TW202147976A - Circuit board material layer pre-laminating device and process - Google Patents
Circuit board material layer pre-laminating device and process Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/005—De-stacking of articles by using insertions or spacers between the stacked layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/10—Reciprocating or oscillating grippers, e.g. suction or gripper tables
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4638—Aligning and fixing the circuit boards before lamination; Detecting or measuring the misalignment after lamination; Aligning external circuit patterns or via connections relative to internal circuits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Abstract
Description
本發明涉及線路板生產設備的技術領域,尤其涉及一種線路板材料層預疊合設備及製程。The invention relates to the technical field of circuit board production equipment, in particular to a circuit board material layer pre-lamination equipment and a manufacturing process.
線路板又稱PCB板,是目前電子、電氣設備中必不可少的器材,同時也是將電路原理實體化的重要材料。習知技術中,線路板一般包括層疊設置的PP片與芯板等多層結構,線路板在生產過程中,需要將PP片與芯板等多層結構進行預疊合,然後再進行壓合加工,其中預疊合的過程一般由人工完成,該過程中需要人工按照層級順序放置各層材料,這不僅造成生產效率低、 費人工、人員勞動強度高,而且一旦層級順序出現放置錯誤,則會出現廢板的情況,錯誤率較高,存在品質管控困難,而且成品率低下。The circuit board, also known as the PCB board, is an indispensable equipment in the current electronic and electrical equipment, and is also an important material to materialize the circuit principle. In the conventional technology, the circuit board generally includes a multilayer structure such as a PP sheet and a core board. During the production process of the circuit board, it is necessary to pre-laminate the multilayer structure such as the PP sheet and the core board, and then perform the pressing process. The pre-stacking process is generally done manually. In this process, it is necessary to manually place the layers of materials in the hierarchical order, which not only results in low production efficiency, labor-intensive, and high labor intensity, but also causes waste if the hierarchical order is incorrectly placed. In the case of the board, the error rate is high, the quality control is difficult, and the yield is low.
本發明要解決的技術問題問題在於,針對習知技術的不足,提供一種節省人工、可提高生產效率、降低出錯率、提高產品品質的線路板材料層預疊合設備及製程。The technical problem to be solved by the present invention is to provide a circuit board material layer pre-lamination equipment and process that saves labor, can improve production efficiency, reduce error rate, and improve product quality, aiming at the shortcomings of the prior art.
為解決上述技術問題,本發明採用如下技術方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
一種線路板材料層預疊合設備,其包括有機架,所述機架上由左至右依次設有PP片上料機構、預疊台、轉送台、芯板上料機構和隔紙下料機構,所述機架上還設有左右設置的滑移承載架,所述滑移承載架上由左至右依次設有PP取料機械手、芯板轉送機械手、芯板上料機械手和隔紙下料機械手,所述PP取料機械手用於從所述PP片上料機構拾取PP片並放置於所述預疊台上,所述芯板上料機械手用於從所述芯板上料機構拾取芯板並放置於所述轉送台上,所述隔紙下料機械手用於從所述芯板上料機構拾取兩個芯板之間的隔紙並放置於所述隔紙下料機構,所述芯板轉送機械手用於從所述轉送台上拾取芯板並放置於所述預疊台上,通過所述PP取料機械手、芯板轉送機械手、芯板上料機械手和隔紙下料機械手的配合,將所述PP片和所述晶片按照預設疊放順序疊合於所述預疊台。A circuit board material layer pre-stacking device, which includes a frame, and the frame is provided with a PP sheet feeding mechanism, a pre-stacking table, a transfer table, a core board feeding mechanism and a paper separator feeding mechanism in sequence from left to right. The frame is also provided with a left and right sliding carrier, and the sliding carrier is sequentially provided with a PP reclaiming robot, a core plate transfer robot, a core plate feeding robot and a core plate feeding robot from left to right. A paper-separating and unloading robot, the PP reclaiming robot is used to pick up PP sheets from the PP sheet feeding mechanism and place them on the pre-stack, and the core plate feeding robot is used to extract the PP sheet from the core The board feeding mechanism picks up the core board and places it on the transfer table, and the spacer blanking robot is used to pick up the spacer paper between the two core boards from the core board feeding mechanism and place it on the spacer Paper unloading mechanism, the core board transfer robot is used to pick up the core board from the transfer table and place it on the pre-stacking table, through the PP picking robot, the core board transfer robot, the core board The cooperation of the feeding manipulator and the paper-separating unloading manipulator enables the PP sheet and the wafer to be stacked on the pre-stacking table according to a preset stacking sequence.
一種線路板材料層預疊合製程,所述製程基於一設備實現,所述設備包括有機架,所述機架上由左至右依次設有PP片上料機構、預疊台、轉送台、芯板上料機構和隔紙下料機構,所述機架上還設有左右設置的滑移承載架,所述滑移承載架上由左至右依次設有PP取料機械手、芯板轉送機械手、芯板上料機械手和隔紙下料機械手,所述製程包括:PP片取料步驟:利用所述PP取料機械手從所述PP片上料機構拾取PP片並放置於所述預疊台上;芯板取料步驟:利用所述芯板上料機械手從所述芯板上料機構拾取芯板並放置於所述轉送台上;隔紙下料步驟:利用所述隔紙下料機械手從所述芯板上料機構拾取兩個芯板之間的隔紙並放置於所述隔紙下料機構;芯板轉送步驟:利用所述芯板轉送機械手從所述轉送台上拾取芯板並放置於所述預疊台上;通過控制所述PP片取料步驟、所述芯板取料步驟、所述隔紙下料步驟和所述芯板轉送步驟的執行順序,藉由所述PP取料機械手、芯板轉送機械手、芯板上料機械手和隔紙下料機械手的配合,將所述PP片和所述晶片按照預設疊放順序疊合於所述預疊台。A circuit board material layer pre-lamination process, the process is realized based on a device, the device includes a rack, and the rack is sequentially provided with a PP sheet feeding mechanism, a pre-stacking table, a transfer table, a core from left to right The board feeding mechanism and the paper separator unloading mechanism, the frame is also provided with a left and right sliding carrier, and the sliding carrier is sequentially provided with a PP reclaiming robot and a core board transfer from left to right. A manipulator, a core board feeding manipulator and a paper separator blanking manipulator, the process includes: a PP sheet reclaiming step: using the PP reclaiming manipulator to pick up the PP sheet from the PP sheet feeding mechanism and place it on the The core board picking step: using the core board feeding manipulator to pick up the core board from the core board feeding mechanism and placing it on the transfer table; the paper cutting step: using the The paper cutting manipulator picks up the spacer paper between the two core boards from the core board feeding mechanism and places it on the spacer paper cutting mechanism; the core board transfer step: using the core board transfer manipulator from the Pick up the core board on the transfer table and place it on the pre-stacking table; by controlling the execution sequence of the PP sheet reclaiming step, the core board reclaiming step, the paper separator blanking step and the core board transfer step , through the cooperation of the PP reclaiming manipulator, the core board transfer manipulator, the core board feeding manipulator and the paper separator unloading manipulator, the PP sheet and the wafer are stacked in a preset stacking sequence on the pre-stack.
本發明公開的線路板材料層預疊合設備,在實際應用過程中,可根據線路板的層級結構,按照預設的執行順序啟動所述PP片取料步驟、所述芯板取料步驟、所述隔紙下料步驟和所述芯板轉送步驟,在執行上述過程中,藉由所述PP取料機械手、芯板轉送機械手、芯板上料機械手和隔紙下料機械手的配合,將所述PP片和所述晶片按照預設疊放順序疊合於所述預疊台。相比習知技術而言,本發明無需人工作業,大大降低了人員的勞動強度,有效節省了人工成本以及提高了生產效率,此外,本發明設備的自動化性能更強,可有效降低生產過程中的出錯率,進而提高線路板的產品品質。In the actual application process of the circuit board material layer pre-stacking device disclosed in the present invention, according to the hierarchical structure of the circuit board, the PP sheet reclaiming step, the core board reclaiming step, the all In the step of separating paper blanking and the core board transferring step, during the above process, by the PP reclaiming manipulator, the core board transferring manipulator, the core board feeding manipulator and the separating manipulator blanking manipulator. In cooperation, the PP sheet and the wafer are stacked on the pre-stack according to a preset stacking sequence. Compared with the prior art, the present invention does not require manual operation, greatly reduces the labor intensity of personnel, effectively saves labor costs and improves production efficiency. In addition, the equipment of the present invention has stronger automation performance, which can effectively reduce the production process. The error rate is improved, and the product quality of the circuit board is improved.
下面結合附圖和實施例對本發明作更加詳細的描述。The present invention will be described in more detail below with reference to the accompanying drawings and embodiments.
實施例一Example 1
本實施例提出了一種線路板材料層預疊合設備,結合圖1至圖11所示,其包括有機架1,所述機架1上由左至右依次設有PP片上料機構2、預疊台3、轉送台4、芯板上料機構5和隔紙下料機構6,所述機架1上還設有左右設置的滑移承載架7,所述滑移承載架7上由左至右依次設有PP取料機械手8、芯板轉送機械手9、芯板上料機械手10和隔紙下料機械手11,所述PP取料機械手8用於從所述PP片上料機構2拾取PP片100並放置於所述預疊台3上,所述芯板上料機械手10用於從所述芯板上料機構5拾取芯板並放置於所述轉送台4上,所述隔紙下料機械手11用於從所述芯板上料機構5拾取兩個芯板之間的隔紙並放置於所述隔紙下料機構6,所述芯板轉送機械手9用於從所述轉送台4上拾取芯板並放置於所述預疊台3上,通過所述PP取料機械手8、芯板轉送機械手9、芯板上料機械手10和隔紙下料機械手11的配合,將所述PP片100和所述晶片按照預設疊放順序疊合於所述預疊台3。This embodiment proposes a circuit board material layer pre-stacking device. As shown in FIGS. 1 to 11 , it includes a
上述設備在實際應用過程中,可根據線路板的層級結構,按照預設的執行順序啟動所述PP片取料步驟、所述芯板取料步驟、所述隔紙下料步驟和所述芯板轉送步驟,在執行上述過程中,藉由所述PP取料機械手8、芯板轉送機械手9、芯板上料機械手10和隔紙下料機械手11的配合,將所述PP片100和所述晶片按照預設疊放順序疊合於所述預疊台3。相比習知技術而言,本發明無需人工作業,大大降低了人員的勞動強度,有效節省了人工成本以及提高了生產效率,此外,本發明設備的自動化性能更強,可有效降低生產過程中的出錯率,進而提高線路板的產品品質。In the actual application process of the above equipment, according to the hierarchical structure of the circuit board, the PP sheet reclaiming step, the core board reclaiming step, the paper separator blanking step and the core board can be started according to the preset execution sequence. The transfer step, in the execution of the above process, by the cooperation of the PP reclaiming
為了更好地拾取PP片,本實施例中,所述PP取料機械手8通過負壓吸附方式拾取PP片100,所述芯板轉送機械手9和所述芯板上料機械手10均通過負壓吸附方式拾取芯板,所述隔紙下料機械手11通過負壓吸附方式拾取隔紙。In order to better pick up PP sheets, in this embodiment, the PP reclaiming
進一步地,包括有物料車12,所述物料車12將預設的芯板上料盒50移送至芯板上料機構5以及將預設的隔紙下料盒60移送至所述隔紙下料機構6。Further, a
關於所述芯板轉送機械手9的具體結構,本實施例中,所述芯板轉送機械手9包括有轉送滑台90以及用於驅使所述轉送滑台90左右滑動的轉送平移驅動機構95,所述轉送滑台90上固定有轉送升降氣缸91,所述轉送升降氣缸91用於驅使兩個轉送支臂92上升或者下降,所述轉送支臂92上固定有長條狀的轉送吸爪93,兩個轉送吸爪93相互平行,且兩個轉送吸爪93分別與所述芯板的兩側邊緣處對齊,所述轉送吸爪93上固定有多個用於吸附所述芯板的轉送吸嘴94,多個轉送吸嘴94沿所述轉送吸爪93的長度方向依次設置,藉由所述轉送平移驅動機構95、所述轉送升降氣缸91、所述轉送吸爪93和所述轉送吸嘴94的配合,通過負壓吸附方式拾取所述轉送台4上的芯板,並將所述芯板移送至所述預疊台3上。Regarding the specific structure of the core
為了對芯板起到定位作用,並使得所述芯板轉送機械手9與所述轉送台4上的芯板對正,本實施例中,所述轉送台4上開設有多個定位槽孔40,多個定位槽孔40沿所述轉送台4的周向均勻分佈,所述轉送台4的下方設有支撐座41,且所述轉送台4固定於所述支撐座41上,所述支撐座41上設有四個活動塊42以及用於驅使四個活動塊42相互遠離或者相對靠近的定位夾持驅動機構43,四個活動塊42對稱設於所述轉送台4的四周,所述活動塊42的頂部形成有多個定位手指420,所述定位手指420與所述定位槽孔40一一對齊,所述定位手指420穿過所述定位槽孔40並向上伸出,且所述定位手指420能夠在所述定位槽孔40內活動,當所述芯板放置於所述轉送台4時,所述定位夾持驅動機構43驅使四個活動塊42相對靠近,藉由所述芯板周圍的所述定位手指420,將所述芯板定位於所述轉送台4上。In order to position the core board and align the core
進一步地,所述定位槽孔40為長條狀槽孔。Further, the
為了提高PP片上料效率,本實施例中,所述PP片上料機構2包括有兩個PP片上料台20,兩個PP片上料台20上下設置且二者之間設有預設間距,所述滑移承載架7上設有兩個PP取料機械手8,兩個PP取料機械手8上下設置,所述PP取料機械手8與所述PP片上料台20一一對應,藉由兩個PP取料機械手8分別從兩個PP片上料台20拾取PP片100並按照預設疊放順序放置於所述預疊台3上。In order to improve the PP sheet feeding efficiency, in this embodiment, the PP
作為一種較佳方式,所述PP片上料台20上設有第一稱重感測器,所述第一稱重感測器用於採集多層PP片100的重量並以電訊號的形式回饋至預設的控制器。實際應用中,PP片在取料時可能會出現兩片或者多片粘粘的情況,當多層PP片100每次取走一層時,所述第一稱重感測器回饋的重量值都會減少,控制器根據PP片取走前後的重量差值,可以判斷出所述PP取料機械手8是否同時取走多片PP片,如果同時取走多片PP片,則由控制器及時發出報警提醒。As a preferred way, the PP sheet feeding table 20 is provided with a first weighing sensor, and the first weighing sensor is used to collect the weight of the
本實施例中,所述機架1上設有預疊物料升降機構30,所述預疊台3設於所述預疊物料升降機構30的升降端,所述控制器用於根據所述預疊台3疊放的物料厚度即時控制所述預疊物料升降機構30升降,進而控制所述預疊台3的垂直高度。實際應用中,當各層疊放後,其整體厚度會隨之增加,為了保證頂層的高度位置恒定,本實施例利用所述預疊物料升降機構30驅使所述預疊台3上下微運動,使得疊放後的頂層高度保持恒定,從而更好地與各機械手進行配合。In this embodiment, the
為了更好地描述本發明的技術方案,本發明還公開了一種線路板材料層預疊合製程,結合圖1至圖11所示,所述製程基於一設備實現,所述設備包括有機架1,所述機架1上由左至右依次設有PP片上料機構2、預疊台3、轉送台4、芯板上料機構5和隔紙下料機構6,所述機架1上還設有左右設置的滑移承載架7,所述滑移承載架7上由左至右依次設有PP取料機械手8、芯板轉送機械手9、芯板上料機械手10和隔紙下料機械手11,所述製程包括下列步驟:
PP片取料步驟:利用所述PP取料機械手8從所述PP片上料機構2拾取PP片100並放置於所述預疊台3上;
芯板取料步驟:利用所述芯板上料機械手10從所述芯板上料機構5拾取芯板並放置於所述轉送台4上;
隔紙下料步驟:利用所述隔紙下料機械手11從所述芯板上料機構5拾取兩個芯板之間的隔紙並放置於所述隔紙下料機構6;
芯板轉送步驟:利用所述芯板轉送機械手9從所述轉送台4上拾取芯板並放置於所述預疊台3上;
其中,通過控制所述PP片取料步驟、所述芯板取料步驟、所述隔紙下料步驟和所述芯板轉送步驟的執行順序,藉由所述PP取料機械手8、芯板轉送機械手9、芯板上料機械手10和隔紙下料機械手11的配合,將所述PP片100和所述晶片按照預設疊放順序疊合於所述預疊台3。In order to better describe the technical solution of the present invention, the present invention also discloses a pre-lamination process of circuit board material layers. As shown in FIG. 1 to FIG. 11 , the process is realized based on a device, and the device includes a
實施例二
目前,對於多層放置的PP片原料,常用的取料辦法是人工借助工具取料,這種取料手段的工作效率低下,人工成本較高,無法在線路板材料層預疊合自動化設備中推廣應用。At present, for the PP sheet raw materials placed in multiple layers, the commonly used method of reclaiming the material is to manually reclaim the material with the help of tools. This method of reclaiming has low work efficiency and high labor cost, and cannot be popularized in the automatic equipment for pre-lamination of circuit board material layers. application.
對此,本實施例提出了一種可提高工作效率、降低人工成本、更具自動化性能的PP片取料裝置,結合圖1至圖4所示,其包括有機架1,所述機架1上設有PP片上料機構2、預疊台3和滑移承載架7,所述PP片上料機構2上放置有PP片100,所述滑移承載架7上設有PP取料機械手8,所述PP取料機械手8包括有取料滑台80以及用於驅使所述取料滑台80左右滑動的取料平移驅動機構81,所述取料滑台80上固定有兩個取料升降氣缸82,所述取料升降氣缸82用於驅使一取料支臂83上升或者下降,所述取料支臂83上固定有長條狀的取料吸爪84,兩個取料吸爪84相互平行,且兩個取料吸爪84分別與所述PP片100的兩側邊緣處對齊,所述取料吸爪84上固定有多個用於吸附PP片100的取料吸嘴85,多個取料吸嘴85沿所述取料吸爪84的長度方向依次設置,藉由所述取料平移驅動機構81、所述取料升降氣缸82和所述取料吸嘴85的配合,通過負壓吸附方式拾取所述PP片上料機構2上的PP片100,並將所述PP片100移送至所述預疊台3上。In this regard, this embodiment proposes a PP sheet reclaiming device that can improve work efficiency, reduce labor costs, and have more automated performance. As shown in FIG. 1 to FIG. 4 , it includes a
上述裝置在執行過程中,先由所述取料平移驅動機構81驅使所述取料滑台80平移,直至所述取料吸爪84平移至所述PP片上料機構2上方,然後所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84下降,以令所述取料吸嘴85靠近所述PP片上料機構2上的PP片100,此時所述取料吸嘴85吸氣並產生負壓,利用負壓將位於頂層的PP片100吸附於兩個取料吸爪84上,接下來,所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84上升,並將位於頂層的PP片100從所述PP片上料機構2取出,再由所述取料平移驅動機構81驅使所述取料滑台80平移,直至所述取料吸爪84平移至所述預疊台3上方,之後所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84下降,直至所述PP片100放置於所述預疊台3,然後所述取料吸嘴85停止吸氣,最後,所述取料吸嘴85與所述PP片100分離,進而將所述PP片100留置於所述預疊台3上。基於上述過程,本發明更好地完成了PP片取料過程,相比習知技術而言,本發明的自動化性能更強,取料過程無需人員參與,從而節省了人工成本,有助於在線路板材料層預疊合自動化設備中進行靈活運用。During the implementation of the above device, the reclaiming sliding table 80 is first driven by the reclaiming
進一步地,所述取料平移驅動機構81為電機絲桿驅動機構。Further, the material reclaiming
本實施例中,所述取料升降氣缸82的伸縮軸與所述取料滑台80固定連接,藉由所述取料升降氣缸82的殼體帶動所述取料支臂83上升或者下降。In this embodiment, the telescopic shaft of the reclaiming
為了避免同時取走相互粘連的多層PP片,本實施例較佳設置抖動步驟,具體是指,所述取料升降氣缸82的殼體上固定有抖動氣缸86,所述取料支臂83設於所述抖動氣缸86上,藉由所述抖動氣缸86驅使所述取料支臂83上升或者下降。In order to avoid taking away the multi-layer PP sheets that are adhered to each other at the same time, a shaking step is preferably arranged in this embodiment. Specifically, a shaking
進一步地,所述取料支臂83呈“L”形。Further, the reclaiming
作為一種較佳方式,所述抖動氣缸86的伸縮軸與所述取料升降氣缸82的殼體固定連接,所述抖動氣缸86的殼體與所述取料支臂83的垂直部固定連接,所述取料吸爪84與所述取料支臂83的水平部固定連接。As a preferred way, the telescopic shaft of the shaking
為了實現批量取料,本實施例中,所述PP片上料機構2包括有兩個PP片上料台20,兩個PP片上料台20上下設置且二者之間設有預設間距,所述滑移承載架7上設有兩個PP取料機械手8,兩個PP取料機械手8上下設置,所述PP取料機械手8與所述PP片上料台20一一對應,藉由兩個PP取料機械手8分別從兩個PP片上料台20拾取PP片100並按照預設疊放順序放置於所述預疊台3上。上述結構設計不僅能夠節省空間,而且可以利用兩個PP取料機械手8交替取料,有助於提高生產效率。In order to realize batch reclaiming, in this embodiment, the PP
實際應用中,兩個PP片上料台20上可以均放置PP片,也可以放置其他類型的材料片,因此,即使將本實施例中的PP片置換成其他材料片,也應當屬於本發明的保護範圍。In practical applications, both PP sheets can be placed on the two PP sheet feeding tables 20, and other types of material sheets can also be placed. Therefore, even if the PP sheets in this embodiment are replaced with other material sheets, it should belong to the present invention. protected range.
為了更好地描述本實施例的技術方案,本實施例還提出了一種PP片取料方法,結合圖1至圖4所示,所述取料方法基於一取料裝置實現,所述取料裝置包括有機架1,所述機架1上設有PP片上料機構2、預疊台3和滑移承載架7,所述PP片上料機構2上放置有PP片100,所述滑移承載架7上設有PP取料機械手8,所述PP取料機械手8包括有取料滑台80以及用於驅使所述取料滑台80左右滑動的取料平移驅動機構81,所述取料滑台80上固定有兩個取料升降氣缸82,所述取料升降氣缸82用於驅使一取料支臂83上升或者下降,所述取料支臂83上固定有長條狀的取料吸爪84,兩個取料吸爪84相互平行,且兩個取料吸爪84分別與所述PP片100的兩側邊緣處對齊,所述取料吸爪84上固定有多個用於吸附PP片100的取料吸嘴85,多個取料吸嘴85沿所述取料吸爪84的長度方向依次設置,所述取料方法包括下列步驟:
步驟S10,所述取料平移驅動機構81驅使所述取料滑台80平移,直至所述取料吸爪84平移至所述PP片上料機構2上方;
步驟S11,所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84下降,以令所述取料吸嘴85靠近所述PP片上料機構2上的PP片100;
步驟S12,所述取料吸嘴85吸氣並產生負壓,利用負壓將位於頂層的PP片100吸附於兩個取料吸爪84上;
步驟S13,所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84上升,並將位於頂層的PP片100從所述PP片上料機構2取出;
步驟S14,所述取料平移驅動機構81驅使所述取料滑台80平移,直至所述取料吸爪84平移至所述預疊台3上方;
步驟S15,所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84下降,直至所述PP片100放置於所述預疊台3,然後所述取料吸嘴85停止吸氣;以及
步驟S16,所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84上升,所述取料吸嘴85與所述PP片100分離,進而將所述PP片100留置於所述預疊台3上。In order to better describe the technical solution of this embodiment, this embodiment also proposes a PP sheet reclaiming method. With reference to FIGS. 1 to 4 , the reclaiming method is implemented based on a reclaiming device. The device includes a
作為一種較佳方式,所述步驟S13還包括抖動步驟:
當所述取料升降氣缸82驅使所述取料支臂83和所述取料吸爪84上升後,所述取料平移驅動機構81驅使所述取料滑台80左右抖動。As a preferred way, the step S13 further includes a shaking step:
After the
進一步地,所述取料升降氣缸82上設有抖動氣缸86,所述取料支臂83設於所述抖動氣缸86上,藉由所述抖動氣缸86驅使所述取料支臂83上升或者下降,所述抖動步驟中:
利用所述抖動氣缸86驅使所述取料支臂83和所述取料吸爪84上下抖動,藉由左右抖動和上下抖動配合,令所述取料吸嘴85吸附的多餘PP片100抖落於所述PP片上料機構2。Further, a shaking
實施例三
目前,多片PP片在疊放過程中,受靜電等因素的影響,在取料時通常會出現同時取走兩片或者多片PP片的情況,一旦PP片的取出片數錯誤,則直接導致線路板報廢,失誤率和錯誤率較高,難以滿足生產要求。At present, due to the influence of static electricity and other factors during the stacking process of multiple PP sheets, two or more PP sheets are usually taken out at the same time when taking materials. Once the number of PP sheets taken out is wrong, the direct As a result, the circuit board is scrapped, the error rate and error rate are high, and it is difficult to meet the production requirements.
對此,本實施例提出了一種能夠避免因靜電吸附而誤取多個PP片,進而提高取料動作的準確性,有助於提高線路板成品率的PP片上料機構,請參見圖1和圖2,所述PP片上料機構2包括有方形的PP片上料台20,所述PP片上料台20上固定有四個擋塊21,四個擋塊21分別靠近所述PP片上料台20的四個邊緣處,四個擋塊21之間用於放置多層疊放的PP片100,所述PP片上料台20的斜上方設有用於向所述PP片100吹送負離子風的靜電消除機構23。In this regard, this embodiment proposes a PP sheet feeding mechanism that can avoid taking multiple PP sheets by mistake due to electrostatic adsorption, thereby improving the accuracy of the reclaiming action and helping to improve the yield of circuit boards. Please refer to Figure 1 and 2, the PP
上述結構中,在所述PP片上料台20上設置了四個擋塊21,四個擋塊21起到從四周抵擋PP片的作用,進而在取料之前對PP片起到定位作用,同時在所述PP片上料台20的斜上方設置了靜電消除機構23,該靜電消除機構23用於向所述PP片100吹送負離子風,藉由負離子風對PP片起到消除靜電的作用,當機械手在取料過程中,可避免因靜電吸附而出現同時取走多片PP片的情況,大大提高了取料步驟的準確性和可靠性,較好地提高了線路板成品率,進而滿足生產要求。In the above structure, four
作為一種較佳方式,所述擋塊21為長條狀擋塊,且所述擋塊21沿所述PP片上料台20的邊緣延伸。As a preferred manner, the
當放入多層PP片原料時,為了方便排出底部氣流,使得多層PP片準確落入四個擋塊21之間,本實施例中,所述PP片上料台20上開設有鏤空孔200,所述鏤空孔200貫穿於所述PP片上料台20的上下兩側。When the multi-layer PP sheet raw material is put in, in order to facilitate the discharge of the bottom airflow, the multi-layer PP sheet can accurately fall between the four blocks 21. In this embodiment, the PP sheet feeding table 20 is provided with a
為了對所述PP片上料台20起到支撐固定作用,本實施例中,所述PP片上料機構2包括有垂直支架22,所述PP片上料台20固定於所述垂直支架22上。In order to support and fix the PP sheet feeding table 20 , in this embodiment, the PP
為了實現批量上料,本實施例中,所述垂直支架22上固定有兩個上下設置的PP片上料台20,兩個PP片上料台20之間設有預設間距。In order to realize batch feeding, in this embodiment, two PP sheet feeding tables 20 arranged up and down are fixed on the
關於所述靜電消除機構23的具體結構,本實施例中,所述靜電消除機構23包括有出風盒230,所述出風盒230連通有負離子氣源,所述出風盒230上設有多個吹氣嘴231,所述吹氣嘴231朝向所述PP片上料台20。Regarding the specific structure of the
為了擴大負離子風的吹送範圍,本實施例中,所述出風盒230呈長條狀,多個吹氣嘴231沿所述出風盒230的長度方向依次分佈。In order to expand the blowing range of the negative ion wind, in this embodiment, the
作為一種較佳方式,所述靜電消除機構23包括有U形支架232,所述出風盒230安裝於所述U形支架232上。As a preferred manner, the
為了便於調整吹風方向,本實施例中,所述U形支架232的兩端分別設有能夠在預設角度內轉動的鉸接片233,所述出風盒230的兩端分別與兩個鉸接片233固定連接。In order to facilitate adjustment of the blowing direction, in this embodiment, two ends of the
本實施例中,所述垂直支架22上固定有兩個上下設置的L形承載架24,兩個PP片上料台20分別固定於兩個L形承載架24上。In this embodiment, two L-shaped bearing frames 24 arranged up and down are fixed on the
為了更好地與線路板材料層預疊合設備相配合,本實施例中,所述機架1上還設有用於驅使所述垂直支架22上升或者下降的上料台升降驅動機構25,並通過所述L形承載架24與所述上料台升降驅動機構25的驅動端固定連接。In order to better cooperate with the circuit board material layer pre-lamination equipment, in this embodiment, the
實施例四
線路板在預疊合過程必然涉及芯板上料步驟,多層芯板原料通常層疊放置在料盒內,為了避免相鄰芯板之間發生摩擦,需在兩層芯板之間放置隔紙,從而起到保護作用,執行預疊合步驟時,需要在頂層芯板取下後,將隔紙取出收集,以便再次利用。上述過程屬於芯板與隔紙的分料取料工序,目前,上述工序均由人工完成,因此不僅工作效率低下,而且人工成本較高,缺乏自動化性能,無法滿足自動化生產要求。The pre-lamination process of circuit boards inevitably involves the core board feeding step. The multi-layer core board raw materials are usually stacked in the material box. In order to avoid friction between adjacent core boards, a separator paper needs to be placed between the two layers of core boards. Therefore, it plays a protective role. When the pre-lamination step is performed, the separator paper needs to be taken out and collected for reuse after the top core board is removed. The above process belongs to the material distribution and reclaiming process of the core board and the separator. At present, the above processes are all completed manually, so not only the work efficiency is low, but also the labor cost is high, lack of automation performance, and cannot meet the requirements of automated production.
對此,本實施例提出了一種可自動完成芯板和隔紙的取料工作,無需人工參與,節省人力成本,而且更具自動化性能的芯板分料取料裝置,結合圖1、圖9至圖14所示,其包括有機架1,所述機架1上設有轉送台4、芯板上料機構5、隔紙下料機構6和滑移承載架7,所述轉送台4、芯板上料機構5和隔紙下料機構6由左至右依次設置,所述滑移承載架7上設有芯板上料機械手10和隔紙下料機械手11,所述芯板上料機構5包括有芯板上料盒50,所述芯板上料盒50內盛裝有層疊放置的多個芯板,相鄰兩個芯板之間夾設有隔紙,所述隔紙下料機構6包括有隔紙下料盒60,所述芯板上料機械手10包括有上料滑台13以及用於驅使所述上料滑台13左右滑動的上料平移驅動機構130,所述上料滑台13上固定有一升降驅動模組131,所述升降驅動模組131用於驅使一上料支臂132上升或者下降,所述上料支臂132上固定有長條狀的上料吸爪133,兩個上料吸爪133相互平行,且兩個上料吸爪133分別與所述芯板的兩側邊緣處對齊,所述上料吸爪133上固定有多個用於吸附所述芯板的上料吸嘴134,多個上料吸嘴134沿所述上料吸爪133的長度方向依次設置,藉由所述上料平移驅動機構130、所述升降驅動模組131、所述上料吸爪133和所述上料吸嘴134的配合,通過負壓吸附方式拾取所述芯板上料盒50內的芯板,並將所述芯板移送至所述轉送台4上,所述隔紙下料機械手11的結構與所述芯板上料機械手10的結構相同,所述隔紙下料機械手11用於通過負壓吸附的方式拾取所述芯板上料盒50內的隔紙,並將所述隔紙移送至所述隔紙下料盒60。In this regard, the present embodiment proposes a core board sorting and reclaiming device that can automatically complete the reclaiming work of the core board and the separator without manual participation, saves labor costs, and has more automatic performance. Figure 1, Figure 9 As shown in FIG. 14 , it includes a
上述芯板分料取料裝置在執行過程中,所述芯板上料機械手10先平移至所述芯板上料盒50上方,此時,所述隔紙下料機械手11位於所述隔紙下料盒60上方,所述芯板上料機械手10取芯板時,所述升降驅動模組131驅使所述上料支臂132和所述上料吸爪133下降,所述上料吸嘴134吸氣並產生負壓,利用負壓吸附所述芯板,然後所述升降驅動模組131驅使所述上料支臂132和所述上料吸爪133上升,再由所述上料平移驅動機構130驅使所述上料滑台13平移,直至將所述芯板移送至所述轉送台4上方,最後所述升降驅動模組131驅使所述上料支臂132和所述上料吸爪133下降,所述上料吸嘴134停止吸氣,將所述芯板放置於所述轉送台4上;基於上述過程使得所述所述芯板上料機械手10完成了芯板取料,因所述隔紙下料機械手11的結構與所述芯板上料機械手10的結構相同,所以,所述隔紙下料機械手11只需按照上述動作過程,同樣以負壓吸附的方式來拾取所述芯板上料盒50內的隔紙,並將所述隔紙移送至所述隔紙下料盒60即可完成隔紙下料步驟。相比現有技術而言,本發明較好地完成了芯板隔紙的自動化分料取料過程,不僅提高了生產效率,而且有效節省了生產成本,進而滿足生產需求。During the execution of the above-mentioned core board feeding and reclaiming device, the core
為了實現上下移動,本實施例中,所述上料滑台13上固定有垂直滑塊136,所述上料支臂132上固定有垂直滑軌137,所述垂直滑軌137穿過所述垂直滑塊136且二者滑動配合,所述升降驅動模組131固定於所述上料支臂132上,所述升降驅動模組131的驅動端連接於所述上料滑台13。In order to achieve up and down movement, in this embodiment, a vertical sliding
為了進一步提高結構穩定性,本實施例中,所述上料支臂132上固定有兩個相互平行的垂直滑軌137,所述上料滑台13上固定有四個垂直滑塊136,每個垂直滑軌137對應穿過兩個垂直滑塊136。In order to further improve the structural stability, in this embodiment, two mutually parallel vertical sliding
進一步地,所述上料支臂132為“L”形支臂。Further, the feeding
作為一種較佳方式,所述升降驅動模組131固定於所述上料支臂132的垂直部上。In a preferred manner, the
為了對兩個上料吸爪133起到固定作用,本實施例中,所述上料支臂132的水平部上固定有上料橫樑138,兩個上料吸爪133分別固定於所述上料橫樑138的兩端。In order to fix the two
為了更好地消除靜電,本實施例中,所述機架1上設有靜電消除機構56,所述靜電消除機構56與所述芯板上料機構5相鄰設置,且所述靜電消除機構56用於向所述芯板上料機構5吹送負離子風。In order to better eliminate static electricity, in this embodiment, the
本實施例還涉及一種芯板分料取料方法,結合圖1、圖9至圖14所示,所述取料方法基於一取料裝置實現,包括有機架1,所述機架1上設有轉送台4、芯板上料機構5、隔紙下料機構6和滑移承載架7,所述轉送台4、芯板上料機構5和隔紙下料機構6由左至右依次設置,所述滑移承載架7上設有芯板上料機械手10和隔紙下料機械手11,所述芯板上料機構5包括有芯板上料盒50,所述芯板上料盒50內盛裝有層疊放置的多個芯板,相鄰兩個芯板之間夾設有隔紙,所述隔紙下料機構6包括有隔紙下料盒60,所述芯板上料機械手10包括有上料滑台13以及用於驅使所述上料滑台13左右滑動的上料平移驅動機構130,所述上料滑台13上固定有一升降驅動模組131,所述升降驅動模組131用於驅使一上料支臂132上升或者下降,所述上料支臂132上固定有長條狀的上料吸爪133,兩個上料吸爪133相互平行,且兩個上料吸爪133分別與所述芯板的兩側邊緣處對齊,所述上料吸爪133上固定有多個用於吸附所述芯板的上料吸嘴134,多個上料吸嘴134沿所述上料吸爪133的長度方向依次設置,所述取料方法包括有如下步驟:
步驟S20,所述芯板上料機械手10平移至所述芯板上料盒50上方,此時,所述隔紙下料機械手11位於所述隔紙下料盒60上方;
步驟S21,所述升降驅動模組131驅使所述上料支臂132和所述上料吸爪133下降,所述上料吸嘴134吸氣並產生負壓,利用負壓吸附所述芯板;
步驟S22,所述升降驅動模組131驅使所述上料支臂132和所述上料吸爪133上升,再由所述上料平移驅動機構130驅使所述上料滑台13平移,直至將所述芯板移送至所述轉送台4上方;
步驟S23,所述升降驅動模組131驅使所述上料支臂132和所述上料吸爪133下降,所述上料吸嘴134停止吸氣,將所述芯板放置於所述轉送台4上;
所述隔紙下料機械手11的結構與所述芯板上料機械手10的結構相同,所述隔紙下料機械手11按照步驟S20至步驟S23的動作過程,通過負壓吸附的方式拾取所述芯板上料盒50內的隔紙,並將所述隔紙移送至所述隔紙下料盒60。This embodiment also relates to a method for separating and reclaiming materials for a core board. With reference to FIGS. 1 and 9 to 14 , the reclaiming method is implemented based on a reclaiming device, including a
實施例五
實際應用過程中,當預設的機械手從料盒中取出芯板和隔紙時,為了避免誤取料的情況發生,需要對芯板和隔紙進行準確分辨,現有的分辨手段是通過人工觀察的方式,這種分辨措施不僅效率低下,而且容易因操作人員疲勞而出現取料失誤,嚴重影響線路板生產品質,無法滿足生產要求。In the actual application process, when the preset manipulator takes out the core board and the spacer paper from the material box, in order to avoid the occurrence of wrong material removal, it is necessary to accurately distinguish the core board and the spacer paper. The existing identification method is manual. In the way of observation, this kind of distinguishing measure is not only inefficient, but also prone to material retrieval errors due to operator fatigue, which seriously affects the production quality of circuit boards and cannot meet production requirements.
對此,本實施例提出了一種可提高芯板取料工序的準確性和可靠性,同時提高線路板生產品質,而且更具自動化性能的芯板隔紙分料檢測裝置,結合圖1、圖11至圖14所示,其包括有機架1,所述機架1上設有芯板上料機構5和滑移承載架7,所述滑移承載架7上設有芯板上料機械手10和隔紙下料機械手11,所述芯板上料機構5包括有芯板上料盒50,所述芯板上料盒50內盛裝有層疊放置的多個芯板,相鄰兩個芯板之間夾設有隔紙,所述芯板上料機械手10用於通過負壓吸附的方式拾取所述芯板上料盒50內的芯板,所述芯板上料機械手10包括有上料橫樑138和顏色感測器139,所述顏色感測器139安裝於所述上料橫樑138上,所述顏色感測器139的感應端朝下設置,所述隔紙下料機械手11的結構與所述芯板上料機械手10的結構相同,所述隔紙下料機械手11用於通過負壓吸附的方式拾取所述芯板上料盒50內的隔紙,所述顏色感測器139用於採集顏色並以電訊號的形式回饋至預設的控制器,所述控制器根據所述顏色感測器139回饋的電訊號判斷所述芯板上料機械手10是否拾取芯板,以及判斷所述隔紙下料機械手11是否拾取隔紙。In this regard, this embodiment proposes a core board separator paper separation detection device that can improve the accuracy and reliability of the core board reclaiming process, while improving the production quality of circuit boards, and has more automatic performance. Figure 1, Figure 11 As shown in FIG. 14 , it includes a
上述結構中,利用所述芯板上料機械手10和隔紙下料機械手11分別對芯板和隔紙進行取料,同時在所述芯板上料機械手10和隔紙下料機械手11中分別配置了顏色感測器139,以所述芯板上料機械手10為例,利用所述上料橫樑138上安裝的所述顏色感測器139,在所述芯板上料機械手10拾取芯板時,通過所述顏色感測器139回饋的顏色資料,預設的控制器根據顏色資料可以判斷出所述芯板上料機械手10拾取的是芯板還是隔紙,如果此時拾取的是隔紙,則屬於誤拾取動作,所述控制器可及時發出報警提示,相應地,所述隔紙下料機械手11也具備顏色採集與判斷功能。基於上述原理,本發明可大大提高芯板與隔紙分料過程的準確性,有效避免誤取料的情況發生,有助於提高線路板生產品質,而且更具自動化性能。In the above structure, the core
基於上述顏色感測器,本實施例不僅用於區分芯板和隔紙,還可用於拾取膠片等片材,同時,所述顏色感測器也不局限於檢測不同類型的片材,還可以對單片片材和多片片材進行判斷,例如,當機械手拾取多片膠片時,其色彩深度與單片膠片不同,據此回饋的顏色資料也不相同,控制器根據該顏色區別,可以判斷出機械手拾取的是單片還是多片,進而提高取料過程的準確性,同時還可向用戶及時發出報警提示,不僅準確性更佳,而且也進一步提升了自動化性能。Based on the above-mentioned color sensor, this embodiment is not only used to distinguish the core board and the separator, but also to pick up sheets such as films. At the same time, the color sensor is not limited to detecting different types of sheets, but also can Judging a single sheet and multiple sheets, for example, when the manipulator picks up multiple sheets of film, its color depth is different from that of a single sheet of film, and the color information fed back is also different. The controller distinguishes according to the color, It can determine whether the robot picks up a single piece or multiple pieces, thereby improving the accuracy of the reclaiming process, and at the same time, it can also issue an alarm prompt to the user in time, which not only improves the accuracy, but also further improves the automation performance.
作為一種較佳方式,所述芯板上料機械手10包括有兩個相互平行的上料吸爪133,兩個上料吸爪133分別固定於所述上料橫樑138的兩端。In a preferred manner, the core
為了更加準確地採集片材顏色,本實施例中,所述顏色感測器139位於兩個上料吸爪133之間。In order to collect the sheet color more accurately, in this embodiment, the
在此基礎上,本實施例還具有取料檢測功能,具體是指,所述芯板上料機構5包括有檢測氣缸51,所述檢測氣缸51固定於所述機架1上,所述檢測氣缸51的伸縮軸上固定有上料感應機構52,當所述芯板上料機械手10拾取芯板或者所述隔紙下料機械手11拾取隔紙後,所述檢測氣缸51驅使所述上料感應機構52向所述芯板上料盒50內伸出,當所述上料感應機構52感應到所述芯板或者所述隔紙時向所述控制器回饋一電訊號。基於上述結構,有助控制器判斷機械手是否準確取到片材物料,從而進一步提高取料動作的準確性和可靠性。On this basis, this embodiment also has the function of reclaiming and detecting, specifically, the core
為了起到較好的支撐作用,本實施例中,所述上料感應機構52包括有感應支架520和物料感應器521,所述感應支架520與所述檢測氣缸51的伸縮軸固定連接,所述物料感應器521固定於所述感應支架520上。In order to play a better supporting role, in this embodiment, the material
作為一種較佳方式,所述物料感應器521為紅外對管感測器或者接近開關。In a preferred manner, the
實施例六
實際應用中,在芯板上料以及隔紙下料過程中,一般需要利用料盒裝載原料和隔紙,同時需要人工將料盒放置於芯板取料工位與隔紙下料工位,待取放料完成,再由人工進行取換料盒,整個過程不僅繁瑣,而且需要耗費較多人力,工作效率低下,人工成本較高,無法滿足生產需求。In practical applications, in the process of core board feeding and separator paper blanking, it is generally necessary to use a material box to load raw materials and separator paper, and at the same time, it is necessary to manually place the material box on the core board reclaiming station and the separator paper blanking station. After the picking and unloading is completed, the material box is manually replaced. The whole process is not only cumbersome, but also requires a lot of manpower, low work efficiency, and high labor costs, which cannot meet production needs.
對此,本實施例提出了一種有助於實現自動取放料盒,從而提高芯板與隔紙的上下料效率,同時節省人工成本的料盒移送機構,結合圖1、圖9至圖15所示,其包括有機架1和芯板物料車15和隔紙物料車,所述機架1上設有芯板上料機構5和隔紙下料機構6,其中:In this regard, this embodiment proposes a material box transfer mechanism that is helpful to realize automatic picking and placing of material boxes, thereby improving the loading and unloading efficiency of core boards and separators, and at the same time saving labor costs. As shown, it includes a
所述芯板上料機構5的下方設有可推入芯板物料車15的第一物料車位53,所述芯板物料車15上設有第一料盒升降機構55,所述第一料盒升降機構55的升降端放置有芯板上料盒50,所述芯板上料機構5包括有第一鎖固機構54,當所述芯板物料車15推入所述第一物料車位53時,藉由所述第一鎖固機構54將所述芯板物料車15固定於所述第一物料車位53,再由所述第一料盒升降機構55驅使所述芯板上料盒50上升至預設高度;Below the core
所述隔紙下料機構6的下方設有可推入所述隔紙物料車的第二物料車位63,所述隔紙物料車上設有第二料盒升降機構,所述第二料盒升降機構的升降端放置有隔紙下料盒60,所述隔紙下料機構6包括有第二鎖固機構,當所述隔紙物料車推入所述第二物料車位63時,藉由所述第二鎖固機構將所述隔紙物料車固定於所述第二物料車位63,再由所述第二料盒升降機構驅使所述隔紙下料盒60上升至預設高度。A second
上述結構中,所述芯板上料機構5的下方和所述隔紙下料機構6的下方分別設置了第一物料車位53和第二物料車位63,在進行取換料盒的工序時,只需將所述芯板物料車15和所述隔紙物料車分別推入第一物料車位53和第二物料車位63,將所述芯板物料車15和所述隔紙物料車通過鎖固機構進行固定後,可利用兩個物料車上的料盒升降機構驅使料盒上升至預設的取放料高度,取放料盒的過程可自動化完成,動作過程簡單可靠,不僅省時省力,而且節省了人工成本,有助於提高線路板材料層預疊合設備的工作效率,較好地滿足了生產需求。In the above structure, a first
為了在料盒升至預設高度後對料盒起到定位作用,本實施例中,所述機架1上固定有至少兩個第一定位氣缸(第一鎖固機構)54,所述第一定位氣缸54分設於所述芯板上料盒50的兩側,所述第一定位氣缸(第一鎖固機構)54的伸縮軸上固定有第一定位塊540,當所述第一料盒升降機構55驅使所述芯板上料盒50上升至預設高度時,所述第一定位氣缸54(第一鎖固機構)驅使所述第一定位塊540伸出,藉由所述芯板上料盒50兩側的第一定位塊540對所述芯板上料盒50進行夾持定位。In order to position the material box after the material box rises to the preset height, in this embodiment, at least two first positioning cylinders (first locking mechanisms) 54 are fixed on the
實際應用中,所述芯板物料車15和所述隔紙物料車的結構相同,為了便於移動物料車,本實施例中,所述芯板物料車15的底部設有4個萬向輪150。In practical application, the core
進一步地,所述芯板物料車15的側部設有垂直設置的扶手151。Further, the side part of the
為了實現批量運送,本實施例中,所述第一料盒升降機構55的升降端放置有至少兩個上下層疊放置的芯板上料盒50。In order to realize batch transportation, in this embodiment, at least two core
以上所述只是本發明較佳的實施例,並不用於限制本發明,凡在本發明的技術範圍內所做的修改、等同替換或者改進等,均應包含在本發明所保護的範圍內。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. All modifications, equivalent replacements or improvements made within the technical scope of the present invention should be included in the protection scope of the present invention.
1:機架 10:芯板上料機械手 100:PP片 11:隔紙下料機械手 12:物料盒 13:上料滑台 130:上料平移驅動機構 131:升降驅動模組 132:上料支臂 133:上料吸爪 134:上料吸嘴 136:垂直滑塊 137:垂直滑軌 138:上料橫樑 139:顏色感測器 15:芯板物料車 150:萬向輪 151:扶手 2:PP片上料機構 20:PP片上料台 200:鏤空孔 21:擋塊 22:垂直支架 23:靜電消除機構 230:出風盒 231:吹氣嘴 232:U形支架 233:鉸接片 24:L形承載架 25:上料台升降驅動機構 3:預疊台 30:預疊物料升降機構 4:轉送台 40:定位槽孔 41:支撑座 42:活動塊 420:定位手指 43:定位夾持驅動機構 5:芯板上料機構 50:芯板上料盒 51:檢測氣缸 52:上料感應機構 520:感應支架 521:物料感應器 53:第一物料車位 54:第一鎖固機構 540:第一定位塊 55:第一料盒升降機構 56:靜電消除機構 6:隔紙下料機構 60:隔紙下料盒 63:第二物料車位 7:滑移承載架 8:PP取料機械手 81:取料平移驅動機構 82:取料升降氣缸 83:取料支臂 84:取料吸爪 85:取料吸嘴 86:抖動氣缸 9:芯板轉送機械手 90:轉送滑台 91:升降氣缸 92:轉送支臂 93:轉送吸爪 94:轉送吸嘴 95:平移驅動機構1: Rack 10: Core board feeding manipulator 100:PP sheet 11: Paper-separated blanking manipulator 12: Material box 13: Loading slide table 130: Feeding translation drive mechanism 131: Lifting drive module 132: Loading arm 133: Feeding claw 134: Feeding nozzle 136: Vertical Slider 137: Vertical rails 138: Loading beam 139: Color Sensor 15: Core board material truck 150: Universal wheel 151: Armrest 2: PP sheet feeding mechanism 20: PP sheet feeding table 200: Hollow Hole 21: Stop 22: Vertical bracket 23: Static elimination mechanism 230: air box 231: blowing mouth 232: U-shaped bracket 233: Hinged piece 24: L-shaped carrier 25: Lifting drive mechanism of loading table 3: Pre-stacking table 30: Pre-stacked material lifting mechanism 4: Transfer table 40: Positioning slot 41: Support seat 42: Active Block 420: Locate Finger 43: Positioning and clamping drive mechanism 5: Core board feeding mechanism 50: Core board feeder box 51: Check the cylinder 52: Feeding induction mechanism 520: Induction bracket 521: Material Sensor 53: The first material parking space 54: The first locking mechanism 540: The first positioning block 55: The first material box lifting mechanism 56: Static elimination mechanism 6: Separator blanking mechanism 60: Separator feeding box 63: Second material parking space 7: Sliding carrier 8: PP reclaiming manipulator 81: Reclaiming translation drive mechanism 82: Reclaiming lift cylinder 83: Reclaiming arm 84: Reclaiming claw 85: Pickup nozzle 86: shake cylinder 9: Core board transfer robot 90: Transfer slide table 91: Lifting cylinder 92: Transfer arm 93: Transfer suction claw 94: Transfer nozzle 95: Translation drive mechanism
圖1為線路板材料層預疊合設備的整體結構圖; 圖2為PP片上料機構的結構圖; 圖3為PP取料機械手的結構圖; 圖4為PP取料機械手的側視圖; 圖5為芯板轉送機械手的仰視圖; 圖6為芯板轉送機械手的側視圖; 圖7為轉送台的結構圖; 圖8為預疊台的側視圖; 圖9為芯板上料機構和隔紙下料機構的結構圖一; 圖10為芯板上料機構和隔紙下料機構的結構圖二; 圖11為芯板轉送機械手、芯板上料機械手和隔紙下料機械手的結構圖; 圖12為芯板上料機械手的俯視圖; 圖13為芯板上料機械手的正視圖; 圖14為芯板上料機械手的側視圖;以及 圖15為芯板物料車的側視圖。Fig. 1 is the overall structure diagram of circuit board material layer pre-lamination equipment; Figure 2 is a structural diagram of a PP sheet feeding mechanism; Fig. 3 is the structure diagram of PP reclaiming manipulator; Figure 4 is a side view of a PP reclaiming manipulator; Fig. 5 is the bottom view of the core board transfer manipulator; Fig. 6 is the side view of the core board transfer manipulator; 7 is a structural diagram of a transfer table; Figure 8 is a side view of the pre-stack; Figure 9 is a structural diagram 1 of the core board feeding mechanism and the paper separator feeding mechanism; Figure 10 is a structural diagram 2 of the core board feeding mechanism and the paper separator feeding mechanism; Figure 11 is a structural diagram of a core board transfer robot, a core board feeding robot and a paper separator blanking robot; Figure 12 is a top view of the core plate feeding manipulator; Figure 13 is a front view of the core board feeding manipulator; Figure 14 is a side view of the core board feeding robot; and Figure 15 is a side view of the core material cart.
1:機架1: Rack
10:芯板上料機械手10: Core board feeding manipulator
11:隔紙下料機械手11: Paper-separated blanking manipulator
2:PP片上料機構2: PP sheet feeding mechanism
25:上料台升降驅動機構25: Lifting drive mechanism of loading table
3:預疊台3: Pre-stacking table
4:轉送台4: Transfer table
5:芯板上料機構5: Core board feeding mechanism
6:隔紙下料機構6: Separator blanking mechanism
7:滑移承載架7: Sliding carrier
8:PP取料機械手8: PP reclaiming manipulator
9:芯板轉送機械手9: Core board transfer robot
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