (901) are respectively provided with the first groove (902) and the second groove (903), the first groove (902) and the second groove (903) are adjacent, the inner side of the L-shaped plate (901) is positioned between the first groove (902) and the second groove (903), the front side and the rear side of the L-shaped plate are fixedly connected with the triangular plate (904), the center of one end of the first groove (902), which is far away from the bent part, is provided with the through hole (905), the second hollow groove (906) is positioned inside the first groove (902), and the jacking component (24) is arranged in the second hollow groove (906), the center of the rear end of the bent part of the L-shaped plate (901) is fixedly connected with a fixing shaft (907), and the fixing shaft (907) is connected to the upper end of a third supporting plate (12) in a rotating mode.
5. The fully automatic SMD electrical sensing packer as recited in claim 4, characterized in that: the jacking assembly (24) further comprises a U-shaped support (2401), a driving plate (2402), a spring (2403) and a push rod (2404), the upper end of the inner side wall of the second hollow groove (906) is fixedly connected with the U-shaped support (2401), the U-shaped support (2401) and the side wall form a mouth-shaped cavity, the driving plate (2402) is connected to the center position between the front side and the rear side in the cavity in a rotating mode, the driving plate (2402) is S-shaped, the spring (2403) is fixedly connected between the bottom of one end, close to the bent part, of the driving plate (2402) and the inner side wall, the top of one end, far away from the bent part, of the driving plate (2402) is hinged to the push rod (2404), and the other end of the push rod (2404) extends.
CN202010378084.8A 2020-05-07 2020-05-07 Full-automatic SMD electrical sensing packaging machine Active CN111495772B (en)

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CN112557869B (en) * 2020-11-19 2022-06-28 头领科技(昆山)有限公司 Detection method and detection equipment for audio chip
CN113369175B (en) * 2021-06-05 2022-11-11 合泰盟方电子(深圳)股份有限公司 Automatic package testing system and method for inductor
CN113543624B (en) * 2021-07-06 2022-08-26 绍兴新辉照明有限公司 Automatic paster device of circuit board

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TWM381788U (en) * 2009-10-29 2010-06-01 wei-xin Wei Inductance test sieving machine
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