CN111389689A - Intelligent unmanned spraying method for digital camouflage patterns - Google Patents
Intelligent unmanned spraying method for digital camouflage patterns Download PDFInfo
- Publication number
- CN111389689A CN111389689A CN202010355940.8A CN202010355940A CN111389689A CN 111389689 A CN111389689 A CN 111389689A CN 202010355940 A CN202010355940 A CN 202010355940A CN 111389689 A CN111389689 A CN 111389689A
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- China
- Prior art keywords
- spraying
- spraying method
- intelligent unmanned
- sprayed
- digital camouflage
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
- B05D5/065—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects having colour interferences or colour shifts or opalescent looking, flip-flop, two tones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
Abstract
The invention discloses an intelligent unmanned spraying method for digital camouflage patterns, which relates to the technical field of unmanned spraying, in particular to an intelligent unmanned spraying method for digital camouflage patterns, comprising the following steps: (1) cleaning a sprayed part; (2) manufacturing a template; (3) proportioning and mixing pigments; (4) selecting a base color and matching colors; (5) spraying; (6) drying and preparing; the key technology for solving the problem of unmanned intelligent spraying of the digital camouflage patterns is as follows: the technical result realizes the mapping without distortion and distortion of the digital camouflage patterns and ensures the camouflage effect; unmanned intelligent spraying is realized, the efficiency is improved, the quality is ensured, the spraying time is shortened by at least 10 times, and the shape precision and the position precision of the pattern are improved by one order of magnitude; the new spraying method is provided, the consumption of the colored paint is saved, the cost is reduced, and the pollution is reduced.
Description
Technical Field
The invention relates to the technical field of unmanned spraying, in particular to an intelligent unmanned spraying method for digital camouflage patterns.
Background
The spray coating is applied to the surface of the object to be coated by dispersing into uniform and fine droplets by means of a spray gun or a disc atomizer by means of pressure or centrifugal force. It can be divided into air spraying, airless spraying, electrostatic spraying and various derivatives of the above basic spraying forms, such as high flow low pressure atomized spraying, thermal spraying, automatic spraying, multiple spray groups, etc.
At present, no report of the automatic spraying application of camouflage patterns is seen, the spraying time is long, the spraying material is easy to waste, the cost is increased, and the defect of low efficiency of the unmanned spraying technology is reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an intelligent unmanned spraying method for digital camouflage patterns, which solves the problems that the prior art does not report the automatic spraying application of the camouflage patterns, the spraying time is long, the spraying material is easy to waste, the cost is increased, and the low efficiency of the unmanned spraying technology is reduced.
In order to achieve the purpose, the invention is realized by the following technical scheme: an intelligent unmanned spraying method for digital camouflage patterns comprises the following steps:
(1) cleaning a sprayed part;
(2) manufacturing a template;
(3) proportioning and mixing pigments;
(4) selecting a base color and matching colors;
(5) spraying;
(6) and (5) drying and preparing.
Optionally, the intelligent unmanned spraying method for the digital camouflage patterns comprises the following specific steps:
(1) cleaning the sprayed part
Taking the sprayed part to a grinding machine, grinding the surface of the sprayed part by the grinding machine to ensure the smoothness of the surface of the sprayed part, cleaning the sprayed part, and then placing the sprayed part into a drying chamber for drying so as to keep the sprayed part dry;
(2) making a template
Selecting a metal plate with a proper specification, and engraving a corresponding hollow metal plate by a carving machine according to the camouflage pattern;
(3) proportioning and mixing of pigments
Weighing proper mass of different pigments in a classified manner, and mixing different pigments in a classified ratio to prepare different pigments which are suitable for each other;
(4) selecting ground colors and matching colors
Selecting the color with the largest area proportion among the colors forming the digital camouflage chart as the dominant color,
and different pigments are distributed and placed in the spraying machines at different stations;
(5) spraying of paint
According to the hollowed shape of the metal plate, different pigments are sequentially sprayed to the metal plate through a spraying machine, so that the different pigments are filled into the hollowed pattern of the metal plate;
(6) drying preparation
The high temperature generated by the drying chamber provides high temperature drying treatment for the sprayed piece until the paint on the surface of the sprayed piece is solidified and solidified into a film, and a digital camouflage pattern of the sprayed piece is prepared.
Optionally, the input voltage of the sander in the step (1) is 220V, the frequency is 50Hz, the power is 1000W, and the drying temperature of the drying chamber is 40-60 ℃ for drying for 8-10 minutes.
Optionally, the laser power of the engraving machine in the step (2) is 100w, the working voltage is 220v, the frequency is 60Hz, the maximum engraving speed is 1000mm/s, the maximum cutting speed is 600mm/s, and the cutting thickness is 0-15 mm.
Optionally, in the step (5), an internal spray coater of a spray gun with more than 24 stations is adopted to spray the powdery coating, the powder absorption airflow of the spray gun is 0.23-0.28 Mpa, and the powder spraying airflow is 0.18-0.2 Mpa.
Optionally, the step (6) is baked at 60-70 ℃ for 8-10 minutes.
The invention provides an intelligent unmanned spraying method for digital camouflage patterns, which has the following beneficial effects:
the key technology for solving the problem of unmanned intelligent spraying of the digital camouflage patterns is as follows: the technical result realizes the mapping without distortion and distortion of the digital camouflage patterns and ensures the camouflage effect; unmanned intelligent spraying is realized, the efficiency is improved, the quality is ensured, the spraying time is shortened by at least 10 times, and the shape precision and the position precision of the pattern are improved by one order of magnitude; a new spraying method is provided, so that the consumption of colored paint is saved, the cost is reduced, and the pollution is reduced;
at present, no report of automatic spraying application of camouflage patterns is seen, and the patent and the achievement fill up the market blank; the scheme provided by the project greatly improves the production efficiency, and compared with the existing scheme, the time is shortened by at least 10 times; the shielding film is thin in thickness, high in coating precision and high in laminating degree, and is favorable for ensuring the spraying quality of the colored paint; personalized spraying is carried out on different units, so that the concealment of the equipment is improved; the technology is completely suitable for the changes of shrinking of camouflage pattern units, more colors, complex patterns and the like in the future, and meets the future technical requirements; the technology is suitable for camouflage spraying of a body-in-white, can also be used for quickly changing the camouflage of a battlefield combat unit into spraying, and greatly reduces the pressure of logistics support units. The technology can be used for spraying color register vehicles and personalized pattern vehicles.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Embodiment 1
The invention provides a technical scheme that: an intelligent unmanned spraying method for digital camouflage patterns comprises the following steps:
(1) cleaning a sprayed part;
(2) manufacturing a template;
(3) proportioning and mixing pigments;
(4) selecting a base color and matching colors;
(5) spraying;
(6) and (5) drying and preparing.
The intelligent unmanned spraying method of the digital camouflage patterns comprises the following specific steps:
(1) cleaning the sprayed part
Taking the sprayed part to a grinding machine, grinding the surface of the sprayed part by the grinding machine to ensure the smoothness of the surface of the sprayed part, cleaning the sprayed part, and then placing the sprayed part into a drying chamber for drying so as to keep the sprayed part dry;
(2) making a template
Selecting a metal plate with a proper specification, and engraving a corresponding hollow metal plate by a carving machine according to the camouflage pattern;
(3) proportioning and mixing of pigments
Weighing proper mass of different pigments in a classified manner, and mixing different pigments in a classified ratio to prepare different pigments which are suitable for each other;
(4) selecting ground colors and matching colors
Selecting the color with the largest area proportion among the colors forming the digital camouflage chart as the dominant color,
and different pigments are distributed and placed in the spraying machines at different stations;
(5) spraying of paint
According to the hollowed shape of the metal plate, different pigments are sequentially sprayed to the metal plate through a spraying machine, so that the different pigments are filled into the hollowed pattern of the metal plate;
(6) drying preparation
The high temperature generated by the drying chamber provides high-temperature drying treatment for the sprayed piece until the paint on the surface of the sprayed piece is solidified and solidified into a film, and a digital camouflage pattern of the sprayed piece is prepared;
the input voltage of the sander in the step (1) is 220V, the frequency is 50Hz, the power is 1000W, and the drying temperature of the drying chamber is 40-60 ℃ for drying for 8-10 minutes;
the laser power of the engraving machine in the step (2) is 100w, the working voltage is 220v, the frequency is 60Hz, the maximum engraving speed is 1000mm/s, the maximum cutting speed is 600mm/s, and the cutting thickness is 0-15 mm;
step (5) spraying powdery paint by adopting a spray gun inner spraying machine with more than 24 stations, wherein the powder suction airflow of the spray gun is 0.23-0.28 Mpa, and the powder spraying airflow is 0.18-0.2 Mpa;
and (6) baking at 60-70 ℃ for 8-10 minutes.
Example II
An intelligent unmanned spraying method for digital camouflage patterns comprises the following steps:
(1) cleaning a sprayed part;
(2) manufacturing a template;
(3) proportioning and mixing pigments;
(4) selecting a base color and matching colors;
(5) spraying;
(6) and (5) drying and preparing.
The intelligent unmanned spraying method of the digital camouflage patterns comprises the following specific steps:
(1) cleaning the sprayed part
Taking the sprayed part to a grinding machine, grinding the surface of the sprayed part by the grinding machine to ensure the smoothness of the surface of the sprayed part, cleaning the sprayed part, and then placing the sprayed part into a drying chamber for drying so as to keep the sprayed part dry;
(2) making a template
Selecting a metal plate with a proper specification, and engraving a corresponding hollow metal plate by a carving machine according to the camouflage pattern;
(3) proportioning and mixing of pigments
Weighing proper mass of different pigments in a classified manner, and mixing different pigments in a classified ratio to prepare different pigments which are suitable for each other;
(4) selecting ground colors and matching colors
Selecting the color with the largest area proportion among the colors forming the digital camouflage chart as the dominant color,
and different pigments are distributed and placed in the spraying machines at different stations;
(5) spraying of paint
According to the hollowed shape of the metal plate, different pigments are sequentially sprayed to the metal plate through a spraying machine, so that the different pigments are filled into the hollowed pattern of the metal plate;
(6) drying preparation
The high temperature generated by the drying chamber provides high-temperature drying treatment for the sprayed piece until the paint on the surface of the sprayed piece is solidified and solidified into a film, and a digital camouflage pattern of the sprayed piece is prepared;
drying for 10 minutes under the conditions that the input voltage of the polisher in the step (1) is 220V, the frequency is 50Hz, the power is 1000W, and the drying temperature range of a drying chamber is 40 ℃;
the laser power of the engraving machine in the step (2) is 100w, the working voltage is 220v, the frequency is 60Hz, the maximum engraving speed is 1000mm/s, the maximum cutting speed is 600mm/s, and the cutting thickness is 0-15 mm;
step (5) spraying powdery paint by adopting a spray gun inner spraying machine with more than 24 stations, wherein the powder suction airflow of the spray gun is 0.23-0.28 Mpa, and the powder spraying airflow is 0.18-0.2 Mpa;
and (6) baking at 60 ℃ for 10 minutes.
Example three
An intelligent unmanned spraying method for digital camouflage patterns comprises the following steps:
(1) cleaning a sprayed part;
(2) manufacturing a template;
(3) proportioning and mixing pigments;
(4) selecting a base color and matching colors;
(5) spraying;
(6) and (5) drying and preparing.
The intelligent unmanned spraying method of the digital camouflage patterns comprises the following specific steps:
(1) cleaning the sprayed part
Taking the sprayed part to a grinding machine, grinding the surface of the sprayed part by the grinding machine to ensure the smoothness of the surface of the sprayed part, cleaning the sprayed part, and then placing the sprayed part into a drying chamber for drying so as to keep the sprayed part dry;
(2) making a template
Selecting a metal plate with a proper specification, and engraving a corresponding hollow metal plate by a carving machine according to the camouflage pattern;
(3) proportioning and mixing of pigments
Weighing proper mass of different pigments in a classified manner, and mixing different pigments in a classified ratio to prepare different pigments which are suitable for each other;
(4) selecting ground colors and matching colors
Selecting the color with the largest area proportion among the colors forming the digital camouflage chart as the dominant color,
and different pigments are distributed and placed in the spraying machines at different stations;
(5) spraying of paint
According to the hollowed shape of the metal plate, different pigments are sequentially sprayed to the metal plate through a spraying machine, so that the different pigments are filled into the hollowed pattern of the metal plate;
(6) drying preparation
The high temperature generated by the drying chamber provides high-temperature drying treatment for the sprayed piece until the paint on the surface of the sprayed piece is solidified and solidified into a film, and a digital camouflage pattern of the sprayed piece is prepared;
the input voltage of the sander in the step (1) is 220V, the frequency is 50Hz, the power is 1000W, and the drying temperature of the drying chamber is 50 ℃ for drying for 9 minutes;
the laser power of the engraving machine in the step (2) is 100w, the working voltage is 220v, the frequency is 60Hz, the maximum engraving speed is 1000mm/s, the maximum cutting speed is 600mm/s, and the cutting thickness is 0-15 mm;
step (5) spraying powdery paint by adopting a spray gun inner spraying machine with more than 24 stations, wherein the powder suction airflow of the spray gun is 0.23-0.28 Mpa, and the powder spraying airflow is 0.18-0.2 Mpa;
and (6) baking at 7 ℃ for 8 minutes.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. An intelligent unmanned spraying method for digital camouflage patterns is characterized by comprising the following steps:
(1) cleaning a sprayed part;
(2) manufacturing a template;
(3) proportioning and mixing pigments;
(4) selecting a base color and matching colors;
(5) spraying;
(6) and (5) drying and preparing.
2. The intelligent unmanned spraying method of digital camouflage patterns according to claim X, wherein the intelligent unmanned spraying method comprises the following steps: the intelligent unmanned spraying method for the digital camouflage patterns comprises the following specific steps:
(1) cleaning the sprayed part
Taking the sprayed part to a grinding machine, grinding the surface of the sprayed part by the grinding machine to ensure the smoothness of the surface of the sprayed part, cleaning the sprayed part, and then placing the sprayed part into a drying chamber for drying so as to keep the sprayed part dry;
(2) making a template
Selecting a metal plate with a proper specification, and engraving a corresponding hollow metal plate by a carving machine according to the camouflage pattern;
(3) proportioning and mixing of pigments
Weighing proper mass of different pigments in a classified manner, and mixing different pigments in a classified ratio to prepare different pigments which are suitable for each other;
(4) selecting ground colors and matching colors
Selecting the color with the largest area proportion among various colors forming the digital camouflage pattern as a main color, and placing different pigments into spraying machines at different stations in a distributed manner;
(5) spraying of paint
According to the hollowed shape of the metal plate, different pigments are sequentially sprayed to the metal plate through a spraying machine, so that the different pigments are filled into the hollowed pattern of the metal plate;
(6) drying preparation
The high temperature generated by the drying chamber provides high temperature drying treatment for the sprayed piece until the paint on the surface of the sprayed piece is solidified and solidified into a film, and a digital camouflage pattern of the sprayed piece is prepared.
3. The intelligent unmanned spraying method of digital camouflage patterns according to claim 2, wherein the intelligent unmanned spraying method comprises the following steps: and (2) drying the sander in the step (1) for 8-10 minutes under the conditions that the input voltage is 220V, the frequency is 50Hz, the power is 1000W, and the drying temperature range of the drying chamber is 40-60 ℃.
4. The intelligent unmanned spraying method of digital camouflage patterns according to claim 2, wherein the intelligent unmanned spraying method comprises the following steps: the laser power of the engraving machine in the step (2) is 100w, the working voltage is 220v, the frequency is 60Hz, the maximum engraving speed is 1000mm/s, the maximum cutting speed is 600mm/s, and the cutting thickness is 0-15 mm.
5. The intelligent unmanned spraying method of digital camouflage patterns according to claim 2, wherein the intelligent unmanned spraying method comprises the following steps: and (5) spraying the powdery coating by adopting an internal spraying machine of a spray gun with more than 24 stations, wherein the powder suction airflow of the spray gun is 0.23-0.28 Mpa, and the powder spraying airflow is 0.18-0.2 Mpa.
6. The intelligent unmanned spraying method of digital camouflage patterns according to claim 2, wherein the intelligent unmanned spraying method comprises the following steps: and (6) baking at 60-70 ℃ for 8-10 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010355940.8A CN111389689A (en) | 2020-04-29 | 2020-04-29 | Intelligent unmanned spraying method for digital camouflage patterns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010355940.8A CN111389689A (en) | 2020-04-29 | 2020-04-29 | Intelligent unmanned spraying method for digital camouflage patterns |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111389689A true CN111389689A (en) | 2020-07-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010355940.8A Pending CN111389689A (en) | 2020-04-29 | 2020-04-29 | Intelligent unmanned spraying method for digital camouflage patterns |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060112606A1 (en) * | 2004-11-26 | 2006-06-01 | Lauer Steven M | Firearm camouflage system |
| CN107583835A (en) * | 2017-09-25 | 2018-01-16 | 西安长峰机电研究所 | A kind of spraying method of digital camouflage |
-
2020
- 2020-04-29 CN CN202010355940.8A patent/CN111389689A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060112606A1 (en) * | 2004-11-26 | 2006-06-01 | Lauer Steven M | Firearm camouflage system |
| CN107583835A (en) * | 2017-09-25 | 2018-01-16 | 西安长峰机电研究所 | A kind of spraying method of digital camouflage |
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Application publication date: 20200710 |