CN111421587A - Cutting device for processing PE pipe - Google Patents
Cutting device for processing PE pipe Download PDFInfo
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- CN111421587A CN111421587A CN202010408740.4A CN202010408740A CN111421587A CN 111421587 A CN111421587 A CN 111421587A CN 202010408740 A CN202010408740 A CN 202010408740A CN 111421587 A CN111421587 A CN 111421587A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 115
- 238000005096 rolling process Methods 0.000 claims abstract description 123
- 238000000034 method Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000011218 segmentation Effects 0.000 abstract description 2
- 239000004698 Polyethylene Substances 0.000 abstract 7
- -1 polyethylene Polymers 0.000 abstract 1
- 229920000573 polyethylene Polymers 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 14
- 230000007246 mechanism Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/011—Means for holding or positioning work by clamping claws, e.g. in high speed slicers for food products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a cutting device for processing a PE (polyethylene) pipe, which comprises a workbench in a cuboid structure, a pipe supporting seat, a pipe grabbing frame and a cutting frame, wherein the pipe supporting seat is arranged on the side wall of one end above the workbench, a first rolling rail is horizontally arranged on the upper end surface of the workbench, and the pipe grabbing frame is arranged above the first rolling rail. The invention has the beneficial effects that: the second pneumatic cylinder drives the pendulum arm lock through second hydraulic column and moves down, the fourth motor drives two pendulum arm lock upsets, with PE pipe lock joint between the catching groove of two pendulum arm lock, grab the joint to the PE pipe respectively through two pendulum arm lock, and the sixth motor drives on first rolling the rail and grabs the pipe support and move, move the PE pipe to the dead slot at cutting frame middle part, the second pneumatic cylinder drives PE pipe lift-up again, cut the segmentation processing to PE pipe through the cutting piece rotation, the degree of automation of the device work is high, use ten minutes labour saving and time saving.
Description
Technical Field
The invention relates to a cutting device, in particular to a cutting device for processing a PE pipe, and belongs to the technical field of application of PE pipe processing equipment.
Background
The PE pipe is frequently used in life, has strong corrosion resistance and ageing resistance, and has small flow resistance of water flow in the PE pipe, so the PE pipe is commonly used for water supply and drainage.
PE pipe fitting is adding man-hour, and cutting device is indispensable, cuts the segmentation to PE pipe through cutting device, guarantees that the PE pipe later stage is more convenient for transport and lays the use.
The cutting device who has been used for PE pipe processing still has many weak points when using, the degree of automation that the cutting device that has been used for PE pipe processing to PE pipe cutting work is low for the present cutting device that is used for PE pipe processing, it wastes time and energy to use, the operation is inconvenient, the efficiency of current cutting device to PE pipe cutting work is slow, and can not automize with the section of pipe that PE pipe cut into different length, the steadiness when PE pipe is carried the removal on cutting device is poor, it is inaccurate, suitable to lead to cutting device to the cutting position of PE pipe, it is slow to snatch the efficiency that the mechanism grabbed PE pipe and connect and send the cutting work on the cutting device, the PE pipe is easily dropped from the mechanism that snatchs of cutting device, lead to PE pipe fragile.
Disclosure of Invention
The invention aims to solve the problems that the conventional cutting device for processing the PE pipe has low automation degree on the cutting work of the PE pipe, wastes time and labor in use and is inconvenient to operate; the existing cutting device has low efficiency of cutting the PE pipe; and the PE pipe cannot be automatically cut into pipe sections with different lengths; the PE pipe is poor in stability when being conveyed and moved on the cutting device, so that the cutting device is inaccurate and appropriate in cutting position of the PE pipe; the efficiency of the grabbing mechanism on the cutting device for grabbing and connecting the PE pipe for cutting is low; the PE pipe easily drops from the grabbing mechanism of the cutting device, so that the PE pipe is easy to damage, and the cutting device for processing the PE pipe is provided.
The purpose of the invention can be realized by the following technical scheme: a cutting device for processing a PE pipe comprises a workbench in a cuboid structure, a pipe supporting seat, a pipe grabbing frame and cutting frames, wherein the pipe supporting seat is arranged on the side wall of one end above the workbench, a first rolling rail is horizontally arranged on the upper end face of the workbench, the pipe grabbing frame is arranged above the first rolling rail, and two cutting frames are arranged on one side of the pipe grabbing frame;
the cutting device comprises a cutting frame, a sleeve wheel frame and a cutting mechanism, wherein the sleeve wheel frame is horizontally arranged below the cutting frame, and a hollow tooth rolling groove is formed in the sleeve wheel frame;
the bottom of the supporting tube seat is horizontally provided with a bottom plate, two sides of the upper end face of the bottom plate are vertically provided with first hydraulic cylinders, lifting rods are connected above the first hydraulic cylinders through first hydraulic columns in an extending mode, two ends of each lifting rod are vertically provided with first motors, and the middle part between the two first motors is rotatably connected with two cylindrical rotating rollers through a transmission shaft;
wherein, the outer wall of the rotary roller is provided with a plurality of raised rubber raised lines with equal radian;
a second motor is horizontally arranged at the bottom of the cutting frame, two ends of the bottom of the second motor are rotatably connected with first rolling gears through rotating shafts, vertical plates in a rectangular structure are vertically arranged at two ends above the second motor, two third motors are arranged at the top between the two vertical plates, a circular cutting blade is rotatably connected between the two third motors through a transmission shaft, and a hollow empty groove is formed below the two vertical plates;
a transverse connecting frame is horizontally arranged above the pipe grabbing frame, a hanging plate in an L-shaped structure is arranged below the side wall of the transverse connecting frame, a second rolling rail is horizontally arranged above the hanging plate, a first rail hanging frame is sleeved on the second rolling rail, a second hydraulic cylinder is vertically arranged above the first rail hanging frame, a pushing frame in an inverted T-shaped structure is connected below the second hydraulic cylinder in an extending mode through a second hydraulic column, fourth motors are arranged at two ends below the pushing frame, swing clamp arms in a Y-shaped structure are connected below the fourth motors in a rotating mode through rotating shafts, inwards-concave buckling grooves are formed in two ends of each swing clamp arm, a supporting rod is vertically arranged at one end of the bottom of each hanging plate, the second rail hanging frame is vertically arranged at the bottom of the supporting rod, the fourth motors drive the two swing clamp arms to overturn, the PE pipes are buckled between the buckling grooves of the two swing clamp arms, the PE pipes are respectively grabbed and connected through the two swing clamp arms, the sixth motors drive the grabbing arms to move on the first rolling rail, the PE pipes are moved into empty grooves in the middle of the cutting frame, the PE pipes are further, the PE pipes are automatically grabbed and cut by the cutting device in a labor-saving mode, and the PE pipe cutting device is used for automatically cutting operation;
the upper end and the lower end of the first rail hanging frame are provided with fifth motors, second rolling gears are connected to the fifth motors in a rotating mode, first rolling grooves with concave portions are formed in the middle portions of the upper end and the lower end of each second rolling rail, the two fifth motors are connected to the first rolling grooves in the second rolling rails through the second rolling gears respectively, sixth motors are arranged on two sides of the second rail hanging frame, and the sixth motors are connected with the third rolling gears in a rotating mode.
The invention has further technical improvements that: the rolling platform is horizontally arranged on one side of the upper end face of the workbench and is of a rectangular structure, the bottom of the sleeve wheel frame is connected to the upper end face of the workbench, and a pipe outlet disc is obliquely arranged on the other side of the upper end face of the workbench.
The invention has further technical improvements that: first rolling gear is connected to in the tooth's socket, and the second motor drives first rolling gear and is swing joint with the cutting frame in the tooth's socket, the second motor on the cutting frame drives first rolling gear and rolls at the tooth's socket, drive the cutting frame and remove, guarantee that the PE pipe can be faster, more accurate stretching into the dead slot of cutting frame in by the cutting, very big improvement the efficiency that the device cut the PE pipe, and the fourth motor drives the pendulum arm lock and upwards slightly turns up, cancel the centre gripping to the PE pipe, the rotatory PE pipe that promotes of commentaries on classics roller rethread moves forward, guarantee that the device can adjust the length of the PE pipe of cutting out, the flexibility of using has been guaranteed.
The invention has further technical improvements that: the fifth motor is movably connected with the pushing frame and the swing clamp arms through second rolling gears, the fifth motor on the first rail hanging frame drives the second rolling gears to roll in rolling grooves in the side walls of the second rolling rails to drive the swing clamp arms to move left and right for adjustment, so that the two swing clamp arms at two ends of the bottom of the pushing frame move to be aligned with the PE pipe, and the second hydraulic cylinder drives the swing clamp arms to move downwards through the second hydraulic column.
The invention has further technical improvements that: first rail both sides lateral wall middle part all is provided with the second slot roll, two sixth motors all are connected to two second slot rolls respectively through the third roll gear, and the sixth motor is swing joint through the third roll gear on first rail of rolling with grabbing the pipe support, the sixth motor drives on first rail of rolling and grabs the pipe support and removes, move the PE pipe to the dead slot in cutting frame middle part, the second pneumatic cylinder drives the PE pipe and upwards promotes again, cut section processing to the PE pipe through the cutting piece is rotatory, the degree of automation of the device work is high, use ten minutes labour saving and time saving.
The invention has further technical improvements that: the other end of the bottom of the hanging plate is sleeved with a rotating wheel which is of a cylindrical structure through a bearing, the bottom of the rotating wheel is connected to the upper end face of the rolling table, and the rotating wheel rolls on the rolling table in the process of movably adjusting the pipe grabbing frame, so that the pipe grabbing frame is guaranteed to move more stably and firmly.
The invention has the further technical improvement that an infrared sensor is arranged at the bottom of the pushing frame, the position of the PE pipe is detected through the infrared sensor, the infrared sensor is in communication connection with a P L C controller arranged in the workbench, and a component on the device is controlled to grab and cut the PE pipe through the P L C controller.
The invention has further technical improvements that: one end of the bottom plate is vertically welded to the side wall of one end of the workbench, so that the supporting pipe seat is more stable and firm when in use.
The invention has further technical improvements that: the using method of the device specifically comprises the following steps:
the method comprises the following steps: the PE pipe penetrates through the middle part above the pipe supporting seat, the PE pipe support is placed on two rotating rollers, a first motor drives the rotating rollers to rotate, the rotating rollers are in contact with the PE pipe through a plurality of rubber raised lines arranged at equal radians to drive the PE pipe to move to the position below the pipe grabbing frame, and the two rotating rollers synchronously rotate to drive the PE pipe to move;
step two: a sixth motor on the second hanging rail frame drives a third rolling gear to roll in a rolling groove on the side wall of the first rolling rail to drive the pipe grabbing frame to integrally move close to the PE pipe, when the PE pipe moves below the pipe grabbing frame, a fifth motor on the first hanging rail frame drives the second rolling gear to roll in the rolling groove on the side wall of the second rolling rail to drive the swing clamp arms to move left and right for adjustment, so that the two swing clamp arms at two ends of the bottom of the pushing frame move to align with the PE pipe, the second hydraulic cylinder drives the swing clamp arms to move downwards through the second hydraulic column, the fourth motor drives the two swing clamp arms to turn over, the PE pipe is buckled between buckling grooves of the two swing clamp arms, and the PE pipe is grabbed and connected through the two swing clamp arms respectively;
step three: the sixth motor drives the pipe grabbing frame to move on the first rolling rail, the PE pipe is moved to a hollow groove in the middle of the cutting frame, the second hydraulic cylinder drives the PE pipe to lift upwards, and the PE pipe is cut and processed in a segmented mode through the rotation of the cutting piece.
Compared with the prior art, the invention has the beneficial effects that:
1. when the PE pipe grabbing device is used, a PE pipe penetrates through the middle part above the pipe supporting seat, the PE pipe is supported on the two rotating rollers, the first motor drives the rotating rollers to rotate, the rotating rollers are in contact with the PE pipe through the rubber raised lines arranged at equal radians to drive the PE pipe to move to the lower part of the pipe grabbing frame, the two rotating rollers synchronously rotate to drive the PE pipe to move, the rubber raised lines arranged at equal radians are in contact with the PE pipe, the friction force of the rubber raised lines in contact with the PE pipe when the rubber raised lines roll is increased, and the PE pipe is enabled to be more stable and smooth when the PE pipe is driven to move by the rotating rollers.
2. A sixth motor on the second hanging rail frame drives a third rolling gear to roll in a rolling groove on the side wall of the first rolling rail to drive the pipe grabbing frame to integrally move close to the PE pipe, when the PE pipe moves to the position below the pipe grabbing frame, a fifth motor on the first hanging rail frame drives the second rolling gear to roll in the rolling groove on the side wall of the second rolling rail to drive the swing arms to move leftwards and rightwards so as to adjust the swing arms, two swing arms at two ends of the bottom of the pushing frame are moved to be aligned with the PE pipe, a second hydraulic cylinder drives the swing arms to move downwards through a second hydraulic column, a fourth motor drives the two swing arms to overturn, the PE pipe is buckled between buckling grooves of the two swing arms, the PE pipe is respectively grabbed and connected through the two swing arms, the pipe grabbing frame is driven to move on the first rolling rail by the sixth motor to move the PE pipe into a hollow groove in the middle of the cutting frame, the PE pipe is driven by the second hydraulic cylinder to lift upwards, and the PE pipe is cut and processed in a segmented, the device has high working automation degree and is very time-saving and labor-saving in use.
3. The change roller drives the PE pipe and rolls and is close to and grabs the pipe support, the sixth motor drives pendulum arm lock back-and-forth movement regulation, the fifth motor drives the pendulum arm lock and removes the regulation, it is more high-efficient to guarantee that the pendulum arm lock is grabbed the PE pipe and is connect, it is more accurate to grab the position of connecing, the fourth motor drives pendulum arm lock upset regulation, two pendulum arm locks of assurance fourth motor below can grab the PE pipe of different diameters size and connect, and the second hydraulic cylinder drives pendulum arm lock and adjusts from top to bottom, it is all more accurate to guarantee that the pendulum grabs the position that the arm grabbed the PE pipe of different diameters.
4. Promote two pendulum arm locks at the below both ends of pressing from both sides and grab respectively and connect different PE pipe, and two cutting framves carry out cutting process to different PE pipe respectively, very big improvement the cutting efficiency of the device to the PE pipe, and the fifth motor on the first rail frame that hangs drives the pendulum on the second rolls the rail and grabs the arm and control the regulation, the second motor on the cutting frame drives first rolling gear and rolls at the hobbing slot, it removes to drive the cutting frame, guarantee that the PE pipe can be faster, more accurate stretching into the dead slot of cutting frame in by the cutting, very big improvement the efficiency that the device cut PE pipe, and the fourth motor drives the pendulum arm lock and upwards turn up slightly, the centre gripping to the PE pipe is cancelled, the rotatory promotion PE pipe of commentaries on classics again moves forward, guarantee the device can adjust the length of the PE pipe of cutting out, the flexibility of using has been guaranteed.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic overall perspective structure of the present invention.
FIG. 2 is an enlarged view of the area A in FIG. 1 according to the present invention.
FIG. 3 is a schematic view of a supporting tube seat structure according to the present invention.
FIG. 4 is an enlarged view of the area B in FIG. 3 according to the present invention.
Fig. 5 is a front view of the cutting frame of the present invention.
Fig. 6 is a schematic view of the structure of the gripper frame of the present invention.
Fig. 7 is a front view of the second hydraulic cylinder of the present invention.
Fig. 8 is a front view of the first hanger rail frame of the present invention.
Fig. 9 is a structural diagram of a second hanging rail frame according to the present invention.
FIG. 10 is a front view of the hanging plate of the present invention.
In the figure: 1. a work table; 2. a pipe supporting seat; 3. a first roller rail; 4. rolling the table; 5. grabbing the pipe frame; 6. a pipe outlet disc; 7. a cutting frame; 8. a wheel sleeving frame; 9. a tooth rolling groove; 10. a base plate; 11. a first hydraulic cylinder; 12. a first hydraulic column; 13. a lifting rod; 14. a first motor; 15. rotating the roller; 16. rubber convex strips; 17. a second motor; 18. a first rolling gear; 19. a vertical plate; 20. a third motor; 21. cutting the slices; 22. an empty groove; 23. transversely connecting the frames; 24. hanging the plate; 25. a second roller rail; 26. a first rail hanging frame; 27. a second hydraulic cylinder; 28. a pushing frame; 29. a fourth motor; 30. swing arm locks; 31. buckling grooves; 32. a strut; 33. a second rail hanging frame; 34. a second hydraulic column; 35. a fifth motor; 36. a second rolling gear; 37. a sixth motor; 38. a third rolling gear; 39. a rotating wheel.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, a cutting device for processing a PE pipe includes a workbench 1 in a rectangular structure, a pipe supporting seat 2, a pipe grasping frame 5 and cutting frames 7, wherein the pipe supporting seat 2 is disposed on a side wall of one end above the workbench 1, a first rolling rail 3 is horizontally disposed on an upper end surface of the workbench 1, the pipe grasping frame 5 is disposed above the first rolling rail 3, and two cutting frames 7 are disposed on one side of the pipe grasping frame 5;
wherein, a sleeve wheel frame 8 is horizontally arranged below the cutting frame 7, and a hollow hobbing slot 9 is arranged inside the sleeve wheel frame 8;
a bottom plate 10 is horizontally arranged at the bottom of the supporting tube seat 2, first hydraulic cylinders 11 are vertically arranged on two sides of the upper end face of the bottom plate 10, lifting rods 13 are connected above the first hydraulic cylinders 11 through first hydraulic columns 12 in an extending mode, first motors 14 are vertically arranged at two ends of each lifting rod 13, and two cylindrical rotating rollers 15 are rotatably connected in the middle between the two first motors 14 through transmission shafts;
wherein, the outer wall of the roller 15 is provided with a plurality of raised rubber raised strips 16 with equal radian;
a second motor 17 is horizontally arranged at the bottom of the cutting frame 7, two ends of the bottom of the second motor 17 are rotatably connected with a first rolling gear 18 through rotating shafts, two vertical plates 19 in a rectangular structure are vertically arranged at two ends above the second motor 17, two third motors 20 are arranged at the top between the two vertical plates 19, a circular cutting blade 21 is rotatably connected between the two third motors 20 through a transmission shaft, and a hollow empty groove 22 is arranged below the two vertical plates 19;
a transverse frame 23 is horizontally arranged above the pipe grabbing frame 5, a hanging plate 24 in an L-shaped structure is arranged below the side wall of the transverse frame 23, a second rolling rail 25 is horizontally arranged above the hanging plate 24, a first hanging rail frame 26 is sleeved on the second rolling rail 25, a second hydraulic cylinder 27 is vertically arranged above the first hanging rail frame 26, a pushing frame 28 in an inverted T-shaped structure is connected below the second hydraulic cylinder 27 in an extending mode through a second hydraulic column 34, fourth motors 29 are arranged at two ends below the pushing frame 28, swing clamp arms 30 in a Y-shaped structure are connected at two ends below the fourth motors 29 in a rotating mode through rotating shafts, concave clamping grooves 31 are formed at two ends of each swing clamp arm 30, a supporting rod 32 is vertically arranged at one end of the bottom of the hanging plate 24, a second hanging rail frame 33 is vertically arranged at the bottom of the supporting rod 32, the fourth motors 29 drive the two swing clamp arms 30 to turn over, the PE pipe is clamped between the clamping grooves 31 of the two swing clamp arms 30, the PE pipe grabbing arm is grabbed and connected through the two swing clamp arms 30, a sixth motor 37 drives the first rolling rail 3 to move to the PE pipe grabbing frame to an automatic cutting device, and the PE pipe grabbing frame 21 is driven to cut the PE pipe cutting device in a section by a high cutting device, and the PE pipe grabbing device, the PE pipe grabbing device is used;
the upper end and the lower end of the first rail hanging frame 26 are provided with fifth motors 35, the fifth motors 35 are connected with second rolling gears 36 in a rotating mode, the middle parts of the upper end and the lower end of the second rolling rail 25 are provided with concave first rolling grooves, the two fifth motors 35 are connected to the first rolling grooves in the second rolling rail 25 through the second rolling gears 36, the two sides of the second rail hanging frame 33 are provided with sixth motors 37, and the sixth motors 37 are connected with third rolling gears 38 in a rotating mode.
A rolling table 4 with a cuboid structure is horizontally arranged on one side of the upper end face of the workbench 1, the bottom of the sleeve wheel frame 8 is connected to the upper end face of the workbench 1, and a pipe outlet disc 6 is obliquely arranged on the other side of the upper end face of the workbench 1.
First rolling gear 18 is connected to in the hobbing slot 9, and second motor 17 drives first rolling gear 18 and is swing joint with cutting frame 7 in hobbing slot 9, second motor 17 on the cutting frame 7 drives first rolling gear 18 and rolls at hobbing slot 19, drive cutting frame 7 and remove, guarantee that the PE pipe can be faster, more accurate stretch into the dead slot 22 of cutting frame 7 in by the cutting, very big improvement the device cutting PE pipe's efficiency, and fourth motor 29 drives pendulum arm lock 30 and upwards slightly turns up, cancel the centre gripping to the PE pipe, it promotes the PE pipe and moves forward to change roller 15 again rotatoryly, guarantee that the device can adjust the length of the PE pipe of cutting out, the flexibility of using has been guaranteed.
The fifth motor 35 is movably connected with the pushing frame 28 and the swing arm 30 through a second rolling gear 36, the fifth motor 35 on the first rail hanging frame 26 drives the second rolling gear 36 to roll in the rolling groove on the side wall of the second rolling rail 25 to drive the swing arm 30 to move left and right for adjustment, so that the two swing arm arms 30 at the two ends of the bottom of the pushing frame 28 move to be aligned with the PE pipe, and the second hydraulic cylinder 27 drives the swing arm arms 30 to move downward through the second hydraulic column 34.
First 3 both sides lateral wall middle parts of rolling rail all are provided with the second slot rolling, two sixth motors 37 all are connected to two second slot rolling respectively through third rolling gear 38, and sixth motor 37 is swing joint through third rolling gear 38 on first rolling rail 3 with grab pipe frame 5, sixth motor 37 drives on first rolling rail 3 and grabs pipe frame 5 and remove, move the PE pipe to the dead slot 22 in cutting frame 7 middle part, second hydraulic cylinder 27 drives PE pipe again and upwards promotes, cut section processing to PE pipe through cutting piece 21 is rotatory, the degree of automation of the device work is high, use ten minutes labour saving and time saving.
The other end of the bottom of the hanging plate 24 is sleeved with a rotating wheel 39 which is of a cylindrical structure through a bearing, the bottom of the rotating wheel 39 is connected to the upper end face of the rolling table 4, and the rotating wheel 39 rolls on the rolling table 4 in the process of movably adjusting the pipe grabbing frame 5, so that the pipe grabbing frame 5 is guaranteed to move more stably and firmly.
The bottom of the pushing frame 28 is provided with an infrared sensor, the position of the PE pipe is detected through the infrared sensor with the model of OS137-3, the infrared sensor is in communication connection with a P L C controller arranged inside the workbench 1, and the components on the device are controlled to grab and cut the PE pipe through a P L C controller with the model of CPM 1A.
One end of the bottom plate 10 is vertically welded to the side wall of one end of the workbench 1, so that the supporting pipe seat 2 is more stable and firm when in use.
The using method of the device specifically comprises the following steps:
the method comprises the following steps: the PE pipe penetrates through the middle part above the pipe supporting seat 2, the PE pipe is supported on two rotating rollers 15, a first motor 14 drives the rotating rollers 15 to rotate, the rotating rollers 15 are in contact with the PE pipe through a plurality of rubber raised strips 16 arranged at equal radian to drive the PE pipe to move to the lower part of the pipe grabbing frame 5, and the two rotating rollers 15 synchronously rotate to drive the PE pipe to move;
step two: a sixth motor 37 on the second rail hanging frame 33 drives a third rolling gear 38 to roll in a rolling groove on the side wall of the first rolling rail 3 to drive the grab pipe frame 5 to integrally move close to the PE pipe, when the PE pipe moves to the lower part of the grab pipe frame 5, a fifth motor 35 on the first rail hanging frame 26 drives a second rolling gear 36 to roll in a rolling groove on the side wall of the second rolling rail 25 to drive the swing clamp arms 30 to move left and right for adjustment, so that the two swing clamp arms 30 at the two ends of the bottom of the pushing frame 28 move to aim at the PE pipe, the second hydraulic cylinder 27 drives the swing clamp arms 30 to move downwards through the second hydraulic column 34, the fourth motor 29 drives the two swing clamp arms 30 to turn over, the PE pipe is buckled between the buckling grooves 31 of the two swing clamp arms 30, and the PE pipe is respectively buckled through the two swing clamp arms 30;
step three: the sixth motor 37 drives the pipe grabbing frame 5 to move on the first rolling rail 3, the PE pipe is moved to the empty groove 22 in the middle of the cutting frame 7, the second hydraulic cylinder 27 drives the PE pipe to lift upwards, and the cutting piece 21 rotates to cut and process the PE pipe in a segmented mode.
When the PE pipe clamping device is used, a PE pipe penetrates through the middle part above the pipe supporting seat 2, the PE pipe is supported on the two rotating rollers 15, the first motor 14 drives the rotating rollers 15 to rotate, the rotating rollers 15 are in contact with the PE pipe through the plurality of rubber raised lines 16 arranged at equal radians to drive the PE pipe to move to the lower part of the pipe clamping frame 5, the two rotating rollers 15 synchronously rotate to drive the PE pipe to move, the plurality of rubber raised lines 16 arranged at equal radians are in contact with the PE pipe, the friction force of the contact of the rubber raised lines 16 with the PE pipe when the rubber raised lines 16 roll is increased, and the PE pipe is enabled to be more stable and smooth when driven to move by the rotating rollers 15;
a sixth motor 37 on the second rail frame 33 drives a third rolling gear 38 to roll in the rolling groove on the side wall of the first rolling rail 3 to drive the gripping pipe frame 5 to integrally move close to the PE pipe, when the PE pipe moves to the lower part of the gripping pipe frame 5, a fifth motor 35 on the first rail frame 26 drives a second rolling gear 36 to roll in the rolling groove on the side wall of the second rolling rail 25 to drive the swing arms 30 to move left and right for adjustment, so that the two swing arms 30 at the two ends of the bottom of the pushing frame 28 move to aim at the PE pipe, the second hydraulic cylinder 27 drives the swing arms 30 to move downwards through the second hydraulic column 34, the fourth motor 29 drives the two swing arms 30 to turn over, the PE pipe is buckled between the buckling grooves 31 of the two swing arms 30, the PE pipe is respectively buckled through the two swing arms 30, and the sixth motor 37 drives the pipe frame 5 to move on the gripping rail 3 to move the PE pipe into the empty groove 22 in the middle part of the cutting frame 7, the second hydraulic cylinder 27 drives the PE pipe to lift upwards, the cutting piece 21 rotates to cut and process the PE pipe in a segmented mode, the automation degree of the device is high, and the device is time-saving and labor-saving to use;
the rotating roller 15 drives the PE pipe to roll to be close to the pipe grabbing frame 5, the sixth motor 37 drives the swing clamp arm 30 to move back and forth for adjustment, the fifth motor 35 drives the swing clamp arm 30 to move left and right for adjustment, the swing clamp arm 30 is enabled to grab and connect the PE pipe more efficiently, the grabbing and connecting position is enabled to be more accurate, the fourth motor 29 drives the swing clamp arm 30 to turn over and adjust, the two swing clamp arms 30 below the fourth motor 29 are enabled to grab and connect the PE pipes with different diameters, the second hydraulic cylinder 27 drives the swing clamp arms 30 to adjust up and down, and the grabbing and connecting positions of the swing clamp arms 30 on the PE pipes with different diameters are enabled to be more accurate and efficient;
two pendulum arm locks 30 that promote 28 bottom below both ends to press from both sides can grab respectively and connect different PE pipe, and two cutting framves 7 carry out cutting process to different PE pipe respectively, very big improvement the device to the cutting efficiency of PE pipe, and fifth motor 35 on first hanging rail frame 26 drives pendulum arm 30 left and right sides regulation on second rolling rail 25, second motor 17 on the cutting frame 7 drives first rolling gear 18 and rolls at gear hobbing groove 19, drive cutting frame 7 and remove, guarantee that the PE pipe can be faster, more accurate cut in the dead slot 22 that stretches into cutting frame 7, very big improvement the device efficiency of cutting the PE pipe, and fourth motor 29 drives pendulum arm lock 30 and slightly upsets, the centre gripping to the PE pipe is cancelled, change roller 15 is rotatory again and promotes the PE pipe and moves forward, guarantee that the device can adjust the length of the PE pipe of cutting out, the flexibility of using has been guaranteed.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. The utility model provides a cutting device for PE manages processing, includes workstation (1), trusteeship seat (2) that are cuboid shape structure, grabs pipe frame (5) and cutting frame (7), its characterized in that: a supporting pipe seat (2) is arranged on the side wall of one end above the workbench (1), a first rolling rail (3) is horizontally arranged on the upper end face of the workbench (1), a grabbing pipe frame (5) is arranged above the first rolling rail (3), and two cutting frames (7) are arranged on one side of the grabbing pipe frame (5);
wherein, a sheave frame (8) is horizontally arranged below the cutting frame (7), and a hollow rolling tooth groove (9) is arranged in the sheave frame (8);
a bottom plate (10) is horizontally arranged at the bottom of the supporting tube seat (2), first hydraulic cylinders (11) are vertically arranged on two sides of the upper end face of the bottom plate (10), lifting rods (13) are connected above the first hydraulic cylinders (11) through first hydraulic columns (12) in an extending mode, first motors (14) are vertically arranged at two ends of each lifting rod (13), and two cylindrical rotating rollers (15) are rotatably connected in the middle between the two first motors (14) through transmission shafts;
wherein, the outer wall of the rotary roller (15) is provided with a plurality of raised rubber raised lines (16) with equal radian;
a second motor (17) is horizontally arranged at the bottom of the cutting frame (7), two ends of the bottom of the second motor (17) are rotatably connected with first rolling gears (18) through rotating shafts, two vertical plates (19) in a rectangular structure are vertically arranged at two ends above the second motor (17), two third motors (20) are arranged at the top between the two vertical plates (19), a circular cutting blade (21) is rotatably connected between the two third motors (20) through a transmission shaft, and a hollow empty groove (22) is arranged below the two vertical plates (19);
a transverse connection frame (23) is horizontally arranged above the grab pipe frame (5), a hanging plate (24) in an L-shaped structure is arranged below the side wall of the transverse connection frame (23), a second rolling rail (25) is horizontally arranged above the hanging plate (24), a first hanging rail frame (26) is sleeved on the second rolling rail (25), a second hydraulic cylinder (27) is vertically arranged above the first hanging rail frame (26), a pushing frame (28) in an inverted T-shaped structure is connected below the second hydraulic cylinder (27) in a stretching mode through a second hydraulic column (34), fourth motors (29) are respectively arranged at two ends below the pushing frame (28), swing clamp arms (30) in a Y-shaped structure are respectively connected at two ends below the fourth motors (29) in a rotating mode through rotating shafts, inwards concave catching grooves (31) are respectively arranged at two ends of the swing clamp arms (30), a supporting rod (32) is vertically arranged at one end of the bottom of the hanging plate (24), and a second hanging rail frame (33) is vertically arranged at the bottom of the supporting rod (32);
both ends all are provided with fifth motor (35) about first string rail frame (26), and rotate on fifth motor (35) and be connected with second rolling gear (36), and both ends middle part all is provided with the first slot rolling of indent about second rolling rail (25), and during two fifth motor (35) all were connected to the first slot rolling on second rolling rail (25) respectively through second rolling gear (36), second string rail frame (33) both sides all were provided with sixth motor (37), and rotate on sixth motor (37) and connect third rolling gear (38).
2. The cutting device for PE pipe processing according to claim 1, wherein a roller table (4) with a cuboid structure is horizontally arranged on one side of the upper end face of the workbench (1), the bottom of the pulley frame (8) is connected to the upper end face of the workbench (1), and a pipe outlet disc (6) is obliquely arranged on the other side of the upper end face of the workbench (1).
3. The cutting device for PE pipe processing according to claim 1, wherein the first rolling gear (18) is connected to the hobbing slot (9), and the second motor (17) drives the first rolling gear (18) to be movably connected with the cutting frame (7) in the hobbing slot (9).
4. The cutting device for PE pipe processing according to claim 1, wherein the fifth motor (35) is movably connected with the pushing frame (28) and the swing arm (30) through a second rolling gear (36).
5. The cutting device for processing the PE pipe is characterized in that second rolling grooves are formed in the middle portions of the side walls of the two sides of the first rolling rail (3), two sixth motors (37) are connected to the two second rolling grooves through third rolling gears (38), and the sixth motors (37) are movably connected with the pipe grabbing frame (5) on the first rolling rail (3) through the third rolling gears (38).
6. The cutting device for PE pipe processing according to claim 1, wherein the other end of the bottom of the hanging plate (24) is sleeved with a rotating wheel (39) in a cylindrical structure through a bearing, and the bottom of the rotating wheel (39) is connected to the upper end face of the roller table (4).
7. The cutting device for PE pipe processing according to claim 1, wherein an infrared sensor is arranged at the bottom of the pushing frame (28) and is in communication connection with a P L C controller arranged inside the workbench (1).
8. The cutting device for PE pipe processing according to claim 1, wherein one end of the bottom plate (10) is vertically welded to the side wall of one end of the workbench (1).
9. The cutting device for PE pipe processing according to claim 1, wherein the device is used in a method comprising the following steps:
the method comprises the following steps: the PE pipe penetrates through the middle part above the pipe supporting seat (2), the PE pipe is supported on two rotating rollers (15), a first motor (14) drives the rotating rollers (15) to rotate, the rotating rollers (15) are in contact with the PE pipe through a plurality of rubber raised strips (16) arranged at equal radians to drive the PE pipe to move to the position below the pipe grabbing frame (5), and the two rotating rollers (15) synchronously rotate to drive the PE pipe to move;
step two: a sixth motor (37) on the second rail hanging frame (33) drives a third rolling gear (38) to roll in a rolling groove on the side wall of the first rolling rail (3) to drive the pipe grabbing frame (5) to integrally move close to the PE pipe, when a PE pipe moves to the position below a pipe grabbing frame (5), a fifth motor (35) on a first rail hanging frame (26) drives a second rolling gear (36) to roll in a rolling groove in the side wall of a second rolling rail (25) to drive a swing arm (30) to move left and right for adjustment, so that two swing arm arms (30) at two ends of the bottom of a pushing frame (28) move to be aligned with the PE pipe, a second hydraulic cylinder (27) drives the swing arm (30) to move downwards through a second hydraulic column (34), a fourth motor (29) drives the two swing arm (30) to turn over, the PE pipe is buckled between buckling grooves (31) of the two swing arm (30), and the PE pipe is grabbed and connected through the two swing arm (30);
step three: the sixth motor (37) drives the pipe grabbing frame (5) to move on the first rolling rail (3), the PE pipe is moved to a hollow groove (22) in the middle of the cutting frame (7), the second hydraulic cylinder (27) drives the PE pipe to lift upwards, and the PE pipe is cut and processed in a segmented mode through the rotation of the cutting piece (21).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010408740.4A CN111421587B (en) | 2020-05-14 | 2020-05-14 | Cutting device for processing PE pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010408740.4A CN111421587B (en) | 2020-05-14 | 2020-05-14 | Cutting device for processing PE pipe |
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| CN111421587A true CN111421587A (en) | 2020-07-17 |
| CN111421587B CN111421587B (en) | 2021-01-22 |
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Cited By (1)
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|---|---|---|---|---|
| CN113561384A (en) * | 2021-07-29 | 2021-10-29 | 杨雨晴 | Automatic processing device for chemical production plastic barrel |
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Effective date of registration: 20221230 Address after: 765 Linquan West Road, Midong District, Urumqi, Xinjiang Uygur Autonomous Region Patentee after: XINJIANG GUO TONG PIPELINE Co.,Ltd. Address before: 510000 Room 401, 28 Xiasha ren'an Li, Huangpu District, Guangzhou City, Guangdong Province Patentee before: Zhu Wenyan |