CN111360518A - Automatic installation system for spiral ribs of casing - Google Patents
Automatic installation system for spiral ribs of casing Download PDFInfo
- Publication number
- CN111360518A CN111360518A CN202010301180.2A CN202010301180A CN111360518A CN 111360518 A CN111360518 A CN 111360518A CN 202010301180 A CN202010301180 A CN 202010301180A CN 111360518 A CN111360518 A CN 111360518A
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- CN
- China
- Prior art keywords
- sleeve
- chain plate
- spiral rib
- conveying
- casing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000009434 installation Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 241001669679 Eleotris Species 0.000 claims abstract description 16
- 210000003205 muscle Anatomy 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Screw Conveyors (AREA)
Abstract
The invention discloses an automatic installation system for casing spiral ribs, which comprises a conveying device and a sleeper mold conveyed by the conveying device, wherein a positioning shaft is arranged in a positioning hole of the sleeper mold; one end of the conveying chain plate is also provided with a guide mechanism which is used for guiding the sleeve sleeved with the spiral rib to fall and sleeved on the positioning column; the conveying chain plate is also provided with a screwing mechanism which is used for screwing the spiral rib on the sleeve to complete the assembly of the spiral rib of the sleeve; the tail end of the conveying chain plate is provided with a conveying mechanism, the conveying mechanism grabs the sleeve spiral rib at the tail end of the conveying chain plate and is sleeved on the positioning shaft, and installation is achieved. The invention can realize the automatic installation of the casing spiral rib in the sleeper production line, and is beneficial to the automatic production of the sleeper and the improvement of the productivity.
Description
Technical Field
The invention relates to the technical field of sleeper production, in particular to an automatic installation system for a casing spiral rib.
Background
In the production of concrete sleepers, embedded sleeves need to be installed in the sleepers, and spiral ribs need to be installed outside the sleeves. The traditional installation mode is manual installation, the working efficiency is low, the labor intensity is high, and the installation quality cannot be guaranteed.
Disclosure of Invention
The invention aims to provide an automatic installation system for a casing spiral rib, which can realize the automatic installation of the casing spiral rib in a sleeper production line.
In order to achieve the purpose, the technical scheme of the invention is as follows: an automatic installation system for casing spiral ribs comprises a conveying device and a sleeper mold conveyed by the conveying device, wherein a positioning shaft is installed in a positioning hole of the sleeper mold; one end of the conveying chain plate is also provided with a guide mechanism which is used for guiding the sleeve sleeved with the spiral rib to fall and sleeved on the positioning column; the conveying chain plate is also provided with a screwing mechanism which is used for screwing the spiral rib on the sleeve to complete the assembly of the spiral rib of the sleeve; the tail end of the conveying chain plate is provided with a conveying mechanism, the conveying mechanism grabs the sleeve spiral rib at the tail end of the conveying chain plate and is sleeved on the positioning shaft, and installation is achieved.
Further, guiding mechanism is including setting up the arc tile shell in conveying link joint both sides to and order about the first telescopic cylinder that two arc tile shells are close to, the arc tile shell forms the annular guide slot after being close to, realizes the guide.
Furthermore, the upper end of the arc-shaped tile shell extends outwards, and the upper opening of the formed annular guide groove is trumpet-shaped.
Furthermore, the screwing mechanism comprises second telescopic cylinders arranged on two sides of the conveying chain plate and a support for fixing the second telescopic cylinders, the driving ends of the second telescopic cylinders are connected with fixing blocks, the fixing blocks on two sides transversely translate under the driving of the second telescopic cylinders, and sleeves fixedly sleeved on the positioning columns; still be equipped with mounting platform on the support, the last lift cylinder that is equipped with of mounting platform, the drive end of lift cylinder is connected with the mounting panel, is equipped with the sleeve of opening down on the mounting panel to and order about the rotatory revolving cylinder of sleeve, the sleeve falls and overlaps on the spiral muscle outside the cover under the effect of lift cylinder, realizes revolving through starting revolving cylinder and revolves soon.
Further, transport mechanism is equipped with the robot hand including striding the truss of establishing on conveyer, and the robot hand end is equipped with at least one and snatchs the subassembly, snatchs the subassembly and includes that the clamp finger and order about the three-jaw cylinder that the clamp finger opened and shut, and the clamp finger is closed under the effect of three-jaw cylinder and snatchs the terminal sleeve pipe spiral muscle of conveying link joint to the sleeve pipe spiral muscle suit that will snatch is on the location axle along with the robot hand removes.
Further, the robot is a three-axis robot or a six-axis robot.
Furthermore, the number of the grabbing components is two, and the distance between the grabbing components and the distance between adjacent positioning columns is equal.
The invention has the beneficial effects that: the invention can realize the automatic installation of the casing spiral rib in the sleeper production line, has high working efficiency and low production cost compared with the traditional manual installation mode, and is beneficial to the automatic production of the sleeper and the improvement of the productivity.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a guide mechanism;
FIG. 3 is a schematic view of the screwing mechanism;
fig. 4 is a schematic structural view of the grasping assembly.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1, an automatic installation system for casing spiral ribs comprises a conveying device 1 and a sleeper mold 2 conveyed by the conveying device 1, wherein a positioning shaft 3 is installed in a positioning hole of the sleeper mold 2, a conveying chain plate 5 for conveying casing spiral ribs 4 is arranged on one side of the conveying device 1, a plurality of positioning columns 6 are arranged on the conveying chain plate 5, and the positioning columns 6 are uniformly arranged along the length direction of the conveying chain plate 5; one end of the conveying chain plate 5 is also provided with a guide mechanism 7, and the guide mechanism 7 is used for guiding the sleeve sleeved with the spiral rib to fall and be sleeved on the positioning column 6; the conveying chain plate 5 is also provided with a screwing mechanism 8, and the screwing mechanism 8 is used for screwing the spiral rib on the sleeve to complete the assembly of the sleeve spiral rib 4; the tail end of the conveying chain plate 5 is provided with a conveying mechanism 9, the conveying mechanism 9 grabs the sleeve spiral rib 4 at the tail end of the conveying chain plate 5 and is sleeved on the positioning shaft 3, and installation is achieved.
As shown in fig. 2, the guiding mechanism 7 includes arc-shaped shoe shells 71 disposed at both sides of the conveying chain plate 5, and a first telescopic cylinder 72 for driving the two arc-shaped shoe shells 71 to approach each other, and the arc-shaped shoe shells 71 approach each other to form an annular guide groove for guiding.
The upper end of the arc tile shell 71 extends outwards, the upper opening of the formed annular guide groove is horn-shaped, a sleeve pipe sleeved with a spiral rib can conveniently enter the annular guide groove, and the running reliability of equipment is improved.
As shown in fig. 3, the screwing mechanism 8 includes second telescopic cylinders 81 disposed at both sides of the conveying chain plate 5, and a bracket 82 for fixing the second telescopic cylinders 81, a fixing block 83 is connected to a driving end of the second telescopic cylinders 81, the fixing blocks 83 at both sides are driven by the second telescopic cylinders 81 to transversely translate, and a sleeve fixedly sleeved on the positioning column 6; still be equipped with mounting platform 84 on the support 82, be equipped with lift cylinder 85 on the mounting platform 84, the drive end of lift cylinder 85 is connected with mounting panel 86, is equipped with the sleeve 87 that the opening is down on the mounting panel 86 to and order about the rotatory revolving cylinder 88 of sleeve 87, sleeve 87 falls and overlaps on the spiral muscle outside the cover under the effect of lift cylinder 85, realizes revolving by starting revolving cylinder 88 and revolves soon.
As shown in fig. 4, the carrying mechanism 9 includes a truss 91 straddling the conveying device 1, a robot 92 is disposed on the truss 91, the robot 92 adopts a six-axis robot, a gripping assembly 93 is disposed at the end of the robot 92, the number of the gripping assemblies 93 is two, and the distance between the gripping assemblies 93 and the adjacent positioning columns 6 is equal; the grabbing component 93 comprises a clamping finger 931 and a three-jaw cylinder 932 for driving the clamping finger 931 to open and close, the clamping finger 931 closes the sleeve spiral rib 4 at the tail end of the grabbing conveying chain plate 5 under the action of the three-jaw cylinder 932, and the grabbing sleeve spiral rib 4 is sleeved on the positioning shaft 3 along with the movement of the manipulator 92.
The robot 92 may also be a three-axis robot.
The invention can realize the automatic installation of the casing spiral rib in the sleeper production line, has high working efficiency and low production cost compared with the traditional manual installation mode, and is beneficial to the automatic production of the sleeper and the improvement of the productivity.
Can also all set up conveying link joint and transport mechanism in conveyer both sides, through synchronous operation, improve the installation effectiveness.
The described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Claims (7)
1. An automatic installation system for spiral ribs of a sleeve comprises a conveying device and a sleeper mold conveyed by the conveying device, wherein a positioning shaft is installed in a positioning hole of the sleeper mold; one end of the conveying chain plate is also provided with a guide mechanism which is used for guiding the sleeve sleeved with the spiral rib to fall and sleeved on the positioning column; the conveying chain plate is also provided with a screwing mechanism which is used for screwing the spiral rib on the sleeve to complete the assembly of the spiral rib of the sleeve; the tail end of the conveying chain plate is provided with a conveying mechanism, the conveying mechanism grabs the sleeve spiral rib at the tail end of the conveying chain plate and is sleeved on the positioning shaft, and installation is achieved.
2. The automatic installation system of the spiral bar of the sleeve as claimed in claim 1, wherein the guiding mechanism comprises arc-shaped tile shells disposed at both sides of the conveying chain plate and a first telescopic cylinder for driving the two arc-shaped tile shells to approach each other, and the arc-shaped tile shells form an annular guiding groove after approaching to realize guiding.
3. The automatic installation system of the spiral bar of the sleeve as claimed in claim 2, wherein the upper end of the arc tile shell extends outwards to form a trumpet-shaped upper opening of the annular guide groove.
4. The automatic installation system of the casing spiral rib as claimed in claim 1, wherein said screwing mechanism comprises a second telescopic cylinder disposed at both sides of the conveying chain plate and a bracket for fixing the second telescopic cylinder, the driving end of the second telescopic cylinder is connected with a fixed block, the fixed blocks at both sides are driven by the second telescopic cylinder to transversely translate, and the casing fixed on the positioning column is fixed; still be equipped with mounting platform on the support, the last lift cylinder that is equipped with of mounting platform, the drive end of lift cylinder is connected with the mounting panel, is equipped with the sleeve of opening down on the mounting panel to and order about the rotatory revolving cylinder of sleeve, the sleeve falls and overlaps on the spiral muscle outside the cover under the effect of lift cylinder, realizes revolving through starting revolving cylinder and revolves soon.
5. The automatic installation system of the casing spiral rib as claimed in claim 1, wherein the carrying mechanism comprises a truss spanning the conveying device, the truss is provided with a robot hand, the end of the robot hand is provided with at least one grabbing component, the grabbing component comprises a clamping finger and a three-jaw cylinder driving the clamping finger to open and close, the clamping finger closes the casing spiral rib at the end of the grabbing conveying chain plate under the action of the three-jaw cylinder, and the grabbed casing spiral rib is sleeved on the positioning shaft along with the movement of the robot hand.
6. The automatic casing screw bar installation system of claim 5, wherein the robot is a three-axis robot or a six-axis robot.
7. The automatic casing spiral bar installation system of claim 5, wherein the number of the grabbing components is two, and the distance between the grabbing components is equal to the distance between adjacent positioning columns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010301180.2A CN111360518A (en) | 2020-04-16 | 2020-04-16 | Automatic installation system for spiral ribs of casing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010301180.2A CN111360518A (en) | 2020-04-16 | 2020-04-16 | Automatic installation system for spiral ribs of casing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111360518A true CN111360518A (en) | 2020-07-03 |
Family
ID=71201416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010301180.2A Pending CN111360518A (en) | 2020-04-16 | 2020-04-16 | Automatic installation system for spiral ribs of casing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111360518A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117921344A (en) * | 2024-01-25 | 2024-04-26 | 浙江弘昌消防设备有限责任公司 | Fire extinguisher valve pipe twisting machine and use method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101591349B1 (en) * | 2014-08-04 | 2016-02-03 | 주식회사 유진엠에스 | Sleeve automatic insert system |
| CN106426526A (en) * | 2016-12-07 | 2017-02-22 | 烟台中科蓝德数控技术有限公司 | Automatic installation robot applicable to embedded sleeve of high-speed railway track plate |
| CN108857351A (en) * | 2018-09-12 | 2018-11-23 | 北京好运达智创科技有限公司 | Sleeper sleeve intelligence lock pays system |
| CN109108629A (en) * | 2018-09-13 | 2019-01-01 | 北京好运达智创科技有限公司 | High iron sleeper telescoping screw muscle automated installation of system |
| CN109230569A (en) * | 2018-09-14 | 2019-01-18 | 北京好运达智创科技有限公司 | Sleeper truss automated installation of system |
| CN109605010A (en) * | 2018-12-26 | 2019-04-12 | 北京好运达智创科技有限公司 | A kind of automatic setup system of casing and spiral bar |
| CN110039290A (en) * | 2019-03-11 | 2019-07-23 | 中国航发北京航空材料研究院 | A kind of automatic thermocouple wears porcelain pipe device |
| CN210189007U (en) * | 2019-06-24 | 2020-03-27 | 北京好运达智创科技有限公司 | Sleeve assembling system |
| CN212217698U (en) * | 2020-04-16 | 2020-12-25 | 北京好运达智创科技有限公司 | Automatic installation system for spiral ribs of casing |
-
2020
- 2020-04-16 CN CN202010301180.2A patent/CN111360518A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101591349B1 (en) * | 2014-08-04 | 2016-02-03 | 주식회사 유진엠에스 | Sleeve automatic insert system |
| CN106426526A (en) * | 2016-12-07 | 2017-02-22 | 烟台中科蓝德数控技术有限公司 | Automatic installation robot applicable to embedded sleeve of high-speed railway track plate |
| CN108857351A (en) * | 2018-09-12 | 2018-11-23 | 北京好运达智创科技有限公司 | Sleeper sleeve intelligence lock pays system |
| CN109108629A (en) * | 2018-09-13 | 2019-01-01 | 北京好运达智创科技有限公司 | High iron sleeper telescoping screw muscle automated installation of system |
| CN109230569A (en) * | 2018-09-14 | 2019-01-18 | 北京好运达智创科技有限公司 | Sleeper truss automated installation of system |
| CN109605010A (en) * | 2018-12-26 | 2019-04-12 | 北京好运达智创科技有限公司 | A kind of automatic setup system of casing and spiral bar |
| CN110039290A (en) * | 2019-03-11 | 2019-07-23 | 中国航发北京航空材料研究院 | A kind of automatic thermocouple wears porcelain pipe device |
| CN210189007U (en) * | 2019-06-24 | 2020-03-27 | 北京好运达智创科技有限公司 | Sleeve assembling system |
| CN212217698U (en) * | 2020-04-16 | 2020-12-25 | 北京好运达智创科技有限公司 | Automatic installation system for spiral ribs of casing |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117921344A (en) * | 2024-01-25 | 2024-04-26 | 浙江弘昌消防设备有限责任公司 | Fire extinguisher valve pipe twisting machine and use method thereof |
| CN117921344B (en) * | 2024-01-25 | 2024-08-13 | 浙江弘昌消防设备有限责任公司 | Fire extinguisher valve pipe twisting machine and use method thereof |
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