CN111394701A - Metal plate surface treatment equipment - Google Patents

Abstract

The invention provides a metal plate surface treatment device, which belongs to the field of metal non-cutting processing, and comprises a sealing chamber, an electric spray gun, a vacuum device, an operation device, a carrier and a driving device, wherein the device is based on mechanical automation and an electron beam technology, the operation device, the carrier and the driving device are utilized to drive a metal piece to stably operate so as to fully receive electroplated particles to complete surface coating and surface alloy, and finally a stable alloy state is formed at the coating and the substrate of the metal piece.

Description

Metal plate surface treatment equipment

Technical Field

The invention relates to a metal plate surface treatment device, and belongs to the field of metal non-cutting processing.

Background

In the 60 s of the 20 th century, the Barton electronic welding institute of Ukran made intensive studies on the technology of preparing thick films and bulk materials by EB-PVD equipment. In the 70 s of the 20 th century, due to the rapid development of the aviation industry, alloy cellular boards with high structural strength and light weight have wide application requirements on aircrafts, such as Ti-6Al-4V alloy cellular boards. However, the conventional rolling method for manufacturing a thin sheet of an iron alloy with a thickness of 0.003-0.01cm requires many times of vacuum heat treatment, which results in a very high manufacturing cost. The properties of the Qin alloy sheet prepared by the Smith of the United states by electron beam physical vapor deposition are good.

In China, related prior art is mainly focused on laboratories and scientific research institutions, technical staff in China mostly adopt huge and complex equipment for scientific research, and lack of industrialized overall equipment, and although different technical staff adopt different implementation schemes, the following technical problems generally exist: 1) how to quickly and efficiently realize the vacuum environment in the sealed chamber; 2) how to arrange and improve the electric spray gun to realize high-efficiency coating; 3) how to fix and install the metal parts realizes automatic surface alloy and reduces manual intervention. In order to improve the existing equipment and realize the localization and industrialization of the equipment, a set of novel metal plate surface treatment equipment is urgently needed to be designed to solve the technical problems.

Disclosure of Invention

In view of the above technical background and problems, the present invention is based on mechanical automation and electron beam technology, and utilizes an operation device, a carrier and a driving device to drive a metal member to operate stably to fully receive electroplated particles to complete surface plating and surface alloying, and finally a stable alloying state is formed at the plating and the substrate of the metal member.

In order to achieve the above purpose, the embodiment of the invention adopts the following technical scheme:

the utility model provides a metal sheet surface treatment equipment includes the seal chamber, installs in the seal chamber side and is used for arousing the electric spray gun of plating thing particle, the inside vacuum apparatus of intercommunication seal chamber, installs the running gear in the seal chamber inside, set up on the running gear and be used for the carrier of fixed metal spare and be used for driving the drive arrangement of running gear work, wherein: one side of the sealing chamber is provided with a sealing cover through a flange plate, the other side of the sealing chamber is provided with an installation cover through a flange plate, the middle part of the installation cover is provided with an installation cavity, one end of the installation cavity is communicated with the sealing chamber, the other end of the installation cavity is provided with an end cover, and a sealing ring is arranged at the position of the installation cavity, which is in contact with the end cover; the vacuum device comprises an air inlet pipe, a purification pump, a vacuum pump and an exhaust pipe, wherein one end of the air inlet pipe is connected with an external rare gas source, the other end of the air inlet pipe is arranged at the top of the sealed chamber, the purification pump comprises a titanium sublimation pump and/or a zirconium-aluminum getter pump, the vacuum pump comprises a vortex pump, a molecular pump and/or an ion pump, and the exhaust pipe is arranged at the bottom of the sealed chamber; the operation device comprises bearing plates, chain wheel devices, connecting pieces and connecting shafts, wherein two groups of bearing plates are symmetrically fixed in the sealed chamber, each group of bearing plates is provided with the chain wheel device, the same positions of the two groups of chain wheel devices are respectively provided with the connecting pieces, and the two groups of connecting pieces are connected with the two sides of the object carrier through the connecting shafts; the chain wheel device comprises two arrangement modes of symmetrical arrangement and high-low arrangement: when the two groups of chain wheel devices are symmetrically arranged, the left connecting shaft and the right connecting shaft are always positioned on the same horizontal straight line; when the two groups of chain wheel devices are arranged in a high-low mode, the left connecting shaft and the right connecting shaft are always positioned on different horizontal straight lines; the connecting shaft is divided into two modes of rotary connection and fixed connection: when the connecting shaft is in rotary connection, the object carrier can rotate around the connecting shaft; when the connecting shaft is fixedly connected, the carrier frame and the connecting piece are fixedly connected together by the connecting shaft.

Preferably, still be provided with the observation window on the lateral wall of seal chamber, the seal chamber bottom is provided with electrical interface and base, install the lid through the screw thread on the sealed lid, set up the handle on the lid.

Preferably, the chain wheel device is divided into a first chain wheel group and a second chain wheel group, the first chain wheel group and the second chain wheel group respectively comprise an upper chain wheel, a lower chain wheel and a corresponding chain, and the chain wheels are mounted on chain wheel bearings located on the bearing plate through chain wheel shafts.

Preferably, the luggage carrier comprises a three-side frame structure and a four-side frame structure, wherein: the three-side frame structure is a U-shaped frame structure, the middle part of the inner side of the U-shaped frame structure is provided with a mounting groove, and the inner wall of the mounting groove is provided with an elastic body for clamping a metal piece; the four-side frame structure is a rectangular frame structure, a first clamping arm and a second clamping arm are respectively installed on two side edges of the rectangular frame structure through a rotating shaft and a torsion spring, an object clamping groove and an elastic cushion are formed in the middle of the first clamping arm and the middle of the second clamping arm, and a limiting edge is arranged on the outer side of the rectangular frame structure.

Preferably, the driving device is installed on the bearing plate and includes a servo motor, a shaft coupling, a first driving shaft, a first driving bearing seat, a first driving worm wheel, a driving bearing seat, a second driving worm wheel, a second driving shaft, a second driving bearing seat, a second driving worm wheel and a second driving worm wheel, wherein: the servo motor is connected with a first driving shaft through a coupler, the first driving shaft is installed in a first driving bearing seat, a first driving turbine is sleeved in the middle of the first driving shaft, a first transmission turbine is sleeved at the tail end of the first driving shaft, and a first driving worm is matched with the first driving turbine to work and is coaxially connected with a chain wheel shaft at the top of one side; the first transmission worm is arranged in the transmission bearing seat, one end of the first transmission worm is matched with the first transmission worm wheel to work, and the other end of the first transmission worm is matched with the second transmission worm wheel to work; the tail end of the second driving shaft is connected with a second transmission worm wheel, the second driving shaft is installed in a second driving bearing seat, the second driving worm wheel is installed in the middle of the second driving shaft, and the second driving worm wheel work in a matched mode and are coaxially connected with a chain wheel shaft on the top of the other side.

Preferably, the electric spray gun comprises a gun body, a plasma device and an electroplating plate, the gun body is concentrically arranged in the mounting cavity, the plasma device is mounted at one end of the gun body far away from the sealing chamber, and the electroplating plate is mounted at the other end of the gun body close to the sealing chamber.

Preferably, the middle part of the electric spray gun is also provided with a solenoid for generating an accelerating magnetic field, the solenoid coil is arranged in a mounting cavity in the middle part of the gun body, and the mounting cavity protrudes inwards to form a step for mounting the plasma device and the electroplating plate.

Preferably, plasma device is including dismantled and assembled annular base and annular lid, a plurality of wire casings have been seted up to the symmetry on the annular base inner ring wall, and the wire electrode twines in proper order and forms the equidistance and distributes on the wire casing, the fixed column fastening on the annular base is passed through at the both ends of wire electrode, and the wire electrode is connected with excitation power supply, annular base and annular lid inside packing have insulating material.

Preferably, the fixing column comprises a hollow column and a screw, a threaded hole for mounting the screw is formed in the top of the hollow column, a through hole is formed in the position, corresponding to the threaded hole, of the side wall of the hollow column, and a fixing table is arranged at the bottom of the threaded hole.

Preferably, the excitation power supply comprises a MARX type high voltage pulse generator.

Preferably, the electroplating plate is a circular metal plate, and the circular metal plate is a perforated metal plate or a flat metal plate.

The metal plate surface treatment equipment provided by the invention has the following beneficial effects:

(1) this equipment wholly adopts the pot-type structure, and compact structure, occupation space are little, the leakproofness is strong, and the ring flange through both ends is provided with the installation lid and seals the lid, and the installation lid has the installation cavity, and arrangement equipment that can be convenient, the center of sealed lid has dismantled and assembled lid, makes things convenient for the dismouting and the change of inside material.

(2) The operation device and the object carrier in the equipment adopt novel design, and the operation device can drive the object carrier and the metal piece to carry out single-sided treatment or double-sided treatment on one hand and can ensure stability, reliability and no shaking in the operation process on the other hand; meanwhile, the carrier can clamp metal pieces with different sizes, and the metal pieces are prevented from falling off when being processed.

(3) The driving device in the equipment adopts the technical scheme that one power source is combined with a plurality of groups of worm gears and worms, the scheme is reasonable in layout and ingenious in design, on one hand, the narrow space between the sealing chamber and the bearing plate is fully utilized, and on the other hand, the synchronous rotation of the first chain wheel set and the second chain wheel set is ensured.

(4) The vacuum device in the equipment can utilize rare gas to repeatedly wash the sealed chamber, remove air and impurities in the sealed chamber, reuse the vacuum pump to vacuumize the sealed chamber, start the purification pump when reaching certain vacuum degree and further get rid of the active gas in the sealed chamber, realize the vacuum environment that satisfies the requirement fast, under the individual condition, this vacuum device can cooperate firing equipment, and the evacuation effect is better under high temperature.

(5) The electric spray gun adopted by the equipment has a compact structure, can efficiently generate high-energy electroplating object particles, and utilizes the electron beams to finish the surface coating and the surface alloy of the metal piece. Particularly, the design scheme of a plasma device and a solenoid in an electric spray gun can effectively solve the problem of electric leakage and ignition at the end part of a plasma generating electrode and also can solve the technical problem of low energy efficiency of an electron beam, and the metal surface treated by the high-energy electron beam has the advantages of small deformation, short time, no pollution and the like.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a front side internal schematic view of the present invention;

FIG. 3 is a rear internal view of the present invention;

FIG. 4 is a schematic view of an electric spray gun of the present invention;

FIG. 5 is a schematic view of an operation device and a carrier rack of the present invention;

FIG. 6 is a schematic view of a sprocket set according to the present invention;

FIG. 7 is a schematic view showing a specific structure of an operation apparatus according to the present invention;

FIG. 8 is a schematic view of a connector according to the present invention;

FIG. 9 is a schematic view of a three-sided frame structure according to the present invention;

FIG. 10 is a first schematic diagram of the operation of the tri-frame structure of the present invention;

FIG. 11 is a second schematic diagram of the three-sided frame structure of the present invention;

FIG. 12 is a schematic diagram of a four-sided frame structure according to the present invention;

FIG. 13 is a schematic view of the clamping principle of the four-sided frame structure of the present invention

FIG. 14 is a first operation diagram of the four-sided frame structure of the present invention;

FIG. 15 is a second schematic diagram of the four-sided frame structure of the present invention;

FIG. 16 is a schematic view of a plasma apparatus according to the present invention;

FIG. 17 is a schematic view of a fixing post structure according to the present invention;

FIG. 18 is a schematic diagram of a structure of a plating plate according to the present invention.

In the figure, 1-sealed chamber, 101-sealed cover, 102-mounting cover, 103-observation window, 104-electric interface, 105-base, 1011-cover, 1012-handle, 1021-mounting cavity, 1022-end cover, 1023-sealing ring, 2-electric spray gun, 201-gun body, 202-plasma device, 203-electroplating plate, 204-solenoid, 2011-mounting cavity, 2012-step, 2021-annular base, 2022-annular cover, 2023-wire groove, 2024-electrode wire, 2025-fixed column, 2026-insulating material, 20251-hollow column, 20252-screw, 20253-through hole, 20254-fixed platform, 3-vacuum device, 301-air inlet pipe, 302-purification pump, 303-vacuum pump, 304-exhaust pipe, 4-running device, 401-bearing plate, 402-sprocket device, 403-connecting piece, 404-connecting shaft, 4021-first sprocket set, 4022-second sprocket set, 4023-sprocket, 4024-chain, 4025-sprocket shaft, 4026-sprocket bearing, 4031-first connecting hole, 4032-second connecting hole, 4033-third connecting hole, 5-carrier frame, 501-three-side frame structure, 502-four-side frame structure, 5011-mounting groove, 5012-elastic body, 5011-first clamping arm, 5022-second clamping arm, 5023-limiting edge, 6-driving device, 601-servo motor, 602-coupler, 603-first driving shaft, 604-first driving bearing seat, 605-first driving turbine, 606-first driving worm, 607-first drive turbine, 608-first drive worm, 609-drive bearing block, 610-second drive turbine, 611-second drive shaft, 612-second drive bearing block, 613-second drive turbine, 614-second drive worm, 7-metal piece.

Detailed Description

In the description of the present invention, it is to be understood that relational terms such as first and second, and the like, may be used solely to distinguish one from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Also, the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing and simplifying the present invention, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

The invention will be further explained with reference to the accompanying drawings in which:

example one

As shown in fig. 1, the metal plate surface treatment equipment comprises a pot-shaped sealed chamber 1, an electric spray gun 2 which is arranged at the right side of the sealed chamber 1 and is used for exciting electroplated object particles, a vacuum device 3 which is communicated with the inside of the sealed chamber 1, a running device 4 which is arranged in the sealed chamber 1, a carrier frame 5 which is arranged on the running device 4 and is used for fixing a metal piece 7, and a driving device 6 which is used for driving the running device 4 to work. It should be noted that the operation device 4 drives the metal member 7 in the carrier 5 to move, so as to ensure that the outer surface of the metal member 7 is fully exposed in the action area of the electric spray gun 2, and to realize an alloy layer with a uniform surface.

In fig. 1, a sealing cover 101 is mounted on the left side of a sealing chamber 1 through a flange, a mounting cover 102 is arranged on the right side of the sealing chamber 1 through a flange, as shown in fig. 2, a mounting cavity 1021 is arranged in the middle of the mounting cover 102, one end of the mounting cavity 1021 is communicated with the sealing chamber 1, an end cover 1022 is mounted at the other end of the mounting cavity 1021, and a sealing ring 1023 is arranged at a position where the mounting cavity 1021 contacts the end cover 1022. Specifically, the end cap 1022 is connected to the mounting cavity 1021 in a sealing and threaded manner.

It should be noted again that the side wall of the sealed chamber 1 is further provided with an observation window 103, the bottom of the sealed chamber 1 is provided with an electrical interface 104 and a base 105, the sealed cover 101 is threadedly provided with a cover 1011, the cover 1011 is provided with a handle 1012, and a blade sealing manner may be adopted between the cover 1011 and the sealed cover 101.

In this embodiment, the vacuum apparatus 3 includes an air inlet pipe 301, a purification pump 302, a vacuum pump 303, and an air outlet pipe 304, one end of the air inlet pipe 301 is connected to an external rare gas source, the other end of the air inlet pipe 301 is installed on the top of the sealed chamber 1, the purification pump 302 includes a titanium sublimation pump and/or a zirconium-aluminum getter pump, the vacuum pump 303 includes a scroll pump, a molecular pump, and/or an ion pump, and the air outlet pipe 304 is installed on the bottom of the sealed chamber 1, specifically, a nitrogen gas source can be used as the rare gas source.

Specifically, the process comprises opening the inlet pipe 301 and the outlet pipe 304, flushing the treatment chamber 1 repeatedly with 99.99% nitrogen gas at 0.16-0.18 MPa to remove air and impurities in the treatment chamber 1, closing the inlet pipe 301 and the outlet pipe 304, starting the vacuum pump 303 to perform a vacuum operation, and stabilizing the pressure in the device at 10%^-5Straight 10^{- 6}Pa, lasting for 20 to 30 minutes, closing the vacuum pump 303, and starting the purification pump 302 to perform secondary vacuum operation, thereby realizing a high-requirement vacuum environment. The whole vacuum realizing process can be matched with a heating device, and the effect is better.

Example two

As shown in fig. 2, 3 and 4, the electric spray gun 2 includes a gun body 201, a plasma device 202 and a plating plate 203, wherein the gun body 201 is concentrically disposed in a mounting cavity 1021, the plasma device 202 is mounted at one end of the gun body 201 far away from the sealed chamber 1, and the plating plate 203 is mounted at the other end of the gun body 201 near the sealed chamber 1.

The plasma device 202 and the plating plate 203 generate electrons after being electrified, the electrons bombard the plating plate 203 to excite high-energy plating ions, and the high-energy plating ions act on the surface of the metal piece 7 to form an alloy plating layer.

Specifically, in order to further improve the efficiency of the plating object ions, a solenoid 204 for generating an accelerating magnetic field is further arranged in the middle of the electric spray gun 2, the solenoid 204 is coiled in a mounting cavity 2011 in the middle of the gun body 201, the mounting cavity 2011 protrudes inwards to form a step 2012 for mounting the plasma device 202 and the plating plate 203, and in fig. 4, the steps 2012 in the front and rear positions are used for clamping the plasma device 202 and the plating plate 203. Through experimental comparison, the electric spray gun 2 configured with the accelerating magnetic field can form a more compact alloy state at the boundary of the surface coating and the substrate of the metal piece 7.

EXAMPLE III

As shown in fig. 5, 6 and 7, the running device 4 includes a bearing plate 401, a sprocket device 402, a connecting member 403 and a connecting shaft 404. In the figure, two sets of bearing plates 401 are symmetrically fixed in the inner cavity of the sealed chamber 1, each set of bearing plates 401 is provided with a chain wheel device 402, the two sets of chain wheel devices 402 are provided with connecting pieces 403 at the same positions, and the two sets of connecting pieces 403 are connected with two sides of the object carrier 5 through connecting shafts 404.

Specifically, the sprocket device 402 is divided into a first sprocket set 4021 and a second sprocket set 4022, the first sprocket set 4021 and the second sprocket set 4022 both include an upper sprocket 4023 and a lower sprocket 4023 and a corresponding chain 4024, and the sprockets 4023 are mounted on a sprocket bearing 4026 located on the bearing plate 401 through a sprocket shaft 4025.

It should be noted that the connecting member 403 can rotate along with the chain 4024, and the two sets of sprocket assemblies 402 rotate at the same speed.

In this embodiment, the sprocket device 402 is disposed in a high-low arrangement, and since the left and right connection points of the carrier 5 are not on the same line, the swing during the movement process can be greatly reduced, and the uniformity of the alloy layer can be ensured. It should be noted again that the sprocket apparatus 402 may also be arranged symmetrically, that is, the left and right connecting shafts 404 are always located on the same horizontal straight line, and the symmetrical arrangement may be for small workpieces, and although there is a shaking situation, the driving method and implementation method are simpler.

Example four

The specific structure of the link 403 is shown in fig. 8, the link 403 includes a first connection hole 4031, a second connection hole 4032 and a third connection hole 4033, the second connection hole 4032 and the third connection hole 4033 are used for bridging adjacent chains 4024, the first connection hole 4031 is used for mounting the link shaft 404, in the figure, the link 40 is integrally triangular with an arc edge, and the link 403 moves along with the chains 4024 and drives the carrier rack 5 to move.

EXAMPLE five

As shown in fig. 9, 10 and 11, in the present embodiment, the sprocket device 402 adopts a high-low arrangement scheme, and at the same time, the connecting shaft 404 is in a rotating connection mode, and the luggage carrier 5 can rotate around the connecting shaft 404. Specifically, since the carrier 5 can rotate around the connecting shaft 404, the carrier 5 ensures that one surface is always opposite to the electric spray gun 2 under the action of gravity, so as to realize single-surface alloy treatment, in this example, the surface a is always opposite to the electric spray gun 2.

In order to match the rotation connection method, the carrier adopts a three-side frame structure 501, as shown in fig. 9, the three-side frame structure 501 is a U-shaped frame structure, a mounting groove 5011 is formed in the middle of the inner side of the U-shaped frame structure, an elastic body 5012 for clamping the metal piece 7 is arranged on the inner wall of the mounting groove 5011, and the metal piece 7 can be directly inserted into the mounting groove 5011 in the middle for fixing.

During the operation, the chain wheel device 402 rotates continuously to drive the object carrier 5 to rotate repeatedly, and because the connecting shaft 404 is in a rotating connection mode, only one surface of the object carrier 5 is always opposite to the electric spray gun 2, and the structure is suitable for single-surface alloy treatment.

EXAMPLE six

As shown in fig. 12 to 15, in the present embodiment, the sprocket device 402 adopts a high-low arrangement scheme, and meanwhile, the connecting shaft 404 is a fixed connection manner, so that the luggage carrier 5 can be repeatedly turned over under the driving of the connecting shaft 404. Specifically, the tail ends of the connecting pieces 403 are driven by the chain 4024 to move in a kidney-shaped hole in space, and the carrier 5 is fixed by the left connecting piece 403 and the right connecting piece 403, so that the carrier 5 is driven by the chain wheel device 402 to turn over at the upper end point and the lower end point, two surfaces are ensured to face the electric spray gun 2 alternately, and double-sided alloy treatment is realized. In this embodiment, the surfaces a and B face the electric spray gun 2 alternately.

It should be noted that, because the carrier 5 needs to be turned over, the carrier 5 adopts a four-frame structure 502, the structure is a rectangular frame structure, a first clamping arm 5021 and a second clamping arm 5022 are respectively installed on two side edges of the rectangular frame structure through a rotating shaft and a torsion spring, a material clamping groove and an elastic pad are formed in the middle of the first clamping arm 5021 and the second clamping arm 5022, and a limiting edge 5023 is arranged on the outer side of the rectangular frame structure.

During specific work, can continuously receive the elasticity of torsional spring after first arm lock 5021 and the installation of second arm lock 5022, make first arm lock 5021 and second arm lock 5022 outwards rotate, but because the setting of spacing limit 5023, first arm lock 5021 and the adjacent spacing limit 5023 of second arm lock 5022, the installation is, stir first arm lock 5021 anticlockwise, stir second arm lock 5022 clockwise, fix metalwork 7 in the clamp groove of first arm lock 5021 and second arm lock 5022, because the upper and lower clamping force effect of first arm lock 5021 and second arm lock 5022, and simultaneously, be provided with the cushion in the clamp groove, this structure is fit for the not unidimensional metalwork 7 of centre gripping, even the upset can not make metalwork 7 landing yet.

EXAMPLE seven

As shown in fig. 16 and 17, the plasma apparatus 202 includes a detachable ring-shaped base 2021 and a ring-shaped cover 2022, a plurality of wire slots 2023 are symmetrically formed on an inner circumferential wall of the ring-shaped base 2021, the wire electrodes 2024 are sequentially wound around the wire slots 2023 to be equidistantly distributed, two ends of the wire electrode 2024 are fastened by a fixing post 2025 on the ring-shaped base 2021, the wire electrode 2024 is connected to an excitation power source, and an insulating material 2026 is filled inside the ring-shaped base 2021 and the ring-shaped cover 2022.

Specifically, the electrode wire 2024 may be a pure metal electrode wire, such as a tungsten wire. The insulating material 2026 may be polyester resin.

In fig. 17, the fixing post 2025 includes a hollow post 20251 and a screw 20252, a threaded hole for mounting the screw 20252 is formed at the top of the hollow post 20251, a through hole 20253 is formed in a position of the sidewall of the hollow post 20251 corresponding to the threaded hole, a fixing table 20254 is disposed at the bottom of the threaded hole, and when the mounting screw 20252 moves down, the electrode wire 2024 can be fixed therein through the bottom of the mounting screw 20252 and the top of the fixing table, so as to ensure that the electrode wire 2024 is tightened and not deformed.

It should be noted that the excitation power supply includes a MARX type high voltage pulse generator, and the output voltage of the excitation power supply is generally between hundred volts and kilovolts in practical use, and is determined according to different application occasions and requirements.

Example eight

As shown in fig. 18, the plating plate 203 is a circular metal plate, which may be a perforated metal plate or a flat metal plate.

In operation, the emitter of the plasma device 202 sprays plasma onto the plating plate 203, and the metal particles excited out of the plating plate 203 form plating particles, and the high performance plating metal particles are attached to the surface of the metal member 7 under the guidance of the space field inside the electric spray gun 2, in this example, the plating plate 203 is a tungsten plate.

The perforated metal plate can make full use of high-speed electrons generated by the plasma device 202 to bombard the surface of the object to be processed, so that particles on the surface layer of the object to be processed collide, fall off and move, and the surface smoothness and the alloy effect of the material to be processed can be greatly improved. For example: in order to manufacture the high-voltage electrode, the metal piece 7 is made of copper, the electroplating plate 203 is made of tungsten, and the alloy piece with compact fusion and smooth surface can be formed by processing the electric spray gun 2.

Example nine

As shown in fig. 2, 3 and 6, the driving device 6 is used for driving the operation device 4 to synchronously operate, in the figure, the driving device 6 is installed on the bearing plate 401 and includes a servo motor 601, a coupler 602, a first driving shaft 603, a first driving bearing seat 604, a first driving worm 605, a first driving worm 606, a first driving worm 607, a first driving worm 608, a driving bearing seat 609, a second driving worm 610, a second driving shaft 611, a second driving bearing seat 612, a second driving worm 613 and a second driving worm 614, wherein: the servo motor 601 is connected with a first driving shaft 603 through a coupler 602, the first driving shaft 603 is installed in a first driving bearing seat 604, a first driving turbine 605 is sleeved in the middle of the first driving shaft 603, a first driving turbine 607 is sleeved at the tail end of the first driving shaft 603, and a first driving worm 606 is matched with the first driving turbine 605 and coaxially connected with a top chain wheel shaft 4025 on one side; a first transmission worm 608 is arranged in a transmission bearing seat 609, one end of the first transmission worm 608 is matched with the first transmission worm wheel 607 to work, and the other end of the first transmission worm 608 is matched with the second transmission worm wheel 610 to work; the end of the second driving shaft 611 is connected with the second transmission worm gear 610, the second driving shaft 611 is installed in the second driving bearing seat 612, the second driving worm gear 613 is installed in the middle of the second driving shaft 611, and the second driving worm 614 is matched with the second driving worm gear 613 and is coaxially connected with the top chain wheel shaft 4025 on the other side.

It should be noted that, in order to ensure that the first sprocket set 4021 and the second sprocket set 4022 operate synchronously, the transmission ratio of the worm gear in the driving device 6 is 1: 1.

Specifically, the power of the servo motor 601 is transmitted to the first driving shaft 603, the first transmission worm 608 and the second driving shaft 611, and then transmitted to the corresponding sprocket shaft 4025 through the corresponding worm and gear, as shown in fig. 7, the first driving turbine 605 and the second driving turbine 613 are located on the same horizontal straight line.

It should be noted again that, the driving device 6 adopts a technical scheme that one power source is combined with a plurality of groups of worm gears and worms, the scheme is reasonable in layout and ingenious in design, on one hand, the narrow space between the sealing chamber and the bearing plate is fully utilized, and on the other hand, the synchronous rotation of the first chain wheel group and the second chain wheel group is ensured.

Finally, it should be noted that: although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The metal plate surface treatment equipment is characterized by comprising a sealing chamber (1), an electric spray gun (2) which is arranged on the side surface of the sealing chamber (1) and used for exciting electroplated material particles, a vacuum device (3) communicated with the inside of the sealing chamber (1), an operating device (4) arranged in the sealing chamber (1), a carrier (5) which is arranged on the operating device (4) and used for fixing a metal piece (7) and a driving device (6) used for driving the operating device (4) to work, wherein:

one side of the sealed chamber (1) is provided with a sealing cover (101) through a flange plate, the other side of the sealed chamber (1) is provided with a mounting cover (102) through the flange plate, the middle part of the mounting cover (102) is provided with a mounting cavity (1021), one end of the mounting cavity (1021) is communicated with the sealed chamber (1), the other end of the mounting cavity (1021) is provided with an end cover (1022), and a sealing ring (1023) is arranged at a position where the mounting cavity (1021) contacts the end cover (1022);

the vacuum device (3) comprises an air inlet pipe (301), a purification pump (302), a vacuum pump (303) and an exhaust pipe (304), wherein one end of the air inlet pipe (301) is connected with an external rare gas source, the other end of the air inlet pipe (301) is installed at the top of the sealed chamber (1), the purification pump (302) comprises a titanium sublimation pump and/or a zirconium-aluminum getter pump, the vacuum pump (303) comprises a vortex pump, a molecular pump and/or an ion pump, and the exhaust pipe (304) is installed at the bottom of the sealed chamber (1);

the operation device (4) comprises bearing plates (401), chain wheel devices (402), connecting pieces (403) and connecting shafts (404), wherein the two groups of bearing plates (401) are symmetrically fixed inside the sealed chamber (1), each group of bearing plates (401) is provided with the chain wheel devices (402), the connecting pieces (403) are respectively arranged at the same positions of the two groups of chain wheel devices (402), and the two groups of connecting pieces (403) are connected with the two sides of the object carrier (5) through the connecting shafts (404);

the chain wheel device (402) comprises two arrangement modes of symmetrical arrangement and high-low arrangement: when the two groups of chain wheel devices (402) are symmetrically arranged, the left connecting shaft (404) and the right connecting shaft (404) are always positioned on the same horizontal straight line; when the two groups of chain wheel devices (402) are arranged in a high-low mode, the left connecting shaft (404) and the right connecting shaft (404) are always positioned on different horizontal straight lines;

the connecting shaft (404) is divided into two modes of rotary connection and fixed connection: when the connecting shaft (404) is in rotating connection, the luggage carrier (5) can rotate around the connecting shaft (404); when the connecting shaft (404) is fixedly connected, the connecting shaft (404) fixedly connects the object carrier (5) and the connecting piece (403) together;

still be provided with observation window (103) on the lateral wall of seal chamber (1), seal chamber (1) bottom is provided with electrical interface (104) and base (105), install lid (1011) through the screw thread on sealed lid (101), set up handle (1012) on lid (1011).

2. A metal sheet surface treatment apparatus according to claim 1, characterized in that the sprocket arrangement (402) is divided into a first sprocket set (4021) and a second sprocket set (4022), the first sprocket set (4021) and the second sprocket set (4022) each comprising two sprockets (4023) up and down and a corresponding chain (4024), the sprockets (4023) being mounted on sprocket bearings (4026) on the bearing plate (401) by sprocket shafts (4025).

3. A metal sheet surface treatment apparatus as claimed in claim 1, wherein the carrier (5) comprises two configurations, a three-sided frame configuration (501) and a four-sided frame configuration (502), wherein:

the three-side frame structure (501) is a U-shaped frame structure, the middle part of the inner side of the U-shaped frame structure is provided with a mounting groove (5011), and an elastic body (5012) for clamping the metal piece (7) is arranged on the inner wall of the mounting groove (5011);

the four-frame structure (502) is a rectangular frame structure, a first clamping arm (5021) and a second clamping arm (5022) are respectively installed on two side edges of the rectangular frame structure through a rotating shaft and a torsion spring, a clamping groove and an elastic pad are formed in the middle of the first clamping arm (5021) and the second clamping arm (5022), and a limiting edge (5023) is arranged on the outer side of the rectangular frame structure.

4. A metal sheet surface treatment apparatus according to claim 1, characterized in that the drive device (6) is mounted on a bearing plate (401) and comprises a servo motor (601), a shaft coupling (602), a first drive shaft (603), a first drive bearing housing (604), a first drive worm wheel (605), a first drive worm (606), a first drive worm wheel (607), a first drive worm (608), a drive bearing housing (609), a second drive worm wheel (610), a second drive shaft (611), a second drive bearing housing (612), a second drive worm wheel (613) and a second drive worm (614), wherein:

the servo motor (601) is connected with a first driving shaft (603) through a coupler (602), the first driving shaft (603) is installed in a first driving bearing seat (604), a first driving turbine (605) is sleeved in the middle of the first driving shaft (603), a first driving turbine (607) is sleeved at the tail end of the first driving shaft (603), and a first driving worm (606) is matched with the first driving turbine (605) and coaxially connected with a top chain wheel shaft (4025) on one side;

the first transmission worm (608) is installed in a transmission bearing seat (609), one end of the first transmission worm (608) is matched with the first transmission turbine (607) to work, and the other end of the first transmission worm (608) is matched with the second transmission turbine (610) to work;

the tail end of the second driving shaft (611) is connected with a second transmission worm wheel (610), the second driving shaft (611) is installed in a second driving bearing seat (612), a second driving worm wheel (613) is installed in the middle of the second driving shaft (611), and a second driving worm (614) is matched with the second driving worm wheel (613) and is coaxially connected with the top chain wheel shaft (4025) on the other side.

5. A metal sheet surface treatment apparatus according to claim 1, characterized in that the electric spray gun (2) comprises a gun body (201), a plasma device (202) and a plating plate (203), the gun body (201) being concentrically arranged in a mounting cavity (1021), the plasma device (202) being mounted at one end of the gun body (201) remote from the sealed chamber (1), the plating plate (203) being mounted at the other end of the gun body (201) close to the sealed chamber (1).

6. The metal sheet surface treatment apparatus according to claim 5, characterized in that the electric spray gun (2) is further provided with a solenoid (204) in the middle for generating an accelerating magnetic field, the solenoid (204) is coiled in a mounting cavity (2011) in the middle of the gun body (201), and the mounting cavity (2011) is inwardly protruded to form a step (2012) for mounting the plasma device (202) and the electroplating plate (203).

7. The metal sheet surface treatment equipment according to claim 5, wherein the plasma device (202) comprises a detachable annular base (2021) and an annular cover (2022), a plurality of wire slots (2023) are symmetrically formed in the inner annular wall of the annular base (2021), the wire electrodes (2024) are sequentially wound on the wire slots (2023) to form an equal distance distribution, two ends of the wire electrodes (2024) are fastened through fixing posts (2025) on the annular base (2021), the wire electrodes (2024) are connected with an excitation power supply, and the annular base (2021) and the annular cover (2022) are filled with insulating materials (2026).

8. The metal sheet surface treatment equipment according to claim 7, wherein the fixing column (2025) comprises a hollow column (20251) and a screw (20252), a threaded hole for mounting the screw (20252) is formed in the top of the hollow column (20251), a through hole (20253) is formed in the side wall of the hollow column (20251) corresponding to the threaded hole, and a fixing table (20254) is arranged at the bottom of the threaded hole.

9. The metal sheet surface treatment apparatus of claim 7, wherein the excitation power source comprises a MARX type high voltage pulse generator.

10. A metal sheet surface treatment apparatus according to claim 5, characterized in that the electroplated sheet (203) is a round metal sheet, which is a perforated metal sheet or a flat metal sheet.

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