CN111483063A - Full-automatic stone unloader - Google Patents
Full-automatic stone unloader Download PDFInfo
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- CN111483063A CN111483063A CN202010309253.2A CN202010309253A CN111483063A CN 111483063 A CN111483063 A CN 111483063A CN 202010309253 A CN202010309253 A CN 202010309253A CN 111483063 A CN111483063 A CN 111483063A
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- chisel
- unloading
- stone
- unit
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- 239000004575 stone Substances 0.000 title claims abstract description 83
- 238000005553 drilling Methods 0.000 claims abstract description 32
- 241000252254 Catostomidae Species 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 49
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 8
- 230000000087 stabilizing effect Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000011265 semifinished product Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/26—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by impact tools, e.g. by chisels or other tools having a cutting edge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
- B28D7/046—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work the supporting or holding device being of the vacuum type
Abstract
The invention discloses a full-automatic stone unloader which comprises a track, a stone carrying device, a plate placing device, a plate chiseling unit and a plate unloading unit, wherein the track is provided with two sections, and the plate chiseling unit and the plate unloading unit are arranged above the two sections of the track at intervals. The plate drilling unit and the plate unloading unit respectively comprise a portal frame, a traveling driving device and a lifting driving device, and the portal frame can travel on the track. Two chisel plate bases are symmetrically arranged on two sides of the chisel plate unit, and two unloading plate bases are symmetrically arranged on two sides of the unloading plate unit. Two chisel board base seats are fixedly connected through a chisel board beam, a chisel board device is movably arranged on the chisel board beam, and a board detaching device is arranged on the upper portion of the chisel board unit. A plate unloading cross beam is arranged between the two plate unloading base seats, and two ends of the plate unloading cross beam are respectively and rotatably connected with the two plate unloading base seats. And a plurality of groups of suckers are sequentially arranged on the plate unloading beam along the length direction of the plate unloading beam. The automatic plate unloading device has the advantages of high automation degree, high working efficiency, low production cost, high plate unloading safety and high yield of stone plates, and reduces the labor intensity.
Description
Technical Field
The invention relates to the technical field of stone production equipment, in particular to a full-automatic stone unloader.
Background
In stone machining, first, the upper portion of a block of stone is cut into pieces, and only the lower portion of a half-finished stone slab 102 after cutting is connected to a base material 101, as shown in fig. 1. The semi-finished slates 102 are then removed from the base material 101 and the removed semi-finished slates 102 are stacked in the desired position. At present, the semi-finished product stone slab 102 is mainly disassembled manually, the disassembling process is firstly performed by continuously knocking the position of the bottom of the semi-finished product stone slab 102 by a manual tool to generate cracks, then the semi-finished product stone slab 102 is pried or the middle upper part of the semi-finished product stone slab 102 is knocked to completely separate the semi-finished product stone slab 102 from the base material 101, and finally the semi-finished product stone slab 102 is manually moved away from the base material 101 and is stacked orderly. In the whole work process of unloading the boards and stacking the boards, the labor intensity is high, the production cost is high, the working efficiency is low, the safety is poor, the stone plates are easy to scrap, and the yield is low. Therefore, further improvements are desired in the art.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a full-automatic stone unloader, which solves the problems of high labor intensity, low working efficiency, poor safety, easy stone slab scrapping and low yield in manual plate unloading.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a full-automatic stone unloader comprises a track, a stone carrying device, a plate placing device, a plate chiseling unit and a plate unloading unit, wherein the track is provided with two sections, and the two sections of the track are arranged on the ground in parallel relatively.
The stone carrying device and the plate placing device are arranged between the two sections of tracks at intervals in tandem, and the plate drilling unit, the plate unloading unit and the plate placing device are arranged above the two sections of tracks at intervals in tandem.
The plate chiseling unit and the plate unloading unit respectively comprise a portal frame, a traveling driving device and a lifting driving device, a group of traveling wheels are respectively arranged below two sides of the portal frame, and each group of traveling wheels are positioned on the rails at the same side.
The walking driving device and the lifting driving device are arranged on the portal frame, two chisel plate bases are symmetrically arranged on two sides of the portal frame of the chisel plate unit, two unloading plate bases are symmetrically arranged on two sides of the portal frame of the unloading plate unit, and the chisel plate bases and the unloading plate bases are respectively connected with the lifting driving device on the portal frame where the chisel plate bases and the unloading plate bases are located.
Two chisel board base seats are fixedly connected through a chisel board beam, a chisel board device is movably arranged on the chisel board beam, and a board dismounting device is arranged on the upper portion of a portal frame of the chisel board unit.
A substrate unloading beam is arranged between the two substrate unloading bases, two ends of the substrate unloading beam are respectively and rotatably connected with the two substrate unloading bases, one of the substrate unloading bases is provided with a first motor, and the first motor drives the substrate unloading beam to rotate.
Unload and be provided with slabstone adsorption apparatus on the board crossbeam, slabstone adsorption apparatus includes along unloading a board crossbeam length direction multiunit sucking disc of interval arrangement in proper order.
Further, the track is a section of I-steel, and the outside of each track all is equipped with the first rack rather than parallel arrangement.
Each first rack is fixedly connected with the track on the same side of the first rack through a track support, and the tooth-shaped surface of each first rack faces downwards.
The portal frame comprises left stand, right stand and entablature fixed connection, and the lower extreme of left stand and right stand all is provided with walking wheel support.
Each group of walking wheels comprises at least two walking wheels, the walking wheels in the same group are sequentially arranged at intervals along the extending direction of the track, and the bottoms of the walking wheels are in surface contact with the upper surface of the track.
Furthermore, the walking driving device comprises a second motor, a first worm and gear mechanism and a belt transmission mechanism, wherein the second motor is fixedly arranged on the upper cross beam, and the end part of the second motor drives the worm of the first worm and gear mechanism to rotate.
The two belt transmission mechanisms are symmetrically arranged on two sides of the portal frame and comprise driving belt wheels and driven belt wheels, the driving belt wheels and the driven belt wheels are arranged one above the other, a turbine shaft of the first worm and gear mechanism drives the two driving belt wheels to synchronously rotate, and the driving belt wheels drive the corresponding driven belt wheels to rotate through a belt.
The driven belt wheel is installed on the walking wheel support, a walking gear is arranged at the end part of a wheel shaft of the driven belt wheel, and the walking gear is meshed with the first rack on the same side to drive the portal frame to walk on the track.
Furthermore, the left stand column and the right stand column respectively comprise two sections of H-shaped steel which are vertically arranged in parallel at intervals in tandem, the lower ends of the two sections of H-shaped steel are fixedly welded with the corresponding walking wheel supports, and the upper ends of the two sections of H-shaped steel are fixedly welded with the upper cross beam.
The front side and the rear side of the chisel plate base and the unloading base are respectively provided with a group of lifting wheels, the chisel plate base and the unloading base are respectively positioned between two sections of H-shaped steel of the upright column where the chisel plate base and the unloading base are positioned, each group of lifting wheels comprises at least two lifting wheels which are vertically arranged, and each lifting wheel is positioned in a groove of the corresponding H-shaped steel.
Furthermore, the lifting driving device comprises a third motor, a second worm and gear mechanism and a chain transmission mechanism, wherein the third motor is fixedly arranged on the upper cross beam, and the end part of the third motor drives the worm of the second worm and gear mechanism to rotate.
The two chain transmission mechanisms are symmetrically arranged on two sides of the portal frame and comprise a driving chain wheel, a driven chain wheel and a chain, the driving chain wheel and the driven chain wheel are arranged one above the other, and a turbine shaft of the second worm and gear mechanism drives the two driving chain wheels to synchronously rotate.
One end of the chain is connected with the top of the chisel plate base or the plate unloading base, the chain upwards bypasses the driving chain wheel, then downwards bypasses the driven chain wheel, and then upwards is connected with the bottom of the chisel plate base or the plate unloading base, and the driving chain wheel can drive the plate unloading cross beam to lift through the chain.
Furthermore, carry the stone device including carrying the stone seat and carrying the stone platform, carry the stone platform to be located directly over carrying the stone seat, carry the central point of stone platform to put through pivot and carry the stone platform rotation to be linked to each other.
And a horizontal adjusting mechanism and an angle adjusting mechanism are arranged between the stone carrying table and the stone carrying seat, and the horizontal adjusting mechanism comprises a plurality of horizontal adjusting oil cylinders which are vertically and uniformly arranged outside the rotating shaft.
The end part of a piston rod of the horizontal adjusting oil cylinder is fixed with a ball head, the bottom of the stone carrying table is provided with a plurality of sections of arc-shaped grooves which are equal to the horizontal adjusting oil cylinder in number and correspond to the horizontal adjusting oil cylinder in position, and each ball head is positioned in the corresponding arc-shaped groove.
The angle adjusting mechanism comprises an angle adjusting oil cylinder, the cylinder body of the angle adjusting oil cylinder is hinged with the stone carrying seat, and the end part of a piston rod of the angle adjusting oil cylinder is hinged with the bottom of the stone carrying table.
Furthermore, the chisel plate crossbeam is located the portal frame rear side of chisel plate unit, and its both ends are fixed with the chisel plate base of homonymy through a longeron respectively.
The chisel plate device has two, and the symmetrical arrangement is in the left and right sides of chisel plate crossbeam, and it includes chisel plate slide, chisel plate ware and fourth motor, chisel plate slide movable sleeve is established on chisel plate crossbeam.
The outer walls of the front side and the rear side of the chisel plate cross beam are respectively provided with a guide rail, the front side and the rear side of the chisel plate sliding seat are respectively provided with a row of idler wheels, and each idler wheel is in rolling fit with the guide rail at the same side.
And each chisel plate sliding seat is fixedly provided with a second rack, the tooth-shaped surfaces of the two second racks are arranged oppositely, and the second racks are in sliding fit with the chisel plate cross beam.
The fourth motor is arranged on the chisel plate beam, the output end of the fourth motor is provided with a translation gear, and the translation gear is meshed with the two second racks to drive the chisel plate sliding seats to be close to or far away from each other.
Each board drilling sliding seat is provided with a plurality of board drilling devices, all the board drilling devices are transversely arranged at intervals in sequence, and the movable end of each board drilling device faces the front side.
Furthermore, tear board device open and include actuating arm, regulation pole, strike the head, the actuating arm is located the top of chisel board crossbeam, and its front end is articulated with the entablature of chisel board unit, and the rear end extends to chisel board unit's entablature rear side.
The front upper part of the driving arm is provided with a plate detaching cylinder, the cylinder body of the plate detaching cylinder is hinged with the upper cross beam of the plate chiseling unit, and the movable end of the plate detaching cylinder is hinged with the rear part of the driving arm.
The adjusting rod is vertically arranged on the front side of the driving arm, the upper driving arm is adjustable and fixedly connected with the upper driving arm, the lower driving arm is only provided with a knocking head mounting seat, and the knocking head is adjustable and fixedly connected with the knocking head mounting seat.
Furthermore, all be provided with chisel board stabilizing mean on the walking wheel support of chisel board unit below both sides, chisel board stabilizing mean is including firm cylinder, clamping jaw and actuating lever.
The clamping jaw has two, and is L shape structure, and two clamping jaws symmetry set up in orbital left and right sides, and the middle part of clamping jaw rotates with walking wheel support and links to each other.
The vertical fixed mounting of firm cylinder is at the top of walking wheel support, and its flexible end is vertical down, and the upper end of every clamping jaw all is through one the actuating lever rotates with the expansion end of firm cylinder and links to each other, and firm cylinder passes through two clamping jaw synchronous rotations of actuating lever drive.
Further, the stone plate adsorption mechanism further comprises an air pump, a plurality of groups of suckers are uniformly arranged at equal intervals in sequence, and each group of suckers comprises two suckers symmetrically arranged on two sides of the plate unloading beam.
The openings of the two suckers in the same group are consistent in direction, the suckers are fixedly connected with the unloading plate cross beam through a sucker support, and each sucker is connected with the air pump through an air line.
By adopting the technical scheme, the invention has the beneficial technical effects that: the stone carrying device can horizontally and angularly adjust the cut stone, the plate chiseling unit automatically chisels off the connection between the semi-finished stone plates and the parent metal, and the plate unloading unit stacks the semi-finished stone plates in order, so that the labor intensity of workers is reduced, the automation degree is high, the plate unloading efficiency is improved, the production cost is reduced, the plate unloading safety is improved, and the yield of the stone plates is greatly improved.
Drawings
FIG. 1 is a schematic view of the structure of the cut semi-finished stone slab and the parent material indicated in the background art.
Fig. 2 is a schematic front view of a full-automatic stone unloader according to the present invention.
Fig. 3 is a schematic rear view of a full-automatic stone unloader according to the present invention.
Fig. 4 is a schematic structural view of a part of fig. 2, showing a stone carrier.
Fig. 5 is a schematic sectional structure view of the stone carrier shown in fig. 4.
Figure 6 is a schematic view of the combined structure of the plate drilling unit, the plate detaching device and the plate drilling device of the invention.
Figure 7 is a schematic view of the structure of a part of figure 6, showing the board drilling apparatus.
Fig. 8 is a partial structural sectional view of the plate drilling device shown in fig. 7.
Figure 9 is a schematic view of the other part of figure 2 showing the chisel plate stabilizing mechanism and associated components.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
with reference to fig. 1 to 9, a full-automatic stone unloader comprises a track 1, a stone carrying device 2, a plate placing device, a plate chiseling unit 3, a plate unloading unit 4 and a control system, wherein the track 1 has two sections, the two sections of track 1 are arranged on the ground in parallel, the stone carrying device 2 and the plate placing device are arranged between the two sections of track 1 at intervals in tandem, and the plate chiseling unit 3, the plate unloading unit 4 and the two sections of track 1 are arranged above the two sections of track 1 at intervals in tandem.
The stone carrying device 2 comprises a stone carrying seat 21 and a stone carrying table 22, wherein the stone carrying table 22 is positioned right above the stone carrying seat 21, and the center position of the stone carrying table 22 is rotationally connected with the stone carrying table 22 through a rotating shaft 23. A horizontal adjusting mechanism and an angle adjusting mechanism are arranged between the stone carrying platform 22 and the stone carrying seat 21, and the horizontal adjusting mechanism comprises three horizontal adjusting oil cylinders 24 which are vertically and uniformly arranged on the outer side of the rotating shaft 23. The plate placing device comprises two cushion blocks 10 arranged on the ground, the two cushion blocks 10 are oppositely arranged at intervals from left to right, and the upper surfaces of the two cushion blocks 10 are positioned on the same horizontal plane.
The end part of a piston rod of the horizontal adjusting oil cylinder 24 is fixed with a ball head 25, the bottom of the stone-carrying platform 22 is provided with three sections of arc-shaped grooves which are equal in number and correspond to the horizontal adjusting oil cylinder 24 in position, and each ball head 25 is positioned in the corresponding arc-shaped groove. The angle adjusting mechanism comprises an angle adjusting oil cylinder 26, the cylinder body of the angle adjusting oil cylinder 26 is hinged with the stone carrying seat 21, and the end part of the piston rod of the angle adjusting oil cylinder is hinged with the bottom of the stone carrying table 22.
The plate drilling unit 3 and the plate unloading unit 4 both comprise a portal frame 31, a traveling driving device 32 and a lifting driving device 33, the rails 1 are sections of I-shaped steel, and the outer side of each rail 1 is provided with a first rack 12 arranged in parallel with the rail. Each first rack 12 is fixedly connected with the rail 1 on the same side through a rail bracket 11, and the tooth-shaped surface of the first rack 12 faces downwards.
The portal frame 31 is made of steel, a group of walking wheels 315 are respectively arranged below two sides of the portal frame 31, and each group of walking wheels 315 are positioned on the track 1 on the same side. Specifically, the gantry 31 is formed by fixedly connecting a left upright column 311, a right upright column 312 and an upper cross beam 313, and the lower ends of the left upright column 311 and the right upright column 312 are provided with road wheel brackets 314. Each group of road wheels 315 comprises at least two road wheels 315, the road wheels 315 in the same group are sequentially arranged at intervals along the extension direction of the track 1, and the bottoms of the road wheels 315 are in contact with the upper surface of the track 1.
The traveling driving device 32 and the lifting driving device 33 are both arranged on the portal frame 31, two chisel plate bases 34 are symmetrically arranged on two sides of the portal frame 31 of the chisel plate unit 3, two unloading base bases 41 are symmetrically arranged on two sides of the portal frame 31 of the unloading unit 4, and the chisel plate bases 34 and the unloading base bases 41 are respectively connected with the lifting driving device 33 on the portal frame 31 where the chisel plate bases are arranged. The two chisel plate bases 34 are fixedly connected through a chisel plate cross beam 35, the chisel plate cross beam 35 is positioned at the rear side of the portal frame 31 of the chisel plate unit 3, and two ends of the chisel plate cross beam are fixedly connected with the chisel plate bases 34 at the same side through a longitudinal beam 36 respectively. The plate drilling device 6 is movably arranged on the plate drilling beam 35, and the plate detaching device 7 is arranged at the upper part of the portal frame 31 of the plate drilling unit 3.
The left upright column 311 and the right upright column 312 both comprise two sections of H-shaped steel which are vertically arranged in parallel at intervals in tandem, the lower ends of the two sections of H-shaped steel are fixedly welded with the corresponding travelling wheel brackets 314, and the upper ends of the two sections of H-shaped steel are fixedly welded with the upper cross beam 313. The front side and the rear side of the chisel plate base 34 and the unloading base 41 are respectively provided with a group of lifting wheels, the chisel plate base 34 and the unloading base 41 are respectively positioned between two sections of H-shaped steel of the upright column where the chisel plate base and the unloading base 41 are positioned, each group of lifting wheels comprises at least two lifting wheels 37 which are vertically arranged, and each lifting wheel 37 is positioned in a groove of the corresponding H-shaped steel.
The traveling driving device 32 includes a second motor 321, a first worm and gear mechanism 322, and a belt transmission mechanism, wherein the second motor 321 is fixedly mounted on the upper beam 313, and an end portion thereof drives a worm of the first worm and gear mechanism 322 to rotate. The two belt transmission mechanisms are symmetrically arranged on two sides of the portal frame 31, each belt transmission mechanism comprises a driving belt wheel 323 and a driven belt wheel 324, the driving belt wheels 323 and the driven belt wheels 324 are arranged one above the other, a turbine shaft of the first worm and gear mechanism 322 drives the two driving belt wheels 323 to synchronously rotate, and the driving belt wheels 323 drive the corresponding driven belt wheels 324 to rotate through belts.
The driven pulley 324 is mounted on the walking wheel support 314, a walking gear 325 is arranged at the end of the wheel shaft of the driven pulley 324, and the walking gear 325 is engaged with the first rack 12 on the same side to drive the portal frame 31 to walk on the track 1.
The lifting driving device 33 includes a third motor 331, a second worm gear mechanism 332 and a chain transmission mechanism, the third motor 331 is fixedly mounted on the upper cross beam 313, and an end portion thereof drives a worm of the second worm gear mechanism 332 to rotate. The two chain transmission mechanisms are symmetrically arranged on two sides of the portal frame 31, each chain transmission mechanism comprises a driving chain wheel 333, a driven chain wheel 334 and a chain, the driving chain wheel 333 and the driven chain wheel 334 are arranged one above the other, and a turbine shaft of the second worm and gear mechanism 332 drives the two driving chain wheels 333 to rotate synchronously.
One end of the chain is connected with the top of the drilling base 34 or the unloading base 41, after passing the driving sprocket 333 upwards, the chain passes the driven sprocket 334 downwards, and then is connected with the bottom of the drilling base 34 or the unloading base 41 upwards, and the driving sprocket 333 can drive the unloading beam 42 to lift through the chain.
A substrate unloading beam 42 is arranged between the two substrate unloading bases 41, two ends of the substrate unloading beam 42 are respectively connected with the two substrate unloading bases 41 in a rotating manner, one of the substrate unloading bases 41 is provided with a first motor 43, and the first motor 43 drives the substrate unloading beam 42 to rotate.
Unload and be provided with slabstone adsorption apparatus 8 on the board crossbeam 42, slabstone adsorption apparatus 8 includes air pump and multiunit sucking disc 81, and multiunit sucking disc 81 evenly arranges at equal interval in proper order along the length direction that unloads board crossbeam 42, and every group sucking disc 81 includes two sucking discs 81 of symmetrical arrangement in unloading board crossbeam 42 both sides. The opening directions of the two suckers 81 in the same group are consistent, the two suckers are fixedly connected with the plate unloading beam 42 through a sucker support 82, and each sucker 81 is connected with the air pump through an air line.
The chisel plate device 6 has two, and the symmetrical arrangement is in the left and right sides of chisel plate crossbeam 35, and it includes chisel plate slide 61, chisel plate ware 62 and fourth motor 63, chisel plate slide 61 activity cover is established on chisel plate crossbeam 35. The outer walls of the front side and the rear side of the chisel plate beam 35 are respectively provided with a guide rail 351, the front side and the rear side of the chisel plate slide seat 61 are respectively provided with a row of idler wheels 611, and each idler wheel 611 is matched with the guide rail 351 on the same side in a rolling manner. Each board cutting slide 61 is fixedly provided with a second rack 612, the tooth-shaped surfaces of the two second racks 612 are arranged oppositely, and the second racks 612 are in sliding fit with the board cutting beam 35.
The fourth motor 63 is arranged on the board drilling beam 35, and the output end of the fourth motor is provided with a translation gear 64, and the translation gear 64 is meshed with two second racks 612 to drive the board drilling slide 61 to move close to or away from each other. Two chisel holders 62 are fixedly mounted on each chisel carriage 61, the chisel holders 62 are arranged laterally at intervals, and the free ends thereof face the front side. The plate drilling device 62 is preferably an electric pick, and the plate drilling device 62 can also be a sand wheel cutter.
The plate detaching device 7 comprises a driving arm 71, an adjusting rod 72 and a knocking head 73, wherein the driving arm 71 is positioned above the upper cross beam 313 of the plate drilling unit 3, the front end of the driving arm is hinged with the upper cross beam 313 of the plate drilling unit 3, and the rear end of the driving arm extends to the rear side of the upper cross beam 313 of the plate drilling unit 3. A plate detaching cylinder 74 is arranged at the front upper part of the driving arm 71, the cylinder body of the plate detaching cylinder 74 is hinged with the upper beam 313 of the plate drilling unit 3, and the movable end of the plate detaching cylinder is hinged with the rear upper part of the driving arm 71. The adjusting rod 72 is vertically arranged on the front side of the driving arm 71, the upper end of the adjusting rod is connected with the driving arm 71 in an adjustable and fixed mode, the lower end of the adjusting rod is provided with only a knocking head mounting seat 75, and the knocking head 73 is connected with the knocking head mounting seat 75 in an adjustable and fixed mode.
All be provided with chisel plate stabilizing mean 9 on the walking wheel support 314 of chisel plate unit 3 below both sides, chisel plate stabilizing mean 9 includes firm cylinder 91, clamping jaw 92 and actuating lever 93 clamping jaw 92 has two, and is L shape structure, and two clamping jaw 92 symmetries set up the left and right sides at track 1, and clamping jaw 92's middle part rotates with walking wheel support 314 and links to each other, the vertical fixed mounting of firm cylinder 91 is at walking wheel support 314's top, and its flexible end is vertical down, and every clamping jaw 92's upper end is all through one actuating lever 93 rotates with the expansion end of firm cylinder 91 and links to each other, and firm cylinder 91 drives two clamping jaw 92 synchronous rotations through actuating lever 93.
Parts which are not described in the invention can be realized by adopting or referring to the prior art.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Claims (10)
1. A full-automatic stone unloader comprises a track, a stone carrying device, a plate placing device, a plate chiseling unit and a plate unloading unit, and is characterized in that the track is provided with two sections, and the two sections of the track are arranged on the ground in parallel relatively;
the stone carrying device and the plate placing device are arranged between the two sections of tracks at intervals in tandem, and the plate drilling unit, the plate unloading unit and the plate placing device are arranged above the two sections of tracks at intervals in tandem;
the plate chiseling unit and the plate unloading unit respectively comprise a portal frame, a walking driving device and a lifting driving device, a group of walking wheels are respectively arranged below two sides of the portal frame, and each group of walking wheels are positioned on the same-side track;
the walking driving device and the lifting driving device are arranged on a portal frame, two chisel plate bases are symmetrically arranged on two sides of the portal frame of the chisel plate unit, two unloading bases are symmetrically arranged on two sides of the portal frame of the unloading unit, and the chisel plate bases and the unloading bases are respectively connected with the lifting driving device on the portal frame on which the chisel plate bases and the unloading bases are arranged;
the two chisel plate bases are fixedly connected through a chisel plate cross beam, a chisel plate device is movably arranged on the chisel plate cross beam, and a plate dismounting device is arranged at the upper part of a portal frame of the chisel plate unit;
a substrate unloading beam is arranged between the two substrate unloading bases, two ends of the substrate unloading beam are respectively and rotatably connected with the two substrate unloading bases, one of the substrate unloading bases is provided with a first motor, and the first motor drives the substrate unloading beam to rotate;
unload and be provided with slabstone adsorption apparatus on the board crossbeam, slabstone adsorption apparatus includes along unloading a board crossbeam length direction multiunit sucking disc of interval arrangement in proper order.
2. The full-automatic stone unloader as claimed in claim 1, wherein the rails are a section of i-steel, and the outer side of each rail is provided with a first rack arranged in parallel thereto;
each first rack is fixedly connected with the track on the same side of the first rack through a track support, and the tooth-shaped surface of each first rack faces downwards;
the portal frame is formed by fixedly connecting a left upright post, a right upright post and an upper cross beam, and walking wheel brackets are arranged at the lower ends of the left upright post and the right upright post;
each group of walking wheels comprises at least two walking wheels, the walking wheels in the same group are sequentially arranged at intervals along the extending direction of the track, and the bottoms of the walking wheels are in surface contact with the upper surface of the track.
3. The full-automatic stone unloader as claimed in claim 2, wherein the travel driving means comprises a second motor, a first worm and gear mechanism and a belt transmission mechanism, the second motor is fixedly mounted on the upper beam, and the end portion thereof drives the worm of the first worm and gear mechanism to rotate;
the two belt transmission mechanisms are symmetrically arranged on two sides of the portal frame and comprise driving belt wheels and driven belt wheels, the driving belt wheels and the driven belt wheels are arranged one above the other, a turbine shaft of the first worm and gear mechanism drives the two driving belt wheels to synchronously rotate, and the driving belt wheels drive the corresponding driven belt wheels to rotate through a belt;
the driven belt wheel is installed on the walking wheel support, a walking gear is arranged at the end part of a wheel shaft of the driven belt wheel, and the walking gear is meshed with the first rack on the same side to drive the portal frame to walk on the track.
4. The full-automatic stone unloader as claimed in claim 2, wherein the left and right upright columns each comprise two sections of H-shaped steel arranged in parallel and vertically spaced one behind the other, the lower ends of the two sections of H-shaped steel are fixedly welded to the corresponding road wheel brackets, and the upper ends are fixedly welded to the upper cross beam;
the front side and the rear side of the chisel plate base and the unloading base are respectively provided with a group of lifting wheels, the chisel plate base and the unloading base are respectively positioned between two sections of H-shaped steel of the upright column where the chisel plate base and the unloading base are positioned, each group of lifting wheels comprises at least two lifting wheels which are vertically arranged, and each lifting wheel is positioned in a groove of the corresponding H-shaped steel.
5. The full-automatic stone unloader as claimed in claim 1, wherein the lifting driving device comprises a third motor, a second worm gear mechanism and a chain transmission mechanism, the third motor is fixedly installed on the upper beam, and the end of the third motor drives the worm of the second worm gear mechanism to rotate;
the two chain transmission mechanisms are symmetrically arranged on two sides of the portal frame and comprise a driving chain wheel, a driven chain wheel and a chain, the driving chain wheel and the driven chain wheel are arranged up and down, and a turbine shaft of the second worm and gear mechanism drives the two driving chain wheels to synchronously rotate;
one end of the chain is connected with the top of the chisel plate base or the plate unloading base, the chain upwards bypasses the driving chain wheel, then downwards bypasses the driven chain wheel, and then upwards is connected with the bottom of the chisel plate base or the plate unloading base, and the driving chain wheel can drive the plate unloading cross beam to lift through the chain.
6. The full-automatic stone unloader as claimed in claim 1, wherein the stone carrying device comprises a stone carrying seat and a stone carrying table, the stone carrying table is positioned right above the stone carrying seat, and the center position of the stone carrying table is rotationally connected with the stone carrying table through a rotating shaft;
a horizontal adjusting mechanism and an angle adjusting mechanism are arranged between the stone carrying table and the stone carrying seat, and the horizontal adjusting mechanism comprises a plurality of horizontal adjusting oil cylinders which are vertically and uniformly arranged on the outer side of the rotating shaft;
the end part of a piston rod of the horizontal adjusting oil cylinder is fixed with a ball head, the bottom of the stone-carrying platform is provided with a plurality of sections of arc-shaped grooves which are equal in number and correspond to the horizontal adjusting oil cylinder in position, and each ball head is positioned in the corresponding arc-shaped groove;
the angle adjusting mechanism comprises an angle adjusting oil cylinder, the cylinder body of the angle adjusting oil cylinder is hinged with the stone carrying seat, and the end part of a piston rod of the angle adjusting oil cylinder is hinged with the bottom of the stone carrying table.
7. The full-automatic stone unloader as claimed in claim 1, wherein the board drilling beam is located at the rear side of the portal frame of the board drilling unit, and both ends thereof are fixedly connected with the board drilling base at the same side through a longitudinal beam respectively;
the two chisel plate devices are symmetrically arranged on the left side and the right side of the chisel plate cross beam and comprise chisel plate sliding seats, chisel plate devices and fourth motors, and the chisel plate sliding seats are movably sleeved on the chisel plate cross beam;
guide rails are arranged on the outer walls of the front side and the rear side of the chisel plate beam, a row of rollers are arranged on the front side and the rear side of the chisel plate slide carriage respectively, and the rollers are in rolling fit with the guide rails on the same side;
each chisel plate sliding seat is fixedly provided with a second rack, the tooth-shaped surfaces of the two second racks are oppositely arranged, and the second racks are in sliding fit with the chisel plate cross beam;
the fourth motor is arranged on the chisel plate beam, the output end of the fourth motor is provided with a translation gear, and the translation gear is meshed with the two second racks to drive the chisel plate sliding seats to be close to or far away from each other;
each board drilling sliding seat is provided with a plurality of board drilling devices, all the board drilling devices are transversely arranged at intervals in sequence, and the movable end of each board drilling device faces the front side.
8. The full-automatic stone unloader as claimed in claim 1, wherein the plate-removing device comprises a driving arm, an adjusting lever, a striking head, the driving arm is located above the chisel unit, the front end of the driving arm is hinged to the upper beam of the chisel unit, and the rear end of the driving arm extends to the rear side of the upper beam of the chisel unit;
a plate detaching cylinder is arranged above the front part of the driving arm, the cylinder body of the plate detaching cylinder is hinged with the upper cross beam of the plate chiseling unit, and the movable end of the plate detaching cylinder is hinged with the rear part of the driving arm;
the adjusting rod is vertically arranged on the front side of the driving arm, the upper driving arm is adjustable and fixedly connected with the upper driving arm, the lower driving arm is only provided with a knocking head mounting seat, and the knocking head is adjustable and fixedly connected with the knocking head mounting seat.
9. The full-automatic stone unloader as claimed in claim 2, wherein the walking wheel brackets at both sides below the chisel unit are provided with chisel stabilizing mechanisms, and the chisel stabilizing mechanisms comprise stabilizing cylinders, clamping jaws and driving rods;
the two clamping jaws are of L-shaped structures, are symmetrically arranged on the left side and the right side of the track, and are rotatably connected with the travelling wheel bracket in the middle;
the vertical fixed mounting of firm cylinder is at the top of walking wheel support, and its flexible end is vertical down, and the upper end of every clamping jaw all is through one the actuating lever rotates with the expansion end of firm cylinder and links to each other, and firm cylinder passes through two clamping jaw synchronous rotations of actuating lever drive.
10. The full-automatic stone unloader according to claim 1, wherein the stone slab adsorption mechanism further comprises an air pump, a plurality of groups of suckers are arranged in sequence at equal intervals, each group of suckers comprises two suckers symmetrically arranged on both sides of the unloader beam;
the openings of the two suckers in the same group are consistent in direction, the suckers are fixedly connected with the unloading plate cross beam through a sucker support, and each sucker is connected with the air pump through an air line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010309253.2A CN111483063A (en) | 2020-04-20 | 2020-04-20 | Full-automatic stone unloader |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010309253.2A CN111483063A (en) | 2020-04-20 | 2020-04-20 | Full-automatic stone unloader |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111483063A true CN111483063A (en) | 2020-08-04 |
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ID=71792724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010309253.2A Pending CN111483063A (en) | 2020-04-20 | 2020-04-20 | Full-automatic stone unloader |
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| Country | Link |
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| CN (1) | CN111483063A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524474A (en) * | 2021-07-27 | 2021-10-22 | 五方智工(北京)技术有限公司 | Feeding device |
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