CN112747606A - Be used for steel bottle production waste heat energy-saving recovery device - Google Patents
Be used for steel bottle production waste heat energy-saving recovery device Download PDFInfo
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- CN112747606A CN112747606A CN201911055556.XA CN201911055556A CN112747606A CN 112747606 A CN112747606 A CN 112747606A CN 201911055556 A CN201911055556 A CN 201911055556A CN 112747606 A CN112747606 A CN 112747606A
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- heat
- waste heat
- energy
- steel cylinder
- gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of waste heat recovery of processing heat treatment equipment, in particular to an energy-saving waste heat recovery device for steel cylinder production. The device is additionally provided with the heat energy drying structure, so that heat energy transferred out when the device carries out heat treatment on the steel cylinder and waste heat after processing are guided, the steel cylinder which is subjected to a code spraying process is dried with low energy consumption by utilizing the heat energy, and granular substances and organic substances in the waste heat gas are taken out through the matching of the heat energy recovery tank structure and the waste heat high-temperature gas filtering structure, the filtered gas is directly filled into the heat energy recovery tank structure to heat water in the heat energy recovery tank structure, and the quality of the heated water is controlled due to the removal of impurities in the waste heat gas, so that the device can be supplied to a production area for living use, and the energy recovery utilization rate and the practicability are greatly improved.
Description
Technical Field
The invention relates to the technical field of waste heat recovery of processing heat treatment equipment, in particular to an energy-saving recovery device for waste heat in steel cylinder production.
Background
The waste heat refers to the limitation that receives factors such as history, technology, theory, in the industrial enterprise power consumption device that has been put into operation, the sensible heat and latent heat that original design is not rationally utilized, it includes high temperature waste gas waste heat, cooling medium waste heat, waste steam waste water waste heat, high temperature product and slag waste heat, the chemical reaction waste heat, combustible waste gas waste liquid and waste material waste heat etc. often avoid extravagant, often adopt the device to retrieve, however, current device can't utilize waste heat and production heat help to spout the steel bottle after the sign indicating number to dry in the heat treatment process of steel bottle production, and only utilize the water pitcher to collect for the waste gas who handles, the water quality after the heating is poor, lead to practicality and utilization step-down.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: a waste heat energy-saving recovery device for steel cylinder production comprises a thermal treatment feeding crawler belt, wherein a plurality of feeding support frames are welded at the top end of the thermal treatment feeding crawler belt, a steel cylinder thermal treatment structure is fixed at one end of the thermal treatment feeding crawler belt and comprises a high-temperature treatment box, a positioning extension table, an electric ignition operation box and a heat conduction rib, the positioning extension table is welded at one side of the high-temperature treatment box, the electric ignition operation box is fixed at the top end of the positioning extension table, the heat conduction rib is fixed inside the top end of the high-temperature treatment box, a heat energy drying structure is fixed at the top end of the high-temperature treatment box, an air pump is fixed at the outer side of the heat energy drying structure, air exhaust guide pipes are respectively inserted at two sides of the air pump, a first gas conveying pipe is inserted at the top end of the air pump, and one end of the first gas, the waste heat high-temperature gas filtering structure comprises an airtight filtering box, a particle filtering plate and an organic matter filtering plate, wherein the particle filtering plate and the organic matter filtering plate are sequentially fixed in the airtight filtering box from front to back, and one end of the waste heat high-temperature gas filtering structure is connected with a heat recovery tank structure.
Preferably, heat energy stoving structure includes double-end heat-transfer pipe, guide fan, toasts case main part, conveyer belt and motor, the output of motor is connected with the conveyer belt through the bearing, the bottom mounting of conveyer belt has toasts the case main part, the top of toasting the case main part is fixed with two double-end heat-transfer pipes, the inside of double-end heat-transfer pipe has guide fan through the fix with screw.
Preferably, the heat recovery tank structure comprises a second gas conveying pipe, a hot water storage tank, a water outlet and a water inlet, wherein a micro air pump is fixed at the bottom end of the hot water storage tank, the second gas conveying pipe is fixed at one end of the micro air pump, the water inlet is formed in one end of the hot water storage tank, and the water outlet is formed in one side of the hot water storage tank.
Preferably, a plurality of PP cotton corrugations are fixed inside the particle filter plate, and the organic matter filter plate is made of honeycomb activated carbon.
Preferably, the outer sides of the double-end heat transfer pipe, the first gas delivery pipe, the waste heat high-temperature gas filtering structure, the second gas delivery pipe and the heat storage water tank are all coated with aerogel felts.
Preferably, the heat conducting ribs are made of beryllium copper, and the diameter of each heat conducting rib is two centimeters.
Preferably, the material of material loading cradle is tungsten steel, and the top of material loading cradle's maximum fixed diameter is forty centimeters.
Preferably, the model of the air pump is 2 XZF-0.5.
Preferably, both ends of the double-end heat transfer pipe are equipped with guide fans, and the guide fans guide wind power to be 384m for heavy labor/h.
Compared with the prior art, the invention has the beneficial effects that:
1. when the invention is used, a plurality of steel bottles which are not subjected to heat treatment are arranged at the top end of the feeding support frame, the electric ignition operation box is used for igniting the inside of the high-temperature treatment box, so that the high-temperature treatment box can start heat treatment on the steel bottles, the steel bottles are driven to enter the inside of the high-temperature treatment box through the heat treatment feeding crawler, the temperature in the high-temperature treatment box is extremely high during the heat treatment, the temperature is conducted out of the high-temperature treatment box through the heat conducting ribs, the heat conducting ribs can continuously conduct heat under the condition that the waste heat generated when the high-temperature treatment box stops working can be kept for a certain time, the heat is guided to the inside of the baking box main body by the guide fan in the double-head heat conduction pipe, the steel bottles which are subjected to the code spraying process are transmitted into the inside of the baking box main body through the conveying belt driven by the motor, the code spraying liquid is dried under the heat guided by the guide fan, and the heat, thereby utilizing the heat energy to carry out low-energy-consumption drying treatment on the steel cylinder subjected to the code spraying procedure;
2. the invention extracts a part of heat from the inside of the double-end heat transfer pipe which transfers heat energy by the driving of the air pump by utilizing the air exhaust guide pipe, transfers the extracted heat into the inside of the waste heat high temperature gas filtering structure by utilizing the transmission of the first gas conveying pipe, at the moment, forms waste heat gas by utilizing the exhaust pressurization of the air pump, leads the gas to pass through the particle filtering plate and the organic matter filtering plate in the closed filtering box by utilizing the guide of the second gas conveying pipe by the miniature air exhaust pump at one end of the second gas conveying pipe, filters out particles in the gas by utilizing the material characteristic of the particle filtering plate, filters out organic matters in the gas by utilizing the material characteristic of the organic matter filtering plate, thereby reducing impurities in the gas, is purer, and transfers the waste heat gas into the inside of the heat storage water tank by utilizing the second gas conveying pipe, thereby heating the water in the heat storage water tank, and removing, the quality of the heated water is controlled, and the heated water can be supplied to a production area for living and use, so that the energy recovery utilization rate and the practicability are greatly improved.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a side view of the present invention in its entirety;
FIG. 3 is a schematic structural view of a heat treatment structure of the steel cylinder of the present invention;
FIG. 4 is a schematic structural view of a thermal energy drying structure according to the present invention;
FIG. 5 is a schematic structural view of a gas conducting structure according to the present invention;
fig. 6 is a partial structural schematic view of the residual heat high-temperature gas filtering structure of the invention.
In the figure: 1. carrying out heat treatment on the feeding crawler belt; 2. a feeding support frame; 3. a steel cylinder heat treatment structure; 4. a high temperature treatment tank; 5. positioning an extension table; 6. an electric ignition operation box; 7. a heat conducting rib; 8. a double-ended heat transfer tube; 9. a guide fan; 10. a baking box main body; 11. a conveyor belt; 12. a motor; 13. a heat energy drying structure; 14. an air pump; 15. an air extraction duct; 16. a first gas delivery tube; 17. sealing the filter box; 18. a particle filter plate; 19. an organic filter plate; 20. a waste heat high-temperature gas filtering structure; 21. a second gas delivery pipe; 22. a hot water storage tank; 23. a water outlet; 24. a water inlet; 25. a heat recovery tank structure.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an energy-saving recovery device for waste heat generated by steel cylinder production comprises a thermal treatment feeding crawler 1, a plurality of feeding support frames 2 are welded on the top end of the thermal treatment feeding crawler 1, a steel cylinder thermal treatment structure 3 is fixed on one end of the thermal treatment feeding crawler 1, the steel cylinder thermal treatment structure 3 comprises a high-temperature treatment box 4, a positioning extension table 5, an electric ignition operation box 6 and a heat conduction rib 7, the positioning extension table 5 is welded on one side of the high-temperature treatment box 4, the electric ignition operation box 6 is fixed on the top end of the positioning extension table 5, the heat conduction rib 7 is fixed inside the top end of the high-temperature treatment box 4, a heat energy drying structure 13 is fixed on the top end of the high-temperature treatment box 4, an air pump 14 is fixed on the outer side of the heat energy drying structure 13, air pumping conduits 15 are respectively inserted on two sides of the air pump 14, a first air delivery pipe 16 is inserted on the top end, the waste heat high-temperature gas filtering structure 20 comprises a closed filtering box 17, a particle filtering plate 18 and an organic matter filtering plate 19, the particle filtering plate 18 and the organic matter filtering plate 19 are sequentially fixed inside the closed filtering box 17 from front to back, and one end of the waste heat high-temperature gas filtering structure 20 is connected with a heat recovery tank structure 25.
In this embodiment, in order to carry out reuse with the steel bottle heat treatment structure 3 temperature when heat treating the steel bottle and the waste heat after the end, carry out the code number to the steel bottle that the code was spouted in the end and dry, heat energy stoving structure 13 includes double-end heat-transfer pipe 8, guiding fan 9, bake out case main part 10, conveyer belt 11 and motor 12, the output of motor 12 is connected with conveyer belt 11 through the bearing, the bottom mounting of conveyer belt 11 has bake out case main part 10, the top of baking out case main part 10 is fixed with two double-end heat-transfer pipes 8, the inside of double-end heat-transfer pipe 8 is passed through the fix with screw and.
In this embodiment, for better utilization waste heat and stored heat energy, the heat recovery tank structure 25 includes the second gas delivery pipe 21, the hot water storage tank 22, the delivery port 23 and the water inlet 24, and the bottom mounting of hot water storage tank 22 has miniature air pump, and the one end of miniature air pump is fixed with the second gas delivery pipe 21, and the water inlet 24 has been seted up to the one end of hot water storage tank 22, and the delivery port 23 has been seted up to one side of hot water storage tank 22.
In the present embodiment, in order to filter out particles and organic substances in the exhaust gas discharged from the heat treatment apparatus and to improve the safety of use of water heated by the gas, a plurality of PP cotton corrugations are fixed inside the particle filter plate 18, and the organic filter plate 19 is made of honeycomb activated carbon.
In this embodiment, in order to prevent heat loss during the process of transferring and storing the residual heat gas, the outer sides of the double-head heat transfer pipe 8, the first gas delivery pipe 16, the residual heat high-temperature gas filtering structure 20, the second gas delivery pipe 21 and the hot water storage tank 22 are all coated with aerogel felt.
In this embodiment, in order to make the heat conducting rib 7 have a better heat conducting capability, the material of the heat conducting rib 7 is beryllium copper, and the diameter of the heat conducting rib 7 is two centimeters.
In this embodiment, in order to make the feeding supporting frame 2 have a better ability of not deforming when heated, and can be used for a long time, the material of the feeding supporting frame 2 is tungsten steel, and the maximum fixed diameter of the top end of the feeding supporting frame 2 is forty centimeters.
In the present embodiment, in order to enable the double-headed heat transfer pipe 8 to conduct heat, the guide fans 9 are mounted at both ends of the double-headed heat transfer pipe 8, and the guiding wind power of the guide fans 9 is 384m in labor/h.
The working principle is as follows: when in use, a plurality of steel bottles which are not subjected to heat treatment are arranged at the top end of the feeding support frame 2, the electric ignition operation box 6 is used for igniting the inside of the high-temperature treatment box 4, so that the high-temperature treatment box 4 can start heat treatment on the steel bottles, the steel bottles are driven to enter the inside of the high-temperature treatment box 4 through the heat treatment feeding crawler 1, the temperature inside the high-temperature treatment box 4 is extremely high during the heat treatment, the temperature is conducted out of the high-temperature treatment box 4 through the heat conducting ribs 7, the heat conducting ribs 7 can continuously conduct heat under the condition that the waste heat when the high-temperature treatment box 4 stops working can be kept for a certain time, the heat is guided to the inside of the baking box main body 10 through the guide fan 9 inside the double-head heat conduction pipe 8, the steel bottles which are subjected to the code spraying process are transmitted into the inside of the baking box main body 10 through the conveyor belt 11 driven by the motor, the device guides the heat energy transferred out when the steel cylinder is subjected to heat treatment and the processed waste heat, so that the steel cylinder subjected to the code spraying process is subjected to low-energy-consumption drying treatment by utilizing the heat energy; the air pump 14 is driven to extract a part of heat from the inside of the double-head heat transfer pipe 8 which transfers heat energy by the air extraction duct 15, the extracted heat is transferred into the inside of the residual heat high temperature gas filtering structure 20 by the transmission of the first gas delivery pipe 16, at this time, residual heat gas is formed by the exhaust pressurization of the air pump 14, the gas passes through the particle filtering plate 18 and the organic matter filtering plate 19 inside the closed filtering box 17 by the micro air extraction pump at one end of the second gas delivery pipe 21 under the guidance of the second gas delivery pipe 21, the particles in the gas are filtered by the material characteristic of the particle filtering plate 18, the organic matter in the gas is filtered by the material characteristic of the organic matter filtering plate 19, so that the impurities in the gas are reduced, and the residual heat gas is transferred into the inside of the hot water storage tank 22 by the second gas delivery pipe 21, so that the water inside the hot water storage tank 22, because the impurities in the residual hot gas are removed, the quality of the heated water is controlled, the water can be supplied to an obstetric area for living use, and the energy recovery utilization rate and the practicability are greatly improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a be used for steel bottle production waste heat energy-saving recovery device which characterized in that: comprises a heat treatment feeding crawler belt (1), a steel cylinder heat treatment structure (3) and a heat energy drying structure (13); the heat energy drying structure (13) comprises a double-end heat transfer pipe (8), and the double-end heat transfer pipe (8) is connected with the steel cylinder heat treatment structure (3); double-end heat-transfer pipe (8) are connected with air exhaust pipe (15), air pump (14) is connected in air exhaust pipe (15), first gas delivery pipe (16) is connected in air pump (14), first gas delivery pipe (16) are connected with waste heat high temperature gas filtration (20), waste heat high temperature gas filtration (20) are connected with heating power and retrieve a jar structure (25).
2. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: steel bottle thermal treatment structure (3) extend platform (5), electric ignition control box (6) and heat conduction muscle (7) including high temperature processing case (4), location, the welding of one side of high temperature processing case (4) has location to extend platform (5), the top of location extension platform (5) is fixed with electric ignition control box (6), high temperature processing case (4), the inside on top is fixed with heat conduction muscle (7).
3. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: the waste heat high-temperature gas filtering structure (20) comprises an airtight filtering box (17), a particle filtering plate (18) and an organic matter filtering plate (19), wherein the particle filtering plate (18) and the organic matter filtering plate (19) are sequentially fixed in the airtight filtering box (17) from front to back.
4. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: heat energy stoving structure (13) still include guide fan (9), toast case main part (10), conveyer belt (11) and motor (12), the output of motor (12) is connected with conveyer belt (11) through the bearing, the bottom mounting of conveyer belt (11) has toast case main part (10), the top of toast case main part (10) is fixed with two double-end heat-transfer pipe (8), the inside of double-end heat-transfer pipe (8) is fixed with guide fan (9) through the screw.
5. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: the heating power recovery tank structure (25) comprises a second gas conveying pipe (21), a hot water storage tank (22), a water outlet (23) and a water inlet (24), a miniature air pump is fixed at the bottom end of the hot water storage tank (22), the second gas conveying pipe (21) is fixed at one end of the miniature air pump, the second gas conveying pipe (21) is connected with the waste heat high-temperature gas filtering structure (20), the water inlet (24) is formed in one end of the hot water storage tank (22), and the water outlet (23) is formed in one side of the hot water storage tank (22).
6. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: a plurality of PP cotton corrugations are fixed inside the particle filter plate (18), and the organic matter filter plate (19) is made of honeycomb activated carbon.
7. The energy-saving recovery device for the waste heat generated in the steel cylinder production according to claim 5, characterized in that: the outer sides of the double-end heat transfer pipe (8), the first gas delivery pipe (16), the waste heat high-temperature gas filtering structure (20), the second gas delivery pipe (21) and the hot water storage tank (22) are all coated with aerogel felts.
8. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: the heat conducting ribs (7) are made of beryllium copper, and the diameter of each heat conducting rib (7) is two centimeters.
9. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: the material of material loading cradle (2) is tungsten steel, and the top maximum fixed diameter of material loading cradle (2) is forty centimeters.
10. The energy-saving recovery device for the waste heat generated in the steel cylinder production as claimed in claim 1, wherein: both ends of the double-end heat transfer pipe (8) are equipped with guide fans (9), and the guide wind power of the guide fans (9) is 384m in year.
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CN201911055556.XA CN112747606A (en) | 2019-10-31 | 2019-10-31 | Be used for steel bottle production waste heat energy-saving recovery device |
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CN201911055556.XA CN112747606A (en) | 2019-10-31 | 2019-10-31 | Be used for steel bottle production waste heat energy-saving recovery device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114985623A (en) * | 2022-04-24 | 2022-09-02 | 浙江超力防火设备有限公司 | Cold and hot temperature combined system for steel part hot forming |
CN116449236A (en) * | 2023-06-16 | 2023-07-18 | 泉州经贸职业技术学院 | Energy storage battery production detection device and method thereof |
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CN105149154A (en) * | 2015-10-14 | 2015-12-16 | 成都市智联环境保护设备有限公司 | Steel cylinder spraying equipment with drying function |
CN205871440U (en) * | 2016-07-19 | 2017-01-11 | 台州市路桥松正自动化设备厂 | Steel bottle polychrome screen printing device |
CN207649120U (en) * | 2017-11-24 | 2018-07-24 | 龙川纽恩泰新能源科技发展有限公司 | A kind of boiler afterheat recovering device |
CN207815922U (en) * | 2017-12-26 | 2018-09-04 | 江苏省鑫磊铸造机械有限公司 | A kind of steel cylinder fast-drying device |
CN109059581A (en) * | 2018-08-29 | 2018-12-21 | 潍坊华高信息科技有限公司 | A kind of waste-heat recovery device of coating environmental protection machinery equipment |
CN208398663U (en) * | 2018-06-09 | 2019-01-18 | 杭州鼎盛炉业有限公司 | The low energy consumption energy-saving steel cylinder heat-treatment production line of waste heat recycling |
CN211876769U (en) * | 2019-10-31 | 2020-11-06 | 倪加福 | Be used for steel bottle production waste heat energy-saving recovery device |
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2019
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Patent Citations (7)
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CN105149154A (en) * | 2015-10-14 | 2015-12-16 | 成都市智联环境保护设备有限公司 | Steel cylinder spraying equipment with drying function |
CN205871440U (en) * | 2016-07-19 | 2017-01-11 | 台州市路桥松正自动化设备厂 | Steel bottle polychrome screen printing device |
CN207649120U (en) * | 2017-11-24 | 2018-07-24 | 龙川纽恩泰新能源科技发展有限公司 | A kind of boiler afterheat recovering device |
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CN208398663U (en) * | 2018-06-09 | 2019-01-18 | 杭州鼎盛炉业有限公司 | The low energy consumption energy-saving steel cylinder heat-treatment production line of waste heat recycling |
CN109059581A (en) * | 2018-08-29 | 2018-12-21 | 潍坊华高信息科技有限公司 | A kind of waste-heat recovery device of coating environmental protection machinery equipment |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114985623A (en) * | 2022-04-24 | 2022-09-02 | 浙江超力防火设备有限公司 | Cold and hot temperature combined system for steel part hot forming |
CN116449236A (en) * | 2023-06-16 | 2023-07-18 | 泉州经贸职业技术学院 | Energy storage battery production detection device and method thereof |
CN116449236B (en) * | 2023-06-16 | 2023-08-29 | 泉州经贸职业技术学院 | Energy storage battery production detection device and method thereof |
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Application publication date: 20210504 |