CN111390832A - Optical alignment debugging process and optical tool setting device of clamping type diamond micro milling cutter - Google Patents
Optical alignment debugging process and optical tool setting device of clamping type diamond micro milling cutter Download PDFInfo
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- CN111390832A CN111390832A CN202010381056.1A CN202010381056A CN111390832A CN 111390832 A CN111390832 A CN 111390832A CN 202010381056 A CN202010381056 A CN 202010381056A CN 111390832 A CN111390832 A CN 111390832A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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Abstract
The invention belongs to the technical field of cutter manufacturing, and particularly relates to an optical alignment debugging process and an optical cutter setting device of a clamping type diamond micro-milling cutter. The optical alignment debugging process of the clamping type diamond micro milling cutter comprises the following steps: step S1, debugging the CCD digital camera set; step S2, respectively placing the cutter handle and the milling cutter blade on two precise adjusting platforms; step S3, adjusting a corresponding precise adjustment platform in the imaging view field of the CCD digital camera set to enable the cutter handle to be positioned right below the milling cutter blade; and step S4, clamping and fixing the milling cutter blade on the cutter handle in a clamping mode. The accurate coincidence of the tool bit rotating axis line and the tool handle rotating axis line of the milling blade is realized, and the high-precision assembly of the milling blade and the tool handle is completed.
Description
Technical Field
The invention belongs to the technical field of cutter manufacturing, and particularly relates to an optical alignment debugging process and an optical cutter setting device of a clamping type diamond micro-milling cutter.
Background
The turning radius of the tool bit of the arc-edge diamond micro-milling cutter is very small, generally within 500 mu m, and the minimum turning radius even reaches 20-30 mu m. The number of teeth of traditional metal milling cutter all is greater than two generally, and milling cutter's the number of teeth is more, and milling process is more steady more, and efficiency is higher, and processingquality also can obtain guaranteeing. However, because diamond crystal materials have high hardness and large brittleness, the traditional mechanical sharpening technology is difficult to sharpen a multi-tooth complex cutter head, so that the diamond crystal materials are difficult to be made into a multi-edge diamond milling cutter head. Even if a multi-edge diamond micro-milling cutter is prepared by adopting special processing technologies such as ultrashort pulse laser, focused ion beams and the like, because the cutting thickness of micro-milling is extremely thin, and a small manufacturing error of a blade often causes that part of the cutting blade can not participate in actual milling, a single-edge type is generally selected when the cutter head structure of the diamond micro-milling cutter is designed.
In order to realize the same cutting speed as that of common milling, the diamond micro-milling cutter adopts extremely high rotation speed of a main shaft in the ultra-precision milling process, which puts a strict requirement on the rotation stability of the diamond micro-milling cutter. The assembly precision of the rotation axis line of the milling cutter blade and the rotation axis line of the cutter handle becomes a bottleneck problem which restricts the processing quality of the diamond micro milling cutter. At present, the assembly precision error of clamping type diamond micro milling cutters which can be purchased in the market is more than dozens of microns, which has serious influence on the diamond micro milling cutters with the turning radius of only hundreds of microns, and further restricts the development of ultra-precise micro milling technology. In order to obtain the diamond micro-milling cutter with high-precision assembly, a reasonable and convenient tool setting method needs to be established, and the high-precision assembly of the milled blade and the tool holder is realized.
Disclosure of Invention
The invention provides an optical alignment debugging process and an optical tool setting device of a clamping type diamond micro-milling cutter.
In order to solve the technical problem, the invention provides an optical alignment debugging process of a clamping type diamond micro milling cutter, which comprises the following steps of: step S1, debugging the CCD digital camera set; step S2, respectively placing the cutter handle and the milling cutter blade on two precise adjusting platforms; step S3, adjusting a corresponding precise adjustment platform in the imaging view field of the CCD digital camera set to enable the cutter handle to be positioned right below the milling cutter blade; and step S4, clamping and fixing the milling cutter blade on the cutter handle in a clamping mode.
In a second aspect, the present invention further provides an optical tool setting device for a clamping type diamond micro-milling cutter, including: the device comprises a CCD digital camera set, a knife handle debugging component and a milling blade debugging component; in the imaging view of the CCD digital camera set, the cutter handle debugging component and the milling blade debugging component are respectively adjusted to enable the cutter handle to be positioned under the milling blade so as to clamp and fix the milling blade on the cutter handle in a clamping mode.
The optical alignment debugging process and the optical tool setting device of the clamping type diamond micro milling cutter have the advantages that the fine adjustment movement of the high-precision moving table and the optical imaging of the high-resolution CCD digital camera are utilized, the precise assembly of the diamond micro milling cutter blade and the cutter handle is realized, the precise coincidence of the rotating axis line of the cutter head of the milling cutter blade and the rotating axis line of the cutter handle is realized, the high-precision assembly of the milling cutter blade and the cutter handle is completed, the milling performance of the diamond micro milling cutter is improved, the abnormal phenomena of over-cutting, vibration and the like caused by insufficient assembly precision of the diamond micro milling cutter in the micro milling process can be effectively reduced, and the processing surface quality of ultra-precision milling is improved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a flow chart of an optical alignment tuning process of the present invention;
FIG. 2 is a schematic structural diagram of the optical tool setting device of the present invention;
fig. 3a is a view showing the alignment of the wear reducing surface of the edge interference portion of the milling insert with the cross-aperture vertical line in step S31;
fig. 3b shows that the rotation axis of the milling cutter blade completely coincides with the cross-aperture vertical line in step S32;
in fig. 2: the device comprises a handle debugging component 1, a three-dimensional handle motion platform 11, a precise handle rotation platform 12, a precise handle adjusting platform 13, a handle objective table 14, a clamp 15, a milling blade debugging component 2, a milling blade three-dimensional motion platform 21, a precise milling blade rotation platform 22, a precise milling blade adjusting platform 23, a milling blade objective table 24, a pressing plate 25, a handle 3 and a milling blade 4.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
In order to obtain a diamond micro-milling cutter with high precision assembly, see fig. 1, this embodiment 1 provides an optical alignment debugging process for a clamping type diamond micro-milling cutter, comprising the following steps: step S1, debugging the CCD digital camera set; step S2, respectively placing the cutter handle and the milling cutter blade on two precise adjusting platforms; step S3, adjusting a corresponding precise adjustment platform in the imaging view field of the CCD digital camera set to enable the cutter handle to be positioned right below the milling cutter blade; and step S4, clamping and fixing the milling cutter blade on the cutter handle in a clamping mode.
Optionally, the tool holder is a cemented carbide tool holder, and the milling blade is a diamond milling blade.
Alternatively, the clamping means may be, for example, but not limited to, a clamp plate and screw combination.
Optionally, the debugging CCD digital camera set includes: step S11, setting corresponding CCD digital cameras in the horizontal direction and the vertical direction, namely a horizontal CCD digital camera and a vertical CCD digital camera; step S12, turning on the coaxial light sources of the two CCD digital cameras; and step S13, using the square block as a calibration object, and finely adjusting the mounting bracket of each CCD digital camera to enable the two CCD digital cameras to be in an orthogonal state. And if the two CCD digital cameras are not in the orthogonal state, finely adjusting the CCD digital camera mounting supports in the horizontal direction and the vertical direction to ensure that the CCD digital cameras in the horizontal direction and the vertical direction are in the orthogonal state.
Optionally, as shown in fig. 2, the placing the tool holder and the milling blade on the two fine adjustment platforms respectively includes: step S21, respectively adjusting the precision adjusting platform 13 of the cutter handle and the precision adjusting platform 23 of the milling blade to be in a horizontal state; step S22, the tool shank 3 is arranged on the tool shank objective table 14 of the tool shank precision adjusting platform 13 through the clamp 15; step S23 is to place the milling insert on the milling insert stage 24 of the milling insert fine adjustment table 23 with the rake face of the milling insert 4 facing downward, and then fix the milling insert 4 with the pressing plate 25.
Optionally, referring to fig. 2, the step of adjusting the precision adjustment platform 13 to be in the horizontal state includes the steps of S211, placing the square block calibration object on the holder stage 14, S212, switching the input signal of the monitor display to the vertical CCD digital camera, turning on the self-contained L ED light source of the CCD digital camera, adjusting the holder three-dimensional motion platform 11, placing the square block calibration object above the holder precision adjustment platform 13 in the imaging field of view of the vertical CCD digital camera, S213, adjusting the holder three-dimensional motion platform 11 with the center line of the cross aperture displayed in the monitor display screen as a reference, so that the projections of the two vertical sides of the upper surface of the square block calibration object are respectively aligned with the two center lines of the cross aperture, S214, adjusting the fine adjustment knob of the holder precision adjustment platform 13, so that the vertical sides occupied by the two vertical sides of the upper surface of the square block calibration object are two mutually perpendicular straight lines in the imaging field of the vertical CCD digital camera, and have no black ghost, S215, switching the input signal of the CCD digital camera to the horizontal CCD digital camera, turning on the horizontal CCD digital camera, switching the two vertical CCD digital camera to the vertical CCD digital camera, and the CCD digital camera is switched to the vertical CCD digital camera, and the step S213, and the step of adjusting the two vertical CCD digital camera is repeated steps of the two vertical CCD digital camera is repeated.
Optionally, the method for adjusting the precision adjusting platform of the milling blade to be in the horizontal state is similar to the method for adjusting the precision adjusting platform of the cutter handle to be in the horizontal state, and details are not repeated herein.
Optionally, the step of mounting the tool holder on the tool holder precise adjustment platform 13 through the fixture includes the steps of switching an input signal of the monitoring display to a vertical CCD digital camera, turning on a self-contained L ED light source of the CCD digital camera, adjusting the three-dimensional motion table 11 of the tool holder, placing the top end of the tool holder in an imaging field of the vertical CCD digital camera, mounting the tool holder on an elastic chuck of the fixture, placing the tool holder with a plane upward, rotating the tool holder until a plane image of the tool holder imaged in the monitoring display is brightest, switching the input signal of the monitoring display to a horizontal CCD digital camera, when the milling blade is adjusted to be horizontal, selecting the top end of the tool holder as a calibration object, and adjusting the tool holder platform 13 to be in a horizontal state, step S224 of clamping the elastic chuck to fix the tool holder, wherein in step S223, when the plane of the tool holder is slightly inclined in the imaging field of the horizontal CCD digital camera.
Optionally, the step S231 of switching the input signal of the monitor display to the vertical CCD digital camera and turning on the L ED light source of the CCD digital camera itself may be performed, and the step S232 of adjusting the milling blade three-dimensional motion stage 21 to place the milling blade in the imaging field of view of the vertical CCD digital camera and to adjust the imaging of the milling blade in the monitor display to be brightest.
Optionally, referring to fig. 3a and 3b, the moving the tool shank to a position right below the milling insert includes: step S31, in the imaging visual field of the vertical CCD digital camera, adjusting the milling cutter blade three-dimensional motion platform 21 to ensure that the projection line of the antifriction surface of the edge interference part of the milling cutter blade 4 is superposed with the vertical direction line of the cross aperture of the CCD digital camera; step S32, according to the designed included angle value of the antifriction surface and the revolving axis line of the milling blade, the precision rotation platform 22 of the milling blade rotates the designed included angle value anticlockwise so that the revolving axis line of the milling blade is coincided with the vertical direction line of the cross-shaped aperture, namely the arc edge vertex of the milling blade returns to the right center of the cross-shaped aperture again; and step S33, adjusting the three-dimensional motion table 11 of the tool holder, and moving the tool holder 3 to be right below the milling blade 4 along the vertical direction. In step S32, the three-dimensional moving table 21 of the milling cutter blade is finely adjusted in the horizontal plane along the Y-axis direction, and the arc edge vertex of the milling cutter blade is returned to the center of the cross aperture again on the basis of ensuring that the posture in the vertical direction is unchanged.
Example 2
On the basis of embodiment 1, referring to fig. 2, embodiment 2 provides an optical tool setting device for a clamping type diamond micro-milling cutter, comprising: the device comprises a CCD digital camera set (as long as a tool holder debugging component 1, a milling blade debugging component 2, a tool holder 3 and a milling blade 4 are ensured to be in an imaging visual field of the CCD digital camera set, which is not shown in the figure), the tool holder debugging component 1 and the milling blade debugging component 2; in the imaging view of the CCD digital camera set, the cutter handle debugging component 1 and the milling blade debugging component 2 are respectively adjusted to enable the cutter handle 3 to be positioned under the milling blade 4, so that the milling blade 4 is clamped and fixed on the cutter handle 3 in a clamping mode.
Optionally, the CCD digital camera group includes CCD digital cameras respectively arranged in the horizontal direction and the vertical direction, that is, a horizontal CCD digital camera and a vertical CCD digital camera, and the two cameras are arranged orthogonally.
Optionally, referring to fig. 2, the tool shank adapter assembly 1 includes: the three-dimensional motion platform 11, the precise rotation platform 12, the precise adjustment platform 13, the objective table 14 and the clamp 15 are sequentially arranged from bottom to top; the clamp 15 is adapted to mount the tool shank 3 on the shank stage 14.
Optionally, referring to fig. 2, the milling insert debugging assembly 2 includes: the milling cutter blade three-dimensional motion platform 21, the milling cutter blade precise rotation platform 22, the milling cutter blade precise adjustment platform 23, the milling cutter blade objective table 24 and the pressing plate 25 positioned on the milling cutter blade objective table 24 are sequentially arranged from bottom to top; the pressing plate 25 is adapted to hold the milling insert 4 with its rake face down on the milling insert stage 24.
The related components and specific working processes of the clamping type diamond micro-milling cutter optical tool setting device are referred to in embodiment 1, and are not described in detail herein.
In summary, the optical alignment debugging process and the optical tool setting device of the clamped diamond micro milling cutter of the invention realize the accurate assembly of the blade and the handle of the diamond micro milling cutter by utilizing the fine adjustment motion of the high-precision motion table and the optical imaging of the high-resolution CCD digital camera, realize the accurate coincidence of the rotating axis line of the cutter head of the milling blade and the rotating axis line of the handle of the cutter, are used for finishing the high-precision assembly of the milling blade and the handle of the cutter, are a convenient and fast method for assembling the milling blade and the handle of the diamond micro milling cutter, can realize the accurate coincidence of the rotating axis line of the cutter edge and the rotating axis line of the handle of the cutter, and have the alignment precision within 1 μm.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. An optical alignment debugging process of a clamping type diamond micro milling cutter is characterized by comprising the following steps:
step S1, debugging the CCD digital camera set;
step S2, respectively placing the cutter handle and the milling cutter blade on two precise adjusting platforms;
step S3, adjusting a corresponding precise adjustment platform in the imaging view field of the CCD digital camera set to enable the cutter handle to be positioned right below the milling cutter blade; and
and step S4, clamping and fixing the milling cutter blade on the cutter handle in a clamping mode.
2. The optical alignment tuning process of claim 1,
the debugging CCD digital camera set comprises:
step S11, setting corresponding CCD digital cameras in the horizontal direction and the vertical direction, namely a horizontal CCD digital camera and a vertical CCD digital camera;
step S12, turning on the coaxial light sources of the two CCD digital cameras;
and step S13, using the square block as a calibration object, and finely adjusting the mounting bracket of each CCD digital camera to enable the two CCD digital cameras to be in an orthogonal state.
3. The optical alignment tuning process of claim 1,
placing handle of a knife, milling cutter piece respectively on two precision adjusting platform includes:
step S21, respectively adjusting the precision adjusting platform of the cutter handle and the precision adjusting platform of the milling blade to be in a horizontal state;
step S22, the tool shank is arranged on a tool shank objective table of the tool shank precision adjusting platform through a clamp;
and step S23, placing the milling cutter blade on a milling cutter blade objective table of the milling cutter blade fine adjustment platform, keeping the front cutter surface of the milling cutter blade downward, and fixing the milling cutter blade by using a pressing plate.
4. The optical alignment tuning process of claim 3,
the precise adjustment platform for adjusting the tool holder in a horizontal state comprises the following steps:
step S211, placing the square block calibration object on a knife handle objective table;
step S212, switching an input signal of the monitoring display to the vertical CCD digital camera, turning on an L ED light source of the CCD digital camera, adjusting a three-dimensional motion table of the tool shank, and placing a square block calibration object above a precise adjustment platform of the tool shank in an imaging view of the vertical CCD digital camera;
step S213, taking the center line of the cross diaphragm displayed in the monitor display screen as a reference, adjusting the three-dimensional motion table of the tool holder to ensure that the projections of two vertical edges on the upper surface of the square block calibration object are respectively aligned with two center lines of the cross diaphragm;
step S214, adjusting a fine adjustment knob of the precise adjustment platform of the tool holder to enable the vertical side surfaces occupied by the two vertical edges of the upper surface of the square calibration object to be two mutually vertical straight lines in the imaging visual field of the vertical CCD digital camera without black ghost;
step S215, switching the input signal of the monitoring display to a horizontal CCD digital camera, turning on an L ED light source of the CCD digital camera, and adjusting the projection of two vertical edges intersected by the upper surface and the side surface of the square block calibration object into two mutually vertical straight lines in the imaging visual field of the horizontal CCD digital camera without black ghost according to the methods of the step S213 and the step S214;
and S216, switching the input signal of the monitoring display to the vertical CCD digital camera again, and repeating the steps S212-S215 until the fine adjustment platform of the tool holder does not need fine adjustment, wherein the square block calibration objects are two mutually vertical straight lines in the imaging visual fields of the vertical CCD digital camera and the horizontal CCD digital camera.
5. The optical alignment tuning process of claim 3,
installing the handle of a knife on the accurate platform of transferring of handle of a knife through anchor clamps includes following step:
step S221, switching an input signal of a monitoring display to a vertical CCD digital camera, turning on an L ED light source of the CCD digital camera, adjusting a three-dimensional motion table of a tool holder, and placing the top end of the tool holder in an imaging view of the vertical CCD digital camera;
step S222, mounting the tool shank on the elastic chuck of the clamp, enabling the tool shank to be placed in a plane upward, and rotating the tool shank until the plane image of the tool shank imaged in the monitoring display is brightest;
and step S223, switching the input signal of the monitoring display to the horizontal CCD digital camera, wherein when the milling cutter blade is adjusted to be horizontal, the plane of the cutter handle is a straight line in the imaging view field of the horizontal CCD digital camera.
And S224, clamping the elastic chuck to fix the tool shank.
6. The optical alignment tuning process of claim 5,
in step S223, when the plane of the tool holder slightly inclines in the imaging field of view of the horizontal CCD digital camera, the top end of the tool holder is selected as a calibration object, and the precise adjustment platform of the tool holder is adjusted to be in a horizontal state.
7. The optical alignment tuning process of claim 3,
the step of placing the milling blade on the milling blade stage comprises the following steps:
step S231, switching the input signal of the monitor display to the vertical CCD digital camera, turning on its own L ED light source;
and step S232, adjusting the three-dimensional motion platform of the milling blade to place the milling blade in the imaging view field of the vertical CCD digital camera, and adjusting the brightest image of the milling blade imaged in the monitoring display.
8. The optical alignment tuning process of claim 1,
moving the shank directly beneath the milling insert comprises:
step S31, adjusting the three-dimensional motion platform of the milling cutter blade in the imaging visual field of the vertical CCD digital camera to ensure that the projection line of the antifriction surface of the edge interference part of the milling cutter blade is superposed with the vertical direction line of the cross aperture of the CCD digital camera;
step S32, according to the designed included angle value of the antifriction surface and the revolving axis of the milling cutter blade, the precision rotation platform of the milling cutter blade rotates the designed included angle value anticlockwise so that the revolving axis of the milling cutter blade is coincided with the vertical direction line of the cross aperture;
and step S33, adjusting the three-dimensional motion platform of the cutter handle, and moving the cutter handle to be right below the milling cutter blade along the vertical direction.
9. The optical alignment tuning process of claim 8,
in step S32, the three-dimensional motion stage of the milling blade is finely adjusted in the horizontal plane along the Y-axis direction, and the arc edge vertex of the milling blade is returned to the center of the cross aperture again on the basis of ensuring that the posture in the vertical direction is unchanged.
10. The utility model provides a clamping formula diamond micro-milling cutter optics tool setting device which characterized in that includes:
the device comprises a CCD digital camera set, a knife handle debugging component and a milling blade debugging component;
in the imaging view of the CCD digital camera set, the cutter handle debugging component and the milling blade debugging component are respectively adjusted to enable the cutter handle to be positioned under the milling blade so as to clamp and fix the milling blade on the cutter handle in a clamping mode.
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| CN202010381056.1A CN111390832B (en) | 2020-05-08 | 2020-05-08 | Optical alignment debugging process and optical tool setting device of clamping type diamond micro milling cutter |
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| US5768768A (en) * | 1994-05-03 | 1998-06-23 | Best; Norman D. | Apparatus for processing small parts utilizing a robot and an array of tools mounted on the outer robot arm |
| DE102009016309A1 (en) * | 2009-04-06 | 2010-10-14 | Ibg Automation Gmbh | Device for automated mounting of e.g. snap ring utilized for securing components in e.g. gear drive, has drive motor i.e. electric motor, for performing enlargement and/or reduction of width of retaining ring |
| CN103029004A (en) * | 2012-12-26 | 2013-04-10 | 长春理工大学 | Tool setting device and method of mini-type numerical control milling machine |
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