CN111359759A - Smashing device method for feed manufacturing and efficiency calculation - Google Patents
Smashing device method for feed manufacturing and efficiency calculation Download PDFInfo
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- CN111359759A CN111359759A CN202010235229.9A CN202010235229A CN111359759A CN 111359759 A CN111359759 A CN 111359759A CN 202010235229 A CN202010235229 A CN 202010235229A CN 111359759 A CN111359759 A CN 111359759A
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- bypass
- box body
- dust
- air outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/20—Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses a crushing device for feed manufacturing, wherein a medicament spraying mechanism comprises: the device comprises a pesticide spraying end part, a pesticide transition bin, an external connecting pipe, a hyperbolic curve male rail, a self-rotating shaft and an intermediate gear; the medicament spraying mechanism is communicated up and down; the bypass motor at the top drives the self-rotating shaft to rotate by itself through the intermediate gear, and simultaneously, the self-rotating shaft is driven to rotate along the hyperbolic public rail; from the rotation axis middle part be fixed with medicine transition storehouse, medicine transition storehouse surface is equipped with six and spouts the medicine tip to spraying to bypass channel and settling the agent, spout the medicine tip and through medicine transition storehouse, external pipe and outside settling the agent jar intercommunication. The crushing device for feed manufacturing, provided by the invention, is novel and reasonable in structure, high in dust removal efficiency and wide in application range.
Description
Technical Field
The invention belongs to the field of feed processing, and particularly relates to a crushing device for feed manufacturing and an efficiency calculation method.
Background
Under the conditions of the prior art, the dust removing capability and the technology in the processing process in the field of feed processing are not developed and mature, and the mechanism is mainly characterized in that no medicament spraying mechanism exists in the prior art, or the mechanism does not comprise: the spraying device comprises a spraying end part, a medicine transition bin, an external connecting pipe, a hyperbolic curve male rail, a self-rotating shaft and an intermediate gear turbulence mechanism. Due to lack of or immature mechanisms, the process is old, the treatment cost is high, the dust removal efficiency is low, the process flow is long, the control is complex, the occupied area is large and the like.
Disclosure of Invention
In order to solve the above-described problems, the present invention provides a crushing apparatus for manufacturing a feed, including: the device comprises a feed inlet 1, a treatment box body 2, a separation chamber 3, a belt conveyor 4, a primary crusher 5, a buffer chamber 6, a secondary crusher 7, an air outlet system 8, a dust monitor 9 and a control center 10; the feeding port 1 is positioned at the top of the processing box body 2 and is communicated with the feeding port, the primary crusher 5, the buffer chamber 6 and the secondary crusher 7 are sequentially arranged in the processing box body 2, and the processing box body 2 is communicated with the separation chamber 3 at the lower part; a belt conveyor 4 is arranged on one side of the separation chamber 3 and used for outputting the crushed materials outwards; the other side is provided with an air outlet system 8, and the air outlet system 8 can be disassembled and replaced to realize air purification; a control center 10 is arranged outside the treatment box body 2; the interior of the processing box body 2 is provided with a dust monitor 9 which is connected with a control center 10 in a wire control way; the bottom of the separation chamber 3 is provided with a slag outlet.
Further, the air outlet system 8 includes: a gate adjusting 81, a gate sliding rail 82, a baffle plate 83, a filling pipe 84, a gas distribution chamber 85, a bubble head 86, a transition chamber 87, a semi-arc plate 88, a release pipe 89, a refrigerating pipe 80 and a gas outlet mechanism 1 a; the air outlet system 8 is of a rectangular box body closed structure, the interior of the rectangular box body is filled with aqueous solution, the tail end of the rectangular box body is provided with an air outlet mechanism 1a, and the bottom of the rectangular box body is provided with a sludge discharge pipe; a gas distribution chamber 85 at one side, which is internally provided with a plurality of bubble heads 86 immersed at the bottom of the solution, the top end of the gas distribution chamber receives external dust-containing gas, micro bubbles generated by the bubble heads 86 are dispersed in the aqueous solution, and the solution washes the dust in the bubbles into the solution; a plurality of baffle plates 83 are arranged in the box body at equal intervals, one end of each baffle plate 83 is provided with a gate with two through sides, the gates of odd baffle plates 83 are arranged at the bottom end, and the gates of even baffle plates 83 are arranged at the top end; a gate adjustment 81 is arranged at the gate to control the air flow passing through; the gate slide rails 82 are erected on the two sides of the box body, and the gate opening regulator 81 slides in the gate slide rails 82; a cylindrical flocculant mixer is arranged between the two baffle plates 83, the cylindrical flocculant mixer is horizontally arranged along the short axis direction of the box body, the upper half arc is open, the lower half arc is a half arc plate 88 made of a reticular steel plate, a plurality of long plate-shaped stirring blades are arranged on the cylindrical flocculant mixer through a rotating shaft and at equal angles, the end parts of the stirring blades are provided with release pipes 89, and the surface of the release pipe 89 rotating at low speed is provided with a large number of through holes; a sludge discharge pipe is arranged at the bottom of the semi-arc plate 88, a transition chamber 87 is arranged at the end part of the semi-arc, one end of the transition chamber is communicated with an external flocculating agent tank through a filling pipe 84, and the other end of the transition chamber is communicated with a release pipe 89; the inner side of the box body is provided with a refrigeration pipe 80 to promote flocculation and sedimentation.
Further, the air outlet mechanism 1a includes: the device comprises a door sealing plate 11, a sealing plate drive 12, an air inlet channel 13, a branch channel sealing plate 14, a bypass channel 15, a transition bin 16, a return spring 17 and a lock catch 18; the left end of the air outlet mechanism 1a is provided with an air inlet which is communicated with an air outlet at the right end, the door sealing plate 11 is positioned at the inner left end and is connected with the door sealing plate driving 12 through two connecting shafts, sealing rubber is pasted on the right surface of the door sealing plate 11, and when the door sealing plate driving 12 drives the door sealing plate 11 to move right to the air inlet channel 13 through the connecting shafts and is locked through the lock catch 18, air flow can be prevented from entering the air inlet channel 13; the surface of the connecting shaft is sleeved with a return spring 17; the right side of the connecting shaft is connected with a lock catch 18; a bypass channel 15 is arranged in the air inlet channel 13, airflow passes through the bypass channel 15 and the transition bin 16 and is discharged from an air outlet at the right end, and a branch channel sealing plate 14 is arranged at one side of the bypass channel 15 to control the flow of the air; the closing plate drive 12 and the branch tunnel closing plate 14 are in wire control connection with the control center 10.
Further, the bypass passage 15 includes: a bypass air outlet valve 151, a bypass motor 152, a heat pipe mechanism 153, a turbulent flow mechanism 154, a bypass air inlet valve 155, a medicament spraying mechanism 156 and a bypass cover plate 14; a bypass inlet valve 155 and a bypass outlet valve 151 are respectively arranged at two ends of the bypass channel 15 and are communicated with each other; a turbulence mechanism 154 and a medicament spraying mechanism 156 are arranged in the bypass channel, the bypass motor 152 is respectively in driving connection with the turbulence mechanism 154 and the medicament spraying mechanism 156, wherein the turbulence mechanism 154 comprises a plurality of holes and is connected with a diffusion mechanism, and the diffusion mechanism comprising a plurality of blades realizes rotation around the axis and simultaneous hyperbolic revolution around the circumference inside the bypass channel 15; a settling agent distribution bin is arranged at the upper part of the agent spraying mechanism 156, and the self-axis rotation is realized, and the settling agent distribution bin revolves around a circular hyperbolic curve in the bypass channel 15; the turbulent flow mechanism 154 promotes the dust-containing airflow to be mixed with the settling agent, and the agent spraying mechanism 156 promotes the dust to react with the settling agent and settle; the heat pipe mechanism 153 is arranged at the periphery of the bypass channel 15 and is used for heating to promote the reaction of the dust and the settling agent.
Further, the medicine spraying mechanism 156 includes: a pesticide spraying end part 1561, a pesticide transition bin 1562, an external connection pipe 1563, a hyperbolic public rail 1564, a self-rotating shaft 1565 and an intermediate gear 1566; the agent spraying mechanism 156 is vertically through; the bypass motor 152 at the top rotates the self-rotation shaft 1565 by the intermediate gear 1566, and causes the self-rotation shaft 1565 to rotate along the hyperbolic common rail 1564; from the pivot 1565 middle part be fixed with medicine transition bin 1562, medicine transition bin 1562 surface is equipped with six and spouts medicine tip 1561 to 15 spraying of bypass channel subsides agent, spout medicine tip 1561 and through medicine transition bin 1562, external pipe 1563 with outside subsides agent jar intercommunication.
Further, the working method of the device comprises the following steps:
step 1: the material conveyed by the air enters the processing box body 2 through the feeding hole 1, and is deeply crushed under the action of the primary crusher 5, the buffer chamber 6 and the secondary crusher 7; the crushed materials are conveyed outwards by a belt conveyor 4, the gas is discharged outwards by an air outlet system 8, and impurities are discharged from a slag outlet at the bottom; the dust monitor 9 monitors the dust concentration change of the processing box body 2 in real time, and immediately alarms and cuts off the power supply when dangerous concentration is reached.
Step 2: during the operation of the air outlet system 8, dust-containing gas enters the bubble heads 86 from a plurality of upper pipelines, and tiny bubbles generated in water promote the dust to be dissolved in the water; the air flow sequentially passes through the upper and lower gate baffles 83 to increase the contact area and time with water; when the sludge passes through the reticular semi-arc plate 88 and enters the flocculant mixer, the sludge reacts with the flocculant released by the release pipe 89, the sedimentation is accelerated under the low-speed stirring of the long plate-shaped stirring blades and the cooling action of the refrigerating pipe 80, the clean air is discharged from the air outlet mechanism 1a, and the sludge is discharged from the sludge discharge pipe.
And 3, step 3: in the working process of the air outlet mechanism 1a, in the initial state, the door sealing plate 11 is opened under the action of the return spring 17; when the air-conditioner needs to be closed, the control center 10 controls the sealing plate driving device 12 to drive the sealing plate 11 to move right to the air inlet channel 13 through the connecting shaft, and air flow is prevented from entering the air inlet channel 13 through the locking effect of the lock catch 18; meanwhile, the bypass cover plate 14 blocks the bypass channel 15 to prevent air flow from passing through; when a certain value needs to be opened, the control center 10 controls the sealing plate drive 12 to drive the sealing plate 11 to move left by a certain value through the connecting shaft, the lock catch 18 is unlocked, and air flow enters the air inlet channel 13; at the same time, the bypass cover 14 is opened at an angle and the air flow passes through the bypass passage 15.
And 4, step 4: during the operation of the bypass channel 15, the dust-containing air flow enters from the bypass inlet valve 155, so that the dust and the sedimentation agent are uniformly mixed under the action of the turbulence mechanism 154 and the agent spraying mechanism 156, and the dust and the sedimentation agent are promoted to react under the action of the heat pipe mechanism 153 and are discharged from the bypass outlet valve 151.
And 5, step 5: in the operation of the chemical spraying mechanism 156, the dust-containing air flow enters from the bypass inlet valve 155 and is discharged from the bypass outlet valve 151, and in the flowing process, six spraying end portions 1561 rotating around the axis and revolving in a hyperbolic curve spray the settling agent to the bypass channel 15, so that the dust settling is promoted and the solid-gas separation is realized.
The invention discloses a crushing device for feed manufacturing and an efficiency calculation method, and has the advantages that: novel structure is reasonable, and gaseous dust clearance is high, and application scope is wide.
Drawings
FIG. 1 is a view of a crushing apparatus for producing feedstuff according to the present invention.
Fig. 2 is a drawing of an air outlet system 8 in the invention.
Fig. 3 is a view of the air outlet mechanism 1a of the present invention.
Fig. 4 is a view of the bypass passage 15 of the present invention.
Fig. 5 is a diagram of a medicament spray mechanism 156 according to the present invention.
Detailed Description
The crushing device for feed production provided by the invention is further explained by combining the attached drawings and examples.
FIG. 1 is a view of a crushing apparatus for producing feedstuff according to the present invention. A reducing mechanism for feed manufacture, comprising: the device comprises a feed inlet 1, a treatment box body 2, a separation chamber 3, a belt conveyor 4, a primary crusher 5, a buffer chamber 6, a secondary crusher 7, an air outlet system 8, a dust monitor 9 and a control center 10; the feeding port 1 is positioned at the top of the processing box body 2 and is communicated with the feeding port, the primary crusher 5, the buffer chamber 6 and the secondary crusher 7 are sequentially arranged in the processing box body 2, and the processing box body 2 is communicated with the separation chamber 3 at the lower part; a belt conveyor 4 is arranged on one side of the separation chamber 3 and used for outputting the crushed materials outwards; the other side is provided with an air outlet system 8, and the air outlet system 8 can be disassembled and replaced to realize air purification; a control center 10 is arranged outside the treatment box body 2; the interior of the processing box body 2 is provided with a dust monitor 9 which is connected with a control center 10 in a wire control way; the bottom of the separation chamber 3 is provided with a slag outlet.
Fig. 2 is a drawing of an air outlet system 8 in the invention. Air-out system 8 includes: a gate adjusting 81, a gate sliding rail 82, a baffle plate 83, a filling pipe 84, a gas distribution chamber 85, a bubble head 86, a transition chamber 87, a semi-arc plate 88, a release pipe 89, a refrigerating pipe 80 and a gas outlet mechanism 1 a; the air outlet system 8 is of a rectangular box body closed structure, the interior of the rectangular box body is filled with aqueous solution, the tail end of the rectangular box body is provided with an air outlet mechanism 1a, and the bottom of the rectangular box body is provided with a sludge discharge pipe; a gas distribution chamber 85 at one side, which is internally provided with a plurality of bubble heads 86 immersed at the bottom of the solution, the top end of the gas distribution chamber receives external dust-containing gas, micro bubbles generated by the bubble heads 86 are dispersed in the aqueous solution, and the solution washes the dust in the bubbles into the solution; a plurality of baffle plates 83 are arranged in the box body at equal intervals, one end of each baffle plate 83 is provided with a gate with two through sides, the gates of odd baffle plates 83 are arranged at the bottom end, and the gates of even baffle plates 83 are arranged at the top end; a gate adjustment 81 is arranged at the gate to control the air flow passing through; the gate slide rails 82 are erected on the two sides of the box body, and the gate opening regulator 81 slides in the gate slide rails 82; a cylindrical flocculant mixer is arranged between the two baffle plates 83, the cylindrical flocculant mixer is horizontally arranged along the short axis direction of the box body, the upper half arc is open, the lower half arc is a half arc plate 88 made of a reticular steel plate, a plurality of long plate-shaped stirring blades are arranged on the cylindrical flocculant mixer through a rotating shaft and at equal angles, the end parts of the stirring blades are provided with release pipes 89, and the surface of the release pipe 89 rotating at low speed is provided with a large number of through holes; a sludge discharge pipe is arranged at the bottom of the semi-arc plate 88, a transition chamber 87 is arranged at the end part of the semi-arc, one end of the transition chamber is communicated with an external flocculating agent tank through a filling pipe 84, and the other end of the transition chamber is communicated with a release pipe 89; the inner side of the box body is provided with a refrigeration pipe 80 to promote flocculation and sedimentation.
Fig. 3 is a view of the air outlet mechanism 1a of the present invention. The air outlet mechanism 1a includes: the device comprises a door sealing plate 11, a sealing plate drive 12, an air inlet channel 13, a branch channel sealing plate 14, a bypass channel 15, a transition bin 16, a return spring 17 and a lock catch 18; the left end of the air outlet mechanism 1a is provided with an air inlet which is communicated with an air outlet at the right end, the door sealing plate 11 is positioned at the inner left end and is connected with the door sealing plate driving 12 through two connecting shafts, sealing rubber is pasted on the right surface of the door sealing plate 11, and when the door sealing plate driving 12 drives the door sealing plate 11 to move right to the air inlet channel 13 through the connecting shafts and is locked through the lock catch 18, air flow can be prevented from entering the air inlet channel 13; the surface of the connecting shaft is sleeved with a return spring 17; the right side of the connecting shaft is connected with a lock catch 18; a bypass channel 15 is arranged in the air inlet channel 13, airflow passes through the bypass channel 15 and the transition bin 16 and is discharged from an air outlet at the right end, and a branch channel sealing plate 14 is arranged at one side of the bypass channel 15 to control the flow of the air; the closing plate drive 12 and the branch tunnel closing plate 14 are in wire control connection with the control center 10.
Fig. 4 is a view of the bypass passage 15 of the present invention. The bypass passage 15 includes: a bypass air outlet valve 151, a bypass motor 152, a heat pipe mechanism 153, a turbulent flow mechanism 154, a bypass air inlet valve 155, a medicament spraying mechanism 156 and a bypass cover plate 14; a bypass inlet valve 155 and a bypass outlet valve 151 are respectively arranged at two ends of the bypass channel 15 and are communicated with each other; a turbulence mechanism 154 and a medicament spraying mechanism 156 are arranged in the bypass channel, the bypass motor 152 is respectively in driving connection with the turbulence mechanism 154 and the medicament spraying mechanism 156, wherein the turbulence mechanism 154 comprises a plurality of holes and is connected with a diffusion mechanism, and the diffusion mechanism comprising a plurality of blades realizes rotation around the axis and simultaneous hyperbolic revolution around the circumference inside the bypass channel 15; a settling agent distribution bin is arranged at the upper part of the agent spraying mechanism 156, and the self-axis rotation is realized, and the settling agent distribution bin revolves around a circular hyperbolic curve in the bypass channel 15; the turbulent flow mechanism 154 promotes the dust-containing airflow to be mixed with the settling agent, and the agent spraying mechanism 156 promotes the dust to react with the settling agent and settle; the heat pipe mechanism 153 is arranged at the periphery of the bypass channel 15 and is used for heating to promote the reaction of the dust and the settling agent.
Fig. 5 is a diagram of a medicament spray mechanism 156 according to the present invention. The agent spraying mechanism 156 includes: a pesticide spraying end part 1561, a pesticide transition bin 1562, an external connection pipe 1563, a hyperbolic public rail 1564, a self-rotating shaft 1565 and an intermediate gear 1566; the agent spraying mechanism 156 is vertically through; the bypass motor 152 at the top rotates the self-rotation shaft 1565 by the intermediate gear 1566, and causes the self-rotation shaft 1565 to rotate along the hyperbolic common rail 1564; from the pivot 1565 middle part be fixed with medicine transition bin 1562, medicine transition bin 1562 surface is equipped with six and spouts medicine tip 1561 to 15 spraying of bypass channel subsides agent, spout medicine tip 1561 and through medicine transition bin 1562, external pipe 1563 with outside subsides agent jar intercommunication.
In order to effectively calculate the working efficiency information of the equipment, a cloud platform and a cloud server system are managed based on big data, and the latest algorithm process is obtained through intelligent constraint of a block chain.
The specific calculation process is further illustrated by the following examples.
Example 1
The working efficiency of the equipment（GL）The calculation method is as follows:
when x-unit production tonnage power consumption =700 (Kw); y-mechanical energy consumption =70 (Kw); z-reactive power =40 (Kw).
Substituting the following formula into the device to improve the working efficiency of the device by using the block chain theory（GL）The calculation results are as follows:
example 2
When x-unit production tonnage power consumption =700 (Kw); y-mechanical energy consumption =70 (Kw); z-reactive power =30 (Kw).
Substituting the following formula into the device to improve the working efficiency of the device by using the block chain theory（GL）The calculation results are as follows:
Claims (6)
1. a reducing mechanism for feed manufacture, comprising: the device comprises a feeding hole (1), a processing box body (2), a separating chamber (3), a belt conveyor (4), a primary crusher (5), a buffer chamber (6), a secondary crusher (7), an air outlet system (8), a dust monitor (9) and a control center (10); the device is characterized in that a feed inlet (1) is arranged at the top of a treatment box body (2) and is communicated with the feed inlet, a primary crusher (5), a buffer chamber (6) and a secondary crusher (7) are sequentially arranged in the treatment box body (2), and the treatment box body (2) is communicated with a separation chamber (3) at the lower part; a belt conveyor (4) is arranged on one side of the separation chamber (3) and is used for outputting the crushed materials outwards; an air outlet system (8) is arranged on the other side, and the air outlet system (8) can be disassembled and replaced to realize air purification; a control center (10) is arranged outside the treatment box body (2); a dust monitor (9) is arranged in the processing box body (2) and is in control connection with a control center (10) through a lead; the bottom of the separation chamber (3) is provided with a slag outlet;
the air outlet system (8) is provided with an air outlet mechanism (1 a);
the air outlet mechanism (1 a) is provided with a bypass channel (15);
the bypass channel (15) is provided with a medicament spraying mechanism (156);
the medicament spraying mechanism (156) comprises: a medicine spraying end part (1561), a medicine transition bin (1562), an external connecting pipe (1563), a hyperbolic public rail (1564), a self-rotating shaft (1565) and an intermediate gear (1566); the medicament spraying mechanism (156) is communicated up and down; the bypass motor (152) at the top is driven by the self-rotating shaft (1565) to rotate on the self-rotating shaft through the intermediate gear (1566), and meanwhile, the self-rotating shaft (1565) is driven to rotate along the hyperbolic public rail (1564); a medicine transition bin (1562) is fixed in the middle of the rotating shaft (1565), six medicine spraying end portions (1561) are arranged on the surface of the medicine transition bin (1562), a settling agent is sprayed to the bypass channel (15), and the medicine spraying end portions (1561) are communicated with an external settling agent tank through the medicine transition bin (1562) and an external connecting pipe (1563).
2. A crushing plant for feed production according to claim 1, characterized in that the air outlet system (8) comprises: the device comprises a gate opening adjusting mechanism (81), a gate slide rail (82), a baffle plate (83), a filling pipe (84), a gas distribution chamber (85), a bubble head (86), a transition chamber (87), a semi-arc plate (88), a release pipe (89), a refrigerating pipe (80) and a gas outlet mechanism (1 a);
the air outlet system (8) is of a rectangular box body closed structure, the interior of the rectangular box body is filled with aqueous solution, the tail end of the rectangular box body is provided with an air outlet mechanism (1 a), and the bottom of the rectangular box body is provided with a sludge discharge pipe; the gas distribution chamber (85) is positioned at one side, a plurality of bubble heads (86) are arranged in the gas distribution chamber and dipped at the bottom of the solution, the top end of the gas distribution chamber receives external dust-containing gas, micro bubbles are generated by the bubble heads (86) and dispersed in the aqueous solution, and the solution washes dust in the bubbles into the solution; a plurality of baffle plates (83) are arranged in the box body at equal intervals, one end of each baffle plate (83) is provided with a gate with two through sides, the gates of odd baffle plates (83) are arranged at the bottom end, and the gates of even baffle plates are arranged at the top end; a gate adjustment (81) is arranged at the gate to control the air flow passing through; a gate slide rail (82) is erected on the two sides of the box body, and the gate opening regulator (81) slides in the gate slide rail (82); a cylindrical flocculant mixer is arranged between the two baffle plates (83), the cylindrical flocculant mixer is horizontally arranged along the short axis direction of the box body, the upper half arc is open, the lower half arc is a half arc plate (88) made of a reticular steel plate, a plurality of long plate-shaped stirring blades are arranged on the cylindrical flocculant mixer at equal angles through a rotating shaft of the cylindrical flocculant mixer, the end parts of the stirring blades are provided with release pipes (89), and a large number of through holes are formed in the surface of the release pipes (89) rotating at a low speed; a sludge discharge pipe is arranged at the bottom of the semi-arc plate (88), a transition chamber (87) is arranged at the end part of the semi-arc, one end of the transition chamber is communicated with an external flocculating agent tank through a filling pipe (84), and the other end of the transition chamber is communicated with a release pipe (89); the inner side of the box body is provided with a refrigeration pipe (80) to promote flocculation and sedimentation.
3. A crushing apparatus for feed production according to claim 2, wherein the air outlet means (1 a) comprises: the device comprises a door sealing plate (11), a sealing plate driving (12), an air inlet channel (13), a branch channel sealing plate (14), a bypass channel (15), a transition bin (16), a return spring (17), a lock catch (18) and a control center (10);
the left end of the air outlet mechanism (1 a) is provided with an air inlet which is communicated with an air outlet at the right end, the door sealing plate (11) is positioned at the inner left end and is connected with the sealing plate drive (12) through two connecting shafts, sealing rubber is pasted on the right surface of the door sealing plate (11), and when the sealing plate drive (12) drives the door sealing plate (11) to move right to the air inlet channel (13) through the connecting shafts and is locked by the lock catch (18), air flow can be prevented from entering the air inlet channel (13); the surface of the connecting shaft is sleeved with a return spring (17); the right side of the connecting shaft is connected with a lock catch (18); a bypass channel (15) is arranged in the air inlet channel (13), airflow passes through the bypass channel (15) and the transition bin (16) and is discharged from an air outlet at the right end, and a branch channel sealing plate (14) is arranged on one side of the bypass channel (15) to control the flow of the air; the sealing plate drive (12) and the branch tunnel sealing plate (14) are connected with the control center (10) in a wire control way.
4. A crushing device for feed manufacture according to claim 3, characterized in that the bypass channel (15) comprises: the device comprises a bypass air outlet valve (151), a bypass motor (152), a heat pipe mechanism (153), a turbulence mechanism (154), a bypass air inlet valve (155), a medicament spraying mechanism (156) and a bypass cover plate (14);
a bypass inlet valve (155) and a bypass outlet valve (151) are respectively arranged at the two ends of the bypass channel (15) and are communicated; a turbulence mechanism (154) and a medicament spraying mechanism (156) are arranged in the bypass channel, the bypass motor (152) is respectively in driving connection with the turbulence mechanism (154) and the medicament spraying mechanism (156), wherein the turbulence mechanism (154) comprises a plurality of holes and is connected with a diffusion mechanism, and the diffusion mechanism comprising a plurality of blades realizes rotation from the axis and simultaneously revolves around a circular hyperbola in the inner circumference of the bypass channel (15); a settling agent distribution bin is arranged at the upper part of the agent spraying mechanism (156), and the self-axis rotation is realized while the self-axis rotation revolves around the internal circumference of the bypass channel (15) in a hyperbolic curve manner; the turbulent flow mechanism (154) promotes the dust-containing airflow to be mixed with the settling agent, and the medicament spraying mechanism (156) promotes the dust to react with the settling agent and settle; a heat pipe mechanism (153) is arranged at the periphery of the bypass channel (15) and is used for heating to promote the reaction of the dust and the settling agent.
5. The crushing apparatus for feed production according to claim 4, wherein the method for calculating the working efficiency of the apparatus is as follows:
wherein: x-unit production tonnage power consumption (Kw); y-mechanical energy consumption (Kw); z-reactive power (Kw); GL-working efficiency.
6. A crushing device for feed manufacturing is characterized in that the working method of the device comprises the following steps:
step 1: materials conveyed pneumatically enter the processing box body (2) through the feeding hole (1) and are deeply crushed under the action of the primary crusher (5), the buffer chamber (6) and the secondary crusher (7); the crushed materials are conveyed outwards by a belt conveyor (4), the gas is discharged outwards by an air outlet system (8), and impurities are discharged from a slag outlet at the bottom; the dust monitor (9) monitors the dust concentration change of the processing box body (2) in real time, and immediately alarms and cuts off the power supply when the dangerous concentration is reached;
step 2: during the operation of the air outlet system (8), dust-containing gas enters the bubble heads (86) from a plurality of upper pipelines, and tiny bubbles generated in water promote the dust to be dissolved in the water; the air flow sequentially passes through the upper and lower gate baffle plates (83) to increase the contact area and time with water; when the sludge passes through the reticular semi-arc plate (88) and enters the flocculant mixer, the sludge reacts with the flocculant released by the release pipe (89), the sedimentation is accelerated under the actions of low-speed stirring of the long plate-shaped stirring blades and cooling of the refrigerating pipe (80), clean air is discharged from the air outlet mechanism (1 a), and sludge is discharged from the sludge discharge pipe;
and 3, step 3: in the working process of the air outlet mechanism (1 a), in the initial state, the door sealing plate (11) is opened under the action of the return spring (17); when the air-conditioner is required to be closed, the control center (10) controls the sealing plate drive (12) to drive the sealing plate (11) to move right to the air inlet channel (13) through the connecting shaft, and air flow is prevented from entering the air inlet channel (13) through the locking effect of the lock catch (18); meanwhile, the bypass channel (15) is blocked by the bypass cover plate (14) to prevent air flow from passing through; when a certain value needs to be opened, the control center (10) controls the sealing plate drive (12) to drive the sealing plate (11) to move left by a certain value through the connecting shaft, the lock catch (18) is unlocked, and air flow enters the air inlet channel (13); meanwhile, the bypass cover plate (14) is opened at a certain angle, and airflow passes through the bypass channel (15);
and 4, step 4: during the work of the bypass channel (15), dust-containing airflow enters from a bypass inlet valve (155), under the action of the turbulence mechanism (154) and the medicament spraying mechanism (156), the dust and the sedimentation agent are uniformly mixed, and simultaneously, under the action of the heat pipe mechanism (153), the dust and the sedimentation agent are promoted to react and are discharged from a bypass outlet valve (151);
and 5, step 5: during the operation of the agent spraying mechanism (156), dust-containing airflow enters from a bypass inlet valve (155) and is discharged from a bypass outlet valve (151), and in the flowing process, six spraying end parts (1561) rotating around the axis and revolving in a hyperbolic curve spray settling agents to the bypass channel (15) to promote the dust settling and realize solid-gas separation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010235229.9A CN111359759A (en) | 2020-03-30 | 2020-03-30 | Smashing device method for feed manufacturing and efficiency calculation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113081946A (en) * | 2021-03-02 | 2021-07-09 | 山西省农业科学院经济作物研究所 | Astragalus maple tea and preparation method thereof |
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| CN109499737A (en) * | 2018-11-16 | 2019-03-22 | 深圳市东涛再生资源有限公司 | Dust removal device of crusher |
| CN208694564U (en) * | 2018-05-24 | 2019-04-05 | 江西万年华农恒青农牧有限公司 | A kind of Feed Manufacturing workshop dust collector |
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| CN104606984A (en) * | 2015-01-23 | 2015-05-13 | 江汉大学 | Foam air purification system |
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| CN113081946A (en) * | 2021-03-02 | 2021-07-09 | 山西省农业科学院经济作物研究所 | Astragalus maple tea and preparation method thereof |
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