CN111558747B - A cutting equipment for triangle steel processing - Google Patents
A cutting equipment for triangle steel processing Download PDFInfo
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- CN111558747B CN111558747B CN202010471982.8A CN202010471982A CN111558747B CN 111558747 B CN111558747 B CN 111558747B CN 202010471982 A CN202010471982 A CN 202010471982A CN 111558747 B CN111558747 B CN 111558747B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 159
- 239000010959 steel Substances 0.000 title claims abstract description 159
- 238000005520 cutting process Methods 0.000 title claims abstract description 138
- 238000005096 rolling process Methods 0.000 claims abstract description 64
- 230000000694 effects Effects 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 19
- 238000005192 partition Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
Abstract
The invention discloses cutting equipment for processing triangular steel, which comprises an inner supporting table, a hanging table, a sleeve disc and a sleeve cylinder seat, wherein the inner supporting table is of a rectangular structure, an upper support plate is horizontally arranged at the top of the inner supporting table, rolling and clamping frames are horizontally arranged on two sides of the upper end surface of the upper support plate, and a first motor is arranged above the two rolling and clamping frames. The invention has the beneficial effects that: four cover jar seats through equidistant setting in set collar both sides overlap the clamp triangle-shaped steel respectively, the capacity that this equipment loaded to the triangle-shaped steel has been improved, the efficiency of this equipment to the triangle-shaped steel cutting section has been improved, and the pneumatic cylinder tee bend is crossed the hydraulic stem and is driven dynamic pressure steel sheet movable regulation from top to bottom, it can load fixedly to the triangle-shaped steel of different thickness to guarantee this equipment, and overlap the clamp triangle-shaped steel both sides respectively through two set collars, it is fixed more firm to guarantee that the triangle-shaped steel is loaded on this equipment, and the pneumatic cylinder drives and hangs the platform and move the cutting mechanism and adjust the activity from top to bottom, it is more accurate to guarantee that this equipment cuts the position of cutting the cutting section to the triangle-shaped steel of different thickness, high efficiency.
Description
Technical Field
The invention relates to cutting equipment, in particular to cutting equipment for triangular steel machining, and belongs to the technical field of application of triangular steel machining equipment.
Background
Triangular steel is a commonly used supporting component in the field of building construction, and is often used for supporting ladders and building buildings, communication base stations and the like. The triangle steel is in the course of working, and cutting equipment is indispensable, cuts through cutting equipment to triangle steel, cutting process, makes things convenient for the triangle steel later stage can be better, more convenient to come into use.
The existing cutting equipment for processing the triangular steel still has great defects when in use, the existing cutting equipment can load the triangular steel at the same time for cutting, the cutting quantity is small, the efficiency of the cutting equipment for cutting the triangular steel is slow, and cutting equipment can only cut the cutting processing to the triangle steel of the same thickness specification, cutting equipment work's adaptation scope is little, the triangle steel is loaded fixedly not firm enough on cutting equipment, the triangle steel is easily trembled when being cut by the part cutting on the cutting equipment, the precision of cutting equipment to the triangle steel cutting processing has seriously been reduced, cutting mechanism position on the cutting equipment can not be adjusted the removal in a flexible way, lead to the cutting equipment can not be nimble, the steel section of different length is cut out to the triangle steel fast, the part on the cutting equipment is adjusted the friction damage of removing the during operation big, lead to the holistic life of cutting equipment shorter.
Disclosure of Invention
The invention aims to solve the problems that the existing cutting equipment can load and cut triangular steel at the same time, and the cutting efficiency of the cutting equipment on the triangular steel is low; the cutting equipment can only cut and section triangular steel with the same thickness specification, and the working adaptation range of the cutting equipment is small; the triangular steel is not firmly loaded and fixed on the cutting equipment, and parts of the triangular steel on the cutting equipment are easy to shake when being cut, so that the cutting precision of the cutting equipment for cutting and cutting the triangular steel is seriously reduced; the position of a cutting mechanism on the cutting equipment cannot be flexibly adjusted and moved, so that the cutting equipment cannot flexibly and quickly cut triangular steel into steel sections with different lengths; the friction damage of the parts on the cutting equipment during the adjustment and movement work is large, so that the service life of the whole cutting equipment is short, and the cutting equipment for processing the triangular steel is provided.
The purpose of the invention can be realized by the following technical scheme: a cutting device for processing triangular steel comprises an inner supporting table, a hanging table, a sleeve disc and a sleeve cylinder seat, wherein the top of the inner supporting table is horizontally provided with an upper support plate, two sides of the upper end surface of the upper support plate are horizontally provided with rolling and clamping frames, a first motor is arranged above the two rolling and clamping frames, a first hydraulic cylinder is arranged above the first two motors, the first two hydraulic cylinders are connected with the hanging table which is horizontally arranged through a first hydraulic column in an extending mode, one end of the side wall of the hanging table is provided with a second motor, one end of the second motor is rotatably connected with a screw rod, the screw rod is horizontally arranged, the upper end and the lower end of the second motor are horizontally provided with a guide shaft which is in a cylindrical structure, the side wall of the hanging table is connected with a moving and cutting mechanism in a hanging mode, side support plates are horizontally arranged below two ends of the inner supporting table, two sides of the two side support plates are vertically provided with a second hydraulic cylinder, an upper hanging plate which is horizontally arranged is connected above the second hydraulic column in an extending mode, the sliding shafts in cylindrical structures are vertically arranged at two ends between the two upper hanging plates, the sliding shafts are sleeved with the sleeve discs in rectangular structures, four sleeve cylinder seats are arranged on two sides of the upper end faces of the sleeve discs at equal intervals, and the triangular steel is respectively sleeved and clamped by the four sleeve cylinder seats arranged on two sides of the sleeve discs at equal intervals, so that the holding capacity of the equipment for loading the triangular steel is improved, and the efficiency of the equipment for cutting and cutting the triangular steel is improved;
wherein, the two ends of the side wall of one side of the upper hanging plate, which is back to the sliding shaft, are respectively provided with a sleeve frame with a hollow cuboid structure, and a motor III is fixedly connected below the sleeve frame through threads;
the upper part of the motor III is rotatably connected with a first gear through a first transmission shaft, the first transmission shaft penetrates through the lower part of the sleeve frame, the first gear is positioned in the sleeve frame, the first gear is rotatably connected with a rolling belt in an annular structure, a plurality of first hobbing gears matched with the first gear are arranged on the inner wall of the rolling belt at equal intervals, and the rolling belt penetrates through the sleeve disc;
a second gear is rotatably connected below the motor through a second transmission shaft, a hollow rolling groove matched with the second gear is formed in the rolling and clamping frame, and a plurality of second hobbing gears are arranged on the inner wall of one end of the rolling groove at equal intervals;
a hanging and connecting block is vertically arranged on the moving and cutting mechanism, an inner partition plate in an inverted L-shaped structure is hung on the hanging and connecting block, the side wall of one end, back to the hanging and connecting block, of the inner partition plate is fixedly connected with a motor IV through a bolt, and one end of the motor IV is rotatably connected with a circular rotary cutter through a transmission shaft III;
the middle part of the side wall of one side of the hanging and connecting block, which is close to the hanging table, is horizontally provided with a screw cylinder with a hollow cylindrical structure, the screw cylinder and the middle part are in threaded connection with a screw rod through threads, the upper end and the lower end of the side wall of one side of the hanging and connecting block, which is close to the hanging table, are both horizontally provided with transverse sleeve plates, and the middle parts of the transverse sleeve plates are provided with hollow sleeve holes matched with the guide shafts;
the bottom of the cylinder sleeving base is provided with a hydraulic cylinder III with a cuboid structure, two sides of the upper part of the hydraulic cylinder III are respectively connected with a hydraulic rod in an extending mode, and a pressing steel plate with an inverted V-shaped structure is arranged above the two hydraulic rods.
The invention has further technical improvements that: the second motor is rotatably connected with the screw rod through the fourth transmission shaft, a bearing is sleeved at one end, far away from the second motor, of the screw rod, and one end of the bearing is connected to the side wall of the hanging table.
The invention has further technical improvements that: one side that the guiding axle is close to hanging a platform lateral wall is provided with welds the board, and the guiding axle passes through to weld board and hanging a platform fixed connection, moves the in-process of cutting the mechanism and being controlled the regulation about by, and the horizontal lagging at both ends about the hanging connection piece is established respectively the cover through the trepanning and is slided on two guiding axles, guarantees to move and cuts the mechanism and move about the regulation more steady, in the same direction as smooth.
The invention has further technical improvements that: the two sliding shafts respectively penetrate through two sides of the sleeve disc, sliding sleeves with hollow cylindrical structures are arranged at the joints of two ends of the sleeve disc and the sliding shafts, and the sliding shafts penetrate through the sliding sleeves.
The invention has further technical improvements that: the gears at the two ends of the two upper hanging plates are connected through rolling belts in a sleeved mode, through holes matched with the rolling belts are formed in the side walls, close to the upper hanging plates, of the sleeve frames, the rolling belts penetrate through the upper hanging plates, the gears drive the rolling belts to rotate, the sleeve discs penetrate through the two sides of the rolling belts, glue is coated on the joints of one sides of the rolling belts and the sleeve discs, and the rolling belts drive the sleeve discs to slide on the sliding shafts.
The invention has further technical improvements that: gear two is connected to in the slot rolling, and gear two and the meshing of gear hobbing two, motor one through gear two in the slot rolling with pneumatic cylinder one, it all is swing joint with moving cutting mechanism to hang the platform, motor drive gear two meshes gear hobbing two in the slot rolling and rolls, thereby drive motor one and hang the platform back-and-forth movement, come the front and back regulation and move cutting mechanism to the position of triangle steel cutting section processing, on the one hand, guarantee very big improvement the efficiency of this equipment to triangle steel cutting section processing, on the other hand, guarantee that this equipment is higher to the precision of triangle steel cutting section processing, and make this equipment can tailor the steel section of different length with the triangle steel, the flexibility of using has been guaranteed.
The invention has further technical improvements that: one end of the motor four close to the inner partition plate is fixedly connected to the side wall of the hanging and connecting block through a bolt, the bolt penetrates through the inner partition plate, a velvet pad is arranged at the bottom of the steel pressing plate, the steel pressing plate presses the triangular steel tightly in the process, the velvet pad is attached to the triangular steel, the fastening performance of the steel pressing plate to the triangular steel in a pressing mode is greatly improved, and scraping abrasion to the outer wall of the triangular steel is avoided.
The invention has further technical improvements that: the rotary cutter is vertical setting, and radians such as rotary cutter edge are provided with a plurality of sword tooth, through the rotary cutter to three angle steel cutting, cutting process, the vertical sword cover that is provided with cavity convex structure in four one end lateral walls of motor top, and the sword ways cover is established in the rotary cutter upper end, is equipped with the clearance between rotary cutter and the sword cover, prevents keeping off on rotary cutter upper portion through the sword cover, improves the security of this equipment when using.
The invention has further technical improvements that: horizontal lagging at both ends all cup joints with two guiding axles respectively through the trepanning about the piece of hanging, and move and cut the mechanism below and be provided with infrared sensor, infrared sensor and the inside PLC controller communication connection who sets up of hanging the platform, detect the position of triangle steel through infrared sensor, carry out the cutting process to the triangle steel through the part on this equipment of PLC controller control, move the in-process of controlling about the mechanism of cutting and remove regulation, the horizontal lagging at both ends overlaps respectively through the trepanning about the piece and establishes and slide on two guiding axles, it is more steady to guarantee to move about the mechanism of cutting and remove the regulation, the same direction as sliding.
The invention has further technical improvements that: the working method of the device specifically comprises the following steps:
the method comprises the following steps: the triangular steel is put in a hollow groove below a steel pressing plate of a sleeve cylinder seat, the two sides of the triangular steel are respectively sleeved by the sleeve cylinder seats on the two sides of a sleeve disc, then a hydraulic cylinder tee joint drives the steel pressing plate to move downwards through a hydraulic rod, and edges and corners above the triangular steel are pressed tightly through the steel pressing plate;
step two: the first hydraulic cylinder drives the hanging table and the moving and cutting mechanism to move downwards through the hydraulic column, the second motor drives the screw rod to rotate, and the screw rod drives the screw cylinder to adjust the moving position left and right through the screw thread effect, so that the moving and cutting mechanism is driven to adjust left and right;
step three: the second hydraulic cylinder drives the upper hanging plate to be movably adjusted up and down through the second hydraulic column, so that the height of the sleeve plate is adjusted up and down, the motor three-way pipe drives the annular rolling belt to rotate through the first gear, the rolling belt drives the sleeve plate to slide on the sliding shaft, the rotary cutter on the moving and cutting mechanism is close to the triangular steel which is tightly pressed and fixed, and the motor four-way pipe drives the rotary cutter to rotate through the third transmission shaft to cut and process the triangular steel.
Compared with the prior art, the invention has the beneficial effects that:
1. when the device is used, the triangular steel is put in a hollow groove below a steel pressing plate of a sleeve cylinder seat, the sleeve cylinder seats on the two sides of a sleeve disc are respectively sleeved on the two sides of the triangular steel, then a hydraulic cylinder tee joint drives the steel pressing plate to move downwards through a hydraulic rod, edges and corners above the triangular steel are pressed tightly through the steel pressing plate, then the hydraulic cylinder I drives a hanging platform and a moving and cutting mechanism to move downwards through a hydraulic column to be close to the triangular steel which is tightly pressed and fixed, a motor tee joint drives a rotary cutter to rotate through a transmission shaft tee joint to process cutting sections of the triangular steel, the triangular steel is respectively sleeved and clamped through four sleeve cylinder seats which are arranged on the two sides of the sleeve disc at equal intervals, the capacity of the device for loading the triangular steel is improved, the efficiency of the device for cutting the triangular steel is improved, the hydraulic cylinder tee joint drives the steel pressing plate to be adjusted up and down through the hydraulic rod, the device is ensured to load and fix the triangular steel with different thicknesses, and through two collets respectively the collet triangle-shaped steel both sides, it is more firm to guarantee that the triangle-shaped steel is loaded fixedly on this equipment to pneumatic cylinder one drives through the hydraulic pressure post and hangs the platform and move the regulation activity from top to bottom of cutting the mechanism, guarantees that this equipment cuts the position of cutting the section to the triangle-shaped steel of different thickness more accurate, high-efficient.
2. When moving cutting mechanism and cutting the section work to the triangle steel, it is rotatory to drive the screw rod through two motors, the screw rod passes through the screw thread effect, it controls the adjusting displacement position to drive the screw section, thereby it controls the regulation to move about the cutting mechanism to drive, and motor drive gear two meshes hobbing gear two and rolls in the slot hobbing, thereby drive motor one and string platform back-and-forth movement, come the front-and-back adjustment and move the position that cutting mechanism processed to the triangle steel cutting section, on the one hand, guarantee very big improvement the efficiency of this equipment to the processing of triangle steel cutting section, on the other hand, guarantee that this equipment is higher to the precision of triangle steel cutting section processing, and make this equipment can cut out the steel section of different length with the triangle steel, the flexibility of using has been guaranteed.
3. Pneumatic cylinder two drives through hydraulic column two and goes up link plate movable regulation from top to bottom, thereby adjust the height of cover dish from top to bottom, guarantee that the triangle-shaped steel can be faster come to be cut out the section by the contact with rotary cutter, the motor tee bend is crossed gear one and is driven annular roll area and rotate, roll area drive cover dish slides on the slide-spindle, adjust the position that cover dish and triangle-shaped steel were cut out the section, cooperation motor one drives and hangs platform back-and-forth movement regulation, very big improvement the precision and the efficiency of this equipment to the triangle-shaped steel cutting.
4. In the process of left-right movement adjustment of the moving and cutting mechanism, the horizontal sleeve plates at the upper end and the lower end of the hanging block are respectively sleeved on the two guide shafts to slide through the sleeve holes, so that the moving and cutting mechanism is ensured to be more stable and smooth when being moved and controlled, the motors at the two ends of the upper loading plate synchronously drive the gear II to roll in the two rolling grooves respectively, so that the hanging table is ensured to be more stable when being moved and controlled back and forth, the two rolling belts synchronously drive the sleeve discs to move at the two ends of the equipment respectively, the sleeve discs are sleeved on the two sliding shafts to slide at the two ends of the sleeve discs, so that the sleeve discs are ensured to be more stable when being moved and controlled, friction damage of each part of the equipment during working and shaking of the equipment are reduced, the working precision of the equipment and the service life of the equipment are improved, the working automation degree of the equipment is high, and the time and labor are saved.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic overall perspective structure of the present invention.
FIG. 2 is an enlarged view of the area A in FIG. 1 according to the present invention.
Fig. 3 is a cross-sectional view of the connection of the sleeve frame and the motor.
FIG. 4 is a front view of the connection between the first hydraulic cylinder and the motor according to the present invention.
Fig. 5 is a schematic structural view of the roller clamping frame of the present invention.
FIG. 6 is an exploded view of the cutting mechanism of the present invention.
FIG. 7 is a schematic view of a structure of a hanging block according to the present invention.
FIG. 8 is a schematic view of the screw structure of the present invention.
FIG. 9 is an enlarged view of the detail of the area B in FIG. 1 according to the present invention.
Fig. 10 is a schematic structural diagram of the cylinder block of the present invention.
In the figure: 1. an inner support platform; 2. an upper carrier plate; 3. a roller clamping frame; 4. a first hydraulic cylinder; 5. a first motor; 6. a first hydraulic column; 7. hanging a table; 8. a second motor; 9. a screw; 10. a guide shaft; 11. a moving and cutting mechanism; 12. a side support plate; 13. a second hydraulic cylinder; 14. a second hydraulic column; 15. hanging the plate; 16. a slide shaft; 17. a third motor; 18. sleeving a frame; 19. rolling the belt; 20. sleeving a disc; 21. sleeving a cylinder base; 22. a sliding sleeve; 23. hobbing one; 24. a first transmission shaft; 25. a first gear; 26. a through hole; 27. a second transmission shaft; 28. a second gear; 29. rolling a groove; 30. hobbing two; 31. a hanging block; 32. an inner partition plate; 33. a fourth motor; 34. a third transmission shaft; 35. a rotary cutter; 36. a knife sheath; 37. a horizontal sheathing board; 38. trepanning; 39. a screw cylinder; 40. a fourth transmission shaft; 41. a hydraulic cylinder III; 42. a hydraulic lever; 43. pressing a steel plate; 44. a velvet pad.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, a cutting device for processing triangular steel comprises an inner supporting table 1, a hanging table 7, a sleeve disc 20 and a sleeve cylinder seat 21, wherein the inner supporting table 1 is of a rectangular structure, an upper support plate 2 is horizontally arranged at the top of the inner supporting table 1, roller clamping frames 3 are horizontally arranged on two sides of the upper end surface of the upper support plate 2, a first motor 5 is arranged above the two roller clamping frames 3, a first hydraulic cylinder 4 is arranged above the first motor 5, a hanging table 7 which is horizontally arranged is connected above the first hydraulic cylinders 4 in an extending manner through a first hydraulic cylinder 6, a second motor 8 is arranged at one end of the side wall of the hanging table 7, a screw 9 is rotatably connected at one end of the second motor 8, the screw 9 is horizontally arranged, a guide shaft 10 which is of a cylindrical structure is horizontally arranged at the upper end and the lower end of the second motor 8, a shifting and cutting mechanism 11 is hung at the side wall of the hanging table 7, and side support plates 12 are horizontally arranged below two ends of the inner supporting table 1, two sides of two side support plates 12 are vertically provided with a second hydraulic cylinder 13, an upper hanging plate 15 which is horizontally arranged is connected above the second hydraulic cylinder 13 in an extending mode through a second hydraulic column 14, a sliding shaft 16 which is in a cylindrical structure is vertically arranged at two ends between the two upper hanging plates 15, a sleeve disc 20 which is in a rectangular structure is sleeved on the sliding shaft 16, four sleeve cylinder seats 21 are arranged on two sides of the upper end face of the sleeve disc 20 at equal intervals, and the triangular steel is respectively sleeved and clamped by the four sleeve cylinder seats 21 which are arranged on two sides of the sleeve disc 20 at equal intervals, so that the loading capacity of the equipment for the triangular steel is improved, and the cutting efficiency of the equipment for the triangular steel is improved;
wherein, the two ends of the side wall of one side of the upper hanging plate 15, which is back to the sliding shaft 16, are respectively provided with a sleeve frame 18 with a hollow cuboid structure, and a motor III 17 is fixedly connected below the sleeve frame 18 through threads;
a first gear 25 is rotatably connected above the third motor 17 through a first transmission shaft 24, the first transmission shaft 24 penetrates through the lower part of the sleeve frame 18, the first gear 25 is positioned in the sleeve frame 18, a rolling belt 19 in an annular structure is rotatably connected to the first gear 25, a plurality of first hobbing gears 23 matched with the first gear 25 are arranged on the inner wall of the rolling belt 19 at equal intervals, and the rolling belt 19 penetrates through the sleeve disc 20;
a second gear 28 is rotatably connected below the first motor 5 through a second transmission shaft 27, a hollow rolling groove 29 matched with the second gear 28 is formed in the rolling clamping frame 3, and a plurality of second hobbing gears 30 are arranged on the inner wall of one end of the rolling groove 29 at equal intervals;
a hanging block 31 is vertically arranged on the moving and cutting mechanism 11, an inner partition plate 32 in an inverted L-shaped structure is hung on the hanging block 31, the side wall of one end, back to the hanging block 31, of the inner partition plate 32 is fixedly connected with a motor four 33 through a bolt, and one end of the motor four 33 is rotatably connected with a round rotary cutter 35 through a transmission shaft three 34;
wherein, the middle part of one side wall of the hanging block 31 close to the hanging table 7 is horizontally provided with a screw tube 39 with a hollow cylindrical structure, the screw tube 39 and the middle part are in screw connection with the screw rod 9 through threads, the upper and lower ends of one side wall of the hanging block 31 close to the hanging table 7 are both horizontally provided with a horizontal sleeve plate 37, and the middle part of the horizontal sleeve plate 37 is provided with a hollow sleeve hole 38 matched with the guide shaft 10;
the bottom of the sleeve cylinder seat 21 is provided with a hydraulic cylinder third 41 with a cuboid structure, two sides above the hydraulic cylinder third 41 are respectively connected with a hydraulic rod 42 in an extending manner, and a steel pressing plate 43 with an inverted V-shaped structure is arranged above the two hydraulic rods 42.
The second motor 8 is rotatably connected with the screw rod 9 through the fourth transmission shaft 40, a bearing is sleeved at one end, far away from the second motor 8, of the screw rod 9, and one end of the bearing is connected to the side wall of the hanging table 7.
One side of the guide shaft 10 close to the side wall of the hanging table 7 is provided with a welding plate, the guide shaft 10 is fixedly connected with the hanging table 7 through the welding plate, in the process of left-right movement adjustment of the moving and cutting mechanism 11, the horizontal sleeve plates 37 at the upper end and the lower end of the hanging block 31 are respectively sleeved on the two guide shafts 10 through sleeve holes 38 to slide, and therefore the moving and cutting mechanism 11 is guaranteed to be moved and adjusted more stably and smoothly.
The two sliding shafts 16 respectively penetrate through two sides of the sleeve disc 20, a sliding sleeve 22 with a hollow cylindrical structure is arranged at the joint of two ends of the sleeve disc 20 and the sliding shafts 16, and the sliding shafts 16 penetrate through the sliding sleeve 22.
The gears I25 at two ends of the two upper hanging plates 15 are sleeved and connected through the rolling belt 19, through holes 26 matched with the rolling belt 19 are formed in the side wall, close to the upper hanging plates 15, of the sleeve frame 18, the rolling belt 19 penetrates through the upper hanging plates 15, the gears I25 drive the rolling belt 19 to rotate, the sleeve discs 20 penetrate through two sides of the rolling belt 19, glue is coated on the joints of one side of the rolling belt 19 and the sleeve discs 20, and the rolling belt 19 drives the sleeve discs 20 to slide on the sliding shaft 16.
The second gear 28 is connected to the rolling groove 29, the second gear 28 is meshed with the second hobbing gear 30, the first motor 5 is movably connected with the first hydraulic cylinder 4 in the rolling groove 29 through the second gear 28, the hanging table 7 and the moving and cutting mechanism 11, the first motor 5 drives the second gear 28 to be meshed with the second hobbing gear 30 in the rolling groove 29 to roll, the first motor 5 and the hanging table 7 are driven to move back and forth, the position of the moving and cutting mechanism 11 for cutting and processing the triangular steel cutting sections is adjusted back and forth, on one hand, the efficiency of the equipment for cutting and processing the triangular steel cutting sections is greatly improved, on the other hand, the precision of the equipment for cutting and processing the triangular steel cutting sections is higher, the equipment can cut the triangular steel into steel sections with different lengths, and the use flexibility is guaranteed.
The one end that motor four 33 is close to interior baffle 32 is passed through bolt fixed connection to hang and is connect on the piece 31 lateral wall, and the bolt runs through interior baffle 32, presses steel sheet 43 bottom to be provided with fine hair pad 44, compresses tightly the in-process to the triangle-shaped steel pressing plate 43, through fine hair pad 44 and triangle-shaped steel laminating, very big improvement press the fastening nature of steel sheet 43 to the triangle-shaped steel pressfitting, and avoid causing the scraping wearing and tearing to the triangle-shaped steel outer wall.
The rotary cutter 35 is vertical setting, and radians such as rotary cutter 35 edge are provided with a plurality of sword tooth, through rotary cutter 35 to three angle steel cutting, cutting process, the vertical sword cover 36 that is provided with the convex structure of cavity in the four 33 one end lateral walls top of motor, and the 36 covers of sword cover is established in rotary cutter 35 upper end, is equipped with the clearance between rotary cutter 35 and the sword cover 36, prevents keeping off through 36 pairs of rotary cutter 35 upper portions of sword cover, improves the security of this equipment when using.
Hang horizontal lagging 37 at both ends about piece 31 and all cup joint with two guiding axle 10 respectively through trepanning 38, and move and cut 11 below of mechanism and be provided with infrared sensor, infrared sensor and the inside PLC controller communication connection who sets up of hanging 7, detect the position of triangle steel through infrared sensor, carry out the cutting process to the triangle steel through the part on the PLC controller control this equipment, move and cut the in-process of adjusting about the mechanism 11 is moved, hang horizontal lagging 37 at both ends about piece 31 and overlap respectively through trepanning 38 and establish and slide on two guiding axle 10, it is more steady to guarantee to move and cut the mechanism 11 and remove the regulation about by, it is smooth.
The working method of the device specifically comprises the following steps:
the method comprises the following steps: the triangular steel penetrates through a hollow groove below a steel pressing plate 43 of a sleeve cylinder seat 21, the two sides of the triangular steel are respectively sleeved through the sleeve cylinder seats 21 on the two sides of the sleeve disc 20, then, a hydraulic cylinder III 41 drives the steel pressing plate 43 to move downwards through a hydraulic rod 42, and edges and corners above the triangular steel are pressed tightly through the steel pressing plate 43;
step two: the hydraulic cylinder I4 drives the hanging table 7 and the moving and cutting mechanism 11 to move downwards through the hydraulic column I6, the screw rod 9 is driven to rotate through the motor II 8, and the screw rod 9 drives the screw cylinder 39 to adjust the moving position left and right through the thread effect, so that the moving and cutting mechanism 11 is driven to adjust left and right;
step three: the second hydraulic cylinder 13 drives the upper hanging plate 15 to be movably adjusted up and down through the second hydraulic column 14, so that the height of the sleeve disc 20 is adjusted up and down, the third motor 17 drives the annular rolling belt 19 to rotate through the first gear 25, the rolling belt 19 drives the sleeve disc 20 to slide on the sliding shaft 16, the rotary cutter 35 on the moving and cutting mechanism 11 is close to the triangular steel which is pressed and fixed, and the fourth motor 33 drives the rotary cutter 35 to rotate through the third transmission shaft 34 to cut and process the triangular steel.
When the device is used, the triangular steel is put in a hollow groove below the steel pressing plate 43 of the sleeve cylinder seat 21, the sleeve cylinder seats 21 on the two sides of the sleeve disc 21 are respectively sleeved on the two sides of the triangular steel, then the hydraulic cylinder III 41 drives the steel pressing plate 43 to move downwards through the hydraulic rod 42, edges and corners above the triangular steel are pressed through the steel pressing plate 43, then the hydraulic cylinder I4 drives the hanging table 7 and the moving and cutting mechanism 11 to move downwards through the hydraulic column I6 to be close to the triangular steel which is pressed and fixed, the motor IV 33 drives the rotary cutter 35 to rotate through the transmission shaft III 34 to cut and process the triangular steel, the triangular steel is respectively sleeved and clamped through the four sleeve cylinder seats 21 which are arranged on the two sides of the sleeve disc 20 at equal intervals, the loading capacity of the device on the triangular steel is improved, the cutting and cutting efficiency of the triangular steel is improved, the hydraulic cylinder III 41 drives the steel pressing plate 43 to move up and down through the hydraulic rod 42 to adjust, and ensure that the device can load and fix the triangular steel with different thicknesses, the two sides of the triangular steel are respectively sleeved and clamped by the two sleeve discs 20, so that the triangular steel is more firmly loaded and fixed on the equipment, and the hydraulic cylinder I4 drives the hanging table 7 and the moving and cutting mechanism 11 to move up and down through the hydraulic column I6, so that the equipment is more accurate and efficient in cutting and cutting the triangular steel with different thicknesses;
when the moving and cutting mechanism 11 works for cutting the triangular steel, the screw rod 9 is driven to rotate by the motor II 8, the screw rod 9 drives the screw cylinder 39 to adjust the moving position leftwards and rightwards through the screw thread effect, so that the moving and cutting mechanism 11 is driven to adjust leftwards and rightwards, the motor I5 drives the gear II 28 to be meshed with the hobbing gear II 30 in the rolling groove 29 to roll, so that the motor I5 and the hanging table 7 are driven to move forwards and backwards, and the position of the moving and cutting mechanism 11 for cutting and cutting the triangular steel is adjusted forwards and backwards, on one hand, the efficiency of the device for cutting and cutting the triangular steel is greatly improved, on the other hand, the precision of the device for cutting and cutting the triangular steel is higher, the device can cut the triangular steel into steel sections with different lengths, and the use flexibility is ensured;
the hydraulic cylinder II 13 drives the upper hanging plate 15 to be adjusted up and down through the hydraulic column II 14, so that the height of the sleeve disc 20 is adjusted up and down, the triangular steel can be enabled to be contacted with the rotary cutter 35 more quickly to cut and cut sections, the motor III 17 drives the annular rolling belt 19 to rotate through the gear I25, the rolling belt 19 drives the sleeve disc 20 to slide on the sliding shaft 16, the positions of the sleeve disc 20 and the cut and cut sections of the triangular steel are adjusted, and the hanging table 7 is driven to move back and forth to adjust in cooperation with the motor I5, so that the cutting accuracy and efficiency of the equipment for the triangular steel are greatly improved;
in the process of left-right movement adjustment of the moving and cutting mechanism 11, the transverse sleeve plates 37 at the upper end and the lower end of the hanging block 31 are respectively sleeved on the two guide shafts 10 through sleeve holes 38 to slide, so that the moving and cutting mechanism 11 is ensured to be more stable and smooth when being left-right moved and adjusted, the motors I and I5 at the two ends of the upper plate 2 synchronously drive the gear wheels II 28 to respectively roll in the two rolling grooves 29, so that the hanging table 7 is ensured to be more stable when being moved and adjusted back and forth, the two rolling belts 19 respectively drive the sleeve discs 20 to move synchronously at the two ends of the equipment, the two ends of the sleeve discs 20 are sleeved on the two sliding shafts 16 to slide, so that the sleeve discs 20 are ensured to be more stable when being moved and adjusted, friction damage of each part of the equipment during working and shaking of the equipment are reduced, and the working precision of the equipment and the service life of the equipment are improved.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The utility model provides a cutting equipment for triangle steel processing, is including interior brace table (1), hanging platform (7), sleeve disc (20) and cover cylinder seat (21) that are rectangular bodily form structure, its characterized in that: an upper support plate (2) is horizontally arranged at the top of the inner supporting platform (1), rolling clamping frames (3) are horizontally arranged on two sides of the upper end face of the upper support plate (2), a first motor (5) is arranged above the two rolling clamping frames (3), a first hydraulic cylinder (4) is arranged above the two first motors (5), a hanging platform (7) which is horizontally arranged is connected above the two first hydraulic cylinders (4) in a stretching mode through a first hydraulic column (6), a second motor (8) is arranged at one end of the side wall of the hanging platform (7), a screw rod (9) is rotatably connected at one end of the second motor (8), the screw rod (9) is horizontally arranged, guide shafts (10) which are cylindrical structures are horizontally arranged at the upper end and the lower end of the second motor (8), a shifting and cutting mechanism (11) is hung on the side wall of the hanging platform (7), and side support plates (12) are horizontally arranged below two ends of the inner supporting platform (1), two sides of each of the two side support plates (12) are vertically provided with a second hydraulic cylinder (13), an upper hanging plate (15) which is horizontally arranged is connected above the second hydraulic cylinder (13) in an extending mode through a second hydraulic column (14), two ends of a sliding shaft (16) which is of a cylindrical structure are vertically arranged between the two upper hanging plates (15), a sleeve disc (20) which is of a rectangular structure is sleeved on the sliding shaft (16), and four sleeve cylinder seats (21) are arranged on two sides of the upper end face of the sleeve disc (20) at equal intervals;
wherein, the two ends of the side wall of one side of the upper hanging plate (15) back to the sliding shaft (16) are respectively provided with a sleeve frame (18) with a hollow cuboid structure, and a motor III (17) is fixedly connected below the sleeve frame (18) through threads;
the upper part of the motor III (17) is rotatably connected with a gear I (25) through a transmission shaft I (24), the transmission shaft I (24) penetrates through the lower part of the sleeve frame (18), the gear I (25) is positioned in the sleeve frame (18), the gear I (25) is rotatably connected with a rolling belt (19) in an annular structure, a plurality of hobbing I (23) matched with the gear I (25) are arranged on the inner wall of the rolling belt (19) at equal intervals, and the rolling belt (19) penetrates through the sleeve disc (20);
a second gear (28) is rotatably connected below the first motor (5) through a second transmission shaft (27), a hollow rolling groove (29) matched with the second gear (28) is formed in the rolling clamping frame (3), and a plurality of second hobbing gears (30) are arranged on the inner wall of one end of the rolling groove (29) at equal intervals;
a hanging and connecting block (31) is vertically arranged on the moving and cutting mechanism (11), an inner partition plate (32) in an inverted L-shaped structure is hung on the hanging and connecting block (31), the side wall of one end, back to the hanging and connecting block (31), of the inner partition plate (32) is fixedly connected with a motor four (33) through a bolt, and one end of the motor four (33) is rotatably connected with a circular rotary cutter (35) through a transmission shaft three (34);
the middle part of the side wall of one side of the hanging block (31) close to the hanging table (7) is horizontally provided with a screw cylinder (39) with a hollow cylindrical structure, the screw cylinder (39) and the middle part are in threaded connection with the screw rod (9) through threads, the upper end and the lower end of the side wall of one side of the hanging block (31) close to the hanging table (7) are both horizontally provided with a transverse sleeve plate (37), and the middle part of the transverse sleeve plate (37) is provided with a hollow sleeve hole (38) matched with the guide shaft (10);
a third hydraulic cylinder (41) with a cuboid structure is arranged at the bottom of the cylinder sleeving base (21), hydraulic rods (42) are connected to two sides above the third hydraulic cylinder (41) in an extending manner, and a pressing steel plate (43) with an inverted V-shaped structure is arranged above the space between the two hydraulic rods (42);
the second motor (8) is rotatably connected with the screw rod (9) through a fourth transmission shaft (40), a bearing is sleeved at one end, far away from the second motor (8), of the screw rod (9), and one end of the bearing is connected to the side wall of the hanging table (7);
one side of the guide shaft (10) close to the side wall of the hanging table (7) is provided with a welding plate, and the guide shaft (10) is fixedly connected with the hanging table (7) through the welding plate.
2. The cutting equipment for processing the triangular steel according to claim 1, wherein the two sliding shafts (16) respectively penetrate through two sides of the sleeve disc (20), the joints of two ends of the sleeve disc (20) and the sliding shafts (16) are provided with sliding sleeves (22) with hollow cylindrical structures, and the sliding shafts (16) penetrate through the sliding sleeves (22).
3. The cutting equipment for processing the triangular steel according to claim 1, wherein first gears (25) at two ends of the two upper hanging plates (15) are sleeved and connected through a rolling belt (19), a through hole (26) matched with the rolling belt (19) is formed in the side wall, close to the upper hanging plates (15), of the sleeve frame (18), and the rolling belt (19) penetrates through the upper hanging plates (15).
4. The cutting equipment for processing the triangular steel according to claim 1, wherein a second gear (28) is connected into the rolling groove (29), the second gear (28) is meshed with a second gear (30), and a first motor (5) is movably connected with the first hydraulic cylinder (4), the hanging table (7) and the moving and cutting mechanism (11) in the rolling groove (29) through the second gear (28).
5. The cutting equipment for processing the triangular steel according to claim 1, wherein one end of the motor four (33) close to the inner partition plate (32) is fixedly connected to the side wall of the hanging block (31) through a bolt, the bolt penetrates through the inner partition plate (32), and a pile pad (44) is arranged at the bottom of the pressure steel plate (43).
6. The cutting equipment for processing the triangular steel according to claim 1, wherein the rotary cutter (35) is vertically arranged, a plurality of cutter teeth are arranged on the edge of the rotary cutter (35) in an equal radian, a cutter sleeve (36) with a hollow circular arc structure is vertically arranged above the side wall of one end of the motor four (33), the cutter sleeve (36) is sleeved on the upper end of the rotary cutter (35), and a gap is formed between the rotary cutter (35) and the cutter sleeve (36).
7. The cutting equipment for processing the triangular steel according to claim 1, wherein the horizontal sleeve plates (37) at the upper end and the lower end of the hanging block (31) are respectively sleeved with the two guide shafts (10) through sleeve holes (38), an infrared sensor is arranged below the moving and cutting mechanism (11), and the infrared sensor is in communication connection with a PLC (programmable logic controller) arranged inside the hanging table (7).
8. A cutting apparatus for triangle steel processing according to claim 1, characterized in that the working method of the apparatus comprises the following steps:
the method comprises the following steps: the triangular steel penetrates through a hollow groove below a steel pressing plate (43) of a sleeve cylinder seat (21), the two sides of the triangular steel are respectively sleeved through the sleeve cylinder seats (21) on the two sides of a sleeve disc (20), then a hydraulic cylinder III (41) drives the steel pressing plate (43) to move downwards through a hydraulic rod (42), and edges and corners above the triangular steel are pressed through the steel pressing plate (43);
step two: the hydraulic cylinder I (4) drives the hanging table (7) and the moving and cutting mechanism (11) to move downwards through the hydraulic column I (6), the screw rod (9) is driven to rotate through the motor II (8), the screw rod (9) drives the screw cylinder (39) to adjust the moving position left and right through the thread effect, and therefore the moving and cutting mechanism (11) is driven to adjust left and right;
step three: the second hydraulic cylinder (13) drives the upper hanging plate (15) to be movably adjusted up and down through the second hydraulic column (14), so that the height of the sleeve disc (20) is adjusted up and down, the third motor (17) drives the annular rolling belt (19) to rotate through the first gear (25), the rolling belt (19) drives the sleeve disc (20) to slide on the sliding shaft (16), the rotary cutter (35) on the moving and cutting mechanism (11) is close to the triangular steel which is pressed and fixed, and the fourth motor (33) drives the rotary cutter (35) to rotate through the third transmission shaft (34) so as to cut and process the triangular steel.
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| CN202010471982.8A CN111558747B (en) | 2020-05-29 | 2020-05-29 | A cutting equipment for triangle steel processing |
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| CN112108931A (en) * | 2020-08-30 | 2020-12-22 | 萧县威辰机电工程设备有限公司 | Clamping and adjusting equipment for machining elevator car rail assembly |
| CN112280967B (en) * | 2020-10-22 | 2022-04-08 | 安徽德基汇金机械科技有限公司 | Stress relief device for spiral forming of reinforcing steel bar |
| CN112570808A (en) * | 2020-11-30 | 2021-03-30 | 湖州金诺格拿威宝防火门窗有限公司 | Glass window manufacturing system convenient to section bar corner cut |
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Effective date of registration: 20221116 Address after: 311800 zhangjiangwu village, Jiangdong community, Diankou Town, Zhuji City, Shaoxing City, Zhejiang Province Patentee after: Zhuji Fuchen Machinery Co.,Ltd. Address before: 311811 No. 678, ShiXiakou, Leshan village, Fengqiao town, Zhuji City, Shaoxing City, Zhejiang Province Patentee before: Jin Huangjie |
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Denomination of invention: A section cutting equipment for triangular steel processing Effective date of registration: 20221202 Granted publication date: 20220125 Pledgee: Zhuji Branch of Industrial and Commercial Bank of China Ltd. Pledgor: Zhuji Fuchen Machinery Co.,Ltd. Registration number: Y2022980024402 |
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Granted publication date: 20220125 Pledgee: Zhuji Branch of Industrial and Commercial Bank of China Ltd. Pledgor: Zhuji Fuchen Machinery Co.,Ltd. Registration number: Y2022980024402 |
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Denomination of invention: A Cutting Equipment for Triangle Steel Processing Granted publication date: 20220125 Pledgee: Zhuji Branch of Industrial and Commercial Bank of China Ltd. Pledgor: Zhuji Fuchen Machinery Co.,Ltd. Registration number: Y2024980003396 |