CN111470504B - Vertical high-temperature continuous purification furnace - Google Patents

Vertical high-temperature continuous purification furnace Download PDF

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CN111470504B
CN111470504B CN202010300917.9A CN202010300917A CN111470504B CN 111470504 B CN111470504 B CN 111470504B CN 202010300917 A CN202010300917 A CN 202010300917A CN 111470504 B CN111470504 B CN 111470504B
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vertical high
hydraulic cylinder
heating
hole
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CN111470504A (en
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邓博
邹逢春
邓彪
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • C01B32/21After-treatment
    • C01B32/215Purification; Recovery or purification of graphite formed in iron making, e.g. kish graphite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses a vertical high-temperature continuous purification furnace, which comprises a vertical high-temperature furnace body and an operation platform, wherein a high-temperature heating cavity, a heat preservation cavity and a cooling cavity are arranged in the vertical high-temperature furnace body; the operation platform structure comprises a supporting beam, a top plate and a bottom plate, wherein the supporting beam which is vertically upward is arranged at four corners of the bottom plate, the top end of the supporting beam is fixedly connected with the top plate, and the top plate is connected with the bottom of the vertical high-temperature furnace body. The invention improves the energy efficiency utilization rate and the product purification quality and reduces the labor intensity of workers.

Description

Vertical high-temperature continuous purification furnace
Technical Field
The invention relates to the technical field of graphite purification equipment, in particular to a vertical high-temperature continuous purification furnace.
Background
With the discovery and deep application of novel carbon materials and carbon system materials such as carbon nanotubes, novel carbon nanomaterials, flexible graphite, graphene and the like, a large amount of manpower and material resources are invested in developing novel graphite materials and related graphite purification equipment in various departments and enterprise units, and a graphite purification furnace is required to be frequently applied to treat natural graphite. The natural graphite comprises two major types of natural crystalline flake graphite and natural microcrystalline graphite, is one of the dominant mineral resources in China, and is required to be purified to realize deep processing application of the natural graphite, and the high-temperature removal of impurities in the graphite is an advanced environment-friendly graphite purification process, and corresponding purification furnaces are divided into an intermittent purification furnace and a continuous purification furnace.
The existing purification furnaces are mostly provided with intermittent Qison graphitization furnaces and vacuum intermediate frequency induction furnaces, the intermittent purification furnaces have the defects of long production period, high heat energy consumption and poor waste heat utilization, for each furnace, one production period needs 10-15 days, and the treatment capacity of each furnace is small; and because a large amount of electric resistance materials and heat insulation materials are needed in production, a large amount of heat is consumed in heating and heat storage of the materials, and the heat efficiency is low.
The adoption of continuous purifiers is the current development. Chinese patent CN103723719B provides a graphite purification apparatus, which comprises a feeding system, a purification furnace and a discharging system arranged in sequence along the vertical direction, wherein the purification furnace comprises a muffle for heating graphite purification and a resistance heating device arranged around the muffle. Graphite purification equipment carries out the purification work of graphite in vertical direction, charge-in system carries out the reinforced of graphite material at the top of purification stove, graphite carries out the purification work in the purification stove, and discharge system by purification stove bottom discharges, graphite material purifies in the inside of muffle, and guarantee the processing temperature in the muffle by resistance heating device, realize the heating of higher temperature, guarantee graphite purification quality, through the structural design of the graphite purification equipment of vertical structure, can realize carrying out continuous type high temperature purification processing to graphite, and the production efficiency is improved, and the graphite purification effect has also been guaranteed simultaneously. However, the graphite purifying equipment arranged in the vertical direction continuously processes the graphite material entering from the top of the purifying furnace by using the resistance heating device, and because the graphite material is continuously accumulated from top to bottom, the density of the graphite material at the lower part is far higher than that of the graphite material at the upper part, the graphite material is easy to agglomerate and unevenly distribute under the action of the upper pressure, and when the graphite purifying equipment is continuously processed in a large batch, the problems of low resistance heating efficiency, inconsistent graphite purification, easy agglomeration, easy material blockage and the like exist.
Chinese patent CN105460926B provides a natural graphite boat-free purification process, in particular a natural graphite boat-free purification process which does not adopt a material container commonly used in an intermittent furnace purification process, nor a material boat commonly used in a continuous furnace purification process; instead, a vertical induction heating continuous purification furnace is adopted to directly place the natural graphite raw material in a hearth for continuous purification, namely, the natural crystalline flake graphite or the natural microcrystalline graphite is subjected to high-temperature continuous purification through preheating treatment and purification processes. The boat-free natural graphite purifying process does not disclose the structures of a specific preheating treatment device and a vertical induction heating continuous purifying furnace, and adopts a mode that natural graphite raw materials are directly placed in a hearth to implement continuous purification, so that the problems that the graphite raw materials are continuously accumulated from top to bottom, the graphite raw materials at the center of the hearth and the graphite raw materials at the periphery of the hearth, the graphite raw materials at the lower part of the hearth and the graphite raw materials at the upper part of the hearth are not purified uniformly, the graphite raw materials are heated and distributed uniformly, the graphite purification is not uniform, the agglomeration is easy, the blockage is easy, and the material flowing speed is not controlled well.
For a continuous purifying furnace in the horizontal direction, the continuous purifying furnace has the problems of complex structure, high manufacturing cost, incapability of utilizing gravity to convey materials, energy consumption of material containers, low heating efficiency, poor continuity of heating, heat preservation and cooling and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a vertical high-temperature continuous purifying furnace.
The invention is realized by the following technical scheme:
the utility model provides a vertical high temperature continuous purification stove, includes vertical high temperature furnace body, operation platform, vertical high temperature furnace body is inside to be equipped with high temperature heating chamber, heat preservation chamber, cooling chamber, the heating intracavity is equipped with heating device for high temperature, be equipped with the tail gas pipe on the lateral wall of vertical high temperature furnace body upper portion, the inside of tail gas pipe's one end and vertical high temperature furnace body is linked together, the tracheal other end of tail gas is linked together with the tail gas treatment tower, vertical high temperature furnace body's bottom is equipped with operation platform, its characterized in that: the vertical high-temperature furnace body is a furnace body without covers at two ends, a cylindrical feeding hole is formed in the top end of the vertical high-temperature furnace body, a cylindrical discharging hole is formed in the bottom end of the vertical high-temperature furnace body, and a top cylinder type heating element continuous purification discharging device is arranged inside the vertical high-temperature furnace body; the operation platform structure comprises a supporting beam, a top plate and a bottom plate, wherein the supporting beam is vertically upwards arranged at four corners of the bottom plate, the top end of the supporting beam is fixedly connected with the top plate, a second through hole is formed in the center of the top plate, and the top plate is connected with the bottom of the vertical high-temperature furnace body.
Further, the top cylinder type heating element continuous purification furnace discharging device comprises a plurality of heating elements, a supporting plate, a supporting rod, a first lifting hydraulic cylinder, a hydraulic station, a horizontal steel plate, a left discharging rack, a roller, a right discharging rack, a first horizontal hydraulic cylinder, a Y-shaped pushing rack, a second horizontal hydraulic cylinder, a left holding turn, a third horizontal hydraulic cylinder and a right holding turn; the first lifting hydraulic cylinder is vertically and upwards installed on the bottom plate, the top end of a piston rod of the first lifting hydraulic cylinder is fixedly connected with the bottom end of a supporting rod, the top end of the supporting rod is fixedly connected with a supporting plate, a plurality of heating bodies are placed on the supporting plate, the heating bodies are vertically and continuously superposed on the supporting plate, the superposed height of the heating bodies is consistent with the height of a vertical high-temperature furnace body, and the outer diameter of each heating body is matched with the cylindrical feeding port and the cylindrical discharging port; the horizontal steel plate is arranged at the upper part of the operating platform, the horizontal steel plate is positioned between a bottom plate and a top plate of the operating platform, and a first through hole is formed in the center of the horizontal steel plate; the second horizontal hydraulic cylinder and the third horizontal hydraulic cylinder are symmetrically arranged at the bottom of the top plate, a piston rod of the second horizontal hydraulic cylinder is provided with a left clasping turn, a piston rod of the third horizontal hydraulic cylinder is provided with a right clasping turn, the right side of the left clasping turn is provided with a semicircular left through hole, the left side of the right clasping turn is provided with a corresponding semicircular right through hole, and the inner diameters of the left through hole and the right through hole are matched with the outer diameter of the heating body; the left side on the surface of horizontal steel sheet is installed left ejection of compact frame, left side ejection of compact frame upper portion is equipped with a plurality of neatly arranged cylinders, right ejection of compact frame is installed on the right side on the surface of horizontal steel sheet, install first horizontal hydraulic cylinder on the right ejection of compact frame, the cylinder body fixed mounting of first horizontal hydraulic cylinder is on right ejection of compact frame, the piston rod and the Y-shaped promotion frame fixed connection of first horizontal hydraulic cylinder.
Further, fork-shaped pushing frame includes preceding frid, back frid, push pedal, axis of rotation, rolling element, recess, the right-hand member and the push pedal of preceding frid, back frid are fixed to be linked to each other, the push pedal links to each other with first horizontal hydraulic cylinder's piston rod is fixed, the top and the bottom of preceding frid, back frid are equipped with the recess of rectangular shape respectively, install a plurality of neatly arranged axis of rotation in the recess, install the rolling element in the axis of rotation.
Furthermore, the height of the fork-shaped pushing frame is equal to or less than that of the heating body, the rotating body is a roller or an idler wheel, and the top end of the rotating body is 2-10mm higher than the grooves in the front groove plate and the rear groove plate.
Further, the internal diameters of the cylindrical feed inlet and the cylindrical discharge port are equal, the plurality of heating bodies are the same in shape and size, each heating body is a cylindrical graphite crucible with an inner cavity and an upward opening, and the internal diameters of the cylindrical feed inlet and the cylindrical discharge port are matched with the external diameter of the heating body.
Further, the height of the vertical high-temperature furnace body is integral multiple of the height of the heating body; the height of the right discharging rack is equal to that of the left discharging rack, the distance between the right discharging rack and the left discharging rack is larger than the outer diameter of the heating body, and the distance between the right discharging rack, the left discharging rack and the top plate of the operating platform is 5-30mm higher than the height of the heating body.
Further, a tail gas preheating type grabbing and feeding device is arranged at the top of the vertical high-temperature furnace body and comprises a second lifting hydraulic cylinder, a third lifting hydraulic cylinder, a groove-shaped cross beam, a guide groove, a roller, a moving frame, an interlayer bin, an air inlet pipe, a second air pump, a central spray pipe, a first electromagnetic valve, an interlayer bin bottom plate, a left grabbing unit and a right grabbing unit, wherein the second lifting hydraulic cylinder and the third lifting hydraulic cylinder are vertically and upwards installed at the top of the vertical high-temperature furnace body; the utility model discloses a sandwich type garbage bin, including intermediate layer storehouse, centre spray tube, intermediate layer storehouse bottom plate, the center of intermediate layer storehouse bottom plate is equipped with the feed port, the upper end and the intermediate layer of center spray tube are linked together, the lower extreme of center spray tube is just to the feed port at intermediate layer storehouse bottom plate center, install symmetrical arrangement on the intermediate layer storehouse bottom plate that the left side snatchs the unit, the right side snatchs the unit.
Further, the left grabbing unit comprises a clamping cylinder body, a cylinder piston rod, a first air pipe, a second electromagnetic valve, a third electromagnetic valve, a first air cavity, a second air cavity, a clamping plate and a clamping hole, wherein the clamping cylinder body is internally provided with the cylinder piston which is fixedly connected with the cylinder piston rod, the clamping cylinder body is divided into the first air cavity and the second air cavity by the cylinder piston, the first air cavity and the second air cavity are respectively connected with an interlayer in the interlayer bin through the first air pipe and the second air pipe, the first air pipe and the second air pipe are provided with the second electromagnetic valve and the third electromagnetic valve, the cylinder piston rod is fixedly connected with the clamping plate, the edge of the clamping plate is provided with a semicircular clamping hole, and the inner diameter of the clamping hole is matched with the outer diameter of the heating body; the right grabbing unit and the left grabbing unit are the same in structure and symmetrical in position.
Furthermore, the interlayer bin is a conical interlayer bin, a feed hole in the center of the bottom plate of the interlayer bin is a round hole, and the inner diameter of the feed hole is larger than that of the heating body.
Compared with the prior art, the invention has the following beneficial effects:
the working principle of the invention is as follows: the method comprises the steps of firstly loading materials to be purified in a movable heating body, and vertically superposing the heating body (the heating body in the invention adopts graphite crucibles with the same structure and the same size) on a supporting plate through a manual or automatic loading device (the invention adopts a tail gas preheating type grabbing and feeding device to carry out loading operation), wherein the supporting plate is fixedly connected with a supporting rod at the bottom and a first lifting hydraulic cylinder. Through the self-weight and the lifting operation of the first lifting hydraulic cylinder, the heating body sequentially passes through a high-temperature heating cavity, a heat preservation cavity and a cooling cavity in the vertical high-temperature furnace body from top to bottom, and materials in the heating body are respectively subjected to induction heating purification, heat preservation and cooling. When the material is to be discharged, the first lifting hydraulic cylinder moves downwards, so that the first heating body (counted from bottom to top) positioned on the upper part of the supporting plate passes through the cylindrical discharge hole to reach the lower part of the bottom of the vertical high-temperature furnace body. When the supporting plate reaches the position which is parallel and level with the left discharging rack and the right discharging rack, the first lifting hydraulic cylinder stops moving, and the second horizontal hydraulic cylinder and the third horizontal hydraulic cylinder which are arranged at the bottom of the top plate of the operating platform move to drive the left holding circle and the right holding circle to clamp a second heating body (counting from bottom to top) on the upper part of the first heating body from two sides. The first horizontal hydraulic cylinder acts, a piston rod of the first horizontal hydraulic cylinder moves leftwards to drive the fork-shaped pushing frame to move leftwards, and the heating body at the bottom of the supporting plate is pushed leftwards to the left discharging rack, so that discharging of the heating body is realized. Then a piston rod of the first horizontal hydraulic cylinder moves rightwards to drive the fork-shaped pushing frame to return to the initial position; the first lifting hydraulic cylinder moves upwards to enable the supporting plate to lift and prop against the heating body clamped by the left holding circle and the right holding circle, and the piston rods of the second horizontal hydraulic cylinder and the third horizontal hydraulic cylinder return to enable the left holding circle and the right holding circle to be loosened, so that a feeding and discharging cycle is completed.
The invention adopts a vertical high-temperature continuous purification furnace, and the structure and the technical effect of the vertical high-temperature continuous purification furnace are different from those of the existing horizontal continuous purification furnace. The existing horizontal continuous purification furnace generally adopts a plurality of transport boats, the materials are placed in the transport boats, and the transport boats are continuously sent into the purification furnace through a transport device for purification. The existing horizontal continuous purifying furnace needs to open a hearth or continuously open and close a furnace door, so that a large amount of heat is lost, the heat efficiency is low, and the continuous difference of heating when a transport boat enters and exits the hearth is inconvenient for continuous heating, purification, heat preservation and cooling. The purification speed is slow, and the production cycle is long. The invention adopts the vertical high-temperature furnace body without covers at two ends, so that the cylindrical feed port and the cylindrical discharge port of the vertical high-temperature furnace body are matched with the heating body, and simultaneously, the electromagnetic induction heating coil is adopted to carry out induction heating on the heating body and the material by utilizing the property that the heating body (graphite crucible) is an inductor and has the same property with the material (graphite material), so that the heat utilization rate is greatly improved, the heating speed is high, no impurities are brought in, the heating is more uniform, the material purification quality is higher, and the heating is vertical and continuous with the prior art. The invention adopts a plurality of heating elements to load materials in batches in a separated manner, and the materials sequentially pass through the high-temperature heating cavity, the heat preservation cavity and the cooling cavity in the vertical high-temperature furnace body from top to bottom to carry out continuous heating purification, heat preservation and cooling, and also better utilizes the characteristics of downward movement of gravity and upward diffusion of heat, thereby improving the heat utilization rate and saving energy. Because the materials are loaded in batches and separately, the materials cannot be continuously stacked from top to bottom, and the caking situation cannot occur. The batch separated loading is more convenient to receive the heat of the induction heating of the heating body, so that the heating is more uniform and the purification effect is better. The invention is also different from the existing vertical continuous graphite purification device, and solves the problems that the graphite material of the existing vertical continuous graphite purification device is easy to agglomerate and unevenly distribute under the action of upper pressure, and the problems of low resistance heating efficiency, inconsistent graphite purification, easy agglomeration, easy material blockage and the like exist in large-scale continuous treatment.
In addition, the tail gas preheating type grabbing and feeding device is adopted, the tail gas is compressed and fed into the interlayer in the interlayer bin by the second air pump, when the feeding operation is needed, the clamping cylinder bodies in the left grabbing unit and the right grabbing unit drive the clamping plates to clamp the heating body from the left side and the right side, meanwhile, the first electromagnetic valve is opened, the central spray pipe sprays the tail gas with waste heat into the heating body to preheat the heating body, the heat energy of the tail gas is better utilized, the heat energy efficiency is further improved, and the energy is saved.
The invention provides the idea of moving the heating element, realizes the continuous operation production mode of the medium/high frequency kiln, improves the energy efficiency utilization rate and the product purification quality, and reduces the labor intensity of workers.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic structural view of a continuous purifying and discharging device of a top-cylinder type heating element.
Fig. 3 is a front view of a fork shaped pusher carriage.
Fig. 4 is a top view of a fork shaped pusher carriage.
Fig. 5 is a front view of the tail gas preheating type grabbing and feeding device.
Fig. 6 is a top view of a tail gas preheating type grabbing and feeding device.
In the drawing, 1, an operation platform, 101, a bottom plate, 102, a support beam, 103, a top plate, 104, a second through hole, 2, a vertical high-temperature furnace body, 201, a cylindrical feed port, 202, a high-temperature heating chamber, 203, a heating device, 204, a first intermediate feed port, 205, a heat preservation chamber, 206, a second intermediate feed port, 207, a cooling chamber, 208, a cooling water pipe, 209, a bypass pipe, 210, a first gas delivery pump, 211, a tail gas pipe, 212, a cylindrical discharge port, 3, a top cylinder type heating element continuous purification furnace discharging device, 301, a heating element, 302, a support plate, 303, a support rod, 304, a first lifting hydraulic cylinder, 305, a first through hole, 306, a horizontal steel plate, 307, a left discharge rack, 308, 309, a right discharge rack, 310, a second horizontal hydraulic cylinder, 311, a left holding coil, 312, a third horizontal hydraulic cylinder, 313, a right holding ring, 314, a first horizontal hydraulic cylinder, 315, a fork-shaped pushing frame, 316, a front groove plate, 317, a rear groove plate, 318, a pushing plate, 319, a rotating shaft, 320, a rolling body, 321, a groove, 4, an exhaust gas preheating type grabbing and feeding device, 401, a second lifting hydraulic cylinder, 402, a third lifting hydraulic cylinder, 403, a groove-shaped cross beam, 404, a guide groove, 405, a moving frame, 406, a roller, 407, a sandwich cabin, 408, an air inlet hole, 409, an air inlet pipe, 410, a second air pump, 411, a central spray pipe, 412, a first electromagnetic valve, 413, a sandwich cabin bottom plate, 414, a left grabbing unit, 415, a right grabbing unit, 416, a grabbing cylinder body, 417, a cylinder piston, 418, a cylinder piston rod, 419, a first air pipe, 420, a second air pipe, 421. the second solenoid valve, 422, the third solenoid valve, 423, the first air chamber, 424, the second air chamber, 425, the clamping plate, 426, the clamping hole.
Detailed Description
The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better explanation of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
As shown in fig. 1 and 2, a vertical high-temperature continuous purification furnace comprises a vertical high-temperature furnace body 2 and an operation platform 1, wherein the vertical high-temperature furnace body 2 is cylindrical or cuboid in shape, a shell of the vertical high-temperature furnace body 2 is of a steel structure, a lining of the shell is made of refractory bricks or high-temperature refractory materials, and a high-temperature heating cavity 202, a heat preservation cavity 205 and a cooling cavity 207 are sequentially arranged in the vertical high-temperature furnace body 2 from top to bottom. A heating device 203 is arranged in the high-temperature heating cavity 202, and the heating device 203 is preferably heated by an induction coil which is connected with an external power supply through a transformer and a control switch. Be equipped with tail gas pipe 211 on the upper portion lateral wall of vertical high temperature furnace body 2, the one end of tail gas pipe 211 is linked together with the high temperature heating chamber 202 in the high temperature furnace body, tail gas pipe 211's the other end and tail gas treatment tower are linked together, tail gas pipe 211 adopts hollow steel pipe, is equipped with heat preservation and thermal insulation material in hollow steel pipe's inboard, heat preservation and thermal insulation material passes through the mode of bolt fastening, cementing or pouring and installs the inboard at tail gas pipe 211, heat preservation and thermal insulation material preferentially adopts the asbestos.
The vertical high-temperature furnace body 2 is a furnace body with two uncovered ends, the top end of the vertical high-temperature furnace body 2 is provided with a cylindrical feed inlet 201, and the lower end of the cylindrical feed inlet 201 is communicated with the upper end of a high-temperature heating cavity 202. An electromagnetic induction heating coil is arranged in the high-temperature heating cavity 202 and is in a spiral shape, and the electromagnetic induction heating coil is connected with an external power supply and a control switch through a lead. The lower extreme of high temperature heating chamber 202 is linked together through the upper end of feed inlet 204 in the middle of first and heat preservation chamber 205, be equipped with bypass pipe 209 on the inner wall of heat preservation chamber 205, the one end and the heat preservation chamber 205 of bypass pipe 209 are linked together, the furnace body that the other end of bypass pipe 209 passed vertical high temperature furnace body 2 is linked together with tail gas pipe 211. The bypass pipe 209 has the same structure as the exhaust pipe 211, and also adopts a hollow steel pipe with a heat-insulating material as an inner lining. Preferably, the bypass pipe 209 is provided with a first gas delivery pump 210 for delivering the exhaust gas in the exhaust pipe 211 to the heat preservation chamber 205 so as to supplement the heat energy in the heat preservation chamber 205 and reduce the energy consumption.
The lower end of the heat preservation cavity 205 is communicated with the upper end of the cooling cavity 207 through a second middle feeding port 206, a cooling water pipe 208 is arranged in the cooling cavity 207, the cooling water pipe 208 is in a spiral pipe shape, the cooling water pipe 208 is fixed on the inner wall of the cooling cavity 207 through a bolt, and two ends of the cooling water pipe 208 penetrate through the furnace body of the vertical high-temperature furnace body 2 to be communicated with an external water tank, a water pump or a tap water pipe. In the cooling chamber 207, the cooling water pipe 208 may not be installed, and a furnace-cooling system may be used. The bottom end of the vertical high-temperature furnace body 2 is provided with a cylindrical discharge hole 212, and the upper end of the cylindrical discharge hole 212 is connected with the lower end of the cooling cavity 207. The feed inlet 206 is circular in the middle of cylindrical feed inlet 201, cylindrical discharge gate 212, first middle feed inlet 204, the second, the internal diameter of feed inlet 206 equals in the middle of cylindrical feed inlet 201, cylindrical discharge gate 212, first middle feed inlet 204, the second.
The bottom of the vertical high-temperature furnace body 2 is provided with an operating platform 1, the operating platform 1 is structurally composed of a supporting beam 102, a top plate 103 and a bottom plate 101, the bottom plate 101 is made of a square steel plate with the thickness of 20-50mm, the supporting beam 102 which is vertically upward is welded at four corners of the bottom plate 101, and the supporting beam 102 is made of channel steel or square steel tubes and is four in total. The top end of the supporting beam 102 is connected with a top plate 103 in a welding mode, the top plate 103 is also made of a square steel plate with the thickness of 20-50mm, and the top plate 103 is connected with the bottom of the vertical high-temperature furnace body 2 in a welding mode.
The continuous purification furnace discharging device 3 with the top-cylinder type heating body 301 is arranged inside and at the lower part of the vertical high-temperature furnace body 2, and the continuous purification furnace discharging device 3 with the top-cylinder type heating body 301 comprises a plurality of heating bodies 301, a supporting plate 302, a supporting rod 303, a first lifting hydraulic cylinder 304, a hydraulic station, a horizontal steel plate 306, a left discharging rack 307, a roller 308, a right discharging rack 309, a first horizontal hydraulic cylinder 314, a fork-shaped pushing frame 315, a second horizontal hydraulic cylinder 310, a left holding turn 311, a third horizontal hydraulic cylinder 312 and a right holding turn 313.
The first lifting hydraulic cylinder 304 is vertically and upwardly installed on the bottom plate 101, and a cylinder body of the first lifting hydraulic cylinder 304 is connected with the hydraulic station through a hydraulic pipe and a hydraulic electromagnetic valve. The top end of a piston rod of the first lifting hydraulic cylinder 304 is fixedly connected with the bottom end of the supporting rod 303 in a welding or coupling connection mode, the top end of the supporting rod 303 is connected with the supporting plate 302 in a welding mode, and the supporting rod 303 is made of round steel with the diameter of 50-100 mm. The support plate 302 is rectangular, kidney-shaped, circular or oval, and the support plate 302 is made of a steel plate with the thickness of 10-30 mm. A plurality of heating bodies 301 are placed on the supporting plate 302, the heating bodies 301 are vertically and continuously superposed on the supporting plate 302, and the superposed height of the heating bodies 301 is consistent with the height of the vertical high-temperature furnace body 2. The heating body 301 preferentially adopts graphite crucibles, each graphite crucible is the same in shape and size, the graphite crucibles are cylindrical graphite crucibles with upper end openings and lower end closures, the graphite crucibles are orderly vertically and continuously stacked and arranged upwards, the cylindrical feed port 201 from the cylindrical discharge port 212 at the bottom of the vertical high-temperature furnace body 2 is always arranged upwards to the top end of the vertical high-temperature furnace body 2, and the outer diameter of the heating body 301 is matched with the cylindrical feed port 201 and the cylindrical discharge port 212.
Preferably, the height of the vertical high-temperature furnace body 2 is an integral multiple of the height of the heating element 301. Optimally, the height of the vertical high-temperature furnace body 2 is 12 times of the height of the heating bodies 301, namely the height of the upward vertical superposition of the 12 heating bodies 301 on the supporting plate 302 is equal to the height of the vertical high-temperature furnace body 2, the 12 heating bodies 301 can be simultaneously heated, insulated and cooled in the furnace body of the vertical high-temperature furnace body 2, and the production speed and the utilization efficiency of heat energy are greatly improved.
The horizontal steel plate 306 is arranged on the upper part of the operating platform 1, the horizontal steel plate 306 is made of a square steel plate with the thickness of 5-20mm, the horizontal steel plate 306 is positioned between the bottom plate 101 and the top plate 103 of the operating platform 1, and four corners of the horizontal steel plate 306 are connected with the support beams 102 on four corners of the operating platform 1 in a welding manner. A first through hole 305 for the support plate 302 and the support rod 303 to pass through is formed in the center of the horizontal steel plate 306. The horizontal steel plate 306 is parallel to the bottom plate 101 and the top plate 103 of the operation platform 1, the center of the top plate 103 is provided with a second through hole 104, the second through hole 104 is positioned right above the first through hole 305, the first through hole 305 and the second through hole 104 are both circular through holes, and the inner diameters of the first through hole 305 and the second through hole 104 are 10-60mm larger than the outer diameter of the heating body 301. A second horizontal hydraulic cylinder 310 and a third horizontal hydraulic cylinder 312 are symmetrically installed at the bottom of the top plate 103, and the second horizontal hydraulic cylinder 310 and the third horizontal hydraulic cylinder 312 are connected with a hydraulic station through hydraulic pipes and hydraulic electromagnetic valves. The utility model discloses a heating element, including second horizontal hydraulic cylinder 310, third horizontal hydraulic cylinder 312, left side armful circle 311, right side armful circle 313, stainless steel material preparation, left side armful circle 311, right side armful circle 313 are the cuboid, and the right side of left side armful circle 311 is equipped with semicircular left through-hole, and the left side of right side armful circle 313 is equipped with corresponding semicircular right through-hole, the internal diameter of left side through-hole, right through-hole and heating element 301's external diameter looks adaptation.
The left side of the surface of the horizontal steel plate 306 is provided with a left discharging rack 307 by welding or bolt fixing, the upper part of the left discharging rack 307 is provided with a plurality of rollers 308 which are arranged in order, and two ends of each roller 308 are arranged on the left discharging rack 307 by bearings. The right side of the surface of the horizontal steel plate 306 is provided with a right discharging rack 309 in a welding or bolt fixing mode, the right discharging rack 309 and the left discharging rack 307 are equal in height, the distance between the right discharging rack 309 and the left discharging rack 307 is 10-50mm wider than the outer diameter of the heating element 301, and the distance between the right discharging rack 309, the left discharging rack 307 and the top plate 103 on the operation platform 1 is 5-30mm higher than the height of the heating element 301. The right discharging rack 309 is provided with a first horizontal hydraulic cylinder 314, the cylinder body of the first horizontal hydraulic cylinder 314 is fixedly connected with the right discharging rack 309 through a bolt, the piston rod of the first horizontal hydraulic cylinder 314 is welded with a fork-shaped pushing frame 315, and the height of the fork-shaped pushing frame 315 is 3-10mm lower than that of the heating body 301.
As shown in fig. 3 and 4, the fork-shaped pushing frame 315 includes a front slot plate 316, a rear slot plate 317, a pushing plate 318, a rotating shaft 319, a rolling body 320, and a groove 321. The right ends of the front groove plate 316 and the rear groove plate 317 are connected with a push plate 318 in a welding mode, and the push plate 318 is fixedly connected with a piston rod of the first horizontal hydraulic cylinder 314 in a welding or coupling mode. Preceding frid 316, back frid 317, push pedal 318 all adopt thickness to be 3-10 mm's square steel sheet preparation, preceding frid 316, back frid 317 are the rectangle, are equipped with the recess 321 of rectangular shape respectively at the top of preceding frid 316, back frid 317 and bottom, install the orderly axis of rotation 319 of a plurality of arrangements in the recess 321, the bearing is passed through at the both ends of axis of rotation 319 and install on the inner wall of recess 321, the welding is installed coaxial rotor on the axis of rotation 319, the rotor is cylinder 308 or gyro wheel 406, the top of rotor is higher 2-10mm than the top of preceding frid 316, the recess 321 on the back frid 317.
As a preferred scheme, a tail gas preheating type grabbing and feeding device 4 is arranged at the top of the vertical high-temperature furnace body 2. As shown in fig. 5 and 6, the tail gas preheating type grabbing and feeding device 4 comprises a second lifting hydraulic cylinder 401, a third lifting hydraulic cylinder 402, a groove-shaped cross beam 403, a guide groove 404, a roller 406, a moving frame 405, a sandwiched cabin 407, an air inlet 408, an air inlet pipe 409, a second air pump 410, a central spray pipe 411, a first electromagnetic valve 412, a sandwiched cabin bottom plate 413, a left grabbing unit 414 and a right grabbing unit 415. And the second lifting hydraulic cylinder 401 and the third lifting hydraulic cylinder 402 are vertically and upwards installed at the top of the vertical high-temperature furnace body 2, and the second lifting hydraulic cylinder 401 and the third lifting hydraulic cylinder 402 are connected with a hydraulic station through hydraulic pipes and hydraulic electromagnetic valves. The cylinder bodies of the second lifting hydraulic cylinder 401 and the third lifting hydraulic cylinder 402 are fixedly connected with the shell of the vertical high-temperature furnace body 2 in a bolt connection or welding mode, the piston rods of the second lifting hydraulic cylinder 401 and the third lifting hydraulic cylinder 402 are upwards fixedly connected with the two ends of a groove-shaped cross beam 403 in a bolt connection or welding mode respectively, the groove-shaped cross beam 403 is made of channel steel, and a guide groove 404 is formed in the groove-shaped cross beam 403.
A moving frame 405 and an interlayer bin 407 are arranged below the groove-shaped cross beam 403, the interlayer bin 407 is a conical bin body formed by sealing and welding two layers of steel shells, and a hollow interlayer is arranged in the interlayer bin 407. The center at the top of intermediate layer storehouse 407 and removal frame 405 welded connection, removal frame 405 adopts square steel or steel pipe welding to form, is the T font. The upper end of the moving frame 405 is provided with a roller 406, the roller 406 is movably arranged in the guide groove 404 of the grooved cross beam 403, and the roller 406 can roll back and forth along the guide groove 404 of the grooved cross beam 403.
An air inlet hole 408 is formed in the upper portion of the interlayer cabin 407, and the air inlet hole 408 is fixedly connected with one end of an air inlet pipe 409 in a threaded connection mode, so that the air inlet pipe 409 is communicated with the interlayer of the interlayer cabin 407. The intake pipe 409 adopts high temperature resistant stainless steel wire hose or high temperature resistant plastic hose, the other end of intake pipe 409 is linked together with exhaust pipe 211. The air inlet pipe 409 is provided with a second air pump 410, and the second air pump 410 is used for pumping the tail gas in the tail gas pipe 211 into the interlayer of the interlayer cabin 407. The top end in the intermediate layer storehouse 407 is welded with downward central spray pipe 411, central spray pipe 411 is cylindrical hollow steel pipe, installs first solenoid valve 412 on the central spray pipe 411, and the upper end of central spray pipe 411 is linked together with the intermediate layer of intermediate layer storehouse 407. The bottom welding of intermediate layer storehouse 407 has intermediate layer storehouse bottom plate 413, the center of intermediate layer storehouse bottom plate 413 is equipped with the feed port, as preferred, the feed port at intermediate layer storehouse bottom plate 413 center is the round hole, the internal diameter of feed port is greater than heat-generating body 301. The lower end of the central spray pipe 411 is over against the feed hole in the center of the interlayer bin bottom plate 413.
And a left grabbing unit 414 and a right grabbing unit 415 which are symmetrically arranged are arranged on the interlayer bin bottom plate 413. The left grasping unit 414 includes a grasping cylinder body 416, a cylinder piston 417, a cylinder piston rod 418, a first air pipe 419, a second air pipe 420, a second solenoid valve 421, a third solenoid valve 422, a first air chamber 423, a second air chamber 424, a grasping plate 425, and a grasping hole 426. The clamping cylinder body 416 is a hollow cylindrical cylinder body, a cylinder piston 417 is installed in the clamping cylinder body 416, the cylinder piston 417 is a circular piston, and the cylinder piston 417 is adapted to an inner cavity of the clamping cylinder body 416. The right side of the air cylinder piston 417 is fixedly connected with an air cylinder piston rod 418, the clamping air cylinder 416 is divided into a first air chamber 423 and a second air chamber 424 by the air cylinder piston 417, the first air chamber 423 and the second air chamber 424 are respectively connected with an interlayer in an interlayer cabin 407 through a first air pipe 419 and a second air pipe 420, a second electromagnetic valve 421 and a third electromagnetic valve 422 are installed on the first air pipe 419 and the second air pipe 420, and the first air pipe 419 and the second air pipe 420 adopt high-temperature-resistant stainless steel wire hoses or high-temperature-resistant plastic hoses. The right side of the cylinder piston rod 418 is connected with a clamping plate 425 in a welding mode, the clamping plate 425 is rectangular and made of steel plates, and the clamping plate 425 is parallel to an interlayer bin bottom plate 413 at the bottom of an interlayer bin 407. The edge of the clamping plate 425 is provided with a semicircular clamping hole 426, and the inner diameter of the clamping hole 426 is matched with the outer diameter of the heating body 301. The right grabbing unit 415 and the left grabbing unit 414 are identical in structure and symmetrical in position.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-described embodiments. It should be noted that modifications and adaptations to those skilled in the art may occur to persons skilled in the art without departing from the spirit and scope of the present invention. All the components not specified in this embodiment can be implemented by the prior art.

Claims (7)

1. A vertical high-temperature continuous purification furnace comprises a vertical high-temperature furnace body and an operation platform, wherein a high-temperature heating cavity, a heat preservation cavity and a cooling cavity are arranged inside the vertical high-temperature furnace body, a heating device is arranged in the high-temperature heating cavity, a tail gas pipe is arranged on the side wall of the upper part of the vertical high-temperature furnace body, one end of the tail gas pipe is communicated with the inside of the vertical high-temperature furnace body, the other end of the tail gas pipe is communicated with a tail gas treatment tower, the bottom of the vertical high-temperature furnace body is provided with the operation platform, the vertical high-temperature furnace body is a furnace body with two uncovered ends, the top end of the vertical high-temperature furnace body is provided with a cylindrical feed inlet, the bottom end of the vertical high-temperature furnace body is provided with a cylindrical discharge outlet, and a top cylinder type heating body continuous purification furnace discharging device is arranged inside the vertical high-temperature furnace body; the operation platform structure comprises a support beam, a top plate and a bottom plate, wherein the support beam is vertically upwards arranged at four corners of the bottom plate, the top end of the support beam is fixedly connected with the top plate, a second through hole is formed in the center of the top plate, and the top plate is connected with the bottom of the vertical high-temperature furnace body; the method is characterized in that:
the tail gas preheating type grabbing and feeding device comprises a second lifting hydraulic cylinder, a third lifting hydraulic cylinder, a groove-shaped cross beam, a guide groove, a roller, a moving frame, an interlayer bin, an air inlet hole, an air inlet pipe, a second air pump, a central spray pipe, a first electromagnetic valve, an interlayer bin bottom plate, a left grabbing unit and a right grabbing unit, wherein the second lifting hydraulic cylinder and the third lifting hydraulic cylinder are vertically and upwards installed at the top of the vertical high-temperature furnace body; the top of the inner side of the interlayer bin is provided with a central spray pipe, the central spray pipe is provided with a first electromagnetic valve, the bottom of the interlayer bin is provided with an interlayer bin bottom plate, the center of the interlayer bin bottom plate is provided with a feed hole, the upper end of the central spray pipe is communicated with the interlayer, the lower end of the central spray pipe is over against the feed hole in the center of the interlayer bin bottom plate, and the interlayer bin bottom plate is provided with a left grabbing unit and a right grabbing unit which are symmetrically arranged;
the left grabbing unit comprises a clamping cylinder body, a cylinder piston rod, a first air pipe, a second electromagnetic valve, a third electromagnetic valve, a first air cavity, a second air cavity, a clamping plate and a clamping hole, wherein the cylinder piston is installed in the clamping cylinder body and fixedly connected with the cylinder piston rod, the clamping cylinder body is divided into the first air cavity and the second air cavity by the cylinder piston, the first air cavity and the second air cavity are respectively connected with an interlayer in an interlayer bin through the first air pipe and the second air pipe, the second electromagnetic valve and the third electromagnetic valve are installed on the first air pipe and the second air pipe, the cylinder piston rod is fixedly connected with the clamping plate, a semicircular clamping hole is formed in the edge of the clamping plate, and the inner diameter of the clamping hole is matched with the outer diameter of the heating body; the right grabbing unit and the left grabbing unit are the same in structure and symmetrical in position.
2. The vertical high-temperature continuous purification furnace as claimed in claim 1, wherein: the top cylinder type heating element continuous purification discharging device comprises a plurality of heating elements, a supporting plate, a supporting rod, a first lifting hydraulic cylinder, a hydraulic station, a horizontal steel plate, a left discharging rack, a roller, a right discharging rack, a first horizontal hydraulic cylinder, a fork-shaped pushing rack, a second horizontal hydraulic cylinder, a left holding turn, a third horizontal hydraulic cylinder and a right holding turn; the first lifting hydraulic cylinder is vertically and upwards installed on the bottom plate, the top end of a piston rod of the first lifting hydraulic cylinder is fixedly connected with the bottom end of a supporting rod, the top end of the supporting rod is fixedly connected with a supporting plate, a plurality of heating bodies are placed on the supporting plate, the heating bodies are vertically and continuously superposed on the supporting plate, the superposed height of the heating bodies is consistent with the height of a vertical high-temperature furnace body, and the outer diameter of each heating body is matched with a cylindrical feeding hole and a cylindrical discharging hole; the horizontal steel plate is arranged at the upper part of the operating platform, the horizontal steel plate is positioned between a bottom plate and a top plate of the operating platform, and a first through hole is formed in the center of the horizontal steel plate; the second horizontal hydraulic cylinder and the third horizontal hydraulic cylinder are symmetrically arranged at the bottom of the top plate, a piston rod of the second horizontal hydraulic cylinder is provided with a left holding turn, a piston rod of the third horizontal hydraulic cylinder is provided with a right holding turn, the right side of the left holding turn is provided with a semicircular left through hole, the left side of the right holding turn is provided with a corresponding semicircular right through hole, and the inner diameters of the left through hole and the right through hole are matched with the outer diameter of the heating body; the left side on the surface of horizontal steel sheet is installed left ejection of compact frame, left side ejection of compact frame upper portion is equipped with a plurality of neatly arranged cylinders, right ejection of compact frame is installed on the right side on the surface of horizontal steel sheet, install first horizontal hydraulic cylinder on the right ejection of compact frame, the cylinder body fixed mounting of first horizontal hydraulic cylinder is on right ejection of compact frame, the piston rod and the Y-shaped promotion frame fixed connection of first horizontal hydraulic cylinder.
3. A vertical high-temperature continuous purification furnace as claimed in claim 2, wherein: the Y-shaped pushing frame comprises a front groove plate, a rear groove plate, a push plate, a rotating shaft, a rolling body and a groove, the right end of the front groove plate and the right end of the rear groove plate are fixedly connected with the push plate, the push plate is fixedly connected with a piston rod of a first horizontal hydraulic cylinder, the tops and the bottoms of the front groove plate and the rear groove plate are respectively provided with a groove in a long strip shape, the groove is internally provided with a plurality of rotating shafts which are arranged orderly, and the rotating body is installed on the rotating shaft.
4. The vertical high-temperature continuous purification furnace as claimed in claim 3, wherein: the height of the forked pushing frame is equal to or less than that of the heating body, the rotating body is a roller or a roller, and the top end of the rotating body is 2-10mm higher than the grooves on the front groove plate and the rear groove plate.
5. A vertical high-temperature continuous purification furnace as claimed in claim 2, wherein: the inside diameters of the cylindrical feed port and the cylindrical discharge port are equal, the plurality of heating bodies are the same in shape and size, each heating body is a cylindrical graphite crucible with an upward opening and an inner cavity, and the inside diameters of the cylindrical feed port and the cylindrical discharge port are matched with the outside diameter of the heating body.
6. A vertical high-temperature continuous purification furnace as claimed in claim 2, wherein: the height of the vertical high-temperature furnace body is integral multiple of the height of the heating body; the height of the right discharging rack is equal to that of the left discharging rack, the distance between the right discharging rack and the left discharging rack is larger than the outer diameter of the heating body, and the distance between the right discharging rack, the left discharging rack and the top plate of the operating platform is 5-30mm higher than the height of the heating body.
7. A vertical high-temperature continuous purification furnace as claimed in claim 1, wherein: the interlayer bin is a conical interlayer bin, a feed hole in the center of the bottom plate of the interlayer bin is a round hole, and the inner diameter of the feed hole is larger than that of the heating body.
CN202010300917.9A 2020-04-16 2020-04-16 Vertical high-temperature continuous purification furnace Active CN111470504B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09257377A (en) * 1996-03-21 1997-10-03 Daido Steel Co Ltd Fork in furnace top preheating apparatus
JPH10300365A (en) * 1997-04-18 1998-11-13 Daido Steel Co Ltd Scrap preheating device
CN101788227A (en) * 2010-03-09 2010-07-28 株洲弗拉德科技有限公司 Induction heating ultra-high temperature continuous carbonization furnace
CN103359724A (en) * 2013-07-03 2013-10-23 李倩 Continuous induction graphitizing system
CN207763505U (en) * 2018-01-10 2018-08-24 河南省德耀节能科技股份有限公司 A kind of mine heat furnace smelting system and its pre- hot aggregate bin
CN110701905A (en) * 2019-10-25 2020-01-17 清华大学深圳国际研究生院 Continuous high-temperature graphitization equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09257377A (en) * 1996-03-21 1997-10-03 Daido Steel Co Ltd Fork in furnace top preheating apparatus
JPH10300365A (en) * 1997-04-18 1998-11-13 Daido Steel Co Ltd Scrap preheating device
CN101788227A (en) * 2010-03-09 2010-07-28 株洲弗拉德科技有限公司 Induction heating ultra-high temperature continuous carbonization furnace
CN103359724A (en) * 2013-07-03 2013-10-23 李倩 Continuous induction graphitizing system
CN207763505U (en) * 2018-01-10 2018-08-24 河南省德耀节能科技股份有限公司 A kind of mine heat furnace smelting system and its pre- hot aggregate bin
CN110701905A (en) * 2019-10-25 2020-01-17 清华大学深圳国际研究生院 Continuous high-temperature graphitization equipment

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