CN111470381A - Winding machine for artificial grass filaments - Google Patents

Winding machine for artificial grass filaments Download PDF

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Publication number
CN111470381A
CN111470381A CN202010442221.XA CN202010442221A CN111470381A CN 111470381 A CN111470381 A CN 111470381A CN 202010442221 A CN202010442221 A CN 202010442221A CN 111470381 A CN111470381 A CN 111470381A
Authority
CN
China
Prior art keywords
cylinder
plate
grass
roll
fixedly connected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010442221.XA
Other languages
Chinese (zh)
Inventor
李闯
封其勃
赵春贵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Ccgrass Co ltd
Original Assignee
Jiangsu Ccgrass Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Ccgrass Co ltd filed Critical Jiangsu Ccgrass Co ltd
Priority to CN202010442221.XA priority Critical patent/CN111470381A/en
Publication of CN111470381A publication Critical patent/CN111470381A/en
Priority to PCT/CN2020/108359 priority patent/WO2021232598A1/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0417Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/22Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/707Suction generating system
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/71Arrangements for severing filamentary materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/02Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package
    • B65H59/04Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package by devices acting on package or support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments
    • B65H2701/313Synthetic polymer threads

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Harvester Elements (AREA)
  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

The invention discloses a winding machine for artificial grass filaments, which comprises a rack; the winding mechanism is fixedly arranged on the rack; the automatic roll changing mechanism is arranged on the rack and is positioned above the rolling mechanism in an inclined manner, a hollow tube for winding the straw filaments is arranged on the automatic roll changing mechanism, and the outer tube wall of the hollow tube is in rolling contact with the rolling mechanism so as to wind the straw filaments on the rolling mechanism onto the hollow tube to be rolled into a straw roll; the yarn cutting mechanism is arranged on the rack, is close to the hollow pipe and is used for cutting the grass filaments on the grass filament roll; and the wire hooking moving mechanism is arranged on the rack and is positioned inside the automatic coil changing mechanism. The winding machine realizes the functions of automatic winding of artificial grass filaments, automatic cutting of the grass filaments, reservation of the tail of the grass filaments, automatic empty tube filling, automatic roll changing after full winding and the like, does not need manual participation, not only improves the production efficiency and the winding quality of the grass filaments, but also lightens the labor intensity of operators in the production process of the grass filaments.

Description

Winding machine for artificial grass filaments
Technical Field
The invention relates to the technical field of artificial grass filament production equipment, in particular to a winding machine for artificial grass filaments.
Background
In the artificial grass silk production industry, the currently adopted raw materials mainly comprise Polyethylene (PE), polypropylene (PP) and nylon (PA), and compared with various cotton yarns and chemical fiber yarns in the textile field, the artificial grass silk has more strands, larger single yarn gram weight, larger material breaking strength and better toughness, and the weight of the fully-rolled grass silk is heavier. In the production process of the artificial grass filaments, the rolled grass filament roll needs to be replaced by an empty tube, the grass filaments of the full roll of grass filament roll need to be cut before replacement, and the cut grass filaments need to be wound on the empty tube and grass filament tails are reserved during replacement.
At present, in the domestic artificial turf production industry, a domestic manual winding machine is generally adopted, the winding machine has a single winding function, when the winding machine is operated, an operator stops the operation of the turf winding machine firstly, then hands the scissors to cut off turf, then full-roll turf yarn changing and empty tube winding are carried out, the turf yarn cutting, tube changing, turf yarn winding on the empty tube and the turf yarn tail reserving operation are completely carried out manually, the labor intensity of the operator is high, the production efficiency is low, and the operating skill and the proficiency intensity of the operator are higher.
According to the conventional automatic yarn breaking device of the artificial grass filament winder disclosed by Chinese patent 201910707714.9, a pipe is sleeved on a winding shaft directly connected with a motor and rotates along with the winding shaft to perform active winding, the automatic yarn breaking function is low in cutting rate when cutting a heavy grass filament, and when the head of the grass filament is long, the grass filament is easy to wind on the winding shaft in a mode that the winding shaft motor rotates and a blade tensions the grass filament to cut, the winding changing action is complex, the manufacturing cost is high, the full-winding grass filament winding needs to be manually taken down, and an empty pipe needs to be manually filled.
The German SAHM company is a world leading manufacturer of automatic and manual winding machines, the equipment of the German SAHM company can meet the requirements of various yarns, such as composite filaments, monofilaments, woven belts, carbon fibers, prepreg tapes, polyamide fibers, high-performance fibers, non-woven tapes, safety adhesive tapes and the like, the second generation automatic reel changing winding machine produced by the German SAHM company has the functions of automatic winding, automatic yarn breaking and automatic switching, is mainly used for winding aramid fibers, carbon fibers and polyamide fibers and also can be used for winding artificial grass yarns, but the grass yarn roll after the full winding of the grass yarns needs to be manually taken off, an empty pipe needs to be manually filled, the cutting of the grass yarns is realized by mounting a blade on a cutter bar and driving the blade to pull the grass yarns through a guide rod and cut the grass yarns, the cut grass yarns have irregular ends and poor quality, and particularly when the grass yarns with larger gram weight are cut, the situation that the grass yarns cannot be completely cut at one time exists, the cutting rate is low, the equipment is produced in Germany, the price of the single machine is very high after the equipment is imported to China, and the later-period use and maintenance cost is also very high.
The full-automatic precise cross winding machine produced by German Bamager company has an operation terminal with non-deceleration automatic bobbin changing and visual programs, is mainly used for chemical fiber filaments, woven tapes, carbon fibers, prepreg tapes, polyamide fibers and high-performance fibers in the textile industry, and can also be used for winding artificial grass filaments, but the full-wound grass filament roll also needs to be manually taken down, an empty pipe needs to be manually filled, the cutting rate of the heavy grass filaments is low, the price of a single machine is high, the use and maintenance cost is high, and the full-automatic precise cross winding machine is not suitable for the use in the domestic artificial grass filament industry.
Therefore, how to provide one kind can automatic empty pipe of dress and full roll back automatic change of lap, reduce artifical intensity of labour and possess automatic rolling, automatic cutting grass silk and reserve functions such as grass silk tail, realize whole rolling process full-automatic in the artificial grass silk production process, the rolling machine for artificial grass silk that does not need artifical participation completely, the problem that technical staff in the field needs to solve urgently.
Disclosure of Invention
In view of the above, the invention provides a winding machine for artificial grass filaments, which can automatically load empty pipes and automatically change rolls after full winding, reduce the labor intensity of workers, has the functions of automatically winding, automatically cutting grass filaments, reserving tail of the grass filaments and the like, realizes full automation of the whole winding process in the production process of the artificial grass filaments, and completely does not need manual participation.
In order to achieve the purpose, the invention adopts the following technical scheme:
a winding machine for artificial grass filaments comprises
A frame;
the winding mechanism is fixedly arranged on the rack;
automatic roll change mechanism, automatic roll change mechanism sets up in the frame and be located winding mechanism's oblique top, just be provided with the hollow tube that is used for coiling the grass silk on the automatic roll change mechanism, hollow tube outer pipe wall with winding mechanism rolling contact, with grass silk on the winding mechanism is convoluteed into the grass silk book on the hollow tube.
According to the technical scheme, compared with the prior art, the winding machine for the artificial turf yarns is provided, the automatic roll changing mechanism is arranged, so that the automatic empty tube filling and automatic roll changing after full winding of the winding machine are achieved, manual roll changing is not needed, the production efficiency and the turf yarn winding quality are greatly improved, and the labor intensity of operators in the turf yarn production process is greatly reduced.
Further, the winding mechanism includes:
the mounting seat is fixedly mounted on the rack, a wire guide groove roller and a friction roller which are arranged in parallel are arranged on the mounting seat, and the friction roller is in rolling contact with the outer pipe wall of the hollow pipe;
the guide wire ring is connected to the mounting seat in a sliding mode, a grass wire guide hole for grass wires to penetrate through is formed in the top of the guide wire ring, and the bottom of the guide wire ring is clamped in a guide wire groove in the guide wire groove roller;
the mounting panel, mounting panel bottom fixed mounting is in the frame, and the place is located the mount pad below, the mounting panel top install with the first motor that the wire guide groove roller transmission is connected and with the second motor that the friction roller transmission is connected.
The beneficial effects that adopt above-mentioned technical scheme to produce are that, the grass silk carries out the seal wire through the grass silk guiding hole on the seal wire ring, and first motor drives the seal wire groove roller and rotates, and the seal wire ring slides in the seal wire groove, realizes that the seal wire ring removes on the mount pad, and the second motor drives the friction roller and rotates, and the friction roller drives the hollow tube and rotates, realizes the coiling of grass silk on the hollow tube to grass silk automatic winding has been realized.
Further, two bearing frames are installed at the interval in the frame, automatic roll change mechanism includes:
the yarn breaking mechanism and the yarn hooking moving mechanism are arranged on the inner side of an opening of the U-shaped rotating frame;
the hollow pipe dismounting component is arranged on the U-shaped rotating frame and is positioned on the opening side of the U-shaped rotating frame;
the supporting rotating shaft is arranged away from the hollow pipe dismounting assembly, two ends of the supporting rotating shaft penetrate through and are rotatably connected to two side plates of the U-shaped rotating frame and are fixedly connected with the two bearing blocks respectively;
the driving cylinder is hung on the rack, and the driving end of the driving cylinder is hinged with the position, far away from the opening side, of the U-shaped rotating frame;
and the pipe conveying assembly is arranged on the rack and used for conveying the hollow pipe to the position of the opening side of the U-shaped rotating frame.
The beneficial effects who adopts above-mentioned technical scheme to produce are, when the volume of shredded grass reaches the settlement requirement with the diameter, winding mechanism stops the rolling, and the drive end of driving the cylinder pushes down the U-shaped revolving rack for hollow tube dismouting subassembly shifts up and arrives and trades a tub position, and hollow tube dismouting subassembly action is pulled down the shredded grass of full volume, then send tub subassembly action, send the hollow tube to the opening side position of U-shaped revolving rack, and realize the automatic installation of hollow tube through hollow tube dismouting subassembly. The process does not need manual participation, has high automation degree, can effectively realize the function of automatically changing the rolls after the rolls are fully rolled, and can greatly improve the production efficiency of the artificial grass filaments and reduce the labor intensity.
Further, the hollow tube dismouting subassembly includes:
the clamping cylinder is fixedly installed on the first side plate on the opening side of the U-shaped rotating frame, and the telescopic end of the clamping cylinder penetrates through the first side plate and is arranged towards the opening side;
the clamping rotary table is rotationally connected with the telescopic end of the clamping cylinder;
the hollow turntable is rotatably connected to the second side plate on the opening side of the U-shaped rotating frame and corresponds to the clamping turntable in position, and the hollow pipe is clamped between the clamping turntable and the hollow turntable;
the vacuum suction gun is fixedly arranged on the second side plate on the opening side of the U-shaped rotating frame, and a negative pressure port of the vacuum suction gun corresponds to and is communicated with the central hole of the hollow rotating disc;
the straw filament roll ejecting assembly is arranged at the top end of the second side plate and is positioned right above the hollow rotary table, and the ejecting end of the straw filament roll ejecting assembly is abutted to the side end of the straw filament roll.
The technical scheme has the beneficial effects that when the hollow pipe needs to be replaced after the straw roll is fully rolled, the ejection end of the straw roll ejection assembly is abutted against the side end of the straw roll, the clamping cylinder drives the clamping rotary table to retreat, so that the straw roll is separated from the clamping rotary table and the hollow rotary table, then the straw is manually brought to a position close to the hollow rotary table through a corresponding tool, the straw is cut off, the tail of the cut straw is sucked into the central hole of the hollow rotary table under the action of the vacuum suction gun, then the pipe conveying assembly conveys the hollow pipe between the clamping rotary table and the hollow rotary table, the clamping cylinder drives the clamping rotary table to extend out and be matched with the hollow rotary table, the two ends of the hollow pipe are respectively fixed on the clamping rotary table and the hollow rotary table, the installation of the hollow pipe is realized, the hollow pipe is in rolling contact with the friction pipe to rotate, and the winding of.
Further, the grass roll ejecting assembly comprises:
the ejection cylinder is fixedly arranged at the top end of the second side plate and is positioned right above the hollow rotary table;
the top plate is fixedly connected with the telescopic end of the ejection cylinder, and the side end of the top plate, which is far away from the ejection cylinder, is abutted against the side end of the straw roll and is used for ejecting the straw roll out of the hollow rotary table.
The beneficial effect that adopts above-mentioned technical scheme to produce is that ejection cylinder drives the roof and promotes the full careless silk of rolling up and roll up, makes the careless silk roll break away from hollow turntable.
Further, the tube feeding assembly comprises:
one side of the strip-shaped mounting plate is fixedly connected with the top of the rack;
one side of the vertical slide rail is fixedly connected with the strip-shaped mounting plate and is arranged along the length direction of the strip-shaped mounting plate;
the air cylinder is fixedly arranged on the strip-shaped mounting plate through a mounting bracket, and the telescopic end of the air cylinder is arranged downwards;
one side of the transverse cantilever is connected with the vertical slide rail in a sliding manner, and the side is fixedly connected with the telescopic end of the cylinder;
and the overturning cylinder is fixedly connected with the cantilever end of the transverse cantilever plate, and the overturning end of the overturning cylinder is downwards arranged and connected with a hollow pipe bracket.
Adopt the beneficial effect that above-mentioned technical scheme produced to be, after the full volume of grass roll breaks away from pressing from both sides tight carousel and hollow carousel, the cylinder drives the hollow pipe bracket and moves down to pressing from both sides between tight carousel and the hollow carousel, presss from both sides tight carousel and the hollow carousel with this hollow tube both ends clamp fixed back, and the upset end of upset cylinder overturns downwards, makes the hollow pipe bracket break away from the hollow tube to the automation of hollow tube is sent a tub has been realized.
Further, still include broken yarn mechanism, broken yarn mechanism sets up in the frame, broken yarn mechanism includes:
the supporting rods are vertically arranged, one end of each supporting rod is fixedly connected with the rack, and each supporting rod is positioned on the outer side of the second side plate and close to the opening side of the U-shaped rotating frame;
the telescopic cylinder is fixedly arranged at the other end of the support rod, and the telescopic end of the telescopic cylinder stretches across the second side plate;
the connecting plate is positioned on the inner side of the second side plate, and the top of the connecting plate is fixedly connected with the telescopic end of the telescopic cylinder;
the pneumatic claw is fixedly connected with the bottom of the connecting plate, and two output ends which can be close to and far away from each other are arranged on the pneumatic claw;
the top parts of the two scissors connecting plates are respectively fixedly connected with the two output ends;
and the two tool handles of the scissors are respectively hinged with the bottoms of the two scissors connecting plates.
The technical scheme has the beneficial effects that after the full-roll grass silk roll is separated from the clamping turntable and the hollow turntable, the grass silk is manually conveyed to a position close to the hollow turntable through a corresponding tool, then the telescopic cylinder acts to bring the scissors to a working position, and then the air claw acts to enable the blades of the scissors to do cross action to cut the grass silk. This disconnected silk mechanism of artificial grass silk adopts the disconnected silk mode that the grass silk was cut to the scissors, simple structure is reasonable, and is reliable and stable, moves rapidly and reservoies when cutting the grass silk, and the blade does not have the shake, and the broken end of the grass silk after being cut is leveled, and the length deviation of remaining is less, for the automatic disconnected silk of automatic winder of artificial grass silk and the realization of the function of changing a roll provide necessary and reliable guarantee to make automatic winder of artificial grass silk realize that the grass silk rolling working process is full-automatic, very big improvement the production efficiency and the disconnected silk quality of grass silk of automatic winder of artificial grass silk.
Further, still including colluding a moving mechanism, collude a moving mechanism and set up in the frame, and be located inside the U-shaped revolving rack, collude a moving mechanism and include:
the rodless cylinder is fixedly arranged at the bottom of the rack and is positioned on one side of the friction roller;
the jacking cylinder is positioned between the first side plate and the second side plate, is fixedly connected with the sliding piston of the rodless cylinder, and is arranged with the telescopic end upwards;
the bottom end of the bottom hook plate is fixedly connected with the telescopic end of the jacking cylinder, and one side of the bottom hook plate is provided with a wire hooking opening;
one end of the vertical rod is fixedly connected with the top end of the bottom hook plate, and the other end of the vertical rod extends upwards;
one end of the transverse spanning rod is fixedly connected with the other end of the vertical rod, and the other end of the transverse spanning rod is arranged on the other side of the friction roller;
and the suspension rod is positioned on the other side of the friction roller, one end of the suspension rod is fixedly connected with the other end of the transverse spanning rod, and the other end of the suspension rod is connected with a hook.
The beneficial effects that adopt above-mentioned technical scheme to produce are that, the full volume of grass silk book break away from behind tight carousel of clamp and the hollow rotary table, no pole cylinder action makes the grass silk that is located friction roller both sides collude respectively and collude a notch and a hook, then the action of jacking cylinder, send the grass silk to the scissors mouth position of tube changing position and scissors, the scissors of being convenient for is cut off the grass silk to avoid needing the manual work to send the grass silk to the scissors mouth position of tube changing position and scissors through corresponding instrument.
Further, be provided with the grass silk roll and roll the board that falls in the frame, the slope of grass silk roll board one side tilt up, and be located the hollow tube below still includes: the setting is in the stop gear of grass silk roll-off board opposite side, stop gear includes:
the vertical lifting baffle is arranged on the other side of the grass silk roll-off plate and is in sliding connection with a vertical guide rail arranged on the rack;
the lifting cylinder is fixedly installed on the rack through a connecting block, and the telescopic end of the lifting cylinder is arranged downwards and is fixedly connected with the bottom of the vertical lifting plate.
The technical scheme has the advantages that after the full-volume straw filament roll is separated from the clamping rotary table and the hollow rotary table, the full-volume straw filament roll rolls down along the straw filament roll-off plate and is blocked by the vertical lifting baffle plate, so that the straw filament roll is temporarily left on the straw filament roll-off plate, threads can be hooked and broken, after the yarn breaking action is completed, the lifting cylinder acts to enable the vertical lifting plate to move upwards, and the straw filament roll is separated from the straw filament roll-off plate, so that the production of the straw filament roll is completed.
Further, still include tension adjustment mechanism, tension adjustment mechanism includes:
the motor is fixedly arranged on the rack;
the fixed plate is fixedly connected with the rack and is positioned above the motor;
the tension roller is rotatably connected to the fixing plate, and one end of the tension roller is in transmission connection with the output end of the motor.
The beneficial effect who adopts above-mentioned technical scheme to produce is, the size of the velocity difference between control tension roller and the friction roll, can realize adjusting the rolling tension in the grass silk rolling process.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1-3 are schematic diagrams of the overall structure of a winding machine for artificial grass filaments provided by the invention.
Fig. 4 is a schematic structural diagram of the winding mechanism.
FIG. 5 is a schematic diagram showing the position structures of the automatic yarn changing mechanism, the yarn breaking mechanism and the yarn hooking moving mechanism.
FIG. 6 is a schematic side view of the automatic reel changer.
Fig. 7 is a front structural schematic diagram of the automatic roll changing mechanism.
FIG. 8 is a schematic view of the tube assembly.
FIG. 9 is a schematic structural diagram of a yarn cutting mechanism.
Fig. 10 is a schematic structural view of the thread hooking moving mechanism.
Fig. 11 is a schematic diagram of the position structure of the blocking mechanism.
Fig. 12 is a schematic view of the structure of the blocking mechanism.
Wherein: 100-hollow pipe, 200-straw roll, 1-frame, 2-rolling mechanism, 21-mounting seat, 22-guide wire groove roller, 221-guide wire groove, 23-friction roller, 24-guide wire ring, 241-straw guide hole, 25-mounting plate, 26-first motor, 27-second motor, 3-automatic roll changing mechanism, 31-U-shaped rotating frame, 311-first side plate, 312-second side plate, 32-hollow pipe dismounting component, 321-clamping cylinder, 322-clamping rotating disc, 323-hollow rotating disc, 324-vacuum suction gun, 325-straw roll ejecting component, 3251-ejecting cylinder, 3252-top plate, 33-supporting rotating shaft, 34-driving cylinder, 35-pipe conveying component and 351-strip-shaped mounting plate, 352-vertical slide rail, 353-cylinder, 354-mounting bracket, 355-transverse cantilever plate, 356-turnover cylinder, 357-hollow pipe bracket, 4-yarn breaking mechanism, 41-strut, 42-telescopic cylinder, 43-connecting plate, 44-air claw, 45-scissors connecting plate, 46-scissors, 5-hook moving mechanism, 51-rodless cylinder, 52-jacking cylinder, 53-bottom hook plate, 54-vertical rod, 55-transverse cross rod, 56-suspension rod, 57-hook, 6-bearing seat, 7-grass rolling plate, 8-blocking mechanism, 81-vertical lifting baffle, 82-lifting cylinder, 9-vertical guide rail, 10-connecting block, 11-tension adjusting mechanism, 111-motor, 112-fixing plate, 113-tension roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention discloses a winding machine for artificial grass filaments, which comprises
A frame 1;
the winding mechanism 2 is fixedly arranged on the rack 1;
the automatic roll changing mechanism 3 is arranged on the rack 1 and located obliquely above the winding mechanism 2, a hollow tube 100 used for winding the straw filaments is arranged on the automatic roll changing mechanism 3, the outer tube wall of the hollow tube 100 is in rolling contact with the winding mechanism 2, and the straw filaments on the winding mechanism 2 are wound on the hollow tube 100 to be wound into the straw filament roll 200.
Referring to fig. 4, the winding mechanism 2 includes:
the mounting seat 21 is fixedly mounted on the rack 1, the mounting seat 21 is provided with a yarn guide groove roller 22 and a friction roller 23 which are arranged in parallel, and the friction roller 23 is in rolling contact with the outer pipe wall of the hollow pipe 100;
the guide wire ring 24 is connected to the mounting seat 21 in a sliding manner, a grass wire guide hole 241 for grass wires to pass through is formed in the top of the guide wire ring 24, and the bottom of the guide wire ring 24 is clamped in a guide wire groove 221 of the guide wire groove roller 22;
the mounting panel 25, the mounting panel 25 bottom fixed mounting is in frame 1, and is located the mount pad 21 below, and the first motor 26 of being connected with the transmission of wire guide groove roller 22 and the second motor 27 of being connected with the transmission of friction roller 23 are installed to mounting panel 25 top.
Referring to fig. 6-7, two bearing seats 6 are installed on the frame 1 at intervals, and the automatic reel changing mechanism 3 includes:
the U-shaped rotating frame 31, the yarn breaking mechanism 4 and the yarn hooking moving mechanism 5 are all arranged on the inner side of an opening of the U-shaped rotating frame 31;
the hollow pipe dismounting component 32 is arranged on the U-shaped rotating frame 31, and the hollow pipe dismounting component 32 is positioned on the opening side of the U-shaped rotating frame 31;
a supporting rotating shaft 33, the supporting rotating shaft 33 is arranged far away from the hollow tube dismounting assembly 32, and two ends of the supporting rotating shaft 33 penetrate through and are rotatably connected to two side plates of the U-shaped rotating frame 31 through bearings (not marked), and are respectively and fixedly connected with the two bearing blocks 6;
the driving cylinder 34 is hung on the frame 1, and the driving end of the driving cylinder 34 is hinged with the position, far away from the opening side, of the U-shaped rotating frame 31;
and a pipe conveying assembly 35, wherein the pipe conveying assembly 35 is arranged on the machine frame 1 and is used for conveying the hollow pipe 100 to the opening side position of the U-shaped rotating frame 31.
The hollow tube removal assembly 32 includes:
the clamping cylinder 321 is fixedly installed on the first side plate 311 on the opening side of the U-shaped rotating frame 31, and the telescopic end of the clamping cylinder 321 penetrates through the first side plate 311 and is arranged towards the opening side;
a clamping turntable 322, wherein the clamping turntable 322 is rotatably connected with the telescopic end of the clamping cylinder 321 through a bearing (not shown);
the hollow turntable 323 is rotatably connected to the second side plate 312 on the opening side of the U-shaped rotating frame 31 through a bearing (not marked), the position of the hollow turntable 323 corresponds to that of the clamping turntable 322, and the hollow pipe 100 is clamped between the clamping turntable 322 and the hollow turntable 323;
the vacuum suction gun 324 is fixedly arranged on the second side plate 312 at the opening side of the U-shaped rotating frame 31, and a negative pressure port of the vacuum suction gun 324 corresponds to and is communicated with the central hole of the hollow rotating disc 323;
the cut grass roll ejecting assembly 325 is arranged at the top end of the second side plate 312 and is positioned right above the hollow rotating disc 323, and the ejecting end of the cut grass roll ejecting assembly 325 is abutted against the side end of the cut grass roll 200.
The sod roll ejection assembly 325 comprises:
the ejection cylinder 3251 is fixedly arranged at the top end of the second side plate 312 and is positioned right above the hollow turntable 323;
the top plate 3252 is fixedly connected with the telescopic end of the ejecting cylinder 3251, and the side end of the top plate 3253 far away from the ejecting cylinder 3251 is abutted against the side end of the straw roll 200, and is used for ejecting the straw roll 200 out of the hollow turntable 323.
Referring to fig. 8, the tube block 35 includes:
the long strip-shaped mounting plate 351 is fixedly connected with one side of the long strip-shaped mounting plate 351 and the top of the machine frame 1;
one side of the vertical slide rail 352 is fixedly connected with the elongated mounting plate 351 and is arranged along the length direction of the elongated mounting plate 351;
the air cylinder 353 is fixedly arranged on the strip-shaped mounting plate 351 through the mounting bracket 354, and the telescopic end of the air cylinder 353 is arranged downwards;
one side of the transverse cantilever 355 is connected with the vertical slide rail 352 in a sliding manner, and the side is fixedly connected with the telescopic end of the air cylinder 353;
the turnover cylinder 356, the turnover cylinder 356 are fixedly connected to the cantilever ends of the transverse cantilever plates 355, and the turnover end of the turnover cylinder 356 is disposed downward and connected to the hollow pipe bracket 357.
Referring to fig. 9, the straw cutting machine further comprises a yarn cutting mechanism 4, wherein the yarn cutting mechanism 4 is arranged on the frame 1 and is close to the hollow tube 100 and used for cutting the straw on the straw roll 200;
the yarn breaking mechanism 4 includes:
the supporting rod 41 is vertically arranged, one end of the supporting rod 41 is fixedly connected with the rack 1, and the supporting rod 41 is positioned outside the second side plate 312 and close to the opening side of the U-shaped rotating frame 31;
the telescopic cylinder 42 is fixedly arranged at the other end of the support rod 41, and the telescopic end of the telescopic cylinder 42 spans the second side plate 312;
the connecting plate 43 is positioned on the inner side of the second side plate 312, and the top of the connecting plate 43 is fixedly connected with the telescopic end of the telescopic cylinder 42;
the gas claw 44 is fixedly connected with the bottom of the connecting plate 43, and two output ends which can be close to and far away from each other are arranged on the gas claw 44;
the number of the scissors connecting plates 45 is two, and the tops of the two scissors connecting plates 45 are respectively fixedly connected with the two output ends;
the scissors 46 and the two knife handles of the scissors 46 are respectively hinged with the bottoms of the two scissors connecting plates 45.
Referring to fig. 10, the automatic straw hooking device further comprises a straw hooking moving mechanism 5, wherein the straw hooking moving mechanism 5 is arranged on the frame 1 and is located inside the U-shaped rotating frame 31 and used for hooking the straw on the straw roll 200 to the automatic roll changing mechanism 3 and the yarn breaking mechanism 4.
Collude a moving mechanism 5 and include:
the rodless cylinder 51 is fixedly arranged at the bottom of the frame 1 and positioned at one side of the friction roller 22;
the jacking cylinder 52 is positioned between the first side plate 311 and the second side plate 312, the jacking cylinder 52 is fixedly connected with the sliding piston of the rodless cylinder 51, and the telescopic end of the jacking cylinder 52 is arranged upwards;
the bottom end of the bottom hook plate 53 is fixedly connected with the telescopic end of the jacking cylinder 52, and one side of the bottom hook plate 53 is provided with a wire hooking opening 531;
one end of the vertical rod 54 is fixedly connected with the top end of the bottom hook plate 53, and the other end of the vertical rod 54 extends upwards;
one end of the transverse cross rod 55 is fixedly connected with the other end of the vertical rod 54, and the other end of the transverse cross rod 55 is arranged on the other side of the friction roller 23;
and a suspension rod 56, wherein the suspension rod 56 is positioned at the other side of the friction roller 23, one end of the suspension rod 56 is fixedly connected with the other end of the transverse cross rod 55, and the other end of the suspension rod 56 is connected with a hook 57.
Referring to fig. 11-12, the frame 1 is provided with a grass rolling plate 7, one side of the grass rolling plate 7 is inclined upwards and is located below the hollow pipe 100, and the grass rolling device further comprises: the setting is at the stop gear 8 of 7 opposite sides of grass silk roll-off board, and stop gear 8 includes:
the vertical lifting baffle 81 is arranged at the other side of the grass silk roll-off plate 7, and the vertical baffle 81 is in sliding connection with a vertical guide rail 9 arranged on the rack 1;
the lifting cylinder 82 is fixedly installed on the frame 1 through the connecting block 10, and the telescopic end of the lifting cylinder 82 is arranged downwards and is fixedly connected with the bottom of the vertical lifting plate 81.
The rolling machine for artificial grass silk still includes tension adjustment mechanism 11, and tension adjustment mechanism 11 includes:
the motor 111, the motor 111 is fixedly installed on framework 1;
the fixed plate 112 is fixedly connected with the frame 1, and is positioned above the motor 111;
and the tension roller 113 is rotatably connected to the fixing plate 112, and one end of the tension roller 113 is in transmission connection with the output end of the motor 111.
The working process of the winding machine for artificial grass filaments is as follows:
firstly, when the length and the diameter of the straw roll 200 reach set requirements, the rolling mechanism 2 stops rolling, the ejection cylinder 3251 drives the top plate 3252 to push the straw roll leftwards, meanwhile, the clamping cylinder 321 drives the clamping turntable 322 to move leftwards, so that the straw roll 200 is separated from the clamping turntable 322 and the hollow turntable 323, rolls downwards along the straw roll falling plate 7, leaves the friction roller 23, is blocked and maintained by the vertical lifting baffle plate 81, and then the ejection cylinder 3251 resets; the driving cylinder 34 acts to press the U-shaped rotating frame 31 downwards, the U-shaped rotating frame 31 rotates around the supporting rotating shaft 33, and the clamping rotating disc 322 and the hollow rotating disc 323 move upwards to the tube replacing position simultaneously; then, the telescopic cylinder 42 drives the scissors 46 to move to the yarn breaking position, the rodless cylinder 51 acts to enable the grass filaments positioned at two sides of the friction roller 23 to be respectively hooked into the grass filament hooking notch 531 and the hook 57, then the jacking cylinder 52 acts to send the grass filaments to the pipe changing position and the scissors notch position of the scissors 46, the air claw 44 drives the scissors 46 to do cross motion to cut the grass filaments, and at the moment that the grass filaments are cut, the tail of the grass filaments is sucked into a negative pressure port of the vacuum suction gun 324 through a central hole of the hollow turntable 323; the air cylinder 353 drives the hollow pipe bracket 357 to move downwards to a position between the clamping turntable 322 and the hollow turntable 323, the clamping air cylinder 321 drives the clamping turntable 322 to move rightwards, the clamping turntable 322 is matched with the hollow turntable 323 to fix two ends of the hollow pipe 100, then the hollow pipe bracket 357 is turned downwards under the action of the turning air cylinder 356 to be disconnected from the hollow pipe 100, and the air cylinder 353 drives the hollow pipe bracket 357 to return to the initial position; the wire hooking moving mechanism 5 is reset; the driving air cylinder 34 acts to pull up the U-shaped rotating frame 31, so that the hollow pipe 100 on the U-shaped rotating frame 31 moves downwards to a rolling position and is matched with the friction roller 23 to roll a new straw filament; finally, the lifting cylinder 82 is operated to move the vertical lifting baffle 81 upward to separate the straw roll 200, and after the pipe conveying assembly 35 returns to the initial position, the external pipe conveying device discharges the straw to the pipe conveying assembly 35. The winding machine for artificial grass filaments realizes the work of automatic winding of grass filaments, automatic rolling of grass filament rolls, automatic hooking of the grass filaments, automatic yarn breaking and automatic hollow tube filling, does not need manual participation at all, has high automation degree, improves the production of artificial grass filaments and reduces the working strength of operators.
The beneficial technical effects of the invention are as follows:
(1) the invention adopts a cutting mode of cutting the grass filaments by the scissors, realizes the functions of winding, yarn breaking and head retaining, and has the advantages of stability, reliability, smooth broken ends of the grass filaments and small deviation of the length of the head retaining.
(2) The automatic straw filament roll cutting device has the advantages that the functions of automatically clamping the empty pipe, automatically cutting off the straw filaments, automatically changing the empty pipe and the straw filament roll, automatically rolling the full straw filament roll and the like are realized, the production speed is conveniently and subsequently improved, and the productivity is further improved.
(3) The invention has the advantages of reasonable design, simple structure, stability, reliability, low manufacturing cost, obvious reduction of labor intensity of workers and wide popularization and application value.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The utility model provides a rolling machine for artificial grass silk which characterized in that includes:
a frame (1);
the winding mechanism (2) is fixedly arranged on the rack (1);
automatic roll changing mechanism (3), automatic roll changing mechanism (3) set up in just being located in frame (1) the oblique top of winding mechanism (2), just be provided with hollow tube (100) that are used for coiling the grass silk on automatic roll changing mechanism (3), outer pipe wall of hollow tube (100) with winding mechanism (2) rolling contact, in order to incite somebody to action grass silk on winding mechanism (2) is convoluteed into grass silk book (200) on hollow tube (100).
2. A winder for artificial grass filaments according to claim 1, characterized in that the winding mechanism (2) comprises:
the mounting seat (21) is fixedly mounted on the rack (1), a yarn guide groove roller (22) and a friction roller (23) which are arranged in parallel are arranged on the mounting seat (21), and the friction roller (23) is in rolling contact with the outer pipe wall of the hollow pipe (100);
the guide wire ring (24) is connected to the mounting seat (21) in a sliding mode, a grass wire guide hole (241) for grass wires to penetrate through is formed in the top of the guide wire ring (24), and the bottom of the guide wire ring (24) is clamped in a guide wire groove (221) in the guide wire groove roller (22);
mounting panel (25), mounting panel (25) bottom fixed mounting be in on frame (1), and be located mount pad (21) below, mounting panel (25) top install with guide wire groove roller (22) transmission is connected first motor (26) and with second motor (27) that friction roller (23) transmission is connected.
3. A winder for artificial grass filaments according to claim 2, characterized in that two bearing seats (6) are mounted on the frame (1) at intervals, and the automatic reel changing mechanism (3) comprises:
a U-shaped rotating frame (31),
the hollow pipe dismounting component (32), the hollow pipe dismounting component (32) is arranged on the U-shaped rotating frame (31);
the supporting rotating shaft (33) is far away from the hollow tube dismounting component (32), two ends of the supporting rotating shaft (33) penetrate through and are rotatably connected to two side plates of the U-shaped rotating frame (31) and are respectively and fixedly connected with the two bearing blocks (6);
the driving air cylinder (34) is hung on the rack (1), and the driving end of the driving air cylinder (34) is hinged with the position, far away from the opening side, of the U-shaped rotating frame (31);
the pipe conveying assembly (35) is arranged on the rack (1) and used for conveying the hollow pipe (100) to the opening side position of the U-shaped rotating frame (31).
4. A winder for artificial grass filaments according to claim 3, characterized in that the hollow tube dismounting assembly (32) comprises:
the clamping cylinder (321) is fixedly mounted on the first side plate (311) on the opening side of the U-shaped rotating frame (31), and the telescopic end of the clamping cylinder (321) penetrates through the first side plate (311) and is arranged towards the opening side;
the clamping rotary disc (322), the clamping rotary disc (322) is rotatably connected with the telescopic end of the clamping cylinder (321);
the hollow turntable (323) is rotatably connected to the second side plate (312) on the opening side of the U-shaped rotating frame (31) and corresponds to the clamping turntable (322) in position, and the hollow pipe (100) is clamped between the clamping turntable (322) and the hollow turntable (323);
the vacuum suction gun (324) is fixedly arranged on the second side plate (312) at the opening side of the U-shaped rotating frame (31), and a negative pressure port of the vacuum suction gun (324) corresponds to and is communicated with the central hole of the hollow rotating disc (323);
the cut grass roll ejecting assembly (325) is arranged at the top end of the second side plate (312) and is positioned right above the hollow rotary disc (323), and the ejecting end of the cut grass roll ejecting assembly (325) is abutted against the side end of the cut grass roll (200).
5. A winder for artificial grass filaments according to claim 4, characterized in that the grass filament roll ejecting assembly (325) comprises:
the ejection cylinder (3251), the ejection cylinder (3251) is fixedly installed at the top end of the second side plate (312);
the top plate (3252) is fixedly connected with the telescopic end of the ejection cylinder (3251), and the side end, far away from the ejection cylinder (3251), of the top plate (3253) is abutted to the side end of the straw roll (200) and used for ejecting the straw roll (200) out of the hollow rotary disc (323).
6. A winder for artificial grass filaments according to claim 5, characterized in that the tube conveying assembly (35) comprises:
one side of the strip-shaped mounting plate (351) is fixedly connected with the top of the rack (1);
one side of the vertical sliding rail (352) is fixedly connected with the elongated mounting plate (351) and is arranged along the length direction of the elongated mounting plate (351);
the air cylinder (353) is fixedly mounted on the strip-shaped mounting plate (351) through a mounting bracket (354), and the telescopic end of the air cylinder (353) is arranged downwards;
one side of the transverse cantilever (355) is connected with the vertical sliding rail (352) in a sliding manner, and the side is fixedly connected with the telescopic end of the air cylinder (353);
the turnover cylinder (356) is fixedly connected with the cantilever end of the transverse cantilever plate (355), and the turnover end of the turnover cylinder (356) is downwards arranged and connected with a hollow pipe bracket (357).
7. A winder for artificial grass filaments according to claim 6, further comprising a yarn breaking mechanism (4), the yarn breaking mechanism (4) being arranged on the frame (1), the yarn breaking mechanism (4) comprising:
the supporting rod (41) is vertically arranged, one end of the supporting rod (41) is fixedly connected with the rack (1) and is positioned outside the second side plate (312);
the telescopic cylinder (42) is fixedly arranged at the other end of the support rod (41), and the telescopic end of the telescopic cylinder (42) stretches across the second side plate (312);
the connecting plate (43) is positioned on the inner side of the second side plate (312), and the top of the connecting plate (43) is fixedly connected with the telescopic end of the telescopic cylinder (42);
the pneumatic claw (44) is fixedly connected with the bottom of the connecting plate (43), and two output ends which can be close to and far away from each other are arranged on the pneumatic claw (44);
the number of the scissors connecting plates (45) is two, and the tops of the two scissors connecting plates (45) are respectively fixedly connected with the two output ends;
the scissors (46), two handle of a knife of scissors (46) respectively with two the articulated connection of scissors connecting plate (45) bottom.
8. A winding machine for artificial turf yarns as in claim 7 further comprising a yarn hooking moving mechanism (5), wherein the yarn hooking moving mechanism (5) is arranged on the frame (1) and inside the U-shaped rotating frame (31) for hooking the turf yarns on the turf yarn roll (200) to the automatic roll changing mechanism (3) and the yarn breaking mechanism (4), and the yarn hooking moving mechanism (5) comprises:
the rodless cylinder (51), the rodless cylinder (51) is fixedly installed at the bottom of the frame (1) and is positioned on one side of the friction roller (22);
the jacking cylinder (52) is positioned between the first side plate (311) and the second side plate (312), the jacking cylinder (52) is fixedly connected with a sliding piston of the rodless cylinder (51), and the telescopic end of the jacking cylinder (52) is arranged upwards;
the bottom end of the bottom hook plate (53) is fixedly connected with the telescopic end of the jacking cylinder (52), and one side of the bottom hook plate (53) is provided with a wire hooking notch (531);
one end of the vertical rod (54) is fixedly connected with the top end of the bottom hook plate (53), and the other end of the vertical rod (54) extends upwards;
one end of the transverse cross rod (55) is fixedly connected with the other end of the vertical rod (54), and the other end of the transverse cross rod (55) is arranged on the other side of the friction roller (23);
the suspension rod (56), the suspension rod (56) is located the opposite side of friction roller (23), just suspension rod (56) one end with transversely stride pole (55) other end fixed connection, suspension rod (56) other end is connected with hook (57).
9. A winding machine for artificial grass according to claim 8, characterized in that a grass rolling plate (7) is arranged on the machine frame (1), one side of the grass rolling plate (7) is inclined upwards and is positioned below the hollow pipe (100), and the winding machine further comprises: set up in stop gear (8) of grass silk roll-off board (7) opposite side, stop gear (8) include:
the vertical lifting baffle (81), the vertical lifting baffle (81) is arranged on the other side of the grass silk rolling plate (7), and the vertical baffle (81) is in sliding connection with a vertical guide rail (9) arranged on the rack (1);
the lifting cylinder (82) is fixedly mounted on the rack (1) through a connecting block (10), and the telescopic end of the lifting cylinder (82) is arranged downwards and is fixedly connected with the bottom of the vertical lifting plate (81).
10. A winder for artificial grass filaments according to claim 9, characterized by further comprising a tension adjusting mechanism (11), the tension adjusting mechanism (11) comprising:
the motor (111), the said motor (111) is fixedly mounted on said framework (1);
the fixing plate (112) is fixedly connected with the rack (1) and is positioned above the motor (111);
the tension roller (113), tension roller (113) rotate to be connected on fixed plate (112), and one end with the output transmission of motor (111) is connected.
CN202010442221.XA 2020-05-22 2020-05-22 Winding machine for artificial grass filaments Pending CN111470381A (en)

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CN202010442221.XA CN111470381A (en) 2020-05-22 2020-05-22 Winding machine for artificial grass filaments
PCT/CN2020/108359 WO2021232598A1 (en) 2020-05-22 2020-08-11 Winding machine for artificial grass filament

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Application Number Priority Date Filing Date Title
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CN117142259A (en) * 2023-10-24 2023-12-01 新乡市和光科技有限公司 Seamless flux-cored wire preparation facilities

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