CN111347818A - Technological method for carving foil and printing picture - Google Patents
Technological method for carving foil and printing picture Download PDFInfo
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- CN111347818A CN111347818A CN202010167561.6A CN202010167561A CN111347818A CN 111347818 A CN111347818 A CN 111347818A CN 202010167561 A CN202010167561 A CN 202010167561A CN 111347818 A CN111347818 A CN 111347818A
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- metal foil
- relief
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- foil plate
- printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0446—Ornamental plaques, e.g. decorative panels, decorative veneers bearing graphical information
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0461—Ornamental plaques, e.g. decorative panels, decorative veneers used as wall coverings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44D—PAINTING OR ARTISTIC DRAWING, NOT OTHERWISE PROVIDED FOR; PRESERVING PAINTINGS; SURFACE TREATMENT TO OBTAIN SPECIAL ARTISTIC SURFACE EFFECTS OR FINISHES
- B44D3/00—Accessories or implements for use in connection with painting or artistic drawing, not otherwise provided for; Methods or devices for colour determination, selection, or synthesis, e.g. use of colour tables
- B44D3/22—Implements or apparatus for special techniques, e.g. for painting lines, for pouring varnish; Batik pencils
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Abstract
The invention discloses a technology for engraving foil printing picture, which comprises the steps of manufacturing a printing knife and a printing hammer, preparing a surrounding template, clay, a metal net rack, a metal foil plate, a flame gun, a printing hammer and a printing knife, preparing a metal stamp, uniformly heating the metal foil plate by an electric furnace according to the melting points of different metal foil plates to soften the metal foil plate, clamping the metal foil plate between an intaglio metal mold and a relief metal mold by using a clamp, taking down the intaglio metal mold with the metal foil plate clamped, clamping the four sides of the metal foil plate and the relief metal mold by using the clamp to enable the relief face to be upwards placed, sequentially using a flat-end wooden hammer, a conical wooden hammer and knocking the metal foil plate to engrave the pattern of the relief on the metal foil plate, and solidifying and finishing the picture of the relief metal foil plate. The technique for the carving foil printing picture has the advantages of relatively simple process, easily obtained materials, low cost, attractive appearance, uniqueness, good market prospect and universal popularization.
Description
Technical Field
The invention belongs to the technical field of relief print, and particularly relates to a process technique for foil carving and printing.
Background
The traditional relief block print is that on the surface of wood, stone, copper, zinc, etc., the blank part of the picture draft is carved or etched by knife or chemical, and the image part is left, and the part left (i.e. not carved) on the surface of the print is convex, so that it is called relief block. Printing ink on the raised part and rubbing the raised part onto paper to form the ink picture. However, the relief work can only be copied on paper, and the relief work cannot be copied.
The traditional metal relief sculpture process is also cast by adopting a traditional lost wax method, each work needs to firstly make a wax mould by copying silica gel, then wrap the made wax mould layer by quartz sand, then burn the paraffin in the shell at high temperature to make the shell, then pour molten copper at high temperature into the shell mould, and then break the shell mould to take out the cast copper relief sculpture work. And the cast copper relief work must have certain thickness, and the wax liquid can not be completely poured and circulated in the shell mold to cause the pattern of the copper plate to be lost or penetrated if the cast copper relief work is too thin, the process is complicated, the material is thick and heavy, and the manufacturing cost is high. The characteristics of lightness, thinness, simplicity, low cost, easy copying, beautiful appearance and wide application of the carved foil printing picture can not be realized. Aiming at the problems, the invention is innovated and created on the basis of the original relief print.
Disclosure of Invention
The invention aims to provide a foil carving and picture printing process technique to make up for the defects of the prior art.
In order to solve the problems, the technical scheme adopted by the invention is as follows: a technique for carving foil and printing picture includes the following steps:
s1, preparation: grinding bamboo wood, cow leather and rubber into a circular cutter head, an oval cutter head, an inverted triangular cutter head and a sharp cutter head respectively, assembling a wood rod into a trimming cutter, manufacturing a carving and printing hammer by using the wood, the rubber and the cow leather, and preparing a surrounding template, ceramic clay, a metal net rack, a metal foil plate, a flame gun, the carving and printing hammer and the trimming and printing cutter;
s2, preparing a metal stamp: firstly, a wood board is used for creating an original model of an embossment, a large embossment can divide an embossment pattern into a plurality of small local parts, then a surrounding template is used for surrounding the bottom surface and the periphery of the embossment into a closed container, vaseline is coated on the surface of the embossment pattern, the periphery of the lower half part of the embossment is filled and leveled with oil sludge at the boundary of the horizontal plane of the base of the embossment pattern, then silica gel is filled in the upper half part of the embossment, a silica gel female die is manufactured, the lower half part embossment is turned into a silica gel male die by the method, then two silica gel films are turned into a relief wax die and an intaglio wax die by the same method, and then the intaglio metal die and the relief metal die are respectively cast by a lost wax;
s3, clip printing: uniformly heating the metal foil plates to 800 ℃ by using an electric furnace according to the melting points of different metal foil plates to soften the metal foil plates, then clamping the metal foil plates between an intaglio metal mold and a relief plate metal mold by using a pliers, then repeatedly knocking one surfaces of the relief plate and the intaglio by using a rubber hammer until the relief patterns are printed on the metal foil plates, wherein the clamping method is also suitable for plastic materials such as wax, oil sludge, ceramic clay and the like;
s4, printing: taking down the gravure metal mold with the metal foil plate printed, clamping the metal foil plate and four sides of the relief metal mold with clamps to enable the relief surface to be placed upwards, uniformly heating the metal foil plate to 100-plus 500 ℃ by using a flame gun if the metal foil plate is cooled to some extent to soften the metal foil plate, then using a flat-head wooden hammer, a conical wooden hammer and a knocking metal foil plate in sequence to enable the large outline of the relief pattern to be more obvious, then using a flat-head cowhide hammer, a conical cowhide hammer and a conical cowhide hammer to knock the metal foil plate in sequence to enable the details of the relief pattern to be more obvious, then using a flat-head rubber hammer, a conical rubber hammer and a conical rubber hammer to knock the edge and the details of the pattern to enable the relief pattern to be more clear and concrete, then using a rubber trimming knife, a cowhide trimming knife and a bamboo trimming knife to thread the more attached lines engraved on the relief edge into a buckle in sequence, and individual single piece or a small amount of relief works needing to be printed, or a steel die is manufactured without mould turnover, the clamping and printing link is omitted, and the metal foil plate is printed repeatedly by a printing method until the relief pattern is engraved on the metal foil plate;
s5, curing: taking down the engraved metal foil plate, drawing out an embossed picture side line by using mark strokes, cutting and trimming 5-20mm of allowance around the picture edge according to different thickness requirements, bending a thickness edge covering part along the embossed picture side line to the back by using a bending tool for 90 degrees, respectively folding and bending four corners of the engraved metal foil plate work into a back surface along a vertex to form an equilateral triangle, bonding by using metal quick-drying glue to enable the edge covering corner line to be vertical to form a closed square hopper-shaped box, sleeving the metal foil plate on a relief plate metal mold to serve as a substrate, enabling a concave surface of the engraved metal foil to be horizontal upwards, enclosing the edge of the metal foil plate into a lattice by using a surrounding template, filling a ceramic mud mixed wire net rack layer by layer into the outer side line of the hopper box on the back of the metal embossed foil plate, placing the lattice for drying, and removing the surrounding template lattice to enable the embossed metal foil plate picture to be more stable and difficult;
s6, finishing: removing and grinding redundant impurities on the edge and the bottom surface by using a scraper and a grinding machine to enable the edge and the bottom surface to be regular in shape, and repeatedly grinding and smoothing the embossed surface of the metal foil plate by using a DuPont wire to form color contrast and increase the picture artistic effect;
s7, application: the metal foil printed picture can be hung on a wall for decoration by adding a frame, the relief wall picture can be divided into parts, the parts are respectively turned and molded into metal foil printed picture wall bricks, the metal foil printed picture wall bricks are pasted on the wall to replace wall bricks for use, the wall space is beautified, the materials such as clay and sand clay can also be made of thinner metal foil paper, and then the metal foil paper is fired at high temperature in a kiln to be naturally melted and shed to form the carved foil printed picture ceramic bricks.
Preferably, the engraving hammers in step S1 are flat head engraving hammers, conical point engraving hammers and conical engraving hammers.
Preferably, in step S1, the metal foil plate is made of copper, gold, silver, iron, aluminum, and tin with a thickness of 0.01-1.00 mm.
Preferably, in step S3, the waxy thin plate needs to be softened at a constant temperature of 50 ℃, and plastic materials such as clay and surface mud can be directly formed by printing.
Preferably, the drying time in step S5 is kept at 2-7 days, or curing agent is added to make it dry quickly.
The invention has the technical effects and advantages that: the technological method for the carved foil seal painting has the advantages that the technology is relatively simple, materials are easy to obtain, the cost is low, the carved foil seal painting is light, thin, simple and convenient to copy, the metal foil seal painting is wide in application, can be framed to be used as a simple ornament, can also be used as a metal foil seal painting wall brick, can be fired at high temperature by a kiln, and can be naturally melted and fall off to form a carved foil seal painting ceramic brick, the application is relatively wide, the method has a good market prospect, and the method can be widely popularized.
Drawings
FIG. 1 is a schematic view of a flat head carving stamp hammer according to the present invention;
FIG. 2 is a schematic view of a conical point carving hammer according to the present invention;
fig. 3 is a schematic view of the tapered embossing hammer of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A technique for carving foil and printing picture includes the following steps:
s1, preparation: respectively grinding bamboo (or wood), wood, cowhide and rubber into a circular cutter head, an oval cutter head, an inverted triangular cutter head and a sharp-knife-shaped cutter head, assembling a wood rod to prepare a finishing-printing cutter, respectively preparing a flat-head carving hammer, a conical-point carving hammer and a conical-point carving hammer by using the wood, the rubber and the cowhide, and preparing a surrounding template, ceramic clay (cement, gypsum and resin), a metal net rack, a 0.01-1.00mm thick copper, gold, silver, iron, aluminum, tin and other metal foil plates, a flame gun, a finishing-printing hammer and a finishing-printing cutter;
s2, preparing a metal stamp: firstly, a wood board (bamboo, stone, jade and clay) is used for creating an original model of a relief work, a large relief work can also divide a relief pattern into a plurality of small local parts, a surrounding template is used for surrounding the bottom surface and the periphery of the relief work into a closed container, vaseline is coated on the surface of the relief pattern, the periphery of the lower half part of the relief work is filled with oil sludge and leveled, then silica gel is filled in the upper half part of the relief work to prepare a silica gel female die, the lower half part of the relief work is turned into a silica gel male die by the same method, then two silica gel films are turned into a relief wax die and an intaglio wax die by the same method, and then the intaglio metal die (copper die) and the relief metal die (copper die) are respectively cast by a lost wax method;
s3, clip printing: then according to the melting points of different metal foil plates, the melting point of copper is 1083 ℃, the melting point of aluminum is 660.37 ℃, and the melting point of tin is as follows: melting point 231.89 ℃, gold: melting point 1064.18 ℃, silver melting point 962 ℃, uniformly heating the metal foil plate to 800 ℃ by using an electric furnace to soften the metal foil plate, clamping the metal foil plate between an intaglio metal mold (copper mold) and a relief plate metal mold (copper mold) by using a pliers, repeatedly knocking one surface of the relief plate and the intaglio plate by using a rubber hammer until the relief pattern is printed on the metal foil plate, wherein the clamping printing method is also suitable for plastic materials such as wax, oil sludge, clay, surface mud and the like, the wax thin plate needs to be softened at constant temperature of 50 ℃, and the plastic materials such as the ceramic clay, the surface mud and the like can be directly clamped and molded;
s4, printing: taking down the gravure metal mold (copper mold) with the metal foil plate clamped, clamping the metal foil plate and four sides of the relief metal mold (copper mold) by clamps to enable the relief surface to be placed upwards, uniformly heating the metal foil plate to 100 degrees by a flame gun if the metal foil plate is cooled to some extent to soften the metal foil plate, then using a flat-end wooden hammer, a conical wooden hammer and a knocking metal foil plate in sequence to enable the large outline of the relief pattern to be more obvious, then using a flat-end cowhide hammer, a conical cowhide hammer and a conical cowhide hammer to knock the metal foil plate in sequence to enable the detail of the relief pattern to be more obvious, then using a flat-end rubber hammer, a conical rubber hammer and a conical rubber hammer to knock the edge and the detail of the pattern to enable the relief pattern to be more clear and concrete, then using a rubber trimming knife, a cowhide trimming knife and a bamboo (wood) trimming knife to make more fitting threads engraved on the edge of the relief pattern into a screw thread, individual relief works needing to be made into the foil carving print in a single piece or in a small quantity can be made into steel dies without die turnover, the clamping and printing link is omitted, and the metal foil plate is repeatedly knocked and printed by a knocking and printing method for a long time until the relief patterns are carved and printed on the metal foil plate;
s5, curing: taking off the engraved metal foil plate, drawing out an embossment picture edge line by using a mark stroke, cutting and trimming 5-20mm of margin at the periphery of the picture edge according to different thickness requirements, bending a thickness edge part along the embossment picture edge line to the back by using a bending tool for 90 degrees, respectively folding and bending four corners of the engraved metal foil printing work along vertexes to the back to form an equilateral triangle, bonding by using metal quick-drying glue to enable the edge line to be vertical to form a closed square hopper box shape, sleeving a metal foil plate on a relief metal mould (copper mould) as a substrate to enable a concave surface of the engraved metal foil to be horizontal upwards, enclosing the edge of the metal foil plate into a lattice by using a surrounding mould plate, filling ceramic clay (cement, gypsum and resin) with a wire net frame layer by layer into the outer edge line of the hopper box at the back of the metal embossment foil plate, placing for 2-7 days to dry the metal foil plate, or adding a curing agent to rapidly dry the metal foil plate, removing the fence of the enclosing template to ensure that the picture of the embossed metal foil plate is more stable and not easy to deform;
s6, finishing: removing and grinding redundant impurities on the edge and the bottom surface by using a scraper and a grinding machine to enable the edge and the bottom surface to be regular in shape, and repeatedly grinding and smoothing the embossed surface of the metal foil plate by using a DuPont wire to form color contrast and increase the picture artistic effect;
s7, application: the metal foil printed picture can be hung on a wall for decoration by adding a frame, the relief wall picture can be divided into parts, the parts are respectively turned and molded into metal foil printed picture wall bricks, the metal foil printed picture wall bricks are pasted on the wall to replace wall bricks for use, the wall space is beautified, the materials such as clay and sand clay can also be made of thinner metal foil paper, and then the metal foil paper is fired at high temperature in a kiln to be naturally melted and shed to form the carved foil printed picture ceramic bricks.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (5)
1. A technique for carving foil and printing picture is characterized by comprising the following steps:
s1, preparation: grinding bamboo wood, cow leather and rubber into a circular cutter head, an oval cutter head, an inverted triangular cutter head and a sharp cutter head respectively, assembling a wood rod into a trimming cutter, manufacturing a carving and printing hammer by using the wood, the rubber and the cow leather, and preparing a surrounding template, ceramic clay, a metal net rack, a metal foil plate, a flame gun, the carving and printing hammer and the trimming and printing cutter;
s2, preparing a metal stamp: firstly, a wood board is used for creating an original model of an embossment, a large embossment can divide an embossment pattern into a plurality of small local parts, then a surrounding template is used for surrounding the bottom surface and the periphery of the embossment into a closed container, vaseline is coated on the surface of the embossment pattern, the periphery of the lower half part of the embossment is filled and leveled with oil sludge at the boundary of the horizontal plane of the base of the embossment pattern, then silica gel is filled in the upper half part of the embossment, a silica gel female die is manufactured, the lower half part embossment is turned into a silica gel male die by the method, then two silica gel films are turned into a relief wax die and an intaglio wax die by the same method, and then the intaglio metal die and the relief metal die are respectively cast by a lost wax;
s3, clip printing: uniformly heating the metal foil plates to 800 ℃ by using an electric furnace according to the melting points of different metal foil plates to soften the metal foil plates, then clamping the metal foil plates between an intaglio metal mold and a relief plate metal mold by using a pliers, then repeatedly knocking one surfaces of the relief plate and the intaglio by using a rubber hammer until the relief patterns are printed on the metal foil plates, wherein the clamping method is also suitable for plastic materials such as wax, oil sludge, ceramic clay and the like;
s4, printing: taking down the gravure metal mold with the metal foil plate printed, clamping the metal foil plate and four sides of the relief metal mold with clamps to enable the relief surface to be placed upwards, uniformly heating the metal foil plate to 100-plus 500 ℃ by using a flame gun if the metal foil plate is cooled to some extent to soften the metal foil plate, then using a flat-head wooden hammer, a conical wooden hammer and a knocking metal foil plate in sequence to enable the large outline of the relief pattern to be more obvious, then using a flat-head cowhide hammer, a conical cowhide hammer and a conical cowhide hammer to knock the metal foil plate in sequence to enable the details of the relief pattern to be more obvious, then using a flat-head rubber hammer, a conical rubber hammer and a conical rubber hammer to knock the edge and the details of the pattern to enable the relief pattern to be more clear and concrete, then using a rubber trimming knife, a cowhide trimming knife and a bamboo trimming knife to thread the more attached lines engraved on the relief edge into a buckle in sequence, and individual single piece or a small amount of relief works needing to be printed, or a steel die is manufactured without mould turnover, the clamping and printing link is omitted, and the metal foil plate is printed repeatedly by a printing method until the relief pattern is engraved on the metal foil plate;
s5, curing: taking down the engraved metal foil plate, drawing out an embossed picture side line by using mark strokes, cutting and trimming 5-20mm of allowance around the picture edge according to different thickness requirements, bending a thickness edge covering part along the embossed picture side line to the back by using a bending tool for 90 degrees, respectively folding and bending four corners of the engraved metal foil plate work into a back surface along a vertex to form an equilateral triangle, bonding by using metal quick-drying glue to enable the edge covering corner line to be vertical to form a closed square hopper-shaped box, sleeving the metal foil plate on a relief plate metal mold to serve as a substrate, enabling a concave surface of the engraved metal foil to be horizontal upwards, enclosing the edge of the metal foil plate into a lattice by using a surrounding template, filling a ceramic mud mixed wire net rack layer by layer into the outer side line of the hopper box on the back of the metal embossed foil plate, placing the lattice for drying, and removing the surrounding template lattice to enable the embossed metal foil plate picture to be more stable and difficult;
s6, finishing: removing and grinding redundant impurities on the edge and the bottom surface by using a scraper and a grinding machine to enable the edge and the bottom surface to be regular in shape, and repeatedly grinding and smoothing the embossed surface of the metal foil plate by using a DuPont wire to form color contrast and increase the picture artistic effect;
s7, application: the metal foil printed picture can be hung on a wall for decoration by adding a frame, the relief wall picture can be divided into parts, the parts are respectively turned and molded into metal foil printed picture wall bricks, the metal foil printed picture wall bricks are pasted on the wall to replace wall bricks for use, the wall space is beautified, the materials such as clay and sand clay can also be made of thinner metal foil paper, and then the metal foil paper is fired at high temperature in a kiln to be naturally melted and shed to form the carved foil printed picture ceramic bricks.
2. The foil engraving and printing process technique according to claim 1, wherein: the engraving hammers in the step S1 are flat head engraving hammers, conical point engraving hammers and conical engraving hammers.
3. The foil engraving and printing process technique according to claim 1, wherein: in step S1, the metal foil plate is made of copper, gold, silver, iron, aluminum and tin with the thickness of 0.01-1.00 mm.
4. The foil engraving and printing process technique according to claim 1, wherein: in step S3, the waxy thin sheet needs to be softened at a constant temperature of 50 degrees, and moldable materials such as clay and surface mud can be directly formed by printing.
5. The foil engraving and printing process technique according to claim 1, wherein: the drying time in step S5 is kept at 2-7 days, or curing agent is added to make it dry quickly.
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| CN202010167561.6A CN111347818A (en) | 2020-03-11 | 2020-03-11 | Technological method for carving foil and printing picture |
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| CN202010167561.6A CN111347818A (en) | 2020-03-11 | 2020-03-11 | Technological method for carving foil and printing picture |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113752738A (en) * | 2021-09-09 | 2021-12-07 | 丁剑韬 | High-carving and flower-carving process for thin blank |
| CN115946476A (en) * | 2023-01-08 | 2023-04-11 | 铜陵市铜图文化创客管理有限公司 | Method for manufacturing copper relief sculpture rubbing picture |
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