CN111389510A - Efficient crushing device and method for soybean processing - Google Patents

Efficient crushing device and method for soybean processing Download PDF

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Publication number
CN111389510A
CN111389510A CN202010235227.XA CN202010235227A CN111389510A CN 111389510 A CN111389510 A CN 111389510A CN 202010235227 A CN202010235227 A CN 202010235227A CN 111389510 A CN111389510 A CN 111389510A
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China
Prior art keywords
bypass
fan
shaft
dust
air outlet
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CN202010235227.XA
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Chinese (zh)
Inventor
张明胜
包芹芳
党梦婷
陈昱群
褚锦成
梁峙
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Individual
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Individual
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Priority to CN202010235227.XA priority Critical patent/CN111389510A/en
Publication of CN111389510A publication Critical patent/CN111389510A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C9/00Other milling methods or mills specially adapted for grain
    • B02C9/04Systems or sequences of operations; Plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • B01D47/021Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by bubbling the gas through a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C11/00Other auxiliary devices or accessories specially adapted for grain mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C11/00Other auxiliary devices or accessories specially adapted for grain mills
    • B02C11/04Feeding devices

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention discloses a high-efficiency crushing device for soybean processing, wherein a turbulence mechanism comprises: the device comprises a turbulence shaft, a lower pushing mechanism, a fan, lower swinging cloth and an upper lifting mechanism; the bypass motor at the top drives the turbulent flow shaft to rotate on the shaft through the intermediate gear, and meanwhile, the turbulent flow shaft is driven to rotate along the hyperbolic curve common rail; the middle part of the turbulence shaft is provided with a fan which is connected with the turbulence shaft in a sliding way, the fan slides up and down along the turbulence shaft, eight blades are arranged on the outer side of the fan, and the turbulence shaft drives the fan to fan in four directions to promote the dust to react with the settling agent; the upper part of the turbulence shaft is provided with a lower pushing mechanism, when the fan moves to the top to drive the fan to move downwards, and simultaneously, the lower part of the turbulence shaft is provided with an upper lifting mechanism, when the fan moves to the bottom to drive the fan to move upwards; the outer ring of the lower part of the fan is provided with a fiber soft surface material and a lower swinging cloth swinging along with wind, so that dust and a settling agent are dissolved and further reacted. The efficient crushing device for soybean processing, disclosed by the invention, is novel and reasonable in structure, high in dust removal efficiency and wide in application range.

Description

Efficient crushing device and method for soybean processing
Technical Field
The invention belongs to the field of grain processing, and particularly relates to a high-efficiency crushing device and method for soybean processing.
Background
Under the condition of the prior art, the capability and the technology of removing dust in the processing process in the field of grain processing are not developed and matured, and the mechanism is mainly characterized in that no turbulence mechanism or no turbulence shaft, a downward pushing mechanism, a fan, a downward cloth and an upward lifting mechanism are arranged in the prior art. Due to lack of or immature mechanisms, the process is old, the treatment cost is high, the dust removal efficiency is low, the process flow is long, the control is complex, the occupied area is large and the like.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides an efficient crushing apparatus for soybean processing, comprising: the device comprises a feed inlet 1, a treatment box body 2, a separation chamber 3, a belt conveyor 4, a primary crusher 5, a buffer chamber 6, a secondary crusher 7, an air outlet system 8, a dust monitor 9 and a control center 10; the feeding port 1 is positioned at the top of the processing box body 2 and is communicated with the feeding port, the primary crusher 5, the buffer chamber 6 and the secondary crusher 7 are sequentially arranged in the processing box body 2, and the processing box body 2 is communicated with the separation chamber 3 at the lower part; a belt conveyor 4 is arranged on one side of the separation chamber 3 and used for outputting the crushed materials outwards; the other side is provided with an air outlet system 8, and the air outlet system 8 can be disassembled and replaced to realize air purification; a control center 10 is arranged outside the treatment box body 2; the interior of the processing box body 2 is provided with a dust monitor 9 which is connected with a control center 10 in a wire control way; the bottom of the separation chamber 3 is provided with a slag outlet.
Further, the air outlet system 8 includes: a gate adjusting 81, a gate sliding rail 82, a baffle plate 83, a filling pipe 84, a gas distribution chamber 85, a bubble head 86, a transition chamber 87, a semi-arc plate 88, a release pipe 89, a refrigerating pipe 80 and a gas outlet mechanism a; the air outlet system 8 is of a rectangular box body closed structure, the interior of the rectangular box body is filled with aqueous solution, the tail end of the rectangular box body is provided with an air outlet mechanism a, and the bottom of the rectangular box body is provided with a sludge discharge pipe; a gas distribution chamber 85 at one side, which is internally provided with a plurality of bubble heads 86 immersed at the bottom of the solution, the top end of the gas distribution chamber receives external dust-containing gas, micro bubbles generated by the bubble heads 86 are dispersed in the aqueous solution, and the solution washes the dust in the bubbles into the solution; a plurality of baffle plates 83 are arranged in the box body at equal intervals, one end of each baffle plate 83 is provided with a gate with two through sides, the gates of odd baffle plates 83 are arranged at the bottom end, and the gates of even baffle plates 83 are arranged at the top end; a gate adjustment 81 is arranged at the gate to control the air flow passing through; the gate slide rails 82 are erected on the two sides of the box body, and the gate opening regulator 81 slides in the gate slide rails 82; a cylindrical flocculant mixer is arranged between the two baffle plates 83, the cylindrical flocculant mixer is horizontally arranged along the short axis direction of the box body, the upper half arc is open, the lower half arc is a half arc plate 88 made of a reticular steel plate, a plurality of long plate-shaped stirring blades are arranged on the cylindrical flocculant mixer through a rotating shaft and at equal angles, the end parts of the stirring blades are provided with release pipes 89, and the surface of the release pipe 89 rotating at low speed is provided with a large number of through holes; a sludge discharge pipe is arranged at the bottom of the semi-arc plate 88, a transition chamber 87 is arranged at the end part of the semi-arc, one end of the transition chamber is communicated with an external flocculating agent tank through a filling pipe 84, and the other end of the transition chamber is communicated with a release pipe 89; the inner side of the box body is provided with a refrigeration pipe 80 to promote flocculation and sedimentation.
Further, the air outlet mechanism a comprises: the device comprises a door sealing plate 11, a sealing plate drive 12, an air inlet channel 13, a branch channel sealing plate 14, a bypass channel 15, a transition bin 16, a return spring 17 and a lock catch 18; the left end of the air outlet mechanism a is provided with an air inlet and is communicated with an air outlet at the right end, the door sealing plate 11 is positioned at the inner left end and is connected with the door sealing plate drive 12 through two connecting shafts, sealing rubber is pasted on the right surface of the door sealing plate 11, and when the door sealing plate drive 12 drives the door sealing plate 11 to move right to the air inlet channel 13 through the connecting shafts and is locked by the lock catch 18, air flow can be prevented from entering the air inlet channel 13; the surface of the connecting shaft is sleeved with a return spring 17; the right side of the connecting shaft is connected with a lock catch 18; a bypass channel 15 is arranged in the air inlet channel 13, airflow passes through the bypass channel 15 and the transition bin 16 and is discharged from an air outlet at the right end, and a branch channel sealing plate 14 is arranged at one side of the bypass channel 15 to control the flow of the air; the closing plate drive 12 and the branch tunnel closing plate 14 are in wire control connection with the control center 10.
Further, the bypass passage 15 includes: a bypass air outlet valve 151, a bypass motor 152, a heat pipe mechanism 153, a turbulent flow mechanism 154, a bypass air inlet valve 155, a medicament spraying mechanism 156 and a bypass cover plate 14; a bypass inlet valve 155 and a bypass outlet valve 151 are respectively arranged at two ends of the bypass channel 15 and are communicated with each other; a turbulence mechanism 154 and a medicament spraying mechanism 156 are arranged in the bypass channel, the bypass motor 152 is respectively in driving connection with the turbulence mechanism 154 and the medicament spraying mechanism 156, wherein the turbulence mechanism 154 comprises a plurality of holes and is connected with a diffusion mechanism, and the diffusion mechanism comprising a plurality of blades realizes rotation around the axis and simultaneous hyperbolic revolution around the circumference inside the bypass channel 15; a settling agent distribution bin is arranged at the upper part of the agent spraying mechanism 156, and the self-axis rotation is realized, and the settling agent distribution bin revolves around a circular hyperbolic curve in the bypass channel 15; the turbulent flow mechanism 154 promotes the dust-containing airflow to be mixed with the settling agent, and the agent spraying mechanism 156 promotes the dust to react with the settling agent and settle; the heat pipe mechanism 153 is arranged at the periphery of the bypass channel 15 and is used for heating to promote the reaction of the dust and the settling agent.
Further, the medicine spraying mechanism 156 includes: a pesticide spraying end part 1561, a pesticide transition bin 1562, an external connection pipe 1563, a hyperbolic public rail 1564, a self-rotating shaft 1565 and an intermediate gear 1566; the agent spraying mechanism 156 is vertically through; the bypass motor 152 at the top rotates the self-rotation shaft 1565 by the intermediate gear 1566, and causes the self-rotation shaft 1565 to rotate along the hyperbolic common rail 1564; from the pivot 1565 middle part be fixed with medicine transition bin 1562, medicine transition bin 1562 surface is equipped with six and spouts medicine tip 1561 to 15 spraying of bypass channel subsides agent, spout medicine tip 1561 and through medicine transition bin 1562, external pipe 1563 with outside subsides agent jar intercommunication.
Further, the spoiler 154 includes: a turbulent flow shaft 1541, a downward pushing mechanism 1542, a fan 1543, a downward swinging cloth 1544 and an upward lifting mechanism 1545; the bypass motor 152 at the top drives the spoiler 1541 to rotate on its own axis through the intermediate gear 1566, and at the same time, drives the spoiler 1541 to rotate along the hyperbolic common rail 1564; the middle part of the turbulence shaft 1541 is provided with a fan 1543 which is connected with the turbulence shaft 1541 in a sliding way, the fan 1543 slides up and down along the turbulence shaft 1541, eight blades are arranged on the outer side of the fan 1543, and the turbulence shaft 1541 drives the fan 1543 to fan in four directions to promote the dust to react with the settling agent; a lower pushing mechanism 1542 is provided on the upper part of the spoiler shaft 1541, and when the fan 1543 moves to the top, it is forced to move downward, and at the same time, an upper lifting mechanism 1545 is provided on the lower part, and when the fan 1543 moves to the bottom, it is forced to move upward; the outer ring of the lower part of the fan 1543 is provided with a lower swinging cloth 1544 made of soft fiber material and swinging with the wind to promote the dissolution and further reaction of the dust and the settling agent.
Further, the working method of the device comprises the following steps:
step 1: the material conveyed by the air enters the processing box body 2 through the feeding hole 1, and is deeply crushed under the action of the primary crusher 5, the buffer chamber 6 and the secondary crusher 7; the crushed materials are conveyed outwards by a belt conveyor 4, the gas is discharged outwards by an air outlet system 8, and impurities are discharged from a slag outlet at the bottom; the dust monitor 9 monitors the dust concentration change of the processing box body 2 in real time, and immediately alarms and cuts off the power supply when dangerous concentration is reached.
Step 2: during the operation of the air outlet system 8, dust-containing gas enters the bubble heads 86 from a plurality of upper pipelines, and tiny bubbles generated in water promote the dust to be dissolved in the water; the air flow sequentially passes through the upper and lower gate baffles 83 to increase the contact area and time with water; when the sludge passes through the reticular semi-arc plate 88 and enters the flocculant mixer, the sludge reacts with the flocculant released by the release pipe 89, the sedimentation is accelerated under the low-speed stirring of the long plate-shaped stirring blades and the cooling action of the refrigerating pipe 80, the clean air is discharged from the air outlet mechanism a, and the sludge is discharged from the sludge discharge pipe.
And 3, step 3: in the working process of the air outlet mechanism a, in the initial state, the door sealing plate 11 is opened under the action of the return spring 17; when the air-conditioner needs to be closed, the control center 10 controls the sealing plate driving device 12 to drive the sealing plate 11 to move right to the air inlet channel 13 through the connecting shaft, and air flow is prevented from entering the air inlet channel 13 through the locking effect of the lock catch 18; meanwhile, the bypass cover plate 14 blocks the bypass channel 15 to prevent air flow from passing through; when a certain value needs to be opened, the control center 10 controls the sealing plate drive 12 to drive the sealing plate 11 to move left by a certain value through the connecting shaft, the lock catch 18 is unlocked, and air flow enters the air inlet channel 13; at the same time, the bypass cover 14 is opened at an angle and the air flow passes through the bypass passage 15.
And 4, step 4: during the operation of the bypass channel 15, the dust-containing air flow enters from the bypass inlet valve 155, so that the dust and the sedimentation agent are uniformly mixed under the action of the turbulence mechanism 154 and the agent spraying mechanism 156, and the dust and the sedimentation agent are promoted to react under the action of the heat pipe mechanism 153 and are discharged from the bypass outlet valve 151.
And 5, step 5: in the operation of the chemical spraying mechanism 156, the dust-containing air flow enters from the bypass inlet valve 155 and is discharged from the bypass outlet valve 151, and in the flowing process, six spraying end portions 1561 rotating around the axis and revolving in a hyperbolic curve spray the settling agent to the bypass channel 15, so that the dust settling is promoted and the solid-gas separation is realized.
And 6, step 6: during the operation of the turbulence mechanism 154, the dust-containing gas enters from the bypass inlet valve 155 and is discharged from the bypass outlet valve 151, and in the flowing process, the fan 1543 which rotates around the shaft and revolves in a hyperbolic curve blows air to the periphery, and meanwhile, the lower swinging cloth 1544 made of the fiber cloth is driven to swing along with the wind, so that the dust and the settling agent are dissolved; the push down mechanism 1542 urges the higher fan 1543 to move downward as the fan 1543 rotates from the shaft to the top of the spoiler shaft 1541; the lift mechanism 1545 causes the lower fan 1543 to move upward as the fan 1543 rotates from the axis to the bottom of the spoiler 1541.
The invention discloses a high-efficiency crushing device and a method for soybean processing, which have the advantages that: novel structure is reasonable, and gaseous dust clearance is high, and application scope is wide.
Drawings
FIG. 1 is a view of a high-efficiency crushing apparatus for soybean processing according to the present invention.
Fig. 2 is a drawing of an air outlet system 8 in the invention.
FIG. 3 is a view of an air outlet mechanism a of the present invention.
Fig. 4 is a view of the bypass passage 15 of the present invention.
Fig. 5 is a diagram of a medicament spray mechanism 156 according to the present invention.
Fig. 6 is a diagram of a spoiler mechanism 154 according to the present invention.
Detailed Description
The efficient crushing device for processing soybeans provided by the invention is further explained by combining the attached drawings and an example.
Examples
FIG. 1 is a view of a high-efficiency crushing apparatus for soybean processing according to the present invention. A high-efficiency crushing device for soybean processing comprises: the device comprises a feed inlet 1, a treatment box body 2, a separation chamber 3, a belt conveyor 4, a primary crusher 5, a buffer chamber 6, a secondary crusher 7, an air outlet system 8, a dust monitor 9 and a control center 10; the feeding port 1 is positioned at the top of the processing box body 2 and is communicated with the feeding port, the primary crusher 5, the buffer chamber 6 and the secondary crusher 7 are sequentially arranged in the processing box body 2, and the processing box body 2 is communicated with the separation chamber 3 at the lower part; a belt conveyor 4 is arranged on one side of the separation chamber 3 and used for outputting the crushed materials outwards; the other side is provided with an air outlet system 8, and the air outlet system 8 can be disassembled and replaced to realize air purification; a control center 10 is arranged outside the treatment box body 2; the interior of the processing box body 2 is provided with a dust monitor 9 which is connected with a control center 10 in a wire control way; the bottom of the separation chamber 3 is provided with a slag outlet.
Fig. 2 is a drawing of an air outlet system 8 in the invention. Air-out system 8 includes: a gate adjusting 81, a gate sliding rail 82, a baffle plate 83, a filling pipe 84, a gas distribution chamber 85, a bubble head 86, a transition chamber 87, a semi-arc plate 88, a release pipe 89, a refrigerating pipe 80 and a gas outlet mechanism a; the air outlet system 8 is of a rectangular box body closed structure, the interior of the rectangular box body is filled with aqueous solution, the tail end of the rectangular box body is provided with an air outlet mechanism a, and the bottom of the rectangular box body is provided with a sludge discharge pipe; a gas distribution chamber 85 at one side, which is internally provided with a plurality of bubble heads 86 immersed at the bottom of the solution, the top end of the gas distribution chamber receives external dust-containing gas, micro bubbles generated by the bubble heads 86 are dispersed in the aqueous solution, and the solution washes the dust in the bubbles into the solution; a plurality of baffle plates 83 are arranged in the box body at equal intervals, one end of each baffle plate 83 is provided with a gate with two through sides, the gates of odd baffle plates 83 are arranged at the bottom end, and the gates of even baffle plates 83 are arranged at the top end; a gate adjustment 81 is arranged at the gate to control the air flow passing through; the gate slide rails 82 are erected on the two sides of the box body, and the gate opening regulator 81 slides in the gate slide rails 82; a cylindrical flocculant mixer is arranged between the two baffle plates 83, the cylindrical flocculant mixer is horizontally arranged along the short axis direction of the box body, the upper half arc is open, the lower half arc is a half arc plate 88 made of a reticular steel plate, a plurality of long plate-shaped stirring blades are arranged on the cylindrical flocculant mixer through a rotating shaft and at equal angles, the end parts of the stirring blades are provided with release pipes 89, and the surface of the release pipe 89 rotating at low speed is provided with a large number of through holes; a sludge discharge pipe is arranged at the bottom of the semi-arc plate 88, a transition chamber 87 is arranged at the end part of the semi-arc, one end of the transition chamber is communicated with an external flocculating agent tank through a filling pipe 84, and the other end of the transition chamber is communicated with a release pipe 89; the inner side of the box body is provided with a refrigeration pipe 80 to promote flocculation and sedimentation.
FIG. 3 is a view of an air outlet mechanism a of the present invention. The air outlet mechanism a comprises: the device comprises a door sealing plate 11, a sealing plate drive 12, an air inlet channel 13, a branch channel sealing plate 14, a bypass channel 15, a transition bin 16, a return spring 17 and a lock catch 18; the left end of the air outlet mechanism a is provided with an air inlet and is communicated with an air outlet at the right end, the door sealing plate 11 is positioned at the inner left end and is connected with the door sealing plate drive 12 through two connecting shafts, sealing rubber is pasted on the right surface of the door sealing plate 11, and when the door sealing plate drive 12 drives the door sealing plate 11 to move right to the air inlet channel 13 through the connecting shafts and is locked by the lock catch 18, air flow can be prevented from entering the air inlet channel 13; the surface of the connecting shaft is sleeved with a return spring 17; the right side of the connecting shaft is connected with a lock catch 18; a bypass channel 15 is arranged in the air inlet channel 13, airflow passes through the bypass channel 15 and the transition bin 16 and is discharged from an air outlet at the right end, and a branch channel sealing plate 14 is arranged at one side of the bypass channel 15 to control the flow of the air; the closing plate drive 12 and the branch tunnel closing plate 14 are in wire control connection with the control center 10.
Fig. 4 is a view of the bypass passage 15 of the present invention. The bypass passage 15 includes: a bypass air outlet valve 151, a bypass motor 152, a heat pipe mechanism 153, a turbulent flow mechanism 154, a bypass air inlet valve 155, a medicament spraying mechanism 156 and a bypass cover plate 14; a bypass inlet valve 155 and a bypass outlet valve 151 are respectively arranged at two ends of the bypass channel 15 and are communicated with each other; a turbulence mechanism 154 and a medicament spraying mechanism 156 are arranged in the bypass channel, the bypass motor 152 is respectively in driving connection with the turbulence mechanism 154 and the medicament spraying mechanism 156, wherein the turbulence mechanism 154 comprises a plurality of holes and is connected with a diffusion mechanism, and the diffusion mechanism comprising a plurality of blades realizes rotation around the axis and simultaneous hyperbolic revolution around the circumference inside the bypass channel 15; a settling agent distribution bin is arranged at the upper part of the agent spraying mechanism 156, and the self-axis rotation is realized, and the settling agent distribution bin revolves around a circular hyperbolic curve in the bypass channel 15; the turbulent flow mechanism 154 promotes the dust-containing airflow to be mixed with the settling agent, and the agent spraying mechanism 156 promotes the dust to react with the settling agent and settle; the heat pipe mechanism 153 is arranged at the periphery of the bypass channel 15 and is used for heating to promote the reaction of the dust and the settling agent.
Fig. 5 is a diagram of a medicament spray mechanism 156 according to the present invention. The agent spraying mechanism 156 includes: a pesticide spraying end part 1561, a pesticide transition bin 1562, an external connection pipe 1563, a hyperbolic public rail 1564, a self-rotating shaft 1565 and an intermediate gear 1566; the agent spraying mechanism 156 is vertically through; the bypass motor 152 at the top rotates the self-rotation shaft 1565 by the intermediate gear 1566, and causes the self-rotation shaft 1565 to rotate along the hyperbolic common rail 1564; from the pivot 1565 middle part be fixed with medicine transition bin 1562, medicine transition bin 1562 surface is equipped with six and spouts medicine tip 1561 to 15 spraying of bypass channel subsides agent, spout medicine tip 1561 and through medicine transition bin 1562, external pipe 1563 with outside subsides agent jar intercommunication.
Fig. 6 is a diagram of a spoiler mechanism 154 according to the present invention. The flow disturbing mechanism 154 includes: a turbulent flow shaft 1541, a downward pushing mechanism 1542, a fan 1543, a downward swinging cloth 1544 and an upward lifting mechanism 1545; the bypass motor 152 at the top drives the spoiler 1541 to rotate on its own axis through the intermediate gear 1566, and at the same time, drives the spoiler 1541 to rotate along the hyperbolic common rail 1564; the middle part of the turbulence shaft 1541 is provided with a fan 1543 which is connected with the turbulence shaft 1541 in a sliding way, the fan 1543 slides up and down along the turbulence shaft 1541, eight blades are arranged on the outer side of the fan 1543, and the turbulence shaft 1541 drives the fan 1543 to fan in four directions to promote the dust to react with the settling agent; a lower pushing mechanism 1542 is provided on the upper part of the spoiler shaft 1541, and when the fan 1543 moves to the top, it is forced to move downward, and at the same time, an upper lifting mechanism 1545 is provided on the lower part, and when the fan 1543 moves to the bottom, it is forced to move upward; the outer ring of the lower part of the fan 1543 is provided with a lower swinging cloth 1544 made of soft fiber material and swinging with the wind to promote the dissolution and further reaction of the dust and the settling agent.

Claims (6)

1. A high-efficiency crushing device for soybean processing comprises: the device comprises a feeding hole (1), a processing box body (2), a separating chamber (3), a belt conveyor (4), a primary crusher (5), a buffer chamber (6), a secondary crusher (7), an air outlet system (8), a dust monitor (9) and a control center (10); the device is characterized in that a feed inlet (1) is arranged at the top of a treatment box body (2) and is communicated with the feed inlet, a primary crusher (5), a buffer chamber (6) and a secondary crusher (7) are sequentially arranged in the treatment box body (2), and the treatment box body (2) is communicated with a separation chamber (3) at the lower part; a belt conveyor (4) is arranged on one side of the separation chamber (3) and is used for outputting the crushed materials outwards; an air outlet system (8) is arranged on the other side, and the air outlet system (8) can be disassembled and replaced to realize air purification; a control center (10) is arranged outside the treatment box body (2); a dust monitor (9) is arranged in the processing box body (2) and is in control connection with a control center (10) through a lead; the bottom of the separation chamber (3) is provided with a slag outlet;
the air outlet system (8) is provided with an air outlet mechanism (a);
the air outlet mechanism (a) is provided with a bypass channel (15);
the bypass channel (15) is provided with a turbulence mechanism (154);
the flow perturbation mechanism (154) comprises: the device comprises a turbulent flow shaft (1541), a pushing-down mechanism (1542), a fan (1543), a lower swinging cloth (1544) and a lifting mechanism (1545); a bypass air outlet valve (151), a bypass motor (152) and a bypass air inlet valve (155); the bypass motor (152) positioned at the top drives the flow disturbing shaft (1541) to rotate on the self axis through the intermediate gear (1566), and meanwhile, the flow disturbing shaft (1541) is promoted to rotate along the hyperbolic public rail (1564); the middle part of the flow disturbing shaft (1541) is provided with a fan (1543) which is connected with the flow disturbing shaft in a sliding way, the fan (1543) slides up and down along the flow disturbing shaft (1541), the outer side of the fan (1543) is provided with eight blades, and the flow disturbing shaft (1541) drives the fan (1543) to fan in four directions to promote the dust to react with the settling agent; the upper part of the turbulent flow shaft (1541) is provided with a downward pushing mechanism (1542), when the fan (1543) moves to the top, the fan is driven to move downward, and simultaneously, the lower part of the turbulent flow shaft is provided with an upward lifting mechanism (1545), when the fan (1543) moves to the bottom, the fan is driven to move upward; the outer ring of the lower part of the fan (1543) is provided with a lower swinging cloth (1544) made of a fiber soft surface material and swinging with the wind, so that dust and a settling agent are dissolved and further reacted.
2. The efficient crushing device for soybean processing as claimed in claim 1, wherein the air outlet system (8) comprises: the device comprises a gate opening adjusting mechanism (81), a gate slide rail (82), a baffle plate (83), a filling pipe (84), a gas distribution chamber (85), a bubble head (86), a transition chamber (87), a semi-arc plate (88), a release pipe (89), a refrigerating pipe (80) and a gas outlet mechanism (a);
the air outlet system (8) is of a rectangular box body closed structure, the interior of the rectangular box body is filled with aqueous solution, the tail end of the rectangular box body is provided with an air outlet mechanism (a), and the bottom of the rectangular box body is provided with a sludge discharge pipe; the gas distribution chamber (85) is positioned at one side, a plurality of bubble heads (86) are arranged in the gas distribution chamber and dipped at the bottom of the solution, the top end of the gas distribution chamber receives external dust-containing gas, micro bubbles are generated by the bubble heads (86) and dispersed in the aqueous solution, and the solution washes dust in the bubbles into the solution; a plurality of baffle plates (83) are arranged in the box body at equal intervals, one end of each baffle plate (83) is provided with a gate with two through sides, the gates of odd baffle plates (83) are arranged at the bottom end, and the gates of even baffle plates are arranged at the top end; a gate adjustment (81) is arranged at the gate to control the air flow passing through; a gate slide rail (82) is erected on the two sides of the box body, and the gate opening regulator (81) slides in the gate slide rail (82); a cylindrical flocculant mixer is arranged between the two baffle plates (83), the cylindrical flocculant mixer is horizontally arranged along the short axis direction of the box body, the upper half arc is open, the lower half arc is a half arc plate (88) made of a reticular steel plate, a plurality of long plate-shaped stirring blades are arranged on the cylindrical flocculant mixer at equal angles through a rotating shaft of the cylindrical flocculant mixer, the end parts of the stirring blades are provided with release pipes (89), and a large number of through holes are formed in the surface of the release pipes (89) rotating at a low speed; a sludge discharge pipe is arranged at the bottom of the semi-arc plate (88), a transition chamber (87) is arranged at the end part of the semi-arc, one end of the transition chamber is communicated with an external flocculating agent tank through a filling pipe (84), and the other end of the transition chamber is communicated with a release pipe (89); the inner side of the box body is provided with a refrigeration pipe (80) to promote flocculation and sedimentation.
3. The efficient soybean processing crushing device according to claim 2, wherein the air outlet mechanism (a) comprises: the device comprises a door sealing plate (11), a sealing plate driving (12), an air inlet channel (13), a branch channel sealing plate (14), a bypass channel (15), a transition bin (16), a return spring (17), a lock catch (18) and a control center (10);
the left end of the air outlet mechanism (a) is provided with an air inlet which is communicated with an air outlet at the right end, the door sealing plate (11) is positioned at the inner left end and is connected with the door sealing plate drive (12) through two connecting shafts, sealing rubber is pasted on the right surface of the door sealing plate (11), and when the door sealing plate drive (12) drives the door sealing plate (11) to move right to the air inlet channel (13) through the connecting shafts and is locked by the lock catch (18), air flow can be prevented from entering the air inlet channel (13); the surface of the connecting shaft is sleeved with a return spring (17); the right side of the connecting shaft is connected with a lock catch (18); a bypass channel (15) is arranged in the air inlet channel (13), airflow passes through the bypass channel (15) and the transition bin (16) and is discharged from an air outlet at the right end, and a branch channel sealing plate (14) is arranged on one side of the bypass channel (15) to control the flow of the air; the sealing plate drive (12) and the branch tunnel sealing plate (14) are connected with the control center (10) in a wire control way.
4. A high efficiency crushing apparatus for soybean processing according to claim 3, wherein the bypass channel (15) comprises: the device comprises a bypass air outlet valve (151), a bypass motor (152), a heat pipe mechanism (153), a turbulence mechanism (154), a bypass air inlet valve (155), a medicament spraying mechanism (156) and a bypass cover plate (14);
a bypass inlet valve (155) and a bypass outlet valve (151) are respectively arranged at the two ends of the bypass channel (15) and are communicated; a turbulence mechanism (154) and a medicament spraying mechanism (156) are arranged in the bypass channel, the bypass motor (152) is respectively in driving connection with the turbulence mechanism (154) and the medicament spraying mechanism (156), wherein the turbulence mechanism (154) comprises a plurality of holes and is connected with a diffusion mechanism, and the diffusion mechanism comprising a plurality of blades realizes rotation from the axis and simultaneously revolves around a circular hyperbola in the inner circumference of the bypass channel (15); a settling agent distribution bin is arranged at the upper part of the agent spraying mechanism (156), and the self-axis rotation is realized while the self-axis rotation revolves around the internal circumference of the bypass channel (15) in a hyperbolic curve manner; the turbulent flow mechanism (154) promotes the dust-containing airflow to be mixed with the settling agent, and the medicament spraying mechanism (156) promotes the dust to react with the settling agent and settle; a heat pipe mechanism (153) is arranged at the periphery of the bypass channel (15) and is used for heating to promote the reaction of the dust and the settling agent.
5. The efficient soybean processing crushing device as recited in claim 4, wherein the agent spraying mechanism (156) comprises: a medicine spraying end part (1561), a medicine transition bin (1562), an external connecting pipe (1563), a hyperbolic public rail (1564), a self-rotating shaft (1565) and an intermediate gear (1566); a bypass air outlet valve (151), a bypass motor (152) and a bypass air inlet valve (155);
the medicament spraying mechanism (156) is communicated up and down; the bypass motor (152) at the top is driven by the self-rotating shaft (1565) to rotate on the self-rotating shaft through the intermediate gear (1566), and meanwhile, the self-rotating shaft (1565) is driven to rotate along the hyperbolic public rail (1564); a medicine transition bin (1562) is fixed in the middle of the rotating shaft (1565), six medicine spraying end portions (1561) are arranged on the surface of the medicine transition bin (1562), a settling agent is sprayed to the bypass channel (15), and the medicine spraying end portions (1561) are communicated with an external settling agent tank through the medicine transition bin (1562) and an external connecting pipe (1563).
6. The efficient crushing device for processing the soybeans is characterized by comprising the following working steps:
step 1: materials conveyed pneumatically enter the processing box body (2) through the feeding hole (1) and are deeply crushed under the action of the primary crusher (5), the buffer chamber (6) and the secondary crusher (7); the crushed materials are conveyed outwards by a belt conveyor (4), the gas is discharged outwards by an air outlet system (8), and impurities are discharged from a slag outlet at the bottom; the dust monitor (9) monitors the dust concentration change of the processing box body (2) in real time, and immediately alarms and cuts off the power supply when the dangerous concentration is reached;
step 2: during the operation of the air outlet system (8), dust-containing gas enters the bubble heads (86) from a plurality of upper pipelines, and tiny bubbles generated in water promote the dust to be dissolved in the water; the air flow sequentially passes through the upper and lower gate baffle plates (83) to increase the contact area and time with water; when the sludge passes through the reticular semi-arc plate (88) and enters the flocculant mixer, the sludge reacts with the flocculant released by the release pipe (89), the sedimentation is accelerated under the actions of low-speed stirring of the long plate-shaped stirring blades and cooling of the refrigerating pipe (80), clean air is discharged from the air outlet mechanism (a), and sludge is discharged from the sludge discharge pipe;
and 3, step 3: in the working process of the air outlet mechanism (a), in the initial state, the door sealing plate (11) is opened under the action of the return spring (17); when the air-conditioner is required to be closed, the control center (10) controls the sealing plate drive (12) to drive the sealing plate (11) to move right to the air inlet channel (13) through the connecting shaft, and air flow is prevented from entering the air inlet channel (13) through the locking effect of the lock catch (18); meanwhile, the bypass channel (15) is blocked by the bypass cover plate (14) to prevent air flow from passing through; when a certain value needs to be opened, the control center (10) controls the sealing plate drive (12) to drive the sealing plate (11) to move left by a certain value through the connecting shaft, the lock catch (18) is unlocked, and air flow enters the air inlet channel (13); meanwhile, the bypass cover plate (14) is opened at a certain angle, and airflow passes through the bypass channel (15);
and 4, step 4: during the work of the bypass channel (15), dust-containing airflow enters from a bypass inlet valve (155), under the action of the turbulence mechanism (154) and the medicament spraying mechanism (156), the dust and the sedimentation agent are uniformly mixed, and simultaneously, under the action of the heat pipe mechanism (153), the dust and the sedimentation agent are promoted to react and are discharged from a bypass outlet valve (151);
and 5, step 5: during the operation of the agent spraying mechanism (156), dust-containing airflow enters from a bypass inlet valve (155) and is discharged from a bypass outlet valve (151), and in the flowing process, six spraying end parts (1561) rotating around the axis and revolving in a hyperbolic curve spray settling agents to a bypass channel (15) to promote the dust settling and realize solid-gas separation;
and 6, step 6: during the operation of the turbulence mechanism (154), dust-containing gas enters from a bypass inlet valve (155) and is discharged from a bypass outlet valve (151), and in the flowing process, a fan (1543) which rotates around an axis and revolves in a hyperbolic curve blows air to the periphery, and meanwhile, a lower swinging cloth (1544) made of fiber cloth is driven to swing along with the wind, so that dust and a settling agent are promoted to be dissolved; when the fan (1543) rotates from the shaft to the top of the turbulent shaft (1541), the pushing-down mechanism (1542) urges the high-level fan (1543) to move downward; when the fan (1543) rotates from the shaft to the bottom of the turbulent shaft (1541), the lift mechanism (1545) urges the lower fan (1543) upward.
CN202010235227.XA 2020-03-30 2020-03-30 Efficient crushing device and method for soybean processing Withdrawn CN111389510A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117654728A (en) * 2024-01-31 2024-03-08 西南交通建设集团股份有限公司 Mineral exploitation breaker is used in mine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117654728A (en) * 2024-01-31 2024-03-08 西南交通建设集团股份有限公司 Mineral exploitation breaker is used in mine
CN117654728B (en) * 2024-01-31 2024-04-19 西南交通建设集团股份有限公司 Mineral exploitation breaker is used in mine

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Application publication date: 20200710