CN111359844A - Online unsettled automatic coating device - Google Patents
Online unsettled automatic coating device Download PDFInfo
- Publication number
- CN111359844A CN111359844A CN202010293106.0A CN202010293106A CN111359844A CN 111359844 A CN111359844 A CN 111359844A CN 202010293106 A CN202010293106 A CN 202010293106A CN 111359844 A CN111359844 A CN 111359844A
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- China
- Prior art keywords
- coating
- base frame
- driving wheel
- motor
- driven
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0241—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to elongated work, e.g. wires, cables, tubes
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses an online suspended automatic coating device, which comprises a travelling mechanism, a coating mechanism, a transmission mechanism, a case and a material extruding mechanism, wherein the travelling mechanism is arranged on the case; the travelling mechanism comprises a driving wheel, four driven wheels, a base frame and a fixing device, wherein the driving wheel is horizontal to the driven wheels and matched with a shaft of the base frame, and the driving wheel is connected with a first motor through a transmission mechanism; the coating mechanism is fixed at the end part of the base frame through a fixing device and is provided with four feeding pipelines and four coating ports; the material extruding mechanism comprises a central gear, four driven gears, a material barrel and a material box, wherein the four driven gears are meshed with the central gear, the central gear is connected with a second motor, the driven gears are connected with a sealing piston of the material barrel through a screw rod, and the material barrel is communicated with a material feeding pipeline. The coating device provided by the invention is simple in structure and convenient to operate, realizes the automatic coating process of the insulating paint of the high-altitude power transmission line, and reduces the risk of manual operation.
Description
Technical Field
The invention relates to an online suspension automatic coating device, and belongs to the technical field of high-altitude power transmission lines.
Background
In the power transmission, a part of high-altitude bare wires are used for transmission, so that when sundries such as kites and plastic bags are hung on a power transmission line accidentally, and rainwater hung after heavy rain freezes, short circuit between high-voltage wires is easily caused, and an accidental power failure accident is caused. To avoid such short-circuit accidents, the transmission line is usually coated with an insulating varnish. At present, the manual spraying mode is generally adopted, the problems of low efficiency, low speed, incapability of ensuring the coating effect and the like exist, and the casualty risk exists.
Disclosure of Invention
The purpose is as follows: in order to overcome the defects in the prior art, the invention provides an online suspension automatic coating device.
The technical scheme is as follows: in order to solve the technical problems, the technical scheme adopted by the invention is as follows:
an online suspension automatic coating device comprises a case, a traveling mechanism, a coating mechanism and a material extruding mechanism;
the travelling mechanism comprises a base frame, a driving wheel, a driven wheel and a fixing device, wherein the base frame is fixed at the top of the case, the driving wheel and the driven wheel are respectively fixed on one side surface of the base frame through horizontal connecting shafts, and one end part of the base frame is connected with the fixing device; the coating mechanism is fixedly connected with the fixing device; the periphery of the coating mechanism is provided with a feeding pipeline, and the center of the coating mechanism is provided with a coating port;
a first motor, a second motor and a battery box are arranged in the case, a battery is arranged in the battery box, and the battery supplies power to the first motor and the second motor; the driving wheel is connected with the first motor through a transmission mechanism;
a material extruding mechanism is arranged below the case and comprises a gear combination, a material barrel and a material box, the gear combination comprises a central gear and a driven gear which are meshed with each other, and a central shaft of the central gear is connected with a second motor; the center of driven gear sets up the lead screw, feed cylinder upper portion sets up sealed piston, and the lead screw bottom links to each other with sealed piston, and the feed cylinder is located the workbin, the feed tube communicates with coating mechanism's charge-in pipeline.
Furthermore, the driving wheel is connected with the horizontal connecting shaft through a key sleeve, and the driving wheel and the conveying mechanism are respectively positioned on two sides of the base frame.
Furthermore, the transmission mechanism comprises a transmission shaft, a first bevel gear and a second bevel gear, the lower end of the transmission shaft is connected with the first motor, the upper end of the transmission shaft is connected with the second bevel gear which is horizontally arranged, the first bevel gear is vertically arranged and is meshed with the second bevel gear, and the first bevel gear is fixed on a horizontal connecting shaft connected with the driving wheel.
Further, the driven wheel is connected with the horizontal connecting shaft through a rolling bearing; the four driven wheels are arranged on two sides of the driving wheel in a pairwise manner.
Furthermore, an L-shaped plate is arranged at the upper end of the fixing device and fixedly connected with the base frame through a screw; the side surface of the fixing device is provided with a concave structure, and the coating mechanism is fixed in the concave structure through a screw.
Furthermore, four feeding pipelines of the coating mechanism are uniformly distributed on the periphery of the coating mechanism; the four coating ports are uniformly distributed in the center of the coating mechanism; four driven gears and four material cylinders of the extruding mechanism are respectively arranged.
Furthermore, the bin is in supporting connection with the chassis through a fixing rod.
Further, a fixing plate is arranged on the base frame and is a right-angle plate, one side plate of the right-angle plate is fixed with the base frame through screws, and the other side plate of the right-angle plate is fixedly connected with the horizontal fixing shaft.
Has the advantages that: according to the online suspended automatic coating device, the automatic coating of the insulating paint of the high-altitude power transmission line is realized through the cooperation of the travelling mechanism, the transmission mechanism, the coating mechanism and the extruding mechanism, the structure is simple, the operation is convenient, the manual operation risk is greatly reduced, the problem of the exposed danger of the high-altitude power transmission line is solved, and the safety factor of workers in line maintenance is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the connection between the traveling mechanism and the transmission mechanism;
FIG. 3 is a schematic view of a coating mechanism;
fig. 4 is a schematic view of a chassis structure.
The labels in the figure are: 1. the automatic coating machine comprises a driving wheel, a driven wheel, a fixing device, a coating mechanism, a feeding pipeline, a coating opening, a transmission shaft, a box, a central gear, a driven gear, a material barrel, a box, a base frame, a fixing rod, a first bevel gear, a second bevel gear and a fixing plate, wherein the driving wheel is 2, the driven wheel is 3, the coating mechanism is 4, the feeding pipeline is 5, the coating opening is 6, the transmission shaft is 7, the box is 8, 91.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
An online suspension automatic coating device comprises a case, a traveling mechanism, a coating mechanism and a material extruding structure.
As shown in fig. 1, the traveling mechanism includes a base frame 14, a driving wheel 1, four driven wheels 2 and a fixing device 3, the base frame 14 is fixed on the top of the chassis 8, the driving wheel 1 and the driven wheels 2 are respectively fixed on one side of the base frame 12 through horizontal connecting shafts, specifically, the driving wheel 1 is connected with the horizontal connecting shafts through key sleeves, the driven wheels 2 are connected with the horizontal connecting shafts through rolling bearings, and the four driven wheels 2 are distributed on two sides of the driving wheel 1 in pairs. The base frame 14 is further provided with a fixing plate 18, the fixing plate 18 is a right-angle plate, one side plate of the right-angle plate is fixed with the base frame 14 through a screw, and the other side plate of the right-angle plate is fixedly connected with the horizontal fixing shaft.
One end of the base frame 14 is connected with the fixing device 3; an L-shaped plate is arranged at the upper end of the fixing device 3 and fixedly connected with the base frame 14 through screws; the side of the fixing device 3 is provided with a concave structure, and the coating mechanism 4 is fixed in the concave structure through screws. As shown in fig. 3, four feeding pipes 5 are uniformly distributed around the coating mechanism 4, and four coating ports 6 are uniformly distributed in the center of the coating mechanism 4.
As shown in fig. 4, a first motor 91, a second motor 92 and a battery box 10 are arranged in the chassis 8, and a battery is arranged in the battery box 10 to supply power to the first motor 91 and the second motor 92; the driving wheel 1 is connected with a first motor 91 through a transmission mechanism; the driving wheel 1 and the transmission mechanism are respectively positioned at two sides of the base frame 14. As shown in fig. 2, the transmission mechanism comprises a transmission shaft 7, a first bevel gear 16 and a second bevel gear 17, the lower end of the transmission shaft 7 is connected with a first motor 91, the upper end of the transmission shaft 7 is connected with the second bevel gear 17 which is horizontally arranged, the first bevel gear 16 is vertically arranged and meshed with the second bevel gear 17, and the first bevel gear 16 is fixed on a horizontal connecting shaft connected with the driving wheel 1.
The material extruding mechanism is arranged below the case 8 and comprises a gear combination, a material barrel 12 and a material box 13, and the material box 13 is supported and connected with the case 8 through a fixing rod 15. The gear combination comprises a central gear 110 and four driven gears 111 respectively meshed with the central gear, and the central shaft of the central gear 110 is connected with the second motor 92; a screw rod is arranged in the center of the driven gear 111, a sealing piston is arranged at the upper part of the charging barrel 12, and the bottom end of the screw rod is connected with the sealing piston; the charging barrel 12 is positioned in the feed box 13, and is provided with four charging barrels 12, and the four charging barrels 12 are respectively communicated with the feeding pipeline 5 of the coating mechanism 4.
The working process of the on-line suspension automatic coating device is as follows:
the driving wheel 1 and the driven wheel 2 of the traveling mechanism are erected on a high-altitude power transmission line, and the high-altitude power transmission line penetrates through the center of the coating mechanism 4. The apparatus is then turned on and the batteries power the first motor 91 and the second motor 92. The first motor 91 drives the second bevel gear 17 to rotate through the transmission shaft 7, so as to drive the first bevel gear 16 to rotate, the first bevel gear 16 drives the driving wheel 1 to rotate through the horizontal connecting shaft, and then the traveling mechanism can travel along the overhead transmission line to drive the other four driven wheels 2 to rotate, and the driven wheels 2 can share the stress of the driving wheel 1 and ensure the traveling stability. The second motor 92 drives the central gear 110 to rotate, so that four peripheral driven gears 111 are driven to rotate, the driven gears 111 rotate to drive the screw rod penetrating through the center of the driven gears to move downwards, the screw rod pushes the sealing piston on the upper portion of the charging barrel 12, insulating paint in the charging barrel 12 is extruded into the feeding pipeline 5, and accordingly the insulating paint enters the coating mechanism 4 and is uniformly coated on the high-altitude power transmission line through the four coating ports 6.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (8)
1. The utility model provides an online unsettled automatic coating device which characterized in that: comprises a case, a traveling mechanism, a coating mechanism and a material extruding mechanism;
the walking mechanism comprises a base frame (14), a driving wheel (1), a driven wheel (2) and a fixing device (3), wherein the base frame (14) is fixed at the top of the case (8), the driving wheel (1) and the driven wheel (2) are respectively fixed on the side surface of one side of the base frame (14) through horizontal connecting shafts, and one end part of the base frame (14) is connected with the fixing device (3); the coating mechanism (4) is fixedly connected with the fixing device (3); a feeding pipeline (5) is arranged on the periphery of the coating mechanism (4), and a coating port (6) is arranged in the center of the coating mechanism (4);
a first motor (91), a second motor (92) and a battery box (10) are arranged in the case (8), a battery is arranged in the battery box (10), and the battery supplies power to the first motor (91) and the second motor (92); the driving wheel (1) is connected with a first motor (91) through a transmission mechanism;
the material extruding mechanism is arranged below the case (8) and comprises a gear combination, a material barrel (12) and a material box (13), the gear combination comprises a central gear (110) and a driven gear (111) which are meshed with each other, and a central shaft of the central gear (110) is connected with a second motor (92); the center of driven gear (111) sets up the lead screw, feed cylinder (12) upper portion sets up sealed piston, and the lead screw bottom links to each other with sealed piston, and feed cylinder (12) are located workbin (13), feed cylinder (12) and feed pipeline (5) intercommunication of coating mechanism (4).
2. The on-line flying automatic coating device according to claim 1, characterized in that: the driving wheel (1) is connected with the horizontal connecting shaft through a key sleeve, and the driving wheel (1) and the conveying mechanism are respectively positioned on two sides of the base frame (14).
3. The on-line flying automatic coating device according to claim 2, characterized in that: the transmission mechanism comprises a transmission shaft (7), a first bevel gear (16) and a second bevel gear (17), the lower end of the transmission shaft (7) is connected with a first motor (91), the upper end of the transmission shaft (7) is connected with the second bevel gear (17) which is horizontally arranged, the first bevel gear (16) is vertically arranged and meshed with the second bevel gear (17), and the first bevel gear (16) is fixed on a horizontal connecting shaft connected with the driving wheel (1).
4. The on-line flying automatic coating device according to claim 1, characterized in that: the driven wheel (2) is connected with the horizontal connecting shaft through a rolling bearing; four driven wheels (2) are arranged, and the four driven wheels (2) are distributed on two sides of the driving wheel (1) in pairs.
5. The on-line flying automatic coating device according to claim 1, characterized in that: an L-shaped plate is arranged at the upper end of the fixing device (3) and fixedly connected with the base frame (14) through screws; the side surface of the fixing device (3) is provided with a concave structure, and the coating mechanism (4) is fixed in the concave structure through a screw.
6. The on-line flying automatic coating device according to claim 1, characterized in that: four feeding pipelines (5) of the coating mechanism (4) are uniformly distributed on the periphery of the coating mechanism (4); the four coating ports (6) are uniformly distributed in the center of the coating mechanism (4); four driven gears (111) and four material cylinders (12) of the extruding mechanism are respectively arranged.
7. The on-line flying automatic coating device according to claim 1, characterized in that: the bin (13) is in supporting connection with the case (8) through a fixing rod (15).
8. The on-line flying automatic coating device according to claim 1, characterized in that: the fixing plate (18) is arranged on the base frame (14), the fixing plate (18) is a right-angle plate, one side plate of the right-angle plate is fixed with the base frame (14) through a screw, and the other side plate of the right-angle plate is fixedly connected with the horizontal fixing shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010293106.0A CN111359844A (en) | 2020-04-15 | 2020-04-15 | Online unsettled automatic coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010293106.0A CN111359844A (en) | 2020-04-15 | 2020-04-15 | Online unsettled automatic coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111359844A true CN111359844A (en) | 2020-07-03 |
Family
ID=71199393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010293106.0A Pending CN111359844A (en) | 2020-04-15 | 2020-04-15 | Online unsettled automatic coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111359844A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114950800A (en) * | 2022-05-07 | 2022-08-30 | 三亚摩根兰德科技发展有限公司 | Wire coating robot |
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| DE3937927A1 (en) * | 1989-11-15 | 1991-05-16 | Asea Brown Boveri | Applicator paint to steel cable - uses rotating brushes mounted on carriage which runs on cable |
| WO2004071675A1 (en) * | 2003-02-11 | 2004-08-26 | Kurtz Altaussee Gmbh | Device for applying reactive liquids |
| CN203750741U (en) * | 2013-12-09 | 2014-08-06 | 常州韩清机电科技有限公司 | Automatic spraying remote control robot for high-viscosity insulating paint of extrusion type overhead power transmission line |
| CN108672206A (en) * | 2018-04-18 | 2018-10-19 | 上海理工大学 | The walking mechanism and shaping dies of cable insulation material collaboration coating Work robot |
| CN109569963A (en) * | 2018-12-27 | 2019-04-05 | 云南电力线路器材厂 | A kind of robot coating insulating materials automatically in cable surface |
| CN109622305A (en) * | 2018-12-29 | 2019-04-16 | 上海理工大学 | Cable insulation application system |
| CN109768498A (en) * | 2018-12-29 | 2019-05-17 | 重庆洎皋电力科技有限责任公司 | The intelligent encapsulated spray robot of electrification in high voltage overhead bare conductor |
| CN109847992A (en) * | 2018-12-29 | 2019-06-07 | 上海理工大学 | Walking coating mechanism and corresponding equipment |
| CN209303126U (en) * | 2018-12-07 | 2019-08-27 | 北京智网物联科技有限公司 | A kind of cable glue stations |
| CN209753276U (en) * | 2018-12-27 | 2019-12-10 | 云南电力线路器材厂 | Robot for automatically coating insulating material on surface of cable |
| CN110612164A (en) * | 2017-05-11 | 2019-12-24 | 通用线缆技术公司 | System and method for overhead handling of overhead cables |
| CN110729674A (en) * | 2019-12-17 | 2020-01-24 | 广东冠能电力科技发展有限公司 | Self-traction type wire coating robot wire-feeding and wire-hanging method and coating robot |
-
2020
- 2020-04-15 CN CN202010293106.0A patent/CN111359844A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3937927A1 (en) * | 1989-11-15 | 1991-05-16 | Asea Brown Boveri | Applicator paint to steel cable - uses rotating brushes mounted on carriage which runs on cable |
| WO2004071675A1 (en) * | 2003-02-11 | 2004-08-26 | Kurtz Altaussee Gmbh | Device for applying reactive liquids |
| CN203750741U (en) * | 2013-12-09 | 2014-08-06 | 常州韩清机电科技有限公司 | Automatic spraying remote control robot for high-viscosity insulating paint of extrusion type overhead power transmission line |
| CN110612164A (en) * | 2017-05-11 | 2019-12-24 | 通用线缆技术公司 | System and method for overhead handling of overhead cables |
| CN108672206A (en) * | 2018-04-18 | 2018-10-19 | 上海理工大学 | The walking mechanism and shaping dies of cable insulation material collaboration coating Work robot |
| CN209303126U (en) * | 2018-12-07 | 2019-08-27 | 北京智网物联科技有限公司 | A kind of cable glue stations |
| CN109569963A (en) * | 2018-12-27 | 2019-04-05 | 云南电力线路器材厂 | A kind of robot coating insulating materials automatically in cable surface |
| CN209753276U (en) * | 2018-12-27 | 2019-12-10 | 云南电力线路器材厂 | Robot for automatically coating insulating material on surface of cable |
| CN109622305A (en) * | 2018-12-29 | 2019-04-16 | 上海理工大学 | Cable insulation application system |
| CN109768498A (en) * | 2018-12-29 | 2019-05-17 | 重庆洎皋电力科技有限责任公司 | The intelligent encapsulated spray robot of electrification in high voltage overhead bare conductor |
| CN109847992A (en) * | 2018-12-29 | 2019-06-07 | 上海理工大学 | Walking coating mechanism and corresponding equipment |
| CN110729674A (en) * | 2019-12-17 | 2020-01-24 | 广东冠能电力科技发展有限公司 | Self-traction type wire coating robot wire-feeding and wire-hanging method and coating robot |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114950800A (en) * | 2022-05-07 | 2022-08-30 | 三亚摩根兰德科技发展有限公司 | Wire coating robot |
| CN114950800B (en) * | 2022-05-07 | 2023-09-19 | 三亚摩根兰德科技发展有限公司 | Wire coating robot |
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Application publication date: 20200703 |
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| RJ01 | Rejection of invention patent application after publication |