CN111439633A - Waste copper wire coiling machine - Google Patents
Waste copper wire coiling machine Download PDFInfo
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- CN111439633A CN111439633A CN202010385181.XA CN202010385181A CN111439633A CN 111439633 A CN111439633 A CN 111439633A CN 202010385181 A CN202010385181 A CN 202010385181A CN 111439633 A CN111439633 A CN 111439633A
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- copper wire
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 239000002699 waste material Substances 0.000 title claims abstract description 37
- 238000004804 winding Methods 0.000 claims abstract description 47
- 238000010008 shearing Methods 0.000 claims abstract description 29
- 229910052802 copper Inorganic materials 0.000 claims abstract description 10
- 239000010949 copper Substances 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 38
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 9
- 238000007906 compression Methods 0.000 claims 9
- 230000005012 migration Effects 0.000 claims 4
- 238000013508 migration Methods 0.000 claims 4
- 238000005096 rolling process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/04—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages with closely-wound convolutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/39—Other types of filamentary materials or special applications
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本发明公开了一种废铜丝卷取机,涉及铜产品加工技术领域,本发明包括沿废铜丝行进方向依次设置于底座上的夹送机构、剪切机构和卷丝机构,夹送机构包括上夹送辊和下夹送辊,上夹送辊上连接有可驱动其升降的第一驱动单元,上夹送辊的一端设置有可驱动其转动的液压马达;剪切机构包括上剪刀片和下剪刀片,上剪刀片上连接有驱动其升降的第二驱动单元,卷丝机构包括卷丝轴,卷丝轴的一端沿该端端面开设有矩形槽,卷丝轴的另一端设置有可驱动其相对于第二机架伸缩并转动的第三驱动单元。本发明的主要用途是可实现机械化卷取切割,从而取代原有的人工分拣、剪切,提高生产效率的同时也减少了一些不必要的人身安全隐患。
The invention discloses a waste copper wire coiling machine, which relates to the technical field of copper product processing. The invention includes a pinch mechanism, a shearing mechanism and a wire winding mechanism that are sequentially arranged on the base along the travel direction of the waste copper wire. The pinch mechanism It includes an upper pinch roller and a lower pinch roller, the upper pinch roller is connected with a first driving unit that can drive it to rise and fall, and one end of the upper pinch roller is provided with a hydraulic motor that can drive it to rotate; the shearing mechanism includes upper scissors The upper scissors is connected with a second drive unit that drives the lifting and lowering, the wire winding mechanism includes a wire winding shaft, one end of the wire winding shaft is provided with a rectangular groove along the end face, and the other end of the wire winding shaft is provided with a A third drive unit capable of being driven to retract and rotate relative to the second frame. The main purpose of the invention is to realize mechanized coiling and cutting, thereby replacing the original manual sorting and cutting, improving production efficiency and reducing some unnecessary personal safety hazards.
Description
技术领域technical field
本发明涉及铜产品加工技术领域,更具体地说,涉及一种废铜丝卷取机。The invention relates to the technical field of copper product processing, and more particularly, to a waste copper wire coiler.
背景技术Background technique
目前针对从生资市场采购的废铜丝都是采用打包机将其打包成方锭后用于后续熔炼生产,由于直接采购的重量及体积较大且都缠绕在一起,直接打包会导致打包机超负载,造成设备故障,所以需要人工对废铜丝进行分拣、剪切后再打包,这样导致费时费力,同时人工分拣、剪切废铜丝时也容易划伤人,存在一定的安全隐患。At present, the scrap copper wire purchased from the raw material market is packaged into square ingots by a baler for subsequent smelting production. Due to the large weight and volume of direct purchase, and they are all entangled together, direct packaging will lead to balers. Overload will cause equipment failure, so it is necessary to manually sort and cut the waste copper wire and then pack it, which is time-consuming and labor-intensive. At the same time, it is easy to scratch people when sorting and cutting the waste copper wire manually. hidden danger.
发明内容SUMMARY OF THE INVENTION
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有技术的缺陷,提供了一种废铜丝卷取机,采用本发明的技术方案,可实现机械化卷取切割,从而取代原有的人工分拣、剪切,提高生产效率的同时也减少了一些不必要的人身安全隐患。The purpose of the present invention is to overcome the defects of the prior art, and provide a waste copper wire coiling machine. By adopting the technical solution of the present invention, mechanized coiling and cutting can be realized, thereby replacing the original manual sorting and shearing, and improving the Production efficiency also reduces some unnecessary personal safety hazards.
2.技术方案2. Technical solutions
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种废铜丝卷取机,包括底座、夹送机构、剪切机构和卷丝机构,所述夹送机构、剪切机构和卷丝机构沿废铜丝行进方向依次设置于底座上,且所述夹送机构、剪切机构和卷丝机构其相邻之间均设置有中间导位板,其中,所述夹送机构包括固定于底座上的第一机架,所述第一机架上可转动设置有上夹送辊和下夹送辊,所述上夹送辊和下夹送辊上下正对设置,所述上夹送辊上连接有可驱动其升降的第一驱动单元,且所述上夹送辊的一端设置有可驱动其转动的液压马达;A waste copper wire coiler of the present invention comprises a base, a pinch mechanism, a shearing mechanism and a wire winding mechanism, wherein the pinch mechanism, the shearing mechanism and the wire winding mechanism are sequentially arranged on the base along the travel direction of the waste copper wire The pinch mechanism, the shearing mechanism and the wire winding mechanism are provided with intermediate guide plates adjacent to each other, wherein the pinch mechanism includes a first frame fixed on the base, the first frame A frame is rotatably provided with an upper pinch roller and a lower pinch roller, the upper pinch roller and the lower pinch roller are arranged facing each other up and down, and the upper pinch roller is connected with a first pinch roller that can drive it to rise and fall. a driving unit, and one end of the upper pinch roller is provided with a hydraulic motor that can drive the rotation;
所述剪切机构包括上剪刀片和下剪刀片,其中,所述下剪刀片通过下座固定于底座上,所述上剪刀片上连接有驱动其升降的第二驱动单元,所述第二驱动单元通过上座固定于下座上;The shearing mechanism includes an upper scissor blade and a lower scissor blade, wherein the lower scissor blade is fixed on the base through the lower seat, and the upper The unit is fixed on the lower seat through the upper seat;
所述卷丝机构包括固定于底座上的出口导位板和第二机架,所述第二机架上可转动设置有卷丝轴,所述卷丝轴的一端沿该端端面开设有矩形槽,所述卷丝轴的另一端设置有可驱动其相对于第二机架伸缩并转动的第三驱动单元,所述第三驱动单元固定于上述底座上,所述出口导位板位于工作状态下的卷丝轴下方,该出口导位板沿废铜丝行进方向向下倾斜设置。The wire winding mechanism includes an outlet guide plate fixed on the base and a second frame, a wire winding shaft is rotatably arranged on the second frame, and one end of the wire winding shaft is provided with a rectangular shape along the end face. The other end of the reeling shaft is provided with a third drive unit that can drive it to retract and rotate relative to the second frame, the third drive unit is fixed on the above-mentioned base, and the outlet guide plate is located in the working position. Below the winding shaft in the state, the outlet guide plate is inclined downward along the traveling direction of the scrap copper wire.
进一步地说,所述第一驱动单元包括升降滑块,所述升降滑块共两个,两个升降滑块均上下滑动设置于上述第一机架上,且每个升降滑块均通过竖直向下的活塞杆与第一升降油缸相连,上述上夹送辊的两端与对应升降滑块间呈旋转状配合,上述液压马达设置于其中一个升降滑块上。Further, the first driving unit includes two lifting sliders in total, both of which are slid up and down on the first frame, and each lifting slider passes through the vertical The straight downward piston rod is connected with the first lifting oil cylinder, the two ends of the upper pinch roller and the corresponding lifting sliders are rotatably matched, and the hydraulic motor is arranged on one of the lifting sliders.
进一步地说,所述第二驱动单元包括固定于上述上座上的第二升降油缸,所述第二升降油缸的活塞杆竖直向下并与升降移动座相连,上述上剪刀片设置于该升降移动座上,所述升降移动座上沿垂直于废铜丝行进方向竖直穿过有两个导向柱,两个导向柱对称设置于第二升降油缸活塞杆的两侧,且两个导向柱固定于上述下座上以支撑上座。Further, the second driving unit includes a second lifting oil cylinder fixed on the upper seat, the piston rod of the second lifting oil cylinder is vertically downward and is connected with the lifting and moving seat, and the upper scissors are arranged on the lifting and moving seat. On the moving seat, there are two guide columns vertically passing through the lifting and moving seat along the traveling direction of the scrap copper wire. The two guide columns are symmetrically arranged on both sides of the piston rod of the second lifting oil cylinder, and the two guide columns It is fixed on the lower seat to support the upper seat.
进一步地说,所述第三驱动单元包括水平移动座,所述水平移动座的侧面固连有水平油缸,所述水平油缸沿垂直于废铜丝行进方向设置,该水平移动座的下方通过滚轮滑动卡接在上述底座上的直线导轨内,且该水平移动座上设置有电机,所述电机的电机轴与上述卷丝轴之间通过联轴器固定。Further, the third drive unit includes a horizontal moving seat, a horizontal oil cylinder is fixedly connected to the side of the horizontal moving seat, the horizontal oil cylinder is arranged perpendicular to the traveling direction of the scrap copper wire, and the lower part of the horizontal moving seat passes through the rollers The slide is clamped in the linear guide rail on the base, and the horizontal moving base is provided with a motor, and the motor shaft of the motor and the wire winding shaft are fixed by a coupling.
进一步地说,还包括压紧机构,所述压紧机构包括工作状态下位于卷丝轴正上方的压辊,所述压辊转动设置于压辊轴上,所述压辊轴上连接有驱动其升降的第四驱动单元,所述第四驱动单元通过第二机架固定于上述底座上。Further, it also includes a pressing mechanism, the pressing mechanism includes a pressing roller located just above the reeling shaft in a working state, the pressing roller is rotatably arranged on the pressing roller shaft, and the pressing roller shaft is connected with a drive The fourth drive unit is lifted and lowered, and the fourth drive unit is fixed on the above-mentioned base through the second frame.
进一步地说,所述第四驱动单元包括压辊臂和升降气缸,所述压辊臂和升降气缸均共两个,两个压辊臂均通过接头铰接于对应升降气缸的活塞杆上,两个所述升降气缸均通过横梁固定于上述第二机架上,上述压辊轴的两端与对应压辊臂的一端连接,两个所述压辊臂的另一端均转动设置于压臂轴上,所述压臂轴通过压臂轴座固定于上述第二机架上。Further, the fourth driving unit includes a pressing roller arm and a lifting cylinder, and there are two pressing roller arms and two lifting cylinders. Each of the lifting cylinders is fixed on the second frame through a beam, the two ends of the pressing roller shaft are connected to one end of the corresponding pressing roller arm, and the other ends of the two pressing roller arms are rotatably arranged on the pressing arm shaft. On the upper side, the pressing arm shaft is fixed on the above-mentioned second frame through the pressing arm shaft seat.
进一步地说,还包括位于上述夹送机构外侧的导向机构,所述导向机构包括固定于上述底座上的进口导位板,所述进口导位板沿废铜丝行进方向向上倾斜设置,该进口导位板上沿垂直于废铜丝行进方向对称设置有两个导向立辊,两个导向立辊均通过立辊座转动设置于上述第一机架上。Further, it also includes a guide mechanism located outside the above-mentioned pinch mechanism, the guide mechanism includes an inlet guide plate fixed on the above-mentioned base, the inlet guide plate is inclined upward along the travel direction of the scrap copper wire, and the inlet Two guiding vertical rollers are symmetrically arranged on the guide plate along the traveling direction of the waste copper wire, and both guiding vertical rollers are arranged on the above-mentioned first frame through the vertical roller seat.
进一步地说,所述第一机架包括两个竖直放置的第一安装板,两个第一安装板相互平行,且两个第一安装板上均设置有供与其对应升降滑块上下滑动的滑槽,两个第一安装板的上端固定有上盖板,两个上述第一升降油缸均固定于该上盖板上,且其活塞杆竖直穿过上盖板并与对应升降滑块相连。Further, the first frame includes two vertically placed first mounting plates, the two first mounting plates are parallel to each other, and the two first mounting plates are provided with corresponding lifting sliders for sliding up and down. The upper ends of the two first mounting plates are fixed with an upper cover plate, and the two first lifting oil cylinders are fixed on the upper cover plate, and the piston rods vertically pass through the upper cover plate and slide with the corresponding lifting and lowering cylinders. Blocks are connected.
进一步地说,所述第二机架包括两个竖直放置的第二安装板,两个第二安装板相互平行,且两个第二安装板的内侧壁上均设置有圆盘形挡板,所述圆盘形挡板的中部设置有供上述卷丝轴穿过的通孔,每个上述第二安装板上均设置有限位开口槽,上述压辊轴的两端穿过与其对应的限位开口槽,且压辊轴的两端均可在对应限位开口槽内上下活动。Further, the second rack includes two vertically placed second mounting plates, the two second mounting plates are parallel to each other, and the inner side walls of the two second mounting plates are provided with disc-shaped baffles , the middle part of the disc-shaped baffle is provided with a through hole for the above-mentioned winding shaft to pass through, each above-mentioned second mounting plate is provided with a limited opening groove, and the two ends of the above-mentioned pressing roller shaft pass through its corresponding Limit opening grooves, and both ends of the pressing roller shaft can move up and down in the corresponding limit opening grooves.
进一步地说,所述夹送机构与剪切机构之间的中间导位板上沿垂直于废铜丝行进方向对称设置有两个限位导向柱,所述剪切机构与卷丝机构之间的中间导位板上同样沿垂直于废铜丝行进方向对称设置有两个限位导向柱。Further, two limit guide columns are symmetrically arranged on the middle guide plate between the pinch mechanism and the shearing mechanism along the direction of travel of the scrap copper wire, and between the shearing mechanism and the wire winding mechanism Two limit guide columns are also symmetrically arranged on the middle guide plate perpendicular to the traveling direction of the waste copper wire.
3.有益效果3. Beneficial effects
采用本发明提供的技术方案,与现有技术相比,具有如下显著效果:Adopting the technical scheme provided by the present invention, compared with the prior art, has the following remarkable effects:
(1)本发明的一种废铜丝卷取机,通过夹送机构、剪切机构和卷丝机构的设置可实现机械化卷取切割,从而取代原有的人工分拣、剪切,提高生产效率的同时也减少了一些不必要的人身安全隐患。(1) A waste copper wire coiling machine of the present invention can realize mechanized coiling and cutting through the setting of the pinch mechanism, the shearing mechanism and the coiling mechanism, thereby replacing the original manual sorting and shearing and improving production. Efficiency also reduces some unnecessary personal safety hazards.
(2)本发明的一种废铜丝卷取机,通过压紧机构的设置,一方面可将卷丝轴上卷取的废铜丝压紧,另一方面可控制卷丝轴上废铜丝卷取外径的大小。(2) A waste copper wire coiling machine of the present invention, through the setting of the pressing mechanism, on the one hand can compress the waste copper wire coiled on the wire winding shaft, and on the other hand can control the waste copper wire on the wire winding shaft. The size of the outer diameter of the wire coil.
(3)本发明的一种废铜丝卷取机,通过水平油缸可驱动水平移动座在直线导轨内滑动,从而带动卷丝轴可相对于第二机架进行伸缩,进而能够将废铜丝卡在矩形槽内,并能实现废铜丝的卷取和卸卷。(3) A waste copper wire coiler of the present invention can drive the horizontal moving seat to slide in the linear guide rail through the horizontal oil cylinder, so as to drive the wire winding shaft to expand and contract relative to the second frame, and then the waste copper wire can be moved. It is stuck in the rectangular slot, and can realize the coiling and uncoiling of waste copper wire.
(4)本发明的一种废铜丝卷取机,其结构设计合理,原理简单,便于推广使用。(4) A waste copper wire coiling machine of the present invention has a reasonable structure design, a simple principle, and is easy to popularize and use.
附图说明Description of drawings
图1为本发明的一种废铜丝卷取机的主视图;Fig. 1 is the front view of a kind of waste copper wire coiling machine of the present invention;
图2为本发明的一种废铜丝卷取机的左视图;Fig. 2 is the left side view of a kind of waste copper wire coiling machine of the present invention;
图3为本发明的一种废铜丝卷取机的俯视图。FIG. 3 is a top view of a waste copper wire coiler according to the present invention.
示意图中的标号说明:Description of the labels in the diagram:
01、底座;01. Base;
021、水平移动座;022、直线导轨;023、水平油缸;024、电机;025、联轴器;026、卷丝轴;027、第二机架;028、圆盘形挡板;029、出口导位板;021, horizontal moving seat; 022, linear guide rail; 023, horizontal oil cylinder; 024, motor; 025, coupling; 026, reeling shaft; 027, second frame; 028, disc baffle; 029, outlet guide plate;
031、下座;032、上座;033、第二升降油缸;034、升降移动座;035、导向柱;036、上剪刀片;037、下剪刀片;031, the lower seat; 032, the upper seat; 033, the second lifting cylinder; 034, the lifting movable seat; 035, the guide column; 036, the upper scissors blade; 037, the lower scissor blade;
041、第一机架;042、滑槽;043、升降滑块;044、第一升降油缸;045、液压马达;046、上夹送辊;047、下夹送辊;041, the first frame; 042, the chute; 043, the lifting slider; 044, the first lifting cylinder; 045, the hydraulic motor; 046, the upper pinch roller; 047, the lower pinch roller;
051、横梁;052、升降气缸;053、接头;054、压辊臂;055、压臂轴;056、压臂轴座;057、压辊轴;058、压辊;051, cross beam; 052, lift cylinder; 053, joint; 054, press roller arm; 055, press arm shaft; 056, press arm shaft seat; 057, press roller shaft; 058, press roller;
061、导向立辊;062、进口导位板;063、立辊座;061, guide vertical roller; 062, imported guide plate; 063, vertical roller seat;
07、中间导位板。07. Intermediate guide plate.
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail with reference to the accompanying drawings and embodiments.
实施例1Example 1
结合图1、图2和图3,本实施例的一种废铜丝卷取机,包括底座01、夹送机构、剪切机构和卷丝机构,夹送机构、剪切机构和卷丝机构沿废铜丝行进方向依次设置于底座01上,且夹送机构、剪切机构和卷丝机构其相邻之间均设置有中间导位板07,其中,夹送机构包括固定于底座01上的第一机架041,第一机架041上可转动设置有上夹送辊046和下夹送辊047,上夹送辊046和下夹送辊047上下正对设置,上夹送辊046上连接有可驱动其升降的第一驱动单元,且上夹送辊046的一端设置有可驱动其转动的液压马达045;剪切机构包括上剪刀片036和下剪刀片037,其中,下剪刀片037通过下座031固定于底座01上,上剪刀片036上连接有驱动其升降的第二驱动单元,第二驱动单元通过上座032固定于下座031上;卷丝机构包括固定于底座01上的出口导位板029和第二机架027,第二机架027上可转动设置有卷丝轴026,卷丝轴026的一端沿该端端面开设有矩形槽,卷丝轴026的另一端设置有可驱动其相对于第二机架027伸缩并转动的第三驱动单元,第三驱动单元固定于上述底座01上,出口导位板029位于工作状态下的卷丝轴026下方,该出口导位板029沿废铜丝行进方向向下倾斜设置。具体在本实施例中:夹送机构与剪切机构之间的中间导位板07上沿垂直于废铜丝行进方向对称设置有两个限位导向柱,剪切机构与卷丝机构之间的中间导位板07上同样沿垂直于废铜丝行进方向对称设置有两个限位导向柱。需要说明的是:本发明通过夹送机构、剪切机构和卷丝机构的设置可实现机械化卷取切割,从而取代原有的人工分拣、剪切,提高生产效率的同时也减少了一些不必要的人身安全隐患。1, 2 and 3, a copper scrap coiling machine of this embodiment includes a
第一驱动单元包括升降滑块043,升降滑块043共两个,两个升降滑块043均上下滑动设置于上述第一机架041上,且每个升降滑块043均通过竖直向下的活塞杆与第一升降油缸044相连,上述上夹送辊046的两端与对应升降滑块043间呈旋转状配合,上述液压马达045设置于其中一个升降滑块043上。具体在本实施例中:第一机架041包括两个竖直放置的第一安装板,两个第一安装板相互平行,且两个第一安装板上均设置有供与其对应升降滑块043上下滑动的滑槽042,两个第一安装板的上端固定有上盖板,两个上述第一升降油缸044均固定于该上盖板上,且其活塞杆竖直穿过上盖板并与对应升降滑块043相连。需要说明的是:本发明通过升降滑块043、滑槽042和第一升降油缸044的设置,使得上夹送辊046的高度可调,同时,通过液压马达045可控制上夹送辊046转动。需要进一步说明的是:本发明可在上夹送辊046上沿其轴向设置多圈凸点,以提高夹送能力。The first driving unit includes two lifting
第二驱动单元包括固定于上述上座032上的第二升降油缸033,第二升降油缸033的活塞杆竖直向下并与升降移动座034相连,上述上剪刀片036设置于该升降移动座034上,升降移动座034上沿垂直于废铜丝行进方向竖直穿过有两个导向柱035,两个导向柱035对称设置于第二升降油缸033活塞杆的两侧,且两个导向柱035固定于上述下座031上以支撑上座032。The second drive unit includes a
第三驱动单元包括水平移动座021,水平移动座021的侧面固连有水平油缸023,水平油缸023沿垂直于废铜丝行进方向设置,该水平移动座021的下方通过滚轮滑动卡接在上述底座01上的直线导轨022内,且该水平移动座021上设置有电机024,电机024的电机轴与上述卷丝轴026之间通过联轴器025固定,电机024的电机轴上连接有摆线减速器。需要说明的是:本发明通过水平油缸023可驱动水平移动座021在直线导轨022内滑动,从而带动卷丝轴026可相对于第二机架027进行伸缩,进而能够将废铜丝卡在矩形槽内,并能实现废铜丝的卷取和卸卷。The third driving unit includes a horizontal moving
该废铜丝卷取机还包括压紧机构,压紧机构包括工作状态下位于卷丝轴026正上方的压辊058,压辊058转动设置于压辊轴057上,压辊轴057上连接有驱动其升降的第四驱动单元,第四驱动单元通过第二机架027固定于上述底座01上。具体在本实施例中:第四驱动单元包括压辊臂054和升降气缸052,压辊臂054和升降气缸052均共两个,两个压辊臂054均通过接头053铰接于对应升降气缸052的活塞杆上,两个升降气缸052均通过横梁051固定于上述第二机架027上,上述压辊轴057的两端与对应压辊臂054的一端连接,两个压辊臂054的另一端均转动设置于压臂轴055上,压臂轴055通过压臂轴座056固定于上述第二机架027上。需要说明的是:本发明通过压紧机构的设置,一方面可将卷丝轴026上卷取的废铜丝压紧,另一方面可控制卷丝轴026上废铜丝卷取外径的大小。The waste copper wire coiler also includes a pressing mechanism, which includes a
第二机架027包括两个竖直放置的第二安装板,两个第二安装板相互平行,且两个第二安装板的内侧壁上均设置有圆盘形挡板028,圆盘形挡板028的中部设置有供上述卷丝轴026穿过的通孔,每个上述第二安装板上均设置有限位开口槽,上述压辊轴057的两端穿过与其对应的限位开口槽,且压辊轴057的两端均可在对应限位开口槽内上下活动。The
该废铜丝卷取机还包括位于上述夹送机构外侧的导向机构,导向机构包括固定于上述底座01上的进口导位板062,进口导位板062沿废铜丝行进方向向上倾斜设置,该进口导位板062上沿垂直于废铜丝行进方向对称设置有两个导向立辊061,两个导向立辊061均通过立辊座063转动设置于上述第一机架041上。The scrap copper wire coiler also includes a guide mechanism located outside the pinch mechanism. The guide mechanism includes an
该废铜丝卷取机的具体使用过程为:选取废铜丝穿过导向机构和夹送机构,启动两个第一升降油缸044带动上夹送辊046向下运动至所需要的位置后,通过液压马达045驱动上夹送辊046转动,从而带动废铜丝移动穿过剪切机构至卷丝机构,此时通过液压马达045控制上夹送辊046停止转动,并启动两个第一升降油缸044带动上夹送辊046向上运动,随后启动水平油缸023驱动水平移动座021向右运动,从而带动卷丝轴026移动并穿过其中一个圆盘形挡板028,之后人工将废铜丝卡在卷丝轴026的矩形槽内,再继续驱动水平移动座021向右运动从而带动卷丝轴026移动并穿过另一个圆盘形挡板028,此时启动电机024带动卷丝轴026转动,从而将废铜丝卷取在卷丝轴026上,随着卷丝轴026上废铜丝的增多,会受到压紧机构上压辊058的压力,以将卷丝轴026上卷取的废铜丝压紧,当所卷取的废铜丝达到所需尺寸后,电机控制卷丝轴026停止转动,并启动第二升降油缸033带动升降移动座034上的上剪刀片036向下运动,从而将废铜丝切断,完成切断操作后,启动第二升降油缸033带动升降移动座034向上运动,并启动水平油缸023带动水平移动座021向左运动从而带动卷丝轴026移动退出两个圆盘形挡板028,之前卷取好的废铜丝会从卷丝轴026上脱落并沿出口导位板029滑出;之后继续启动上夹送辊046将废铜丝传送至卷丝机构内,重复上述操作过程。需要说明的是:上述操作过程中可通过调节升降气缸052来控制卷丝轴026上废铜丝卷取外径的大小。The specific use process of the waste copper wire coiler is as follows: after selecting the waste copper wire to pass through the guiding mechanism and the pinch mechanism, starting the two
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, which shall belong to the protection scope of the present invention. .
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